Variable speed drives
for synchronous and asynchronous motors
Programming Manual
07/2014
S1A28692
www.schneider-electric.com
The information provided in this documentation contains general descriptions and/or technical characteristics
of the performance of the products contained herein. This documentation is not intended as a substitute for
and is not to be used for determining suitability or reliability of these products for specific user applications. It
is the duty of any such user or integrator to perform the appropriate and complete risk analysis, evaluation and
testing of the products with respect to the relevant specific application or use thereof. Neither Schneider
Electric nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information
contained herein. If you have any suggestions for improvements or amendments or have found errors in this
publication, please notify us.
No part of this document may be reproduced in any form or by any means, electronic or mechanical, including
photocopying, without express written permission of Schneider Electric.
All pertinent state, regional, and local safety regulations must be observed when installing and using this
product. For reasons of safety and to help ensure compliance with documented system data, only the
manufacturer should perform repairs to components.
When devices are used for applications with technical safety requirements, the relevant instructions must be
followed.
Failure to use Schneider Electric software or approved software with our hardware products may result in
injury, harm, or improper operating results.
Failure to observe this information can result in injury or equipment damage.
Read these instructions carefully, and look at the equipment to become familiar with the device before trying
to install, operate, or maintain it. The following special messages may appear throughout this documentation
or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a
procedure.
The addition of this symbol to a Danger or Warning safety label indicates that an electrical hazard
exists, which will result in personal injury if the instructions are not followed.
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible injury or death.
DANGER
DANGER indicates an imminently hazardous situation, which, if not avoided, will result in death or serious
injury.
WARNING
WARNING indicates a potentially hazardous situation, which, if not avoided, can result in death, serious
injury, or equipment damage.
CAUTION
CAUTION indicates a potentially hazardous situation, which, if not avoided, can result in injury or equipment
damage.
NOTICE
NOTICE, used without the safety alert symbol, indicates a potentially hazardous situation which, if not
avoided, can result in equipment damage.
PLEASE NOTE
The word "drive" as used in this manual refers to the controller portion of the adjustable speed drive as defined
by NEC.
Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No
responsibility is assumed by Schneider Electric for any consequences arising out of the use of this product.
• show you the different menus, modes and parameters,
• help you in maintenance and diagnostics.
Validity note
Related documents
This documentation is valid for the Altivar 32 drive.
Title of DocumentationReference Number
ATV32 Quick StartS1A41715
ATV32 Quick Start AnnexS1B39941
ATV32 Installation manualS1A28686
ATV32 Communication ParametersS1A44568
ATV32 Modbus manualS1A28698
ATV32 PROFINET ManualHRB25668
ATV32 CANopen manualS1A28699
ATV32 PROFIBUS DP ManualS1A28700
ATV32 Modbus TCP - EtherNet/IP ManualS1A28701
ATV32 DeviceNet ManualS1A28702
ATV32 EtherCAT ManualS1A28703
ATV32 Atex manualS1A45605
ATV32 Integrated safety Functions ManualS1A45606
ATV32 ATV Logic ManualS1B90747
BMP Synchronous motor manual 0198441113981
ATV32 other option manuals: see www.schneider-electric.com
You can download the latest versions of these technical publications and other technical information from our
website at www.schneider-electric.com.
8S1A28692 07/2014
About the Book
Product related information
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
• Only appropriately trained persons who are familiar with and understand the contents of this manual and all
other pertinent product documentation and who have received safety training to recognize and avoid hazards
involved are authorized to work on and with this drive system. Installation, adjustment, repair, and maintenance
must be performed by qualified personnel.
• The system integrator is responsible for compliance with all local and national electrical code requirements as
well as all other applicable regulations with respect to grounding of all equipment.
• Many components of the product, including the printed circuit boards, operate with mains voltage. Do not touch.
Use only electrically insulated tools.
• Do not touch unshielded components or terminals with voltage present.
• Motors can generate voltage when the shaft is rotated. Before performing any type of work on the drive system,
block the motor shaft to prevent rotation.
• AC voltage can couple voltage to unused conductors in the motor cable. Insulate both ends of unused
conductors of the motor cable.
• Do not short across the DC bus terminals or the DC bus capacitors or the braking resistor terminals.
• Before performing work on the drive system:
- Disconnect all power, including external control power that may be present.
- Place a "Do Not Turn On" label on all power switches.
- Lock all power switches in the open position.
- Wait 15minutes to allow the DC bus capacitors to discharge. The DC bus LED is not an indicator of the
absence of DC bus voltage that can exceed 800Vdc.
- Measure the voltage on the DC bus between the DC bus terminals using a properly rated voltmeter to verify
that the voltage is < 42Vdc.
- If the DC bus capacitors do not discharge properly, contact your local Schneider Electric representative.
• Install and close all covers before applying voltage.
Failure to follow these instructions will result in death or serious injury.
DANGER
DANGER
UNINTENDED EQUIPMENT OPERATION
• Read and understand this manual before installing or operating the Altivar 32 drive.
• Any changes made to the parameter settings must be performed by qualified personnel.
Failure to follow these instructions will result in death or serious injury.
WARNING
DAMAGE DRIVE EQUIPMENT
Do not operate or install any drive or drive accessory that appears damaged.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
S1A28692 01/20149
About the Book
WARNING
LOSS OF CONTROL
• The designer of any control scheme must consider the potential failure modes of control paths and, for critical
control functions, provide a means to achieve a safe state during and after a path failure. Examples of critical
control functions are emergency stop, overtravel stop, power outage, and restart.
• Separate or redundant control paths must be provided for critical control functions.
• System control paths may include communication links. Consideration must be given to the implications of
unanticipated transmission delays or failures of the link.
• Observe all accident prevention regulations and local safety guidelines.
• Each implementation of the product must be individually and thoroughly tested for proper operation before being
placed into service.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
1. For USA: Additional information, refer to NEMA ICS 1.1 (latest edition), “Safety Guidelines for the Application, Installation, and
Maintenance of Solid State Control” and to NEMA ICS 7.1 (latest edition), “Safety Standards for Construction and Guide for Selection,
Installation and Operation of Adjustable Speed Drive Systems.”
1
CAUTION
INCOMPATIBLE LINE VOLTAGE
Before turning on and configuring the drive, ensure that the line voltage is compatible with the supply voltage
range shown on the drive nameplate. The drive may be damaged if the line voltage is not compatible.
Failure to follow these instructions can result in injury or equipment damage.
RISK OF DERATED PERFORMANCE DUE TO CAPACITOR AGING
The product capacitor performances after a long time storage above 2 years can be degraded.
In that case, before using the product, apply the following procedure:
• Use a variable AC supply connected between L1 and L2 (even for ATV32pppN4 references).
• Increase AC supply voltage to have:
- 80% of rated voltage during 30 min
- 100% of rated voltage for another 30 min
Failure to follow these instructions can result in equipment damage.
User comments
The word "drive" as used in this manual refers to the controller portion of the adjustable speed drive as defined
by NEC.
Standards and Terminology
The technical terms, terminology, and the corresponding descriptions in this manual normally use the terms
or definitions in the relevant standards.
In the area of drive systems this includes, but is not limited to, terms such as error, error message, failure, fault,
fault reset, protection, safe state, safety function, warning, warning message, and so on.
Among others, these standards include:
• IEC 61800 series: Adjustable speed electrical power drive systems
• EN 954-1 Safety of machinery - Safety related parts of control systems
• EN ISO 13849-1 & 2 Safety of machinery - Safety related parts of control systems.
• IEC 60204-1: Safety of machinery - Electrical equipment of machines – Part 1: General requirements
CAUTION
10S1A28692 04/2014
What's in this Part?
General Overview
I
This part contains the following chapters:
ChapterChapter NamePage
1Software enhancements13
2Setup35
3Overview17
S1A28692 07/201411
12S1A28692 07/2014
Software enhancements
Software enhancements
What's in this Chapter?
This chapter contains the following topics:
Enhancements made to version V1.8 IE 11 in comparison to V1.5 IE 0814
Enhancements made to version V2.1 IE 15 in comparison to V1.8 IE 1115
Enhancements made to version V2.3 IE 17 in comparison to V2.1 IE 1515
1
TopicPage
S1A28692 04/201413
Software enhancements
Since it was first marketed, the Altivar ATV 32 has been equipped with additional functions. Software version
V2.1 IE 15 has now been updated to V2.3 IE 17. This documentation relates to version V2.3 IE 17.
The software version appears on the rating plate attached to the side of the drive.
Enhancements made to version V1.8 IE 11 in comparison to V1.5 IE 08
Added specification for hoisting application with the speed monitoring module VW3A3620.
New Functions and parameters
(Sdd-) [ENCODER FAULT] function page 260
:
• (Sdd)[Load slip detection] page 260
(IEn-)[ENCODER CONFIGURATION] function page 133:
• (EnU) [Encoder usage] see page 132
• (EnS) [Encoder type] see page 132
• (PGI)[Number of pulses] see page 132
• (FAnF)[ANF Frequency Thd.] see page 133
• (LAnF) [ANF Detection level] see page 133
• (dAnF) [ANF Direction check] see page 134
• (tAnF) [ANF Time Thd.] see page 134
Software enhancements
(I2t-)[DYN CURRENT LIMIT] function page 216:
• (I2tA) [I²t model activation] see page 216
• (I2tI) [max current of I²tl] see page 216
• (I2tt) [max time of I²tl] see page 216
(MOn-)[1.2 MONITORING] menu:
•
New parameters
(MOn-)[1.2 MONITORING] menu:
• (StFr) [Stator Frequency] see page 48
• (MMF)[Measured output fr.] see page 48
•
(SPd1), (SPd2), (SPd3) [Cust. output value] see page 61
•
• (SFFE)[Safety fault reg.] added in the [MORE FAULT INFO] (AFI)function, see page 67
• (SAF1), (SAF2) [Safety fault Reg x] see page 67
• (SF00) to (SF11) [SAFF Subcode X] see page 68 to page 72
• (ntJ)[IGBT alarm NB] see page 72
• (I2tM)[I²t overload level] see page 49
(COnF-)[1.3 CONFIGURATION] menu:
• (SdS)[Scale factor display] see page 101
• (rdAE)[% error EMF sync] see page 114
• (MStP)[Memo Stop] see page 225
• (prSt)[Priority restart] see page 225
New fault detection codes
• (SpF)[Speed fdback loss] see page 308
• (AnF)[Load slipping] see page 307
14S1A28692 07/2014
Software enhancements
Enhancements made to version V2.1 IE 15 in comparison to V1.8 IE 11
New parameters
(COnF-)[1.3 CONFIGURATION] menu:
• (AI2L) [AI2 range] see page 131
Enhancements made to version V2.3 IE 17 in comparison to V2.1 IE 15
New parameters
(COnF-)[1.3 CONFIGURATION] menu:
• (HrFC)[Reset restricted fault configuration] see page 248
• (r1F)[Enable Relay1 fallback] see page 136
• (r2F)[Enable Relay2 fallback] see page 136
S1A28692 07/201415
Software enhancements
16S1A28692 07/2014
Overview
Overview
What's in this Chapter?
This chapter contains the following topics:
Factory configuration18
Application functions19
Basic functions23
Graphic display terminal option24
Graphic display terminal option24
Powering up the drive for the first time27
Remote display terminal option30
Structure of the parameter tables31
Finding a parameter in this document32
Description of the HMI33
Structure of the menus34
3
TopicPage
S1A28692 07/201417
Factory configuration
Factory settings
The Altivar 32 is factory-set for common operating conditions:
• Display: drive ready [Ready](rdY) when motor is ready to run and motor frequency when motor is
running.
• The LI3 to LI6 logic inputs, AI2 and AI3 analog inputs, LO1 logic output, AO1 analog output, and R2 relay
are unassigned.
• Stop mode when fault detected: freewheel.
CodeDescriptionFactory settings valuesPage
bFr[Standard mot. freq][50Hz IEC]84
tCC[2/3 wire control][2 wire] (2C): 2-wire control83
Ctt[Motor control type][Standard] (Std): standard motor law102
ACC[Acceleration]3.0 seconds85
dEC[Deceleration]3.0 seconds85
LSP[Low speed]0 Hz85
HSP[High speed]50 Hz85
ItH[Mot. therm. current]Nominal motor current (value depending on drive rating)85
SdC1[Auto DC inj. level 1]0.7 x nominal drive current, for 0.5 seconds91
SFr[Switching freq.]4 kHz92
Frd[Forward][LI1] (LI1): Logic input LI1123
rrS[Reverse assign.][LI2] (LI2): Logic input LI2123
Fr1[Ref.1 channel][AI1] (AI1): Analog input AI1151
r1[R1 Assignment][No drive flt] (FLt): The contact opens when a fault is detected or
brA[Dec ramp adapt.][Yes](YES): Function active (automatic adaptation of deceleration
Atr[Automatic restart][No] (nO): Function inactive249
Stt[Type of stop][Ramp stop] (rM P): On ramp170
CFG[Macro configuration][Start/Stop] (StS)80
Overview
135
when the drive has been switched off
169
ramp)
Note: If you want to keep the drive presettings to a minimum, select the macro configuration
[Macro configuration] (CFG) = [Start/stop] (StS)followed by
[Restore config.] (FCS) = [Config. CFG] (InI). For more information, see page 80
.
Check whether the values above are compatible with the application.
18S1A28692 04/2014
Overview
Application functions
The tables on the following pages show the combinations of functions and applications, in order to guide your
selection.
The applications in these tables relate to the following machines, in particular:
Each machine has its own special features, and the combinations listed here are neither mandatory nor
exhaustive.
Some functions are designed specifically for a particular application. In this case, the application is identified
by a tab in the margin on the relevant programming pages.
Stop at distance calculated after deceleration limit switch223
Parameter switching226
Motor or configuration switching229
Traverse control234
Stop configuration170
Safety Integrated functions (see related documents page 8)
Hoisting
Handling
Packing
Textiles
Wood
Process
b
bb
b
b
b
b
bbb
bb
bbb
b
bbb
bb
bbbbbb
bbb
b
bbb
bbbbbb
S1A28692 07/201421
Safety functions/Fault management
FunctionsPageApplications
Safe Torque Off (STO) (Safety function, see dedicated
document)
Deferred stop on thermal alarm255
Alarm handling142
Fault management247
IGBT tests257
Catch a spinning load250
Motor protection with PTC probes247
Undervoltage management256
4-20 mA loss257
Uncontrolled output cut (output phase loss)253
Automatic restart249
Use of the "Pulse input" input to measure the speed of
rotation of the motor
Load variation detection264
Underload detection267
Overload detection269
Safety Integrated functions (see related documents page 8)
-
262
Overview
Hoisting
Handling
Packing
Textiles
Wood
Process
bbbbbb
bb
bbbbbb
bbbbbb
bbbbbb
bb
bbbbbb
bb
bbbbb
b
b
bb
b
b
b
bbbbb
22S1A28692 04/2014
Overview
Basic functions
Drive ventilation
The fan starts automatically when the drive thermal state reaches 70% of the maximum thermal state
the
[Fan Mode] (FFM) is set to[Standard](Std).
and if
S1A28692 07/201423
Graphic display terminal option
1 Graphic display
2 Function keys
F1, F2, F3, F4,
see page
154
3 STOP/RESET
key
4 RUN key
5 Jog dial:
• Press (ENT):
- To save the current value
- To enter the selected menu or parameter
• Turn +/-:
- To increment or decrement a value
- To go to the next or previous line
- To increase or decrease the reference if control via the graphic
display terminal is activated
7 ESC key: Aborts a value, a
parameter or a menu to return to
the previous selection
6 Key for reversing the direction
of rotation of the motor
Description of the graphic display terminal
With the graphic display terminal, which works with FLASH V1.1IE26 or higher, it is possible to display more
detailed information than can be shown on the integrated display terminal.
Overview
24S1A28692 04/2014
Note: Keys 3, 4, 5 and 6 can be used to control the drive directly, if control via the graphic display terminal is
activated.
To activate the keys on the remote display terminal, you first have to configure
[Ref.1 channel] (Fr1) = [HMI] (LCC). For more information, see page 151
.
Overview
LANGUAGE
English
Français
Deutsch
Italiano
Español
Chinese
Русский
Türkçe
PARAMETER SELECTION
SETTINGS
Ramp increment
Ac cel erat ion -- - - - - - - -
De cel er ati on- - - - - - - - -
Ac ce le ra ti on 2- - - - - - - - -
Deceleration 2
Edit
RDYTerm +0.0 Hz 0.0 A
Acceleration
9 .51s
Min = 0.00 Max = 99.99
<<>>Quick
ENT
RDYTerm +0.0 Hz 0.0 A
Acceleration
9. 5 1s
Min = 0.00 Max = 99.99
<<>>Quick
OFF light: A valid function blocks program is in the ATV32 in stop mode.
ON light: A valid function blocks program is in the ATV32 in run mode. The
drive is considered as being in running state and configuration parameters
cannot be modified.
RDYTerm +0.0 Hz 0.0 A
Acceleration
9 .51s
Min = 0.00 Max = 99.99
<<>>Quick
Example configuration windows:
Single selection
Multiple selection
When powering up the graphic display terminal for the first time, the user has to select
the required language.
When only one selection is possible, the selection made is indicated by .
Example: Only one language can be chosen.
When multiple selection is possible, the selections made are indicated by .
Example: A number of parameters can be chosen to form the [USER MENU].
Example configuration window for one value:
The << and >> arrows (keys F2 and F3) are used to select the digit to be modified, and the jog dial is rotated
to increase or decrease this number.
Example visualization of function blocks state:
S1A28692 07/201425
Powering up the drive with Graphic display terminal for the first time
LANGUAGE
English
Français
Deutsch
Italiano
Español
Chinese
Русский
Türkçe
ATV32HU15M2
1.5kW/2HP 220V Single
Config. n°0
RDYTerm0.0 Hz0.0 A
ACCESS LEVEL
Basic
Standard
Advanced
Expert
RDYTerm0.0 Hz0.0 A
1 DRIVE MENU
1.1 SPEED REFERENCE
1.2 MONITORING
1.3 CONFIGURATION
Code<<>>Quick
When powering up the graphic display terminal for the first time, the user has to select the required language.
Display after the graphic display terminal has been powered up for the first time.
Select the language and press ENT.
ENT
The drive's rating details will now appear.
Overview
3 seconds
ENT
26S1A28692 04/2014
Overview
ATV32HU15M2
1.5kW/2HP 220V Single
Config. n°0
RDYTerm0.0 Hz0.0 A
ACCESS LEVEL
Basic
Standard
Advanced
Expert
RDYTerm0.0 Hz0.0 A
1 DRIVE MENU
1.1 SPEED REFERENCE
1.2 MONITORING
1.3 CONFIGURATION
Code<<>>Quick
MAIN MENU
1 DRIVE MENU
2 IDENTIFICATION
3 INTERFACE
4 OPEN / SAVE AS
5 PASSWORD
Powering up the drive for the first time
With the integrated display terminal, when powering up the drive for the first time, the user immediately
accesses to [Standard mot. freq](bFr) (see page 84
3 seconds
) in the menu (COnF > FULL > SIM).
Display after the drive has been powered up for the first time.
The [ACCESS LEVEL] screen follows automatically.
ENT
ESC
Automatically switches to the [1 DRIVE MENU] menu after 3 seconds.
Select the menu and press ENT.
The MAIN MENU appears on the graphic display terminal if you press the ESC key.
S1A28692 07/201427
Subsequent power-ups
ATV32HU15M2
1.5kW/2HP 220V Single
Config. n°0
RDYTerm0.0 Hz0.0 A
1 DRIVE MENU
1.1 SPEED REFERENCE
1.2 MONITORING
1.3 CONFIGURATION
Code<<>>Quick
RDYTerm +0.0 Hz 0.0 A
Frequency ref.
+1.3
Hz
Min =-599.0 Max = +599.0
Quick
With the integrated display terminal, at subsequent power-ups of the drive for the first time, the user
immediately accesses to the drive state (Same liste than [Drive state] (HS1) page 63
(rdY).
Overview
). Example : Ready
Display after powering up.
3 seconds
Automatically switches to the [1 DRIVE MENU] menu after 3 seconds.
Select the menu and press ENT.
10 seconds
Automatically switches to the monitoring screen after 10 seconds.
28S1A28692 04/2014
Overview
ENT
RUNTerm +50.0 Hz 0.0 A
MAIN MENU
1 DRIVE MENU
2 IDENTIFICATION
3 INTERFACE
4 OPEN / SAVE AS
5 PASSWORD
RUN Term +50.0 Hz 0.0 A
2 IDENTIFICATION
ATV32HU22M2
2.2 kW / 3 HP
220 V Single
Appl. software V1.1 IE 01
MC software V1.1 IE 01
<<>>Quick
FFFFFFFFF
Product V1.1 IE 01
SAFETY FUNCTIONS
Drive Safety status Standard
Safe param. CRC 8529
FUNCTION BLOCKS
Prg. format version 1
Catalogue version 1
OPTION 1
No option
GRAPHIC TERMINAL
GRAPHIC S
V1.2IE07
00000000000000000
Identification menu
The [IDENTIFICATION] (OId-) menu can only be accessed on the graphic display terminal.
This is a read-only menu that cannot be configured. It enables the following information to be displayed:
• Drive reference, power rating and voltage
• Drive software version
• Drive serial number
• Safety function status and checksum
• Function blocks program and catalogue version
• Type of options present, with their software version
• Graphic display terminal type and version
S1A28692 07/201429
Remote display terminal option
1 Four digits display
2 MODE key (1):
Used to switch
[1.1 SPEED REFERENCE] (rEF-),
[1.2 MONITORING] (MOn-) and
[1.3 CONFIGURATION] (COnF-)
menus.
3 ESC key
Used to quit a menu/parameter or
remove the currently displayed value in
order to revert to the previous value
retained in the memory
4 RUN key
Executes the function
assuming it has been
configured
5 Navigation keys
6 ENT key
Used to save the current value or
access the selected menu/parameter
8 Key for reversing the direction of
rotation of the motor
7 STOP key
Used to stop the motor and perform a
reset
Description of the remote display terminal
This remote display terminal is a local control unit which can be mounted on the door of the wall-mounted or
floor-standing enclosure. It has a cable with connectors, which is connected to the drive serial link (see the
documentation supplied with the remote display terminal). With this remote display terminal, up and down
arrows are used for navigation rather than a jog dial.
Overview
(1) If the drive is locked by a code ([PIN code 1](COd) page 298
switch from the [1.2 MONITORING](MOn-) menu to the [1.1 SPEED REFERENCE](rEF-) menu and
vice versa.
To activate the keys on the remote display terminal, you first have to configure [Ref.1 channel](Fr1)=
[HMI] (LCC). For more information, see page 151.
), pressing the MODE key enables you to
30S1A28692 04/2014
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