Scania Removing the gearbox Service Manual

Removing the gearbox

General

Applies to gearboxes GR/S/O 875/895/9105/R.

Tools

Examples of suitable tools from Scania:

Part number Designation

99 309 Turning tool

99 318 Engine support

99 502 Release bearing tool

99 544 Lifting tool for gearboxes

99 546 Lifting tool for gearboxes

587 313 Gearbox jack

587 500 Component hoist

General

03:67-00 Issue 1 en-GB 1 (16)

©

Scania CV AB 2012, Sweden

Removing the gearbox

Draining the parking brake circuit.

Work description

From above, vehicles with Opticruise

1. Drain the coolant.

2. Drain the parking brake circuit.

3. Tilt the cab.

4. Detach the oil pipes at the gearshift housing.

1

2

Work description

1. Vehicles with batteries at the far rear of the frame.

2. Vehicles with oil cooler.

03:67-00 Issue 1 en-GB 2 (16)

©

Scania CV AB 2012, Sweden

Removing the gearbox

1. Oil pipe

2. Compressed air pipes

5. Detach the compressed air pipe at the gearshift housing.

6. Disconnect the cable interface in the left-hand side of the frame.

7. Undo the hose clamp on the upper retarder coolant hose.

8. Undo the 2 upper clutch servo screws.

9. Unscrew the 6 upper nuts for the clutch housing.

1

Work description

1. Vehicle with retarder.

03:67-00 Issue 1 en-GB 3 (16)

©

Scania CV AB 2012, Sweden

Removing the gearbox

Draining the parking brake circuit

From above, vehicles without Opticruise

1. Drain the coolant.

2. Drain the parking brake circuit.

3. Tilt the cab.

1

Work description

1. Vehicles with batteries at the far rear of the frame.

03:67-00 Issue 1 en-GB 4 (16)

©

Scania CV AB 2012, Sweden

Removing the gearbox

204 194

Torque rod and gear linkage

4. Detach the torque rod and gear linkage.

5. Undo the hose clamp on the upper retarder coolant hose.

Work description

1

1. Vehicle with retarder.

03:67-00 Issue 1 en-GB 5 (16)

©

Scania CV AB 2012, Sweden