SANYO DVDSL30(US2) User Manual

FILE NO.
R
Service Manual
DVD Video Player
DVD-SL30 (US2)
Supplement
PRODUCT CODE No. 137 116 06
bellow specified items. Please also refer to the original service manual DWM-380(US) (SM5810254) for other items.
CONTENTS
Service Mode ................................................................... 1
How to load software for MPEG P.W.Board .................... 1
Wiring Connection ............................................................ 1
Exploded View (Cabinet & Chassis) ................................ 2
Parts List .......................................................................... 3
Exploded view (DVD Mechanism) ................................... 6
Parts List .......................................................................... 6
Schematic Diagram (DVD) ............................................... 8
Schematic Diagram (MPEG) ............................................ 10
Wiring Diagram (DVD and MPEG A Side) ....................... 12
Wiring Diagram (DVD and MPEG A Side Top Left) ......... 14
Wiring Diagram (DVD and MPEG A Side Bottom Left) .... 16
Wiring Diagram (DVD and MPEG A Side Top Right) ...... 18
Wiring Diagram (DVD and MPEG A Side Bottom Right) . 20
Wiring Diagram (DVD and MPEG B Side) ....................... 22
Schematic Diagram (FRONT, POWER SUPPLY and
POWER SW).................................. 24
Wiring Diagram (FRONT, POWER SUPPLY and
POWER SW)......................................... 26
Jul. / '02 BB Printed in Japan.
For Parts or service Contact SANYO Fisher Service Company A Division of SANYO North America Corporation 21605 Plummer Street, Chatsworth, California 91311
REFERENCE No. SS5810336

SERVICE MODE

Setup Procedures
Displaying Internal Setup screen
Push NEXT button within three seconds after operating the Service
Mode display.
On the Internal Setup screen shown on the right, set up Market and
Region.

HOW TO LOAD SOFTWARE FOR MPEG P.W.BOARD

1. Power on, then open tray.
2. It take on CD-ROM for UPDATE software to the tray, and tray close.
3. Display " UP DATE" in the TV screen.
4. For the time being, tray open and FL display remain "UP DATE".
5. When software loading finished, FL display "STANDBY".
6. Next, set up market code and region code by "SERVICE MODE"
CD-ROM part code is "0PRADD7114A-A".

WIRING CONNECTION

AC IN
Model
DVD SL30/US2
Market Region
SFC 1
Market/Rejion setup table.
WH
CN491CN490
FU490
1A L 125V
DVD MECHANISM
POWER SUPPLY P.W.B
CN481
(14P)
SLED MOTOR
PICK-UP
LIMIT SWITCH
SPINDLE MOTOR
CN001
(5P)
LOADING MOTOR &
OPEN/CLOSE SWITCH
AUDIO VIDEO
OUT
CN870
CN811
(14P)
CN161
(2P)
CN100
(33P)
CN150
(2P)
CN162
(11P)
CN160
(5P)
S-VIDEO
OUT
CN872 CN871
DVD/MPEG P.W.B
CN814
(14P)
DIGITAL
OUT
CN895
(12P)
POWER
SW
P. W. B
CN640
(4P)
- 1 -
CN604
(4P)
CN601
(14P)
FL601
FRONT P.W.B

EXPLODED VIEW (CABINET & CHASSIS)

Y04
9
3
4
Y05
1
Y01
5
6
Y01
Y05
71
Y02
73
Y04
Y01
51
7
Y07
Y04
Y04
Y03
72
8
Y07
Y04
10
Y06
11
Y09
12
57
55
54
Y09
12
56
Y08
52
Y08
74
53
Y10
Y10
13
Y11
14
Y10
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PARTS LIST

PRODUCT SAFETY NOTICE
EACH PRECAUTION IN THIS MANUAL SHOULD BE FOLLOWED DURING SERVICING. COMPONENTS IDENTIFIED WITH THE IEC
!!
SYMBOL SPECIAL SIGNIFICANCE. WHEN REPLACING A COMPONENT IDENTIFIED BY OR PARTS WITH THE SAME RATINGS OF RESISTANCE, WATTAGE OR VOLTAGE THAT ARE DESIGNATED IN THE PARTS LIST IN THIS MANUAL. LEAKAGE-CURRENT OR RESISTANCE MEASUREMENTS MUST BE MADE TO DETERMINE THAT EXPOSED PARTS ARE ACCEPTABLY INSULATED FROM THE SUPPLY CIRCUIT BEFORE RETURNING THE PRODUCT TO THE CUSTOMER.
CAUTION : Regular type resistors and capacitors are not listed. To know those values, refer to the schematic diagram.
!
IN THE PARTS LIST AND THE SCHEMATIC DIAGRAM DESIGNATED COMPONENTS IN WHICH SAFETY CAN BE OF
!!
!
, USE ONLY THE REPLACEMENT PARTS DESIGNATED,
Regular type resistors are less than 1/4W carbon type and chip resistors. Regular type capacitors are less than 50V and less than 1000ยตF of Ceramic type and Electrolytic type.
PACKING & ACCESSORIES
REF.NO. PART NO. DESCRIPTION
614 323 2506 CARTON CASE,INNER 614 315 5928 CUSHION,LEFT 614 315 5935 CUSHION,RIGHT 614 323 2544 INSTRUCTION SHEET,QUICK GUIDE 645 052 1621 POLY BAG,CABLE 645 012 2958 POLY BAG,INST MANUAL 645 044 8539 POLY SHEET,SET 614 325 1859 INSTRUCTION MANUAL,INST 645 051 6047 REMOCON,REM-SL30MT
645 037 3893 CABLE,A/V(-3) or 645 023 0806 CABLE,A/V(-3) or 645 017 6012 CABLE,A/V(-3) or 645 003 3414 CABLE,A/V(-3)
CABINET & CHASSIS
REF.NO. PART NO. DESCRIPTION
1 614 324 1607 ASSY,CABINET,FRONT 3 614 316 7563 DEC,DVD TRAY 4 614 316 7549 DEC,ESCUTCHEON,
UNDER DVD TRAY 5 614 302 0530 DEC,WINDOW LED,STANDBY 6 614 315 5768 BUTTON,POWER 7 614 316 7556 DEC,WINDOW,IR 8 614 317 9498 BUTTON,PLAY,PLAY/STOP 9 614 317 9344 ASSY,CABINET,BENDING,
AFTER BENDING 10 614 322 5997 MOUNTING,FFC,MOUNTING 11 614 323 2599 ASSY,CABINET,BOTTOM 12 614 313 6545 SPRING,PLATE,SHIELD 13 614 129 1901 FIXER,AC CORD or 614 284 1884 FIXER,AC CORD 14 614 324 9900 PANEL,REAR
FIXING PARTS
REF.NO. PART NO. DESCRIPTION
Y01 411 021 6405 SCR S-TPG BIN 3X8,
FRONT-BOTTOM FIX Y02 411 165 3803 SCR S-TPG BIN 2.3X10,
STANDBY PWB FIX Y03 411 165 3803 SCR S-TPG BIN 2.3X10,
FRONT PWB FIX Y04 411 098 4205 SCR S-TPG BIN 3X8,CABINET Y05 411 020 9803 SCR S-TPG BRZ+FLG 3X6,
DVD MECHA Y06 411 021 2704 SCR S-TPG BIN 2.6X6,MOUNTING Y07 411 021 6405 SCR S-TPG BIN 3X8,MAIN PWB Y08 411 021 6405 SCR S-TPG BIN 3X8,MPEG PWB Y09 411 021 6405 SCR S-TPG BIN 3X8,
BOTTOM-SPRING FIX Y10 411 021 3503 SCR S-TPG BIN 3X10,BOTTOM-REAR Y11 411 021 3503 SCR S-TPG BIN 3X10,
REAR-ELECT PART
ELECTRICAL-PARTS
REF.NO. PART NO. DESCRIPTION
51 423 027 4606 FUSE 125V 1A 52 614 323 3206 ASSY,WIRE,DVD-DG 53 645 032 7537 CORD,POWER-1.86MK,FOR US-CA 54 645 053 8384 FLEXIBLE FLAT CABLE,PICK-FFC 55 614 323 3237 ASSY,WIRE,LOADING-DVD 56 645 051 0649 CORE,FERRITE,AC_CORD or 645 031 7637 CORE,FERRITE,AC_CORD 57 645 053 8506 FLEXIBLE FLAT CABLE,IF-FFC
POWER SW P.W.BOARD ASSY
REF.NO. PART NO. DESCRIPTION
71 614 323 3695 ASSY,PWB POWER-SW(Only initial) CN640 614 035 4935 SOCKET,DIP 4P,TO_FRONT D6401 408 032 5404 LED SLP-9118C-51H-S-T1,STANDBY D6402 407 012 4406 DIODE 1SS133 S6401 614 240 1002 SWITCH,TACT or 614 220 5471 SWITCH,TACT or 645 006 5958 SWITCH,PUSH 1P-1T or 645 048 3820 SWITCH,PUSH
FRONT P.W.BOARD ASSY
REF.NO. PART NO. DESCRIPTION
72 614 323 1912 ASSY,PWB FRONT(Only initial) BR601 614 315 5843 HOLDER,FL CN601 614 323 3213 ASSY,WIRE,FRONT_DVD CN604 614 035 4935 SOCKET,DIP 4P,TO_POWER_SW D6040 407 012 4406 DIODE 1SS133 D6041 407 012 4406 DIODE 1SS133 D6042 407 012 4406 DIODE 1SS133 D6043 407 012 4406 DIODE 1SS133 D6044 407 012 4406 DIODE 1SS133 D6045 407 012 4406 DIODE 1SS133 DS601 407 217 8407 PHOTO DIODE SPS-440-1-G FL601 645 044 8232 FLUORESCENT TUBE IC601 409 519 6907 IC PT6315 S6040 645 048 3820 SWITCH,PUSH or 645 006 5958 SWITCH,PUSH 1P-1T or 614 240 1002 SWITCH,TACT or 614 220 5471 SWITCH,TACT S6041 645 048 3820 SWITCH,PUSH or 645 006 5958 SWITCH,PUSH 1P-1T or 614 240 1002 SWITCH,TACT or 614 220 5471 SWITCH,TACT S6042 614 220 5471 SWITCH,TACT or 614 240 1002 SWITCH,TACT or 645 006 5958 SWITCH,PUSH 1P-1T or 645 048 3820 SWITCH,PUSH S6043 645 048 3820 SWITCH,PUSH or 645 006 5958 SWITCH,PUSH 1P-1T or 614 240 1002 SWITCH,TACT or 614 220 5471 SWITCH,TACT S6044 645 048 3820 SWITCH,PUSH or 645 006 5958 SWITCH,PUSH 1P-1T
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PARTS LIST
REF.NO. PART NO. DESCRIPTION REF.NO. PART NO. DESCRIPTION
or 614 240 1002 SWITCH,TACT or 614 220 5471 SWITCH,TACT S6045 645 048 3820 SWITCH,PUSH or 645 006 5958 SWITCH,PUSH 1P-1T or 614 240 1002 SWITCH,TACT or 614 220 5471 SWITCH,TACT
POWER SUPPLY P.W.BOARD ASSY
REF.NO. PART NO. DESCRIPTION
73 614 323 1929 ASSY,PWB DENGEN(Only initial) C4809 403 357 8406 ELECT 1000U M 6.3V C4811 403 337 2103 ELECT 100U M 10V or 403 373 8305 ELECT 100U M 10V C4812 403 337 5500 ELECT 22U M 50V or 403 374 0704 ELECT 22U M 50V C4814 403 373 8800 ELECT 330U M 16V C4815 403 337 7207 ELECT 33U M 35V or 403 374 0001 ELECT 33U M 35V C4902 403 082 0201 POLYPRO 470P J 100V C4903 403 332 7202 ELECT 47U M 25V or 403 373 9203 ELECT 47U M 25V C4904 403 145 9103 CERAMIC 220P K 1K C4906 404 088 7409 MT-POLYEST 0.1U K 250V or 404 080 8206 MT-POLYEST 0.1U K 250V or 403 376 2409 MT-POLYEST 0.1U M 250V C4907 404 088 7409 MT-POLYEST 0.1U K 250V or 404 080 8206 MT-POLYEST 0.1U K 250V or 403 376 2409 MT-POLYEST 0.1U M 250V C4908 404 080 8107 CERAMIC 2200P M 400V CN481 614 310 2557 PLUG,14P or 645 006 0892 PLUG,14P D4802 408 043 6704 DIODE RGP10GL-22C-012 D4803 408 044 7304 DIODE SB160L-19C2-004 D4805 408 043 6704 DIODE RGP10GL-22C-012 D4806 408 043 6704 DIODE RGP10GL-22C-012 D4807 407 099 4603 ZENER DIODE MTZJ3.9B D4809 408 044 6307 DIODE SB140L 19C2-004 D4820 407 099 6607 ZENER DIODE MTZJ12B D4902 407 012 4406 DIODE 1SS133 D4904 407 004 9808 DIODE DSK10E or 407 012 0408 DIODE 1N4004 or 407 004 9808 DIODE DSK10E D4905 407 004 9808 DIODE DSK10E or 407 012 0408 DIODE 1N4004 or 407 004 9808 DIODE DSK10E D4906 407 004 9808 DIODE DSK10E or 407 012 0408 DIODE 1N4004 or 407 004 9808 DIODE DSK10E D4907 407 004 9808 DIODE DSK10E or 407 012 0408 DIODE 1N4004 or 407 004 9808 DIODE DSK10E D4910 407 012 4406 DIODE 1SS133 FPC01 645 006 4760 HOLDER,FUSE or 645 031 7903 HOLDER,FUSE FPC02 645 006 4760 HOLDER,FUSE or 645 031 7903 HOLDER,FUSE IC483 409 517 5704 IC KA431AZTF or 409 508 2804 IC KIA431A or 409 508 2705 IC KIA431 or 409 067 7203 IC L5431 IC490 410 431 1208 IC STR-G6351 LF1129 L4801 645 048 4469 INDUCTOR,22U or 645 045 8613 INDUCTOR,10U L4900 645 045 8941 LINE FILTER or 645 038 2024 LINE FILTER PC490 408 047 0005 PHOTO COUPLE H11A817B300 or 407 220 4601 PHOTO COUPLE PC123Y22 or 407 104 2204 PHOTO COUPLE PC817B or 407 203 8602 PC PS2561-1-V PR481 645 042 2553 PROTECTOR,0.63A 125V
PR482 645 042 2560 PROTECTOR,0.75A 125V PR484 645 042 2553 PROTECTOR,0.63A 125V PT490 645 045 6473 TRANS,POWER,PULSE Q4820 405 141 3109 TR KTC3203-Y or 405 024 9907 TR 2SD734-F or 405 025 0200 TR 2SD734-G WR490 614 017 6964 TERMINAL BOARD WR491 614 017 6964 TERMINAL BOARD
DVD,MPEG P.W.BOARD ASSY
REF.NO. PART NO. DESCRIPTION
74 614 324 6510 ASSY,PWB DVD(Only initial) C1900 403 373 7902 ELECT 150U M 6.3V C1911 403 373 7902 ELECT 150U M 6.3V C8520 403 373 8404 ELECT 220U M 10V C8535 403 373 7902 ELECT 150U M 6.3V CN100 645 037 6207 SOCKET,FFC 24P CN160 614 310 2465 PLUG,5P or 645 005 9292 PLUG,5P CN162 645 043 8882 SOCKET,FPC 8P CN811 614 310 2557 PLUG,14P or 645 006 0892 PLUG,14P CN814 614 310 2557 PLUG,14P or 645 006 0892 PLUG,14P CN870 645 041 1298 JACK,RCA-6 CN871 407 223 4004 PHOTO COUPLE GP1FA551TZ or 407 221 6406 PHOTO COUPLE TOTX179 CN872 645 044 9086 SOCKET,DIN 4P D1000 407 221 1906 DIODE KDS121E or 407 162 8507 DIODE DAN222 D1001 407 221 1807 DIODE KDS120E or 407 179 1805 DIODE DAP222 D1700 407 149 0807 DIODE 1SS355 D8531 407 206 5608 ZENER DIODE UDZS10B D8801 407 221 6505 ZENER DIODE KDZ5.6V or 407 208 9703 ZENER DIODE UDZS5.6B or 407 179 4608 ZENER DIODE UDZ5.6B D8880 407 149 0807 DIODE 1SS355 D8881 407 224 8605 DIODE KDS226 IC100 409 518 1507 IC LA9703WL-MPB IC130 409 514 5004 IC LC78663NW IC131 410 433 0308 IC M11L416256SA-35T or 410 431 3509 IC IS41LV16256-35T IC160 409 532 0005 IC LA6560-A IC161 409 168 9106 IC BA10358F or 409 528 3805 IC NJM12904M IC800 409 534 5701 IC ZR36742PQC IC801 410 448 8405 IC S524A40X21-SCT0 or 410 448 8504 IC S524A40X21-SCB0 or 410 429 7908 IC AT24C02N-10SI-2.7 IC802 409 505 0803 IC PST3627U IC806 410 430 9403 IC 74VHCT08AMTCX IC818 410 453 9701 IC ASSY(IC LE28DW8163T-70T-MPB) IC821 410 453 9602 IC LC3816161ET-70-MPB or 409 482 0209 IC K4S161622D-TC80 IC822 410 453 9602 IC LC3816161ET-70-MPB or 409 482 0209 IC K4S161622D-TC80 IC850 409 534 5800 IC PQ2L2182MS IC851 409 509 9208 IC PQ070XZ01Z IC852 409 509 9208 IC PQ070XZ01Z IC859 409 489 9700 IC NC7SZ157P6 IC871 410 454 2602 IC LC708728V-UST-TE-L,DAC_2CH IC872 409 426 1903 IC KIA4558F or 409 039 7804 IC NJM4558M L1000 645 034 7887 INDUCTOR,1000 OHM or 645 020 1813 INDUCTOR,1000 OHM L1002 645 034 7887 INDUCTOR,1000 OHM or 645 020 1813 INDUCTOR,1000 OHM L1302 645 034 7887 INDUCTOR,1000 OHM or 645 020 1813 INDUCTOR,1000 OHM
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PARTS LIST
REF.NO. PART NO. DESCRIPTION
L8201 645 034 7887 INDUCTOR,1000 OHM or 645 020 1813 INDUCTOR,1000 OHM L8202 645 034 7887 INDUCTOR,1000 OHM or 645 020 1813 INDUCTOR,1000 OHM L8400 645 040 6430 INDUCTOR,2.2U M L8410 645 040 6430 INDUCTOR,2.2U M L8420 645 040 6430 INDUCTOR,2.2U M L8451 645 040 6430 INDUCTOR,2.2U M L8582 645 034 7887 INDUCTOR,1000 OHM or 645 020 1813 INDUCTOR,1000 OHM L8701 645 034 7887 INDUCTOR,1000 OHM or 645 020 1813 INDUCTOR,1000 OHM L8702 645 034 7887 INDUCTOR,1000 OHM or 645 020 1813 INDUCTOR,1000 OHM Q1002 405 146 2107 TR KTC3875-Y or 405 146 2206 TR KTC3875-GR or 405 014 4509 TR 2SC2412K-R or 405 011 1006 TR 2SC1623-L6 Q1003 405 146 2107 TR KTC3875-Y or 405 146 2206 TR KTC3875-GR or 405 014 4509 TR 2SC2412K-R or 405 011 1006 TR 2SC1623-L6 Q1004 405 146 2107 TR KTC3875-Y or 405 146 2206 TR KTC3875-GR or 405 014 4509 TR 2SC2412K-R or 405 011 1006 TR 2SC1623-L6 Q1005 405 158 5905 TR KTA1505-Y or 405 035 5509 TR 2SA1036K-R Q1006 405 158 5905 TR KTA1505-Y or 405 035 5509 TR 2SA1036K-R Q1016 405 146 2107 TR KTC3875-Y or 405 146 2206 TR KTC3875-GR or 405 014 4509 TR 2SC2412K-R or 405 011 1006 TR 2SC1623-L6 Q8720 405 166 7007 TR KTD1304 or 405 021 2307 TR 2SD1048-X6 or 405 021 2406 TR 2SD1048-X7 Q8820 405 166 7007 TR KTD1304 or 405 021 2307 TR 2SD1048-X6 or 405 021 2406 TR 2SD1048-X7 Q8880 405 146 1704 TR KTA1504-Y or 405 146 9700 TR KTA1504-GR or 405 134 5905 TR 2SA1037AK-R or 405 002 0308 TR 2SA1037K-R or 405 005 5508 TR 2SA812-M6 Q8881 405 146 1704 TR KTA1504-Y or 405 146 9700 TR KTA1504-GR or 405 134 5905 TR 2SA1037AK-R or 405 002 0308 TR 2SA1037K-R or 405 005 5508 TR 2SA812-M6 Q8882 405 159 0503 TR KRC107S or 405 141 5608 TR DTC114YKA S8400 645 040 6102 SWITCH,SLIDE 2P-2TX4 SG841 645 045 7449 SURGE-ABSORBER SG842 645 045 7449 SURGE-ABSORBER SG871 645 045 7449 SURGE-ABSORBER SG872 645 045 7449 SURGE-ABSORBER X1500 645 017 0157 OSC,CERAMIC 16.93MHZ X8230 645 053 4270 OSC,CRYSTAL 27.000MHZ
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