Scotsman SCCG30MA1SU, SCCP30MA1SU, DCE33A1SSD, DCE33PA1SSD User Manual

SCCG50 & SCCP50 Service Manual
Introduction:
This ice machine is the result of Scotsman’s decades of experience as an industry leader in the design and manufacture of both commercial and residential ice machines.
This manual includes the information needed to install, start up and maintain the ice machine. Note any Caution or Warning indicators, as they provide notice of potential hazards. Keep this manual for future reference.
Table of Contents
Specifications .......................................... Page 2
Cabinet Layout ......................................... Page 3
Air flow ............................................. Page 4
Water Quality .......................................... Page 5
Door Covering .......................................... Page 6
Door Panel Attachment ..................................... Page 7
Custom Panel .......................................... Page 8
Door swing change ....................................... Page 9
Installation: Water & Drain ................................... Page 10
Gravity Drain .......................................... Page 11
Electrical ............................................ Page 12
Cube Size Adjustment ..................................... Page 13
Harvest Time Adjustment .................................... Page 14
Control Settings ......................................... Page 15
Use ............................................... Page 16
How to clean the condenser and winterize. ........................... Page 17
How to remove scale from the ice making system. ....................... Page 18
System Information ....................................... Page 19
Water System .......................................... Page 20
Components .......................................... Page 21
Controller ............................................ Page 22
Performance Information .................................... Page 23
Refrigeration System ...................................... Page 24
Thermistor Values ........................................ Page 25
Service Diagnosis ........................................ Page 26
Service Diagnosis ........................................ Page 27
Removal and Repair ...................................... Page 28
Removal and Repair ...................................... Page 29
Removal and Repair - Cabinet Removal ............................ Page 30
Refrigeration Service ...................................... Page 32
June 2008
Page 1
Specifications
SCCG50 & SCCP50
Service Manual
This ice machine is designed to be used indoors, in a controlled environment. It can be used in a wide variety of environmental conditions, but there are limits. Use outside of the listed limitations is misuse and will void the warranty.
Air temperature limits:
The ice machine will operate adequately within the limits, but functions best in temperatures between 70 and 80 degrees F.
Minimum – 50 degrees F. (10oC)
Maximum – 100 degrees F. (38oC)
Water temperature limits:
Minimum – 40 degrees F. (4.5oC)
Maximum – 100 degrees F. (38oC)
Water pressure limits:
Minimum – 20 psi (1.4 bar)
Maximum – 80 psi (5.5 bar)
Because the ice machine is making a food product, the water supply to the ice machine must be potable, or fit for human consumption.
Electrical
115 volt, 60 Hz. Plug into dedicated 15 amp circuit.
Power consumption: 275 - 400 Watts. Varies during Freeze and Harvest cycles.
Voltage limits:
Minimum - 104 volts
Maximum – 126 volts
Options:
Door Panel kits: from Scotsman for attachment to the machine, or a custom panel can be made.
Kit Number Panel Finish Handle Finish
KDFW White White
KDFWS White Stainless Steel
KDFB Black Black
KDFBS Black Stainless Steel
KDFS Stainless Steel Stainless Steel
Kickplate Extension: In some situations the leg levelers will be extended enough to become visible. A kit to extend the kickplate over the legs is KKPF.
Cabinet Stability installations it may be prudent to add a bracket that secures the back of the cabinet to a wall. That kit number is KATB.
Drain Conversion:
A gravity drain model can be converted to a drain pump model by installing a drain pump kit. The drain pump kit consists of a drain pump, wiring harness and associated tubing. The kit number is A39462-021.
Warranty Information
Warranty information is supplied separately from this manual. Refer to it for coverage. In general, the warranty covers defects in materials or workmanship and does not cover corrections of installation errors or maintenance.
Finished door panels are available
: In some free standing
Models: There are six models, all air cooled:
SCCP50M-1WU – Pump model, white cabinet
SCCG50M-1WU – Gravity drain model, white cabinet
SCCP50M-1BU – Pump model, black cabinet
SCCG50M-1BU – Gravity drain model, black cabinet
SCCP50M-1SU – Pump model, stainless cabinet
SCCG50M-1SU – Gravity drain model, stainless cabinet
July 2008
Page 2
SCCG50 & SCCP50
14 7/8"
AIR IN
AIR OUT
.75
SHEET METAL DOOR FRONT
.63 MIN. CABINET DOOR
29 1/4"
1"
LEG ADJUSTMENT
(4) PLACES
33 3/8" MIN. 34 3/8" MAX.
22"
2 3/4"
4"
3 3/4"
1 1/2"
2 1/2"
3 1/4"
7 3/8"
115 V
POWER CORD
DRAIN FLEXIBLE TUBING 3/8 I.D. PUMP MODEL (INCLUDED) 5/8 I.D. GRAVITY MODEL (NOT INCLUDED)
POTABLE WATER INLET
1/4" COMPRESSION FITTING
3 7/8"
20 3/8"
FLOOR DRAIN
ACCESS HOLE
Service Manual
Cabinet Layout
June 2008
Page 3
Air flow
The machine takes in room temperature air at the lower right front and forces warm air out the lower left front. Restricting the airflow will adversely affect the ability of the ice machine to make ice.
SCCG50 & SCCP50
Service Manual
Control Panel
Warm Air Out
Scotsman Ice Systems are designed and manufactured with the highest regard for safety and performance. They meet or exceed the standards of agencies like U.L.
Scotsman assumes no liability or responsibility of any kind for products manufactured by Scotsman that have been altered in any way, including the use of any parts and/or other components not specifically approved by Scotsman.
Air Intake
Ice Making Area
Scotsman reserves the right to make design changes and/or improvements at any time.
Specifications and designs are subject to change without notice.
June 2008
Page 4
SCCG50 & SCCP50 Service Manual
Water Quality
All water, including potable water supplied by municipalities, contains some impurities or minerals. Water absorbs impurities from the air as rain and/or as it flows through the ground. Some of the impurities are solid particles, these are known as suspended solids, and a fine particle filter will remove them. Other impurities are chemically bonded to the water molecules, and cannot be filtered out, these are called dissolved solids.
Ice made by this machine will have a lower mineral content than the water it was made from. This is due to the method of making ice. Purer water will freeze first in the ice making molds. The reason for this is that anything dissolved in water lowers the water’s freezing temperature. This concentrates most of the impurities in the ice machine water reservoir where they may form hard deposits known as scale. The machine dilutes the concentration of minerals by over-filling the reservoir during the harvest cycle (with the excess water flowing down the drain). s. Between 2 and 4 pints of water flow into the unit each cycle. Between 1 and 3.5 pints of that rinses the reservoir and goes down the drain.
Some impurities will inevitably remain, and will stick to the parts in the machine, and will cause malformed ice cubes. Eventually, built up mineral
scale can shorten machine life.
To keep the machine operating properly, these impurities or minerals will have to be regularly dissolved by an acid cleaning, using Scotsman Ice Machine Scale Remover. Directions for this may be found in the section under cleaning.
Filters and Treatment
In general, it is always a good idea to filter the water. A water filter, if it is of the proper type, can remove taste and odors as well as particles. Some methods of water treatment for dissolved solids include reverse osmosis, and polyphosphate feeders.
RO Water
This machine can be supplied with Reverse Osmosis water, but the water conductivity must be no less than 10 microSiemens/cm. A reverse
osmosis system should include post treatment to satisfy the R.O. water’s potential aggressiveness. Deionized water is not recommended.
Because water softeners exchange one mineral for another, softened water may not improve water conditions when used with ice machines. Where water is very hard, softened water could result in white, mushy cubes that stick together.
If in doubt about the water, contact a local point of use water specialist for recommendations on water treatment.
Installation Overview
The ice machine must:
be connected to cold, potable water
be connected to a drain
be connected to the proper power supply
be able circulate air through the vents at the front.
Note: Do not build in so that the door is recessed.
June 2008
Page 5
Door Covering
SCCG50 & SCCP50
Service Manual
Door Panel
The ice machine is supplied without a conventional door covering so it can be decorated to the user’s preference. Scotsman offers several coverings including white, black and stainless steel. In addition, a custom built panel can be placed onto the door.
Door Panel Attachment
To attach a Scotsman supplied panel:
Note: If door swing is to be changed, it must be done before panel is attached.
The panel will be held on by 6 sheet metal screws and 2 machine screws.
1. Remove the gasket and retain for later use.
2. If the door panel is stainless steel, remove any plastic covering the stainless steel panel.
Custom Panel
A custom panel of wood or other material not exceeding 15 lb can be attached to the door. Attachment is from the ice side of the door. Holes are provided in the door for this purpose.
See instructions in information packet to create and attach a custom panel:
3. Place the panel onto the outside of the door, and secure it to the door using two machine screws, located at the left center and right center.
4. Fasten the panel to the door using the 6 sheet metal screws. In the hinge area, use the outermost screw holes.
5. Place the covers over the hinge areas, and secure each cover to the door using a sheet metal screw.
6. Insert hole plug over screw installed in step 5.
7. Return the gasket to its original position.
June 2008
Page 6
SCCG50 & SCCP50 Service Manual
Door Panel Attachment
Use Upper Hole at the
Top
Gasket
Scotsman Door Panel
Machine
Screw
Hole Plug
Use Lower Hole at the
Bottom
Cover
June 2008
Page 7
Custom Panel
Ø 1/8"
TYP. (10)
13/16"
13/32"
4 1/8"
6 25/32"
14 11/16"
13 31/64"
13/32"
8 1/4"
13 9/16"
14 7/8"
30 3/8" 29 3/8"
{Centerline}
SCCG50 & SCCP50
Service Manual
A custom panel of wood or other material not exceeding 15 lb can be attached to the door. Attachment is from the ice side of the door. Holes are provided in the door for this purpose.
To create and attach a custom panel:
Panel width: 14 7/8”
Panel height: Between 29 3/8” and 30 3/8”.
Panel thickness: 5/8” to ¾”
1. Measure overall height of cabinet
opening where ice machine will be (floor to bottom of countertop edge).
2. Determine desired kickplate
space (from bottom of door to floor). This could be equal to the adjacent cabinet’s kickplate space or another space the user wants.
3. Subtract kickplate space from
cabinet opening.
10. Mount panel to door using wood screws or supplied panel mounting screws.
Note: When installed Ice machine must be adjusted for height to position top of door to desired clearance.
4. Subtract 1/8 or more for clearance
space between top of door and bottom of countertop edge from cabinet opening. This is the maximum door length.
5. Cut panel to width.
6. Cut panel to length (cabinet space
- kickplate space - top clearance =
length).
7. Determine top of panel.
8. Mark hole locations using drawing
on the back of these instructions. Drawing assumes top of panel will be flush with top of door. Measure hole locations from the top of the panel.
9. Drill pilot holes for wood screws.
Use drill stop to prevent drilling through the panel.
June 2008
Page 8
SCCG50 & SCCP50 Service Manual
Door swing change
Note: Prior models had separate hinge brackets and different directions to change swing.
Moving the hinges allows the door to open from either the left or right side. Change swing before attaching door panel.
To change:
1. Remove innermost screw holding each hinge to cabinet, loosen the other.
Remove
Loosen
4. Remove hole plugs or screws from unit's new hinge locations, set aside.
5. Move screws loosened in step 1 to opposite location.
6. Install screws or plugs removed in step 4 to the unit's original hinge location to fill the holes.
7. Remove the upper hinge from the door and move it to the door's opposite side, bottom location. Secure using the original screws.
Note: If door panel is attached, it must be removed to access hinge screws and to reverse handle position.
8. Remove the original lower hinge and move it to the door's opposite side, upper location. Secure using the original screws.
9. Install pocket covers and hole plugs onto door.
2. Slide door to the side and remove from cabinet.
Plug
3. Remove plug and hinge pocket covers from door.
Pocket Cover
10. Attach the door to the cabinet using the original screws.
Installation Notes
Built In Situations: If a finished floor is to be installed in the area after the ice machine has been
built in, shims the expected thickness of the floor should be installed under the unit to keep the machine level with the planned floor level.
Installations on a slab: Use a pump model and pump the water to the point of drainage. Pump models will pump 1 story (10 feet) high.
Installations over a crawl space or basement: Either gravity drain or pump model units may be used, if there is not enough room behind the machine for a drain/waste receptacle, the drain will have to be below the floor.
Note: When installed in a corner, the door swing may be limited due to handle contact with the wall
or cabinet face.
Note: There are either plugs or screws in the holes where the hinges will mount. They must be moved.
January 2012
Page 9
SCCG50 & SCCP50 Service Manual
Door swing change
The door can be attached to open with hinges on the left or right using new brackets shipped loose in the ice bin. Retain all screws for re-use.
To change:
1. Remove innermost screw holding each hinge to cabinet, loosen the other.
2. Slide hinges to the side and remove door from cabinet. Remove screws loosened in step 1 from both hinge brackets.
3. Remove two screws securing top panel to back, pull top panel back and remove from cabinet.
4. Remove two screws at the top and lift the door hinge bracket out of the cabinet. Replace with the one supplied loose with the machine. Fasten it to the cabinet using the original screws.
Door Hinge Bracket
Note: If door panel is attached, it must be removed to access hinge screws and to reverse handle position.
8. Remove the upper hinge and move it to the door's opposite side, bottom location. Secure using the original screws.
9. Remove the original lower hinge and move it to the door's opposite side, upper location. Secure using the original screws.
10. Install a screw removed in step 2 in outermost hole of upper and lower cross braces.
11. Attach the door to the cabinet using the original screws.
12. Return kickplate and front service panel to their original positions and attach to the cabinet using the original screws.
Installation Notes
Built In Situations: If a finished floor is to be installed in the area after the ice machine has been built in, shims the expected thickness of the floor should be installed under the unit to keep the machine level with the planned floor level.
5. Return the top panel to the cabinet and fasten it with the original screws.
6. Remove kickplate and front service panel.
7. Remove two front screws and two bottom screws holding the bottom cross brace to the cabinet. Replace the brace with the one supplied loose with the machine. Secure it using the original screws.
Screw Below
Installations on a slab: Use a pump model and pump the water to the point of drainage. Pump models will pump 1 story (10 feet) high.
Installations over a crawl space or basement: Either gravity drain or pump model units may be used, if there is not enough room behind the machine for a drain/waste receptacle, the drain will have to be below the floor.
Note: When installed in a corner, the door swing may be limited due to handle contact with the wall or cabinet face.
September 2011
Page 9
Installation: Water & Drain
SCCG50 & SCCP50
Service Manual
Water Supply, all models: The recommended water supply tubing is ¼ inch OD copper. Stainless steel flex or reinforced PVC tube may also be used. Install an easily accessible shut-off valve between the supply and the unit. This shut-off valve should not be installed behind the unit.
Note: Do not use self-piercing type valves.
1. Remove the front service panel.
Screw
Securing
Front Service
Panel
Water Inlet Connection, located at the FRONT of the machine. Do NOT connect to tubing at the back.
Drains
There are two types of ice machine models, one that drains by gravity and one that has an internal drain pump.
Drain Pump Model drain installation
1. Locate the coil of 3/8” ID plastic drain tubing secured to the back of the unit.
2. Route the plastic drain tube from the back of the unit to the drain connection point.
2. Route the tubing through the right hole in the back to the inlet water solenoid valve inlet.
3. Install a compression fitting on the tubing and connect to the inlet of the solenoid.
Drain Tube, Route to building drain
IMPORTANT NOTE: Often an air gap is required by local codes between the ice maker drain tube and the drain receptacle.
Water Inlet Tube (field supplied)
Back View, Drain Pump Model
September 2011
Page 10
SCCG50 & SCCP50 Service Manual
Gravity Drain
Caution: Restrictions in the drain system to the machine will cause water to back up into the ice storage bin and melt the ice. Gravity drain tubing must be vented, have no kinks and slope to the building drain. Air gaps are typically required by local code.
1. Place the ice machine in front of the installation
opening. Adjust leveling legs to the approximate height.
2. Remove the front service access panel and the
upper back panel.
Note: If you are connecting a gravity drain model and the drain opening has been located in the floor under the base pan according to the pre install specifications, follow steps 3 through 5 to drain the unit through the base. If not, proceed to step 6b.
3. Remove the clamp and barbed elbow and take
off the plastic cover in the base pan below the drain hose.
4. Connect a straight 5/8” barbed connector to the drain hose, securing with the clamp removed in step 4.
5. Cut an 8” piece of 5/8” ID X 7/8” OD tygon (clear plastic) tubing. Slide one end of the tube onto the outlet of the barbed connector and secure with a clamp. Leave the other end of the tube lying on the floor of the base pan until the unit is positioned over the floor drain.
6. Route the drain tube. Either a) Insert the drain tube through the base pan into the floor drain or b) Route the drain tube through the left hole in the lower back panel and connect to barbed elbow and secure with a clamp.
7. Reinstall the upper back panel.
8. Reinstall the service access panel. Level the unit.
Drain Hose
Drain Hose, Route to building drain
Barbed Elbow
Water Inlet Tube (field supplied)
Back View, Gravity Drain Model
June 2008
Page 11
Electrical
SCCG50 & SCCP50
Service Manual
The ice machine is supplied with a power cord. Do not remove the grounding pin from the cord’s plug. Do not use extension cords. Follow all codes. Connect the machine to its own 115 volt, 15 amp circuit.
1. If the electrical outlet for the ice maker is behind the unit, plug in the unit.
2. Position the unit in the installation opening.
3. Turn on the water supply. Make sure that the ice maker is plugged in and the power is on.
4. Slide unit into installation opening, paying careful attention to water supply and drain connections. Do not kink!
5. Pour a couple of quarts of water into the ice storage bin; on drain pump equipped machines the drain pump should start and water should pump out. Check for leaks.
6. Replace the service access panel.
7. Level the unit as needed.
Installation check list:
1. Has the unit been connected to the proper water supply?
2. Has the water supply be checked for leaks?
3. Has the unit been connected to a drain?
4. Has the drain been tested for flow and leaks?
5. Has the unit been connected to the proper electrical supply?
6. Has the unit been leveled?
7. Have all packing materials been removed from the machine?
8. Has the door covering been installed?
Initial Start Up
1. Turn on the water supply.
2. Switch on the electrical power.
3. Push and release the On/Off switch to start the machine. The Ice Making light next to the On/Off switch will glow Green.
Water will begin to flow into the unit. When the
4. reservoir is full, water will start to drain from the
machine. After a few minutes the compressor, water pump and fan motor will begin to operate and the first ice making cycle will have begun.
No adjustments are needed.
After about a half hour, ice will fall into the ice storage bin. The machine makes 24 cubes per batch. It is normal for the first batches of ice to melt, that continues until the bin has cooled. It will take 8 to 10 hours of continuous run time to fill the ice bin. When the bin is full of ice, the ice machine will shut off. It will automatically restart when the ice level falls, either from use or normal meltage.
June 2008
Page 12
SCCG50 & SCCP50 Service Manual
Cube Size Adjustment
The cube size can be adjusted by changing the amount of freeze cycle time. This is done by a button press sequence.
Note: There is only one correct cube size. See the illustrations.
To adjust cube size:
1. Shut the machine off: If it's off on bin full press and release the On/Off button once, switching the Ice Making light off. If the machine is making ice hold the On/Off button in until the Ice Making light is off.
2. Press and hold the Clean button for 5 seconds (light on), then release (light out)
Side Views of Cubes
Too Small, Adjust Cycle Longer
3. View the lights. Compare to the table below.
Cube Size Change Table
On/Off Water Clean
Default off off off
Add 1 minute on off off
Add 2 minutes off on off
Add 3 minutes off off on
Add 4 minutes on on on
- 1 minute flash off off
- 2 minutes off flash off
- 3 minutes off off flash
- 4 minutes flash flash flash
4. Select the amount of change.
5. Push and release the On/Off button until the correct light pattern is displayed.
Just Right
Too Large, Adjust Cycle Shorter
6. Push and release the Clean button to select that setting.
7. Push and release On/Off to return to ice making.
June 2008
Page 13
Harvest Time Adjustment
The harvest time can be adjusted so that all the ice harvests during the cycle, plus a few seconds extra. This is done by a button press sequence.
Note: Do not set harvest time shorter than the actual time it takes to release all the cubes.
To adjust Harvest Time:
1. Shut the machine off by holding the On/Off button in until it shuts off (Ice Making light off).
2. Press and hold the On button again for 5 seconds, then release (Ice Making light will switch off).
3. View the lights. Compare to the table below.
SCCG50 & SCCP50
Service Manual
Harvest Time Table
On/Off Water Clean
Default off off off
Add 10 seconds on off off
Add 20 seconds off on off
Add 30 seconds off off on
Add 40 seconds on on on
- 10 seconds flash off off
- 20 seconds off flash off
- 30 seconds off off flash
- 40 seconds flash flash flash
4. Select the amount of change.
5. Push and release the Clean button until the correct light pattern is displayed.
6. Push and release the On button to select that setting.
7. Push and release On/Off to return to ice making.
June 2008
Page 14
SCCG50 & SCCP50 Service Manual
Control Settings
Automatic water purge enable / disable
The control is set at the factory to automatically select the proper amount of water purge. If desired, that can be disabled, and a typical purge amount used.
To disable Automatic purge selection:
1. Press and hold the On/Off button until the unit shuts off. No lights should be on.
2. Press and hold the ON button for 5 seconds, then release.
3. Wait between 5 and 20 seconds, then repeat step 1. All lights will flash once.
To return to Automatic purge selection:
1. Press and hold the ON button for 5 seconds, then release.
2. Wait between 5 and 20 seconds, then repeat step 1. All lights will flash twice.
Manual Harvest - from the OFF or Standby Mode (powered but no lights are on)
1. Press and hold the Clean-Reset button for 5 seconds and release.
2. Wait between 5 and 20 seconds, then repeat step 1. All lights will flash once. The On/Off light will be on until harvest has timed out.
Reset time to clean indicator light
Press and hold the Clean-Reset button for 3 seconds.
June 2008
Page 15
Use
No special instructions are needed for use. Just take as much ice as you need, the machine will replace it. A scoop is provided, and it can be stored in the machine using the loop of tubing on the right side as a holder.
The machine can be shut off anytime by just pushing and releasing the On/Off button. The machine will shut off at the end of the next cycle. To shut off immediately, push and hold the On/Off button in until the machine stops.
SCCG50 & SCCP50
Service Manual
What shouldn’t be done?
Never keep anything in the ice storage bin that is not ice. Objects like wine or beer bottles are not only unsanitary, but the labels can slip off and plug up the drain.
Never allow the machine to operate without regular cleaning. The machine will last longer if it is kept clean. Regular cleaning should happen at least once per year, and preferably twice. Some water conditions will dictate even more frequent cleaning of the ice making section, and some carpets or pets will dictate more frequent cleaning of the condenser.
Note: The Time to Clean light will switch ON after 6 months of use. It will remain ON until the ice making system is cleaned using the process on page 13.
Noise:
The ice machine is designed for quiet operation, but will make some noise during the ice making cycle. During a freezing cycle, it is normal to hear the fan moving air and the water pump circulating water. Ice hitting the bin or ice in the bin can be heard during harvest.
If ice making noise is objectionable, an appliance grade timer can be added to the power supply. Set the timer to turn the machine off at the time(s) of day when the noise is most objectionable.
Normal cubes are tapered cylinders. If the cubes
are ragged and mis-shaped, mineral scale must be
removed from the ice making system
Maintenance
There are 5 things to keep clean:
1. The outside cabinet & door.
2. The ice storage bin.
3. The condenser.
4. The ice making system.
5. The ice scoop.
How to clean the cabinet.
Wipe off any spills on the surface of the door and handle as they occur. If anything spilled on the door or gasket dries onto the surface, wash with soap and warm water to remove.
How to clean the ice storage bin.
The ice storage bin should be sanitized occasionally. It is usually convenient to sanitize the bin after the ice making system has been cleaned, and the storage bin is empty.
A sanitizing solution can be made of 1 ounce of household bleach and two gallons of hot (95
o
F.) water. Use a clean cloth and wipe the
115 interior of the ice storage bin with the sanitizing solution, pour some of the solution down the drain.
o
F. –
Allow to air dry.
June 2008
Page 16
SCCG50 & SCCP50 Service Manual
How to clean the condenser and winterize.
Condenser cleaning
The condenser is like the radiator on a car, it has fins and tubes that can become clogged with dirt and lint. To clean:
1. Remove the kickplate and front service panel.
2. Locate the condenser surface.
Winterizing
1. Clean the ice making system.
2. Open the door and push and release the On/Off
switch to turn the machine off.
3. Turn off the water supply.
4. Drain the water reservoir by removing the rubber
cap under the reservoir - it's near the back wall of the ice storage bin.
Rubber Cap
3. Vacuum the surface, removing all dust and lint.
Caution: Do not dent the fins.
4. Return the kickplate and front service panel to their original positions. Fasten them to the cabinet using the original screws.
5. Disconnect the incoming water line at the inlet
water valve.
6. Open the door, push and release the on/off
switch to turn the machine on.
7. Blow air through the inlet water valve; a tire
pump could do the job.
8. Drain pump models should have about 1/2
gallon of RV antifreeze (propylene glycol) poured into the ice storage bin drain.
Note: Automotive antifreeze must NOT be used.
9. Switch off and unplug the machine.
June 2008
Page 17
How to remove scale from the ice making system.
1. Scoop out all of the ice, either discard it or save it in an ice chest or cooler.
9. Pour a gallon of hot (95
the bin to flush out the drain.
SCCG50 & SCCP50
Service Manual
o
F. – 115oF.) water into
2. Press and HOLD the On/off button in for 3 seconds until the Green light goes out.
3. Press and HOLD the both the Clean-Reset and On/Off buttons for 5 seconds. The Time to Clean light will blink on and off.
4. Pour 8 ounces of Scotsman Ice Machine Scale Remover (available from a local Scotsman Distributor or Dealer) into the ice machine reservoir.
10. Clean the bin liner of mineral scale by mixing
some ice machine scale remover and hot water, and using that solution to scrub the scale off of the liner.
11. Rinse the liner with hot water.
12. Sanitize the bin interior.
13. Replace the ice removed in step 1.
14. Push and release the On/Off button to restart
ice making.
The ice scoop should be washed regularly, wash it just like any other food container.
5. Operate the machine for about ½ hour.
6. Push and release the On/Off switch. The machine will begin to flush out the cleaning solution.
7. Operate the machine for another ½ hour.
8. Push and release the On/Off switch. The machine will stop the cleaning process.
Pour Scale Remover Here
June 2008
Page 18
SCCG50 & SCCP50 Service Manual
System Information
Overall:
Refrigerant: 8 oz R-134a
Compressor: Hermetic, 1300 BTUH, X HP
Condenser: Forced draft
Fan blade: 5 blade, 7 inch
Evaporator: Inverted, 24 cube cells. Copper
cups attached to continuous serpentine Metering device: Cap tube
Defrost method: Hot gas bypass with water
assist Spray method: 6 water jets
Water charge: 40 ounces
Water valve: 115 volt solenoid, .19 GPM
Water fill time: Varies with harvest time &
purge setting Spray pump: Pedestal type.
Drain pump: Magnetic drive, controlled by
pressure switch Purge method: Overflow standpipe
Control method: Electronic
Cycle control: Thermistor + timers
Freeze cycle timer: 10 minutes,+-4
Harvest cycle timer: 20 seconds,+-40
Cube size adjustment: Freeze timer change.
Harvest cycle adjustment: Harvest timer change
Bin control: Thermostat. Opens on temperature fall, Cut Out: 35 degrees F. Cut In 45 degrees F. Range is adjustable.
Electrical Components:
Compressor
Fan motor
Spray pump motor
Drain pump motor
Drain pump switch
Bin light - LED type
Bin light switch - magnetic reed
Inlet water solenoid valve
Hot gas valve
Transformer
Controller
Water sensor
Thermistor
Bin thermostat
Electrical Sequence:
A closed bin thermostat signals to the controller a need for ice. The controller checks for water, if water is needed , the controller opens the inlet water solenoid valve to fill the reservoir. The hot gas valve is open to equalize the system. When the reservoir is full, the compressor, fan motor, water pump are switched on. After 5 seconds the hot gas valve shuts and ice making begins.
Water is sprayed up into the inverted cup mold. As the water is cooled and ice begins to form in the cups, the temperature of the evaporator will fall.
The freeze cycle continues until the temperature of the thermistor attached to the evaporator outlet tube falls to about zero degrees F. At that point the controller starts a freeze cycle timer, whose default time is 10 minutes. At the end of the freeze cycle's timed portion the controller switches to the harvest cycle.
The harvest cycle begins with the controller stopping the water pump and fan motor. At the same time it opens the hot gas valve and the inlet water solenoid valve. The ice is released by the combination of discharge refrigerant gas entering the evaporator serpentine and warming up the copper, plus the inlet water that flows to the evaporator, floods across the plastic platen to warm it up and be pre-chilled for the next cycle. Ice cubes drop individually and harvest continues until the thermistor attached to the suction line warms up to about 50 degrees F. At that point a harvest timer starts, whose default time is 20 seconds. At the end of that time the harvest cycle ends and the freeze cycle restarts.
Bin control.
The machine's on and off modes are regulated by a bin thermostat. The cap tube for the bin thermostat is in the tube that holds the scoop. The machine will only begin ice making when the thermostat's contacts close. If the contacts re-open before the temperature of the evaporator drops below a preset point, the machine will stop. If the temperature is below that point when the contact s open, the machine will continue through a complete cycle and stop at the end of the harvest cycle.
September 2008
Page 19
Water System
The controller uses a Water Sensor to check for the presence of water in the reservoir and to measure the conductivity of the water.
The water sensor consists of two stainless steel probes located in a holder next to the water pump.
The probes sense the conductivity of the water. The higher the mineral content of the water, the better it can conduct electricity. The control system is capable of sensing water as clean as 10 microSiemens/cm.
If the controller cannot sense water and the bin thermostat is closed the controller will power the inlet water solenoid valve to fill the reservoir. The water fill is timed. There is a maximum amount of time allowed from the time the controller turned on the inlet water valve until the water sensor signals to the controller. That time is 2 1/2 minutes. If water is not sensed within 2 1/2 minutes, the controller will not proceed with an ice making cycle. Instead it will blink the Water light and try filling the reservoir in 20 minutes.
SCCG50 & SCCP50
Service Manual
Evaporator
Pump
Reservoir Drain
Freeze Cycle Water Schematic
Reservoir water dilution
The process of making ice from circulating water causes the pure water to freeze first, because it freezes at the warmest temperature. The remaining water will develop an increasing concentration of minerals. If that mineral concentration were allowed to continue, eventually the ice machine would become coated with mineral scale.
To combat the mineral build up, the reservoir water is diluted with fresh water every cycle. The controller adds enough water to fill the reservoir and extra water to overfill it. The extra water drains out through the standpipe in the reservoir.
The controller keeps the inlet water solenoid valve open until the evaporator temperature set point is reached, plus some extra time. The extra time is either pre-set or automatically determined by the controller.
Standpipe
Inlet Water Solenoid Valve
Harvest Cycle Water Schematic
November 2008
Page 20
SCCG50 & SCCP50 Service Manual
Components
Model and
Serial Tag
Location
Scoop and Thermostat Bracket
Evaporator Platen
Control Panel, Bin Light and Curtain
Evaporator and Controller
June 2008
Page 21
Condenser and Bin ThermostatInlet Water Solenoid Valve
Controller
SCCG50 & SCCP50
Service Manual
High
Voltage
Connector
Evaporator
Thermistor
Bin Thermostat
Comp
Water Sensor
Water
Bin Light
Hot Gas
Fan
Power
Power Supply Connector
The controller is located at the front of the unit, under the top panel.
It is powered by a 12 volt transformer. It has 5 indicator lights:
Compressor - Light is ON if compressor is powered
Water - Light is ON if inlet water solenoid valve is powered
Hot Gas - Light is ON when Hot Gas Valve is powered
Fan - Light is ON when Fan motor is powered
Power - Light is ON when power is connected to controller
Control Panel Ribbon
Control Safeties:
No Water. If the Water Sensor cannot detect
water, and the inlet water solenoid valve has been on for the maximum fill time, the controller will stop all action and wait 20 minutes to re-try water fill. During this time the Check Water light on the control panel will be blinking,
Maximum Freeze Time. If the freeze cycle should extend to 60 minutes, the controller will automatically put the machine into a Harvest cycle.
Maximum Harvest Time. 6 minutes
Time between restarts. After the machine has
operated and then turned off, the controller will not restart the machine for four minutes.
June 2008
Page 22
SCCG50 & SCCP50 Service Manual
Performance Information
Freeze Cycle, Minutes
100 37-38 36-37 34-35 32-33 31-32 29-30
90 36-37 35-36 33-34 31-32 30-31 28-29
80 36-35 32-33 30-31 28-29 27-28 26-27 Water Temperature
Harvest Cycle, Seconds
Water Temperature
70 32-33 28-29 27-28 25-26 23-24 22-23
60 27-28 25-26 24-25 22-23 20-21 19-20
50 20-21 19-20 18-19 17-18 16-17 15-16
40 18-19 17-18 16-17 15-16 15-16 15-16
80 -100 55-60 60-70 70-80 80-90 90-100 110-115
70 - 80 65-75 70-80 75-85 85-95 95-105 115-120
50 - 70 70-80 75-85 85-95 125-135 140-150 160-170
40 - 50 100-120 115-125 130-140 150-170 180-200 210-230
Air Temperature
100 90 80 70 60 50
Air Temperature
100 90 80 70 60 50
Total Cycle, Minutes
100 38-39 37-38 36-37 34-35 33-34 31-32
90 38-39 36-37 35-36 33-34 32-33 30-31
80 37-38 33-34 31-32 30-31 29-30 27-28 Water Temperature
Ice per cycle: 1 lb
Water drained / cycle: Varies by harvest cycle length and purge setting. Typical amounts are @ 70/50 = 52 oz. @ 90/70 = 13 oz
Compressor amps: 2.6 - 3.2
70 33-34 29-31 28-29 26-27 25-26 24-25
60 29-30 27-28 25-26 24-25 22-23 21-22
50 21-22 20-21 19-20 19-20 19 18-19
40 20-21 19-20 19 18-19 19 19-21
100 90 80 70 60 50
Air Temperature
June 2008
Page 23
Refrigeration System
Suction Pressure
-10
0
10
20
30
40
50
60
70
Time
PSIG
Discharge Pressure
50
60
70
80
90
10 0
110
12 0
13 0
14 0
15 0
Time
PSIG
SCCG50 & SCCP50
Service Manual
June 2008
Page 24
SCCG50 & SCCP50 Service Manual
Thermistor Values
Deg. F · Ohms Deg. F · Ohms Deg. F. · Ohms Deg. F. Ohms Deg. F. · Ohms
0····85325 1
····82661 2····80090 3····77607 4····75210 5····72896 6····70660 7····68501 8····66415 9····64400 10 · · · 62453 11 · · · 60571 12 · · · 58752 13 · · · 56995 14 · · · 55296 15 · · · 53653 16 · · · 52065 17 · · · 50529 18 · · · 49043 19 · · · 47607 20 · · · 46217 21 · · · 44872 22 · · · 43571 23 · · · 42313 24 · · · 41094 25 · · · 39915 26 · · · 38774 27 · · · 37669 28 · · · 36600 29 · · · 35564 30 · · · 34561 31 · · · 33590 32 · · · 32649 33 · · · 31738 34 · · · 30855 35 · · · 30000 36 · · · 29171 37 · · · 28368 38 · · · 27589 39 · · · 26835 40 · · · 26104 41 · · · 25395 42 · · · 24707 43 · · · 24041 44 · · · 23394 45 · · · 22767 46 · · · 22159 47 · · · 21569 48 · · · 20997 49 · · · 20442 50 · · · 19903 51 · · · 19381
52 · · · 18873 S3 · · · 18381 54 · · · 17903 55 · · · 17439 56 · · · 16988 57 · · · 16551 58 · · · 16126 59 · · · 15714 60 · · · 15313 61 · · · 14924 62 · · · 14546 63 · · · 14179 64 · · · 13823 65 · · · 13476 66 · · · 13139 67 · · · 12812 68 · · · 12494 69 · · · 12185 70 · · · 11884 71 · · · 11592 72 · · · 11308 73 · · · 11031 74 · · · 10763 75 · · · 10502 76 · · · 10247 77 · · · 10000 78 · · · 9760 79 · · · 9526 80 · · · 9299 81 · · · 9077 82 · · · 8862 83 · · · 8652 84 · · · 8448 85 · · · 8250 86 · · · 8056 87 · · · 7868 88 · · · 7685 89 · · · 7507 90 · · · 7333 91 · · · 7164 92 · · · 6999 93 · · · 6839 94 · · · 6683 95 · · · 6530 96 · · · 6382 97 · · · 6238 98 · · · 6097 99 · · · 5960 100 · · 5826 101 · · 5696 102 · · 5569 103 · · 5446
104 · · 5325 105 · · 5208 106 · · 5093 107 · · 4981 108 · · 4872 109 · · 4766 110 · · 4663 111 · · 4562 112 · · 4463 113 · · 4367 114 · · 4273 115 · · 4182 116 · · 4093 117 · · 4006 118 · · 3921 119 · · 3838 120 · · 3757 121 · · 3678 122 · · 3601 123 · · 3526 124 · · 3452 125 · · 3381 126 · · 3311 127 · · 3243 128 · · 3176 129 · · 3111 130 · · 3047 131 · · 2985 132 · · 2924 133 · · 2865 134 · · 2807 135 · · 2751 136 · · 2696 137 · · 2642 138 · · 2589 139 · · 2537 140 · · 2487 141 · · 2438 142 · · 2390 143 · · 2343 144 · · 2297 145 · · 2252 146 · · 2208 147 · · 2165 148 · · 2123 149 · · 2082 150 · · 2042 151 · · 2003 152 · · 1965 153 · · 1927 154 · · 1890 155 · · 1855
156 · · 1819 157 · · 1785 158 · · 1752 159 · · 1719 160 · · 1687 161 · · 1655 162 · · 1624 163 · · 1594 164 · · 1565 165 · · 1536 166 · · 1508 167 · · 1480 168 · · 1453. 169 · · 1427 170 · · 1401 171 · · 1375 172 · · 1350 173 · · 1326 174 · · 1302 175 · · 1279 176 · · 1256 177 · · 1234 178 · · 1212 179 · · 1190 180 · · 1169 181 · · 1149 182 · · 1129 183 · · 1109 184 · · 1090 185 · · 1071 186 · · 1052 187 · · 1034 188 · · 1016 189 · · 998 190 · · 981 191 · · 965 192 · · 948 193 · · 932 194 · · 916 195 · · 901 196 · · 885 197 · · 871 198 · · 856 199 · · 842 200 · · 828 201 · · 814 202 · · 800 203 · · 787 204 · · 774 205 · · 761 206 · · 749 207 · · 737
208 · · 724 209 · · 713 210 · · 701 211 · · 690 212 · · 679 213 · · 668 214 · · 657 215 · · 646 216 · · 636 217 · · 626 218 · · 616 219 · · 606 220 · · 597 221 · · 587 222 · · 578 223 · · 569 224 · · 560 225 · · 551 226 · · 543 227 · · 534 228 · · 526 229 · · 518 230 · · 510 231 · · 502 232 · · 495 233 · · 487 234 · · 480 235 · · 472 236 · · 465 237 · · 458 238 · · 451 239 · · 444 240 · · 438 241 · · 431 242 · · 425 243 · · 419 244 · · 412 245 · · 406 246 · · 400 247 · · 394 246 · · 389 249 · · 383 250 · · 377
June 2008
Page 25
SCCG50 & SCCP50
Service Manual
Service Diagnosis
No Ice
Problem Likely Cause Probable Solution
No power to unit Power disconnected
No power to controller Transformer open Replace transformer
Control panel open Switch failure Test ribbon cable, see page 32
Shut down on maximum water fill time - water light flashing
Very long freeze cycle
Water shut off Restore water supply
Water leak Check curtain, sump
Dirty condenser Clean condenser
Restricted location, intake air too hot or blocked
Evaporator thermistor not sensing properly
Spray jets dirty
Inlet water valve leaks through during freeze
Low on refrigerant Check cube formation,
Check breaker or fuse. Reset or replace, restart and check
Eliminate restriction, have machine moved
Check thermistor
Remove spray platform and clean spray jets
Check inlet water valve
Cannot make ice
Check for bleed thru from missing /
Connected to hot water
Spray pump not pumping Check pump motor
Fan motor not turning
Pump hose disconnected Check hose
Very low on refrigerant
Compressor not operating
Hot gas valve leaks through during freeze
Compressor inefficient
broken check valve in building water supply
Check fan motor, check fan blade, check controller for voltage output
Add access valve, add refrigerant as a test. If unit makes ice, find and correct leak.
Check compressor start components, check PTCR resistance and temperature
Check compressor voltage
Check compressor windings
Check hot gas valve for hot outlet during freeze
Check compressor amp draw, if low and all else is correct, change compressor
January 2012
Page 26
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