Schneider Electric Smart-UPS VT Users Manual

Smart-UPS™VT™
10-40kVA
380/400/415,200/208/220V
Operation
TableofContents
AboutthisManual..........................................................................................................1
Howtondupdates....................................................................................................1
Safety....................................................................................................................................2
UserInterface................................................................................................................3
DisplayInterface..........................................................................................................4
MenuTree...........................................................................................................................5
Operation............................................................................................................................7
Modes..............................................................................................................................7
NormalOperation......................................................................................................7
BatteryOperation......................................................................................................7
InternalBypassOperation........................................................................................7
ExternalMaintenanceBypassOperation...................................................................7
OptionalParallelOperation........................................................................................7
SingleSystemwithoutExternalBypassPanel....................................................8
TurnintoInternalBypass...........................................................................................8
TurnintoNormalOperation.......................................................................................9
PerformaTotalPowerOff..........................................................................................10
PerformaRestart.......................................................................................................11
SingleSystemwithExternalBypassPanel..........................................................12
TurnintoExternalMaintenanceBypass....................................................................12
TurnintoNormalOperationfromExternalMaintenanceBypass...............................13
PerformaTotalPowerOff..........................................................................................14
PerformaRestart.......................................................................................................14
ParallelSystem.............................................................................................................15
TurnintoExternalMaintenanceBypass....................................................................15
TurnintoNormalOperationfromExternalMaintenanceBypass...............................16
PerformaTotalPowerOff..........................................................................................17
PerformaRestart.......................................................................................................17
IsolateoneUPSinaParallelSystem.........................................................................18
TurntheIsolatedUPSintoNormalOperation............................................................18
SingleandParallelSystems.....................................................................................19
TurnLoadoff/onviatheDisplayInterface.................................................................19
TurnLoadOff–DisconnecttheUPSOutputtotheLoadEquipment........................19
TurnLoadOn–ConnecttheUPSOutputtotheLoadEquipment.............................20
ViewtheStatusScreens............................................................................................20
ViewLogging.............................................................................................................22
ViewStatistics...........................................................................................................23
UsetheDiagsScreen................................................................................................24
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Conguration....................................................................................................................25
Settings...........................................................................................................................25
ChangetheClock,theAlarmThresholds,andtheDustFilterStatus........................25
Clock.........................................................................................................................26
DustFilter..................................................................................................................27
AlarmThresholds......................................................................................................28
ChangetheBeeperSetup,theContrast,andtheLanguage......................................29
Maintenance......................................................................................................................30
PartsReplacement......................................................................................................30
DetermineifyouNeedaReplacementPart...............................................................30
ReturnPartstoAPC..................................................................................................30
RemovetheFrontPanel............................................................................................31
InstalltheFrontPanel................................................................................................32
StoretheBatteriesandtheUPSSystem....................................................................32
ReplaceaNetworkManagementCard.......................................................................34
Install/replaceaDustFilter.......................................................................................35
ReplaceaBatteryModule..........................................................................................37
Troubleshooting..............................................................................................................42
StatusandAlarmMessages.....................................................................................42
DisplayMessages......................................................................................................42
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AboutthisManual

ThismanualisintendedfortheuseroftheSmart-UPS andinstructions,givesanintroductiontothedisplayinterface,andprovidesinformationonoperation,load connection,partsreplacement,troubleshooting,totalpoweroffandrestart.
Note:MainlygraphicsofSmart-UPSVTproductswithbuilt-inbatteriesareshowninthis manual,butthemanualisintendedforusersofoneormoreunitswithintheSmart-UPSVT series.Mostillustrationsshow523mmenclosuresbutapplytobothenclosuresizes.Any differencesbetweentheenclosuresizeswillbeaddressedinthemanual.
®
VTseries.Itreferstoimportantsafetywarnings
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Safety

WARNING:AllsafetyinstructionsintheSafetySheet(990-2822)mustberead, understoodandfollowedpriortohandling/usingthesystem.Failuretodosocould resultinequipmentdamage,seriousinjury,ordeath.
WARNING:Forsafetyreasons,onlyqualiedpersonnelisallowedtoperformthe proceduresdescribedunder“Operation“and“Maintenance“.
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Overview

UserInterface

ThefourLEDstotheleftofthedisplayindicatetheoperationalstatusoftheUPS.Thevenavigation keystotherightareusedtoselectandopenmenuitems,toaccessinformation,changesystemparameters, andtogetcontext-sensitivehelp.
ALOADON
B
ONBATT
CBYPASS
D
FAULT
E
LCDSCREEN
F
UPANDDOWN NA VIGA TIONKEYS
HELPKEY
G
HENTERKEY
I
ESCKEY
WhenthegreenLEDislit,theUPSprovidespowertotheloadequipment.
WhentheyellowLEDislit,powerowsfromthebatteriestotheload.
WhentheyellowLEDislit,powertotheloadissuppliedthroughbypass.
WhentheredLEDislit,afaultconditionexists.
Displaysalarms,statusdata,instructionalhelp,andcongurationitems.
Usedtoscrollthroughandselectmenuitems.
Openscontext-sensitivehelp.
Opensmenuitemsandconrmschangestothesystemparameters.
Returnstothepreviousscreendisplayed.
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DisplayInterface

TheOverviewScreenisthemainentrancestotheuserfunctionsofthedisplayinterface.TheUP/DOWN navigationkeystakeyoufromonescreentoanother.
TheENTERkeytakesyoufromtheOverviewScreentotheMainScreen.
FromtheMainScreenitispossibletocommand,congure,andmonitorthesystemthroughthesubmenu screens:Control,Status,Setup,LCM,Logging,Display,Diags,andHelp(see“MenuTree“).The selectorarrow(→)iscontrolledbytheUP/DOWNnavigationkeys.Thearrowmarkstheitemyou mayopenbypressingENTER.
OverviewScreen
Press
Chrgxxx% Loadxxx% xxxVinxxxVoutxxHz Runtime:xxhrxxmin
MainScreen
→ControlLogging
Press
StatusDisplay SetupDiags LCMHelp
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MenuTree

Caution:Thedisplayprovidesaccesstomorefunctionsthandescribedinthismanual. ThosefunctionsshouldnotbeaccessedwithouttheassistanceofAPCCustomerSupportin ordertoavoidunwantedloadimpacts.ForAPCWorld-WideCustomerSupport,referto thebackcoverofthismanual.Ifyoubyaccidentgobeyondthefunctionsdescribed,press ESCtoreturntopreviousscreens.
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Themenutreeprovidesaquickoverviewofthefunctionsandviewsyoumayaccess.
ControlTurnLoadOff/On
UPSinto/outofBypass
OverviewScreen
Chrgxxx% Loadxxx% xxxVinxxxV out xxHz Runtime:xxhr
Control Status Setup LCM
Logging Display Diags Help
Status
Setup
LCM
VinVbypVoutDustlter
linlbyplout
kW&kV A
FrequenciesLoad
Load&Bat&RuntimeShutdownRuntime
BatAmpHr/UPSTempDefault
AlarmThresholds
ParallelstatusAlarms
Settings
LifeCycleMonitoring
System
Clock
Other
LCMAlarmsPending
LCMContactInfo
LCMAlarmSettings
Resetdust lter
Par. redund.
MainMenu Screen
LoggingLoggingMenu
DisplayDisplaySetup
DiagsFaultsandDiagnosticsQ3ExternalBypSW
SystemInformationStatusfromMBP
SwitchStatus
RawStatusData
Help
ViewLog
ViewStatistics
Int.mechByp.SW
Onanyscreen andanyline,press?
forcontext sensitivehelp
Language
Contrast
Beep. Setup
Display FW
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Operation

WARNING:Forsafetyreasons,onlyqualiedpersonnelisallowedtoperformthe operationproceduresdescribedinthischapter .

Modes

TheUPShasdifferentoperationmodes.IftheinstallationincludesaMaintenanceBypassPanel(MBP), anexternalmaintenancebypassoperationmodewillalsobeavailable.
NormalOperation
TheUPSconvertsutility/mainspowertoconditionedpowerfortheconnectedload.
BatteryOperation
TheUPSprovidespowertotheconnectedloadfromitsinternaland(ifavailable)externalbatteriesfor aniteperiod.TheUPStransferstobatteryoperationifthesupplyofutility/mainspowerfails,oris outsidethepre-denedlimits.
InternalBypassOperation
Internalbypasskeepstheloadsuppliedwithutility/mainspowerduringmaintenanceoftheUPSpower sections.Ininternalbypassoperation,utility/mainspowerissentdirectlytotheconnectedloadbypassing allinternalUPSfunctionsandlters.Batteryback-upisnotavailableininternalbypassoperationeven thoughthebatteriesareinplace.
ExternalMaintenanceBypassOperation
TheUPScanbeconnectedtoanoptionalexternalMBP.Whenactivated,thispanelbypassestheentire UPSenclosure,feedingutility/mainspowerdirectlytotheload.AnactivatedexternalMBPcompletely isolatestheUPSandallowsmaintenancetobeperformed.AnexternalMBPismandatoryiftheUPS isrunninginparallel.

OptionalParallelOperation

TheconnectedloadispoweredbymultipleUPSunitstoincreasesystemredundancyortoincreasepower. Theinternalmechanicalbypassleverisnotavailable.
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SingleSystemwithoutExternalBypassPanel

WARNING:Forsafetyreasons,onlyqualiedpersonnelisallowedtoperformthe operationproceduresdescribedinthischapter .

TurnintoInternalBypass

WARNING:Inbypassoperationthebatteriesarestillpowered.Ifatotalpower offisrequired,theloadmustbeoff,andthebatteriesmustbepulledouttothered disconnectline,seethesection“PerformaTotalPowerOff“.
Caution:TheloadisnotprotectedbytheUPSandthepowerisnotconditionedwhenthe
internalmechanicalbypassleverisactivated
Note:Thisprocedureisnotapplicabletoparallelsystemsastheinternalmechanicalbypass leverisunavailable.
1.IftheUPSisrunningandcontrollablethrough
thedisplay,carryoutsteps2-5.Ifnot,go directlytostep6.
2.FromtheOverviewScreen,pressENTER.
3.GotoControlbyusingtheUP/DOWN
navigationkeysandpressENTER.
4.GotoUPSintoBypassbyusingtheUP/DOWN
navigationkeysandpressENTER.
Use
Use
Use
Chrgxxx% Loadxxx% xxxVinxxxVoutxxHz Runtime:xxhrxxmin
→ControlLogging
StatusDisplay SetupDiags LCMHelp
→UPSintoBypass
DoSelftest SimulatePowerFail StartRuntimeCal
Press
Press
Press
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5.GotoYES,UPSintoBypassbyusingthe
UP/DOWNnavigationkeysandpressENTER.
6.CheckthattheUPSisinbypass.Thegreen
(LOADON)andtheyellow(BYPASS)LEDs areilluminated.
WARNING:Forsafetyreasons, onlyqualiedpersonnelisallowed toperformthefollowingsteps.
7.RemovethefrontpanelfromtheUPS(see
“RemovetheFrontPanel“).
8.Turntheinternalmechanicalbypasslever
upwardstoactivateit.Theloadwillnowbe supporteddirectlybyutility/mainspower.
Use
Confirm: UPSintoBypass NO,ABORT
→YES,UPSintoBypass
Press
9.Reinstallthefrontpanel.

TurnintoNormalOperation

Caution:NeverattempttoswitchbacktheUPSintonormaloperationtillyouhaveveried thattherearenointernalUPSfaults.
1.CheckthattheUPSisinbypass.Thegreen(LOADON)andtheyellow(BYP ASS)LEDsare
illuminated.
2.Turnthemechanicalbypassleverdownwardsintoahorizontalpositiontodeactivatetheinternal
bypassoperation.
3.IftheUPShasnotreturnedtonormaloperation:PressESCtoreturntothepreviousmenusand
turnoutofbypassfromthedisplayviaControl>UPSoutofbypass>Y es,UPSoutofbypass.
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4.CheckthattheUPSisinnormaloperation.Theyellow(BYPASS)LEDturnsoffandthegreen
10/100Base-T
Probe
AP9619NetworkManagementCardEM
Reset
Output
Pwr
Zone
10/100
ON
OFF
3
4
5
6
A
B
B
C
(LOADON)LEDremainsilluminated.

PerformaT otalPowerOff

Note:InordertocarryoutthisproceduretheloadsupportedbytheUPSmustbeturnedoff.
A
B
C
Mainsbreaker
UPS
XREnclosure
1.CheckthattheloadwhichissupportedbytheUPSisturnedOFF.
2.FromtheUPS:TurnloadOFFfromthedisplayviaControl>T urnLoadOff>Y es,Turn
LoadOff.
3.FromtheXREnclosure(s)(ifavailable):SettheDCdisconnectswitch(es)topositionOFF.
4.FromtheUPS:Disconnectthebatteries(ifavailable)bypullingthemouttothereddisconnect
lineshownoneachbatteryunit.
5.FromtheXREnclosure(s)(ifavailable):Disconnectthebatteriesbypullingthemouttothered
disconnectlineshownoneachbatteryunit.
6.Settheutility/mainsbreakertopositionOFForLOCKED-OUT.IftheUPShasdualutility/mains
supply,setbothsuppliestopositionOFForLOCKED-OUT .
WARNING:Thelockoutproceduresattheutility/mainsbreakermustbefollowed. Ifnecessary,installapadlock.
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Note:FordetailsonhowtoremoveBatteryLocks(ifavailable)(seethesection“Replacea BatteryModule“andhereunder“RemoveandInstallBatteryLocks“).

PerformaRestart

WARNING:Onlyqualiedpersonnelfamiliarwiththeconstructionandtheequipment mayrestarttheUPS.
1.Settheutility/mainsbreakertopositionON.2.IfyourinstallationincludesanXRBattery
EnclosurewithaDCdisconnectswitch,setthe DCdisconnectswitchtopositionON.
Note:W aitapproximately30 secondsforthesystemtobootup andcarryoutaselftest.
Aftersystemboot-up,thedisplaywillautomatically askyoutoconrm/selectvoltageandfrequencyas showninthefollowing.
3.WhentheConrmV oltagepromptappearson
thescreen,gotothedesiredvoltageusingthe UP/DOWNnavigationkeysandpressENTER.
4.WhenthepromptApplyloadappears,goto
YesusingtheUP/DOWNnavigationkeysand pressENTERifyouwanttheUPStoprovidea loadoutputnow.(IfyoudonotwantaUPSload outputatthispoint,gotoNo).
5.Thegreen(LOADON)LEDisnowlit.Press
ESCtwotimesandthedisplaywillreturntothe OverviewScreen.
Voltageconrmation.Atrestart,thedisplaywill promptyouthroughthefollowingscreens:
Use
Use
Use
ConfirmVoltage Use400V
→Yes,use400V
No,selectanother
Applyload
→Yes
No
Chrgxxx% Loadxxx% xxxVinxxxVoutxxHz Runtime:xxhrxxmin
Press
Press
Press
Note:TheUPSisnowreadytosupporttheload.
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Note:
Theauto-detectiononfrequencyhasbeenimprovedinrmwareversion5.1andhigherfor theSmart-UPSVTsingleunits(withparallelcapability).Auto-detectiononfrequencyisan optionintheSetupmenu(inalignmentwiththevalues50Hzand60Hz)butalsoafeature wherebyasingleUPSsystemdetectstheinputfrequencyinasystemstart-up.
IftheUPSsystemduringastart-updetectsaninputfrequencydifferentfromwhatisalready set,thentheuserwillbeaskedtochoosethedetectedfrequency.Thesystemwillnotchange frequencybyitself.Forsafetyreasons,theinputfrequencycanonlybechangedbytheuser. Theauto-detectiononfrequency-featureisonlyapplicableinasinglesystemstart-up.Ifa problemoccurscallAPCCustomerSupport(seethebackcoverofthismanual).

SingleSystemwithExternalBypassPanel

WARNING:Forsafetyreasons,onlyqualiedpersonnelisallowedtoperformthe operationproceduresdescribedinthischapter .

TurnintoExternalMaintenanceBypass

WARNING:Inbypassoperationthebatteriesarestillpowered.Ifatotalpower offisrequired,theloadmustbeoff,andthebatteriesmustbepulledouttothered disconnectline(see“PerformaT otalPowerOff“inthischapter).
1.FromtheOverviewScreen,pressENTER.
2.GotoControlbyusingtheUP/DOWN
navigationkeysandpressENTER.
3.GotoUPSintoBypassbyusingtheUP/DOWN
navigationkeysandpressENTER.
Use
Use
Use
Chrgxxx% Loadxxx% xxxVinxxxVoutxxHz Runtime:xxhrxxmin
→ControlLogging
StatusDisplay SetupDiags LCMHelp
→UPSintoBypass
DoSelftest SimulatePowerFail StartRuntimeCal
Press
Press
Press
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