(HQ) SATO International Pte. Ltd.
(Japan) SATO Corporation
(Singapore) SATO Asia Pacific Pte. Ltd.
(Malaysia) SATO Auto-ID Malaysia Sdn. Bhd.
(Thailand) SATO Auto-ID (Thailand) Co., Ltd
(China) SATO Shanghai Co., Ltd
(USA) SATO America, Inc.
(Belgium) SATO Europe NV
(Germany) SATO Deutch land G mbH
(Poland) SATO Polska SP Z O.O.
(UK) SATO UK Ltd
(Holland) SATO Rotterdam Logistics Center
Factory :
(Malaysia) SATO Malaysia Electronics Manufacturing Sdn. Bhd.
(Malaysia) SATO Labelling Malaysia Electronics Sdn.Bhd.
DR300
Quick Guide
SATO Asia Pacific Pte. Ltd.
438A Alexandra Road
#05-01/02 Alexandra Technopark
Singapore 119967
Tel : (65) 6271 5300; Fax : (65) 6273 6011
Sales Hotline : (65) 6276 2722; Service Hotline : (65) 6273 6455
Email : sales@satoasiapacific.com
Website : www.satoworldwide.com
© Copyright 2003
SATO Asia Pacific Pte. Ltd.
Warning : This equipment complies with the requirements in Part 15 of FCC rules for a Class
A computing device. Operation of this equipment in a residential area may cause unacceptable
interference to radio and TV reception requiring the operator to take whatever steps necessary
to correct the interference.
All rights reserved. No part of this document may be reproduced or issued to third parties in
any form whatsoever without the express permission of SATO Asia Pacific Pte. Ltd. The
materials in this document are provided for general information and are subject to change
without notice. SATO Asia Pacific Pte. Ltd. assumes no responsibilities for any errors that
may appear.
SAP/DR300/QG/Jan05/02
DR300 Quick Guide Pg 33
DIPSW 3
No. Setting Content
ON Enable: Change parameter by touch screen 1
OFF Enable: Change parameter by touch screen
ON (Reserved) 2
OFF (Reserved)
ON (Reserved) 3
OFF (Reserved)
ON (Reserved) 4
OFF (Reserved)
ON (Reserved) 5
OFF (Reserved)
ON (Reserved) 6
OFF (Reserved)
ON Non-standard protocode 7
OFF Standard protocode
ON Zero without slash 8
OFF Zero with slash
DR300 Quick Guide Pg 32
Separate sheet 3 (Protocol setting)
7 8 Content
ON ON (Reserved)
ON OFF STATUS 3
OFF ON XON-XOFF
OFF OFF Ready/Busy
DIPSW 2
No. Setting Content
ON Direct Thermal 1
OFF Thermal Transfer
ON (Reserved) / Reflecting type sensor 2
OFF (Reserved) / See through type sensor
ON Head Check, Yes 3
OFF Head Check, No
ON Hex dump function, Yes 4
OFF Hex dump function, No
ON Multi items receive mode 5
OFF 1 item receive mode
ON (Reserved) 6
OFF (Reserved)
ON Size detection, Yes 7
OFF Size detection, Yes
ON Tear off (Dispense), Yes 8
OFF Tear off (Dispense), No
* Pitch sensor (DSW2-2) is effective only during service, test print. It is void during test print.
DR300 Quick Guide Pg 1
Table of Contents
What You Get …………………………………………………………….. 2
Unpacking ………………………………………………………………… 3
Unpacking – Touch Screen (Optional Item) ……………………... 4
Accessories Checklist …………..................................................... 5
Name of Parts …………………………………………………………….. 6
Touch Screen / Keypad ………………………………………….. 7
Operation Panel Unit …………………………………………….. 8
Card Cover Unit …………………………………………………. 9
Back Panel Unit ………………………………………………….. 9
Media Loading …………………………………………………………… 10
Setting of Label and Carbon Ribbon …………………………….. 10
Setting Rolled Paper ……………………………………………... 10
Setting Large Diameter Rolled Label ……………………………. 13
Setting Carbon Ribbon …………………………………………… 14
Pitch Sensor Adjustment ………………………………………………… 16
Power Supply ……………………………………………………………... 18
Simple Troubleshooting ………………………………………………….. 20
Daily Maintenance ………………………………………………………... 23
Serial Interface ……………………………………………………………. 26
Specifications ……………………………………………………………… 27
Basic Specifications ……………………………………………… 27
Label and Carbon Ribbon Specifications ………………………… 28
Operating Environment Condition ……………..………………… 29
DR300 Software Specifications ………………………………….. 29
Printer Main Body Operation Unit ……………………………………… 30
DIP-Switch Setting ………………………………………………………... 31
DIPSW 2 …………………………………………………………………… 32
DIPSW 3 …………………………………………………………………… 33
DR300 Quick Guide Pg 2
What You Get
The DR300 printer comes packed in a protective carton.
Included in the carton are the fol lowing items:
• DR300 Printer
• Quick Guide
• Driver / Manual CD-Rom
• 2-Pin Power Cable or 3-Pin Plug
• Head Cleaning Sheet
• Sample Ribbons
• Ribbon Take-up Core
• Cleaning Solution
• Cleaning Cloth
• Ribbon Part List
• Maintenance Contract
After taking the DR300 Printer out from the carton and
removing the protective plastic cover, it is ready for
installation.
Installation and Handling Instruction
Place of installation
• Place on level surface
• Avoid vibration
• Avoid high temperature and humidity
• Avoid high environment
Power Supply
• AC220/240V power supply is needed
• Supply electricity from main power supply
• Three pin earthed power lead is required
• A maximum of 3 amp fuse link is recommended
DR300 Quick Guide Pg 31
DIP-Switch Setting
DIP-Switch Setting
DIP Switch shall be set when printer is off.
Each DIPSW setting is described below.
*All are set to OFF position as factory defaults.
No. Setting Content
ON Data bit No. = 7 1
OFF Data bit No. = 8
2
3
4 ON
5
6
7
8
Separate
Sheet 1
OFF
Separate
Sheet 2
Separate
Sheet 3
Parity setting (None, Even, Odd)
Stop bit = 2
Stop bit = 1
Baud rate setting (2400, 4800, 9600, 19 200)
Protocol setting (Ready/Busy, Xon-Xoff, Status-3)
Separate sheet 1 (Parity setting)
2 3 Content
ON ON (Reserved)
ON OFF Odd
OFF ON Even
OFF OFF None
Separate sheet 2 (Baud rate setting)
5 6 Content
ON ON 2400 bps
ON OFF 4800 bps
OFF ON 19200 bps
OFF OFF 9600 bps
DR300 Quick Guide Pg 30
Card maintenance
No Yes
function
Online maintenance
No Yes
function
2D Codes Yes (PDF 417, QR, Data
No
code)
Truetype fonts Yes (S/ware or card) Yes (Card stored)
Preset data No Yes (1MB card, 900 sets)
₤ p currency change No Yes
Adjustable guard bars Software Yes
Printer Main Body Operation Unit
LCD Display Unit 8 x 2 lines LCD display is displayed when touch screen is
not connected.
Feed Key Paper feeding. Operation Key
Line Key Temporary halts printing (print pause)
LED 2 colour
LED
DIP Switch
DIPSW 1 Serial interface (setting baud rate, etc)
RED : error display
GREEN : On-line
DIPSW 2 Setting operation mode, etc.
Setting Hex dump function
DIPSW 3 Setting zero slash and non-standard protocode
Variable Control VR
PITCH Pitch adjustment
OFFSET Cutter, dispense, tear off position adjustment
PRINT Print darkness adjustment
DR300 Quick Guide Pg 3
Unpacking
Remove equipment from the carton bo x.
DR300 Quick Guide Pg 4
Unpacking – Touch Screen (Optional Item)
Remove touch screen from the carton box.
DR300 Quick Guide Pg 29
Operating Environment Condition
Input Power Supply
Voltage AC 220V + - 10%
Voltage
Power Consumption Max 190 VA 130W
Environment
Condition
Operating temperature 5~40 d.c.
Operating humidity 30~80 d.c. (No condensation)
Storage temperature -5~60 d.c.
Storage humidity 30~90 d.c. (No condensation)
Except paper and carbon ribbon
DR300 Software Specifications
DR300 Software Specification
On-line specification Stand alone specification
Format registration Stand alone specification
Recall function
(50 fields + 50 formats on card)
(Printer Main Body)
Sequential Numbering Yes (Numeric only) Yes (Numeric)
Copy Function No Yes
Box/Line Print Yes Yes
Graphic BMP file BMP file
Reverse print Yes Yes
Calendar function Yes Yes
Alphanumeric table No Yes
10 Item function
No Yes (card stored)
(Store in PC card)
Price field function No Yes
C/D Calculation No Yes
Input check function No Yes
Rotate copy Yes Yes
Image copy No Yes
Customised character No Yes
Mode Continuous mode, cutter
mode, dispense mode, tear
Continuous mode, cutter mode,
dispense mode, tear off mode.
off mode.
Media size designation Media parameter Media parameter
Printing offset Yes Yes
Display setting No Yes
Startup display setting No Yes
Format control function No Yes
DR300 Quick Guide Pg 28
Label Size Width 32 -80 mm Pitch 19 – 181 mm
(Label size is inclusive of label web)
Label Thickness 0.1 – 0.26 mm
Operation Panel Key: LINE Key, FEED Key
LCD: 8 digits x 2 lines (English character display, Black Lit)
(only applicable to On-line use)
STATUS: 2 – colour LED (Red, Green)
Adjustment VR PRINT : Print Darkness
PITCH : Print Pitch
OFFSET : Print Offset
User Mode 1. Print Darkness
2. Print Position Adjustment
3. Print Speed
4. Offset Adjustment
Features Graphics Print, Sequential Numbering, Line/Box, Print Position
Adjustment, Back – Feed, Tear – Off, Calendar, Inverse Image, Zero
Slash Selection, Non Standard Code Settin g, Hex Dum p,
Customized Design Character (16 x 16, 24 x 24 dots)
Self
Check/Detection
Option Touch Screen Unit, Cutter Unit, Dispenser Unit, PC Card (JEIDA
Label & Carbon Ribbon Specification
Label
Carbon
Ribbon
Size Min. W32 mm – Max W80 mm (incl. of label web)
Min. P19 mm – Max W181 mm (incl. of label web)
Thickness 0.1 mm – 0.26 mm
Type Rolled Paper
Diameter Max. outer diameter : 250 mm
Type Wax, Wax/Resin
Length 300m/roll
Width Max. 84 mm
Winding Face-in type
Head Element Broken, Paper End, Ribbon End, Head Open,
Memory Card Error, Test Print
Type II), Scanner, cut Ticket/Tag Receiver, Full Qwerty Keyboar d,
Rewind Unit.
DR300 Quick Guide Pg 5
Accessories Checklist
When the box is opened, confirm if the following accessories are included. If anything is
found short, the sales outlet or the dealer from where you purchased.
Cleaning
Sheet
DR300 Quick Guide Pg 6
Name of Parts
DR300 Quick Guide Pg 27
Specifications
Basic Specification
DR300 General Specifications
Head
8 dots/mm
Density
Print
Thermal Transfer/Direct Thermal
Method
CPU 32-bit RISC CPU
Print Speed 75, 100, 125 mm/second (Selectable)
Bar Code
Type
UPC-A/E EAN-8 EAN-13 NW7
Code 39 ITF2/5 Code 128 UCC/EAN128
Bookland
2D: PDF417, Data Matrix, Vericode, QR code, Maxicode
*2D barcode: online printing only
Bar Code
1:2, 1:2.5, 1:3 (Software defined)
Ratio
Font
1-9 (Both horizontally and vertically)
Expansion
Font Type U – Font** W5xP9 (Alphanumeric, notation)
S – Font** W17xP17 (Alphanumeric, notation)
M – Font** W24xP24 (Alphanumeric, notation)
OCR – A Font W19xP22 (Alphanumeric, nota tion)
OCR – B Font W20xP24 (Alphanumeric, notation)
WB – Font W48xP48 (Alphanumeric, notation)
WL – Font W48xP48 (Alphanumeric, notation)
**IBM 850 Code Set Table
Print Area Max W 80 mm x P 178 mm (Optional print area expansion)
DR300 Quick Guide Pg 26
Serial Interface
Interface Specifications
Protocol Ready/Busy (1 item, multi items selectable)
XON/OFF (1 item, multi items selectable)
Status 3 (Multi item only)
Baud rate 2400, 4800, 9600, 19200 BPS
Sychronize Asynchronous mode
Maximum
receive buffer
capacity
32K
OK 32K
Near full
occurrence
2Kbytes remained
Near full
cancellation
8Kbytes remained
Character
construction
Data bit 7 or 8 bit
Start bit 1 bit
Stop bit 1 or 2 bit
Parity check Even, Odd, None
Data
ASC II (7 bit) Graphic (8 bit)
Specification
Connector Printer side DB-25S (Equivalent)
Cable side DB-25P (Equivalent)
Cable length less than 5m
Transmission
format
Start b1 b2 b3 b4 b5 b6 b7 b8 Stop
Note : b8 is omitted when set to 7 bit data
Signal level High level : +5 ~ +12 V
Low level : -5 ~ 12 V
DR300 Quick Guide Pg 7
Touch Screen / Keypad
Touch screen is connected to printer main body with a cable.
DR300 Quick Guide Pg 8
Operation Panel Unit
Displays operation message and error message
Display
Display error and
operation message.
STATUS
Displays status of printer
Green : Printing and data communication
are enabled
Red : Error occurred
No Light : Printing and data
communication prohibited
DR300 Quick Guide Pg 25
Cleaning with rubbing sheet.
Usage instruction of rubbing sheet is indicated on the rubbing sheet.
LINE
Line Key : Switch Start/Stop printing and
ON/OFF data transmission
Display will be de-activated when Touch
Screen is connected
FEED
Feed Key : Feeds Label
• Press FEED key to align label to correct
position after changing new label roll
DR300 Quick Guide Pg 24
Cleaning method for printer parts
DR300 Quick Guide Pg 9
Card Cover Unit
PC Card Slots
PC cards slots for memory card
.
Cleaning for pitch sensor unit.
Pull out pitch sensor guide unit and clean its bottom portio n.
If a label is stuck, remove pitch sensor guide unit from the shaft
groove by pulling the stopper in the arrow direction, pull it out and
clean its bottom area.
Back Panel Unit
DR300 Quick Guide Pg 10
Media Loading
Setting of Label and Carbon Ribbon
Setting paper
Use of genuine SATO labels for this equi pment is recommended.
Rolled Label
Setting Rolled Paper
DR300 Quick Guide Pg 23
Daily Maintenance
This equipment is for printing information in the form of bar code and character. Periodical
preventive maintenance is recommende d to ke ep the prin te r in good condi tion.
Timing for maintenance
• Thermal head, platen roller.
• Others.
Caution for maintenance
• The above recommended cleaning frequency is only a guide. Do carry out any
cleaning where dirt or dust has gat hered.
• Use applicator and cotton cloth for cleaning each component. Avoid metallic tools to
prevent damage to printer parts especially pr int head.
• Ensure that power is switched off before performing any printing.
Maintenance Method
• Printer cleaning kit.
After printing every one roll or 150m of label.
After printing every 6 rolls or 900m of label.
(Take following caution in maintenance w ork)
A cleaning kit is available from SATO.
This contains:
1) Solvent wipes (for print head)
2) Multi purpose wipes
3) Air duster
This will help to keep your printer in good work ing condition.
DR300 Quick Guide Pg 22
Print image shifts from its position
Check Point Remedy
1. Are the labels, carbon ribbons
properly set?
Check if labels, carbon ribbons are fixed
firmly and at the correct pos ition by lifting
head assembly.
2. Is the platen roller dirty? Clean dirt off from platen roller with cleaning
kit.
3. Are deformed labels, carbon
ribbons being used?
4. Are genuine labels, carbon ribbons
exclusively for this equipment
being used?
5. Is the content of data, signal from
the computer correct?
Use genuine SATO new labels, carbon
ribbons which are in good condition.
Genuine labels, carbon ribbons exclusively
for this equipment must be used. Available
from SATO.
Re-set printer with power off/on.
If similar message is displayed, check
content of software and communication
settings at the computer side.
6. Is the print position offset setting
Adjust the print position.
correct?
DR300 Quick Guide Pg 11
• To open thermal head, turn head lock lever in the direction of the arrow.
• Pass paper underneath the pitch sensor and paper guide shaft.
• Lightly push the entire paper against the paper guide designated position as shown in
the picture below.
• Disconnect printer from mains before cleaning.
• Adjust the sliding guide until it touches the label.
DR300 Quick Guide Pg 12
• Close the thermal head by turning the lock lever to the direction
of the arrow.
• Close cover.
NOTE
If thermal transfer in use,
ensure correct ribbon is installed.
DR300 Quick Guide Pg 21
Paper fed, but no printing
Check Point Remedy
1. Is the thermal head dirty or is there a
label stuck on it?
2. Are genuine labels, carbon ribbons
exclusively for the equipment being
used?
3. Is the pitch sensor dirty? Clean dirt off from pitch sensor with
Poor print image
1. Are the labels, carbon ribbons
2. Is the print darkness too light or too
3. Is the platen roller dirty? Wipe dirt off the platen roller with cleaning
4. Is the thermal head dirty or is there a
5. Is the label used dirty? Use clean label.
6. Are genuine labels, carbon ribbons
Check Point Remedy
properly set?
dark?
label stuck on it?
exclusively for the equipment being
used?
Clean dirt off thermal head with cleaning
kit.
*Avoid using metallic tools which may
damage the print head.
Genuine labels, carbon ribbons excl usively
for this equipment must be used. Available
from SATO.
cleaning kit.
Check if labels, carbon ribbon are fixed
firmly and at the correct positi on by lifting
head assembly.
Re-set the print darkness via user mode
setting.
kit.
Clean dirt or label glue from thermal head
with cleaning kit. Remove label if it is stuck
onto the print head.
Genuine labels, carbon ribbons excl usively
for this printer must be used. Available
from SATO.
• Disconnect printer from mains before cleaning.
DR300 Quick Guide Pg 20
Simple Trouble Shooting
Confirm the following items when operation of this equipment failed when the power supply is
on.
Nothing is displayed on the display
Check Point Remedy
1. Is the power cable firmly plugged
into the power cable?
2. Is the power cable firmly plugged
into the equipment?
3. Is the power cable damaged? Replace power cable.
4. Is the fuse on the main body fine? Check the fuse at the right side of main
5. Is there current supplied to the
equipment?
6. Is the power source fuse or the
circuit breaker for the building
out?
Plug power cable again into the outlet
firmly.
Plug power cable again into the power
connector on the main body firmly.
body. If it is blown, exchange with
equivalent fuse.
If it blows again after exchange, contact
SATO service engineer.
*Please ensure printer is disconnected from
the mains before exchanging fuse.
Check power source for power supply
outlet. If there is no problem with the
power source, check the electricity supply of
the building.
Check for any power shut down.
Contact the building maintenance office.
DR300 Quick Guide Pg 13
Setting Large Diameter Rolled Label
Method for setting large diameter rolled paper explained.
• Remove right half of the cover fastened with snap rivets.
• Pull out 3 snap rivets on the cover by push ing their centre with finger.
• Alter set position of the label holder.
• Alter position of the set screw.
• Insert guide plate in label supply component and rolled la be l guide.
• Set large diameter rolled paper.
• Do not operate power switch or plug in/out power cable with wet hands to avoid
electrocution.
• Disconnect printer from mains before printing.
DR300 Quick Guide Pg 14
Setting Carbon Ribbon
Only SATO carbon ribbons are recommended for the use on this printer.
• Open cover while power is OFF.
DR300 Quick Guide Pg 19
Supply Power
Turn power switch on. Push the switch on the side labelled [-].
• Open thermal head.
Turn head lock lever to the direction of the arrow.
When the power switch is switched on, initial startup message [Manual Print Mode] is
displayed on the touch screen.
Do not operate switch or plug in/out power cable with wet hands to avoid electrocution.
Switch Off Power Supply
The Following Must Be Done Before Power Off
• Confirm printer is not in action (idling).
• Stop or pause any printing process bef ore switching off.
DR300 Quick Guide Pg 18
Power Supply
Setting power supply
Power Cable Outlet
Plug in power cable to the main body socket then the outlet socket.
DR300 Quick Guide Pg 15
• Insert carbon ribbon fully onto ribbon unwinder unit.
(Caution on direction of unwinding)
• Set ribbon core on ribbon rewinding unit.
SEE DIAGRAM
Connect Touch Screen To Printer Unit
Touch Screen comes with a cable to connect to printer main body. Plug in this connecting
cable to the connector (KB) at the back of printer main body as shown below. Hold printer
main body with one hand when plugging in the connec tin g cable.
• Pass carbon ribbon from ribbon unwinder unit to ribbon rewinding unit underneath
the thermal print head. Fix carbon ribbon on ribbon core with tape, etc. and wind
several times in the direction of the arrow.
Confirm carbon ribbon is set as the drawing on the left side by viewing from its side.
DR300 Quick Guide Pg 16
• By turning the head lock lever to the direction of the arrow, close thermal head.
• Close cover.
DR300 Quick Guide Pg 17
Pitch Sensor Adjustment
• Open cover when power is OFF.
Take caution not to trap your
finger when closing the cover
• Turn head lock lever to the direction of the arrow, close thermal head and close cover.
• Pitch sensor adjustment.
Slide pitch sensor to locate centre hole.
This need to be done when using tickets/ tags with through punch hole only.
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