Scotsman RS100, RS150 Owner’s Manual

RS100 and RS150
INTRODUCTION
This service manual is intended as a reference for the installer, user, and service agent of this Scotsman Refreshment Stand. It includes the necessary information to install, start up, operate, clean and maintain this unit.
TABLE OF CONTENTS
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 2
Soda System Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 6
How it Works . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 8
For the Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 10
Cleaning & Sanitizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 13
Sanitizing Syrup System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 15
Service Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 16
Electrical Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 18
Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 19
Parts lists and wiring diagrams are located in the center of this manual, printed on colored paper.
This manual contains important information, read it before installation or operation. Keep it for future reference.
Safety Symbol:
Important safety information on a
hazard that might cause serious
injury.
October 1993
Page 1
RS100 and RS150
SPECIFICATIONS
The term “Refreshment Stand” means a machine that stores ice in an insulated, sanitary container; upon demand it dispenses that ice into a cup or glass; it cools beverages using ice falling from the hopper onto a cold plate below the hopper; and it dispenses beverages via post-mix or pre mix valves. One of the valves (2nd from left) is not carbonated; it may be changed to carbonated if desired. Power to operate the valves may be shut off by a key switch.*
An important feature of this dispenser is that the ice on the cold plate is not dispensed. * Premix is not electrically powered.
The RS requires additional equipment to be functional:
An ice machine or source of sanitary ice; a carbonator for post mix (and potable water); a syrup delivery system, either pressurized syrup cans or bag-in-a-box; and CO must also be connected to a drain.
NOTE: This Refreshment Stand is designed to dispense cubed or Nugget ice only. Flaked ice will
not work.
. The dispenser
2
Base Model
RS100B 22"w x 30"d x 34"h 125 lbs. 115/60/1 2 amps 4’ with plug RS150B 30"w x 30"d x 34"h 165 lbs. 115/60/1 2 amps 4’ with plug
Rotor motor is 1/10 H.P. Options: Lighted upper front panel. 4" leg kit. Fast flow carbonator (100 G.P.H.). Push button actuation
(factory installed). Standard or fast flow Booth, Cornelius, McCann or Dole valves. Also available in premix with Booth Capre valves only.
Scotsman Drink Systems are designed and manufactured with the highest regard for safety and performance. They meet or exceed the standards of U.L., N.S.F., and C.S.A.
Scotsman assumes no liability or responsibility of any kind for products manufactured by Scotsman that have been altered in any way, including the use of any parts and/or other components not specifically approved by Scotsman
Scotsman reserves the right to make design changes and/or improvements at any time. Specifications and designs are subject to change without notice.
Dimensions Storage
Capacity
Basic Electrical Amperage Power Cord
October 1993
Page 2
DRAIN TUBING
RS100 and RS150
FOR THE INSTALLER: Installation Of Loose Shipped Parts
Drip Tray/Grill
1. Remove splash panel from unit.
2. Place a worm drive clamp over the drain tube as shown.
3. Hold drip tray at an angle of approximately 30
0
. Hold flexible drain tube between two fingers with other hand and push drip tray drain fitting into the tube.
SIDE VIEW OF DRIP TRAY INSTALLATION
DRIP TRAY
DRAIN
FITTING
Ice lever/Ice Chute/Fluorescent Tube*
1. Pull out and remove upper front panel.
2. Slide out ice chute mounting panel.
ICE LEVER
3. Insert the ice lever in to the valve panel through the slot as shown.
HOSE
CLAMP
SPLASH
PANEL
DRAIN
TUBING
MOUNTING TABS
DRIP TRAY
4. Check that the drain tubing is in place, and tighten the hose clamp.
5. Hang the drip tray onto the metal tabs on the base of the unit.
6. Replace the splash panel.
4. Swing the ice lever through from right to left and let it hang freely.
5. Twist the fluorescent tube into the sockets.
6. Replace ice chute mounting panel.
7. Insert clear ice chute into the panel and twist clockwise 1/3 turn.
ICE
CHUTE
MOUNTING
PANEL
ICE CHUTE
8. Replace the upper front panel. * Optional depending on unit configuration.
October 1993
Page 3
THE CABINET MUST BE
LEVELED LEFT TO RIGHT
AND FRONT TO BACK
RS100 and RS150
FOR THE INSTALLER
1. Locate the dispenser on the counter. Allow vertical clearance above unit for the removal of the cover, and for pouring ice into the hopper.
The syrup and carbonated water connections need to be made at the cold plate’s stub lines. The cold plate is located under the hopper; stub lines are at the back of the cabinet.
Note: Beginning with RS100, sn 594922-06Y and RS150, sn 594966-067, cold plate connections are at the front of the unit, behind the splash panel.
Tubing routing to the cold plate is from either the back of the unit, or through any of the openings in the base.
A plumbing circuit schematic diagram is on the back of the cabinet, refer to it for cold plate connections.
2. Plan the routing of the tubing. A. If no legs are to be used, and the tubing must
pass through the base, a hole in the counter top must be made prior to sealing the unit to the counter.
With the unit located on the counter as desired: A. Tilt or lift the unit to expose the bottom flanges
of the base frame. B. Apply the sealant to cover the bottom flanges of
the base frame. C. Return the unit to the desired position on the
counter top. D. Add sealant around the base frame and counter
top to provide a seal with a radius of 1/2". Follow the sealant manufacturer’s instructions on the package for working with the sealant, and cleaning up. E. Seal around all access holes in the counter top with Permagum or Mortite caulk or an equivalent material.
B. If using legs, the tubing may be routed through the bottom, or through the back as desired.
3. Plan the unit drain. Two
3
⁄4" I.D. drain tubes are
located at the back inside of the cabinet. The tubes may drain the unit through the back or through the openings in the base. There are several different fittings shipped with the unit to allow different drain tube configurations.
4. In order to comply with National Sanitation Foundation (NSF) requirements, this unit must be either elevated above the counter top sufficiently to provide space for cleaning under the unit or sealed to the counter top.
Elevating the unit may be accomplished by using the optional leg kit (KLP5). They will screw into threaded holes in the base of the unit.
If the unit is to be sealed to the counter top, the drain and soda tubing should be available and planned such that the connections may be finished after the unit has been sealed to the counter. Sealing may be accomplished by the use of room temperature vulcanizing (RTV) rubber sealant such as General Electric IS 808 Industrial Sealant, Dow Corning 731 or the equivalent.
USE LEGS OR
SEAL TO
COUNTERTOP
October 1993
Page 4
FOR THE INSTALLER
RS100 and RS150
1. If installing a carbonator, locate it nearby.
2. Route the drain lines to the building drain. Vent the drain tubes if installing at the back of the cabinet.
3. Locate electrical supply (for cord - 115v outlet). The outlet must be properly grounded. The circuit
must be fused and no other electrical appliance should be on the circuit.
ALL ELECTRICAL WIRING MUST CONFORM TO NATIONAL AND LOCAL CODES
4. Remove any shipping materials.
INSTALLING DRAIN AND SODA LINES
Refer to the plumbing schematic on the back of the cabinet (all stub lines are labeled) and:
A. Connect three (for 6 Valve Units) or two (for 8 valve units) carbonated water supply lines (field supplied) from the remote carbonator to the carbonated water stub line at the dispenser cold plate.
B. Connect water supply line (field supplied) from building source to carbonator (filtered water is recommended).
C. Connect a water supply line to the plain water stub line on the cold plate for use with the non-carbonated valve.
NOTE: If ALL valves need carbonation, connect an additional carbonated water line from the carbonator to the plain water stub line on the cold plate.
D. Connect syrup lines to the cold plate syrup stub lines.
BEVERAGE
TUBING
6. Connect primary CO CO
tank. Secure secondary regulators
2
regulator to
2
to wall or other stationary surface.
7. Connect CO
line between outlet of
2
primary regulator and inlet of secondary regulators.
8. Connect CO
lines between outlets
2
of secondary regulators and syrup tanks. Or to syrup pumps in the case of Bag-In-Box.
DRAIN TUBES
October 1993
Page 5
RS100 and RS150
SODA SYSTEM SCHEMATIC: 6 Valve Units
S S S W 6 5 4 3 2 1
SYRUP TANKS
SODA VALVES
MANIFOLD
COLD PLATE
WATER SUPPLY
TANK
CARBONATOR
SUPPLY
2
CO
October 1993
Page 6
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