CAUTION! Operating temperature limitations are as follows:
CAPACITY
0 to 45 gallons per minute
(0 to 170 liters per minute)
AIR VALVE
No-lube, no-stall
design
SOLIDS-HANDLING
Up to .25 in. (6mm)
HEADS UP TO
100 psi or 230.7 ft. of water
(7 Kg/cm2 or 70 meters)
Maximum and Minimum Temperatures are the limits for which these
materials can be operated. Temperatures coupled with pressure affect the
longevity of diaphragm pump components. Maximum life should not be
expected at the extreme limits of the temperature ranges.
Operating Temperatures
DISPLACEMENT/STROKE
.11 Gallon / .42 liter
MaterialsMaximum Minimum
Nitrile General purpose, oil-resistant. Shows good solvent, oil, water and hydraulic uid resistance. Should not be used with highly polar
solvents like acetone and MEK, ozone, chlorinated hydrocarbons and nitro hydrocarbons.
NEOPRENE All purpose. Resistant to vegetable oils. Generally not affected by moderate chemicals, fats, greases and many oils and
solvents. Generally attacked by strong oxidizing acids, ketones, esters, nitro hydrocarbons and chlorinated aromatic hydrocarbons.
PTFE Chemically inert, virtually impervious. Very few chemicals are known to react chemically with PTFE: molten alkali metals, turbulent liquid or gaseous uorine and a few uoro-chemicals such as chlorine triuoride or oxygen diuoride which readily liberate free
uorine at elevated temperatures.
Polypropylene: A thermoplastic polymer. Moderate tensile and ex strength. Resists strong acids and alkalie. Attacked by chlorine,
fuming nitric acid and other strong oxidizing agents.
UHMW PE: A thermoplastic polymer that is highly resistant to a broad range of chemicals. Exhibits outstanding abrasion and impact
resistance, along with environmental stress-cracking resistance.
For specic applications, always consult Warren Rupp's “Chemical Resistance Chart”
SANDPIPER® pumps are designed to be powered only by compressed air.
Check Diaphragm/ Check Non-Wetted Shipping
MODEL Pump Pump Valve Design Wetted Check Valve Valve Material Porting Pump Pump Kit Weight
Brand Size Type Level Material Materials Seat Options Options Style Options Options lbs. (kg)
U1F B1XBTXNS600. U 1F B 1 X B T X N S 6 00. 53 (24)
U1F B1XGTXNS600. U 1F B 1 X G T X N S 6 00. 53 (24)
U1F B1XGAXNS600. U 1F B 1 X G A X N S 6 00. 53 (24)
U1FB1CBTCNS600. U 1F B 1 C B T C N S 6 00. 53 (24)
U1FB1CGTCNS600. U 1F B 1 C G T C N S 6 00. 53 (24)
U1F B1XBTXSS600. U 1F B 1 X B T X S S 6 00. 53 (24)
U1F B1XGTXSS600. U 1F B 1 X G T X S S 6 00. 53 (24)
N= NPT Threads
B= BSPT (Tapered) Threads
S= NPT Suction Port Facing Air
Inlet, NPT Discharge Port
Facing Air Exhaust
Model U1FB1XBTXNS600 is UL79 listed for pumping: Gasoline, Diesel Fuel, No. 4 Fuel Oils (or lighter), Motor
Oil, Kerosene, Aviation Fuel and Water
Model U1FB1XGTXNS600 and U1FB1XGAXNS600 are UL79 listed for pumping: Gasoline (Including
Alcohol Blends up to 15%), Diesel Fuel, Motor Oil, No. 4 Oil (or lighter), Kerosene, Aviation Fuel, Automatic
Transmission Fluid, Water, Waste Oil, and Ethylene Glycol.
II 2G c T5
II 3/2 G c T5
II 2D c T100°C
.
NOTE: See page 25 for ATEX Explanation
of Type Examination Certicate
pumping a product which is hazardous or toxic,
the air exhaust must be piped to an appropriate
area for safe disposition.
Pump Style
S= Standard
Pump Options
6= Metal Mufer
WARNING
In the event of diaphragm
rupture, pumped material
may enter the air end of the
pump, and be discharged
This ball type check valve pump
is powered by compressed air and is
a 1:1 ratio design. The inner side of
one diaphragm chamber is alternately
pressurized while simultaneously
exhausting the other inner chamber.
This causes the diaphragms, which are
connected by a common rod secured by
plates to the centers of the diaphragms,
to move in a reciprocating action. (As
one diaphragm performs the discharge
stroke the other diaphragm is pulled
to perform the suction stroke in the
opposite chamber.) Air pressure is
applied over the entire inner surface of
the diaphragm while liquid is discharged
from the opposite side of the diaphragm.
The diaphragm operates in a balanced
condition during the discharge stroke
which allows the pump to be operated
at discharge heads over 200 feet (61
meters) of water.
For maximum diaphragm life, keep
the pump as close to the liquid being
pumped as possible. Positive suction
head in excess of 10 feet of liquid
(3.048 meters) may require a back
pressure regulating device to maximize
diaphragm life.
Alternate pressurizing and
exhausting of the diaphragm chamber
is performed by an externally mounted,
pilot operated, four way spool type
air distribution valve. When the spool
shifts to one end of the valve body, inlet
pressure is applied to one diaphragm
chamber and the other diaphragm
chamber exhausts. When the spool
shifts to the opposite end of the valve
body, the pressure to the chambers is
reversed. The air distribution valve spool
is moved by a internal pilot valve which
alternately pressurizes one end of the air
distribution valve spool while exhausting
the other end. The pilot valve is shifted
at each end of the diaphragm stroke
when a actuator plunger is contacted
by the diaphragm plate. This actuator
plunger then pushes the end of the pilot
valve spool into position to activate the
air distribution valve.
The chambers are connected with
manifolds with a suction and discharge
check valve for each chamber,
maintaining ow in one direction through
the pump.
INSTALLATION AND START-UP
Locate the pump as close to the
product being pumped as possible. Keep
the suction line length and number of
ttings to a minimum. Do not reduce the
suction line diameter.
For installations of rigid piping, short
sections of flexible conductive hose
should be installed between the pump
and the piping. The exible conductive
hose reduces vibration and strain to the
pumping system. A surge suppressor
is recommended to further reduce
pulsation in ow.
AIR SUPPLY
Air supply pressure cannot exceed
100 psi (7 bar). Connect the pump air
inlet to an air supply of sufcient capacity
and pressure required for desired
performance. When the air supply line
is solid piping, use a short length of
exible conductive hose not less than
1/2" (13mm) in diameter between
the pump and the piping to reduce
strain to the piping. The weight of the
air supply line, regulators and lters
must be supported by some means
other than the air inlet cap. Failure to
provide support for the piping may result
in damage to the pump. A pressure
regulating valve should be installed
to insure air supply pressure does not
exceed recommended limits.
AIR VALVE LUBRICATION
The air distribution valve and the
pilot valve are designed to operate
WITHOUT lubrication. This is the
preferred mode of operation. There may
be instances of personal preference
or poor quality air supplies when
lubrication of the compressed air
supply is required. The pump air system
will operate with properly lubricated
compressed air supply. Proper
lubrication requires the use of an air line
lubricator (available from Warren Rupp)
set to deliver one drop of SAE 10 nondetergent oil for every 20 SCFM (9.4
liters/sec.) of air the pump consumes
at the point of operation. Consult the
pump’s published Performance Curve
to determine this.
AIR LINE MOISTURE
Water in the compressed air supply
can create problems such as icing or
freezing of the exhaust air, causing
the pump to cycle erratically or stop
operating. Water in the air supply can
be reduced by using a point-of-use
air dryer to supplement the user’s air
drying equipment. This device removes
water from the compressed air supply
and alleviates the icing or freezing
problems.
AIR INLET AND PRIMING
To start the pump, open the air
valve approximately 1/2" to 3/4" turn.
After the pump primes, the air valve
can be opened to increase air ow as
desired. If opening the valve increases
cycling rate, but does not increase the
rate of ow, cavitation has occurred.
The valve should be closed slightly to
obtain the most efcient air ow to pump
ow ratio.
BETWEEN USES
When the pump is used for materials
that tend to settle out or solidify when
not in motion, the pump should be
flushed after each use to prevent
damage. (Product remaining in the
pump between uses could dry out or
settle out. This could cause problems
with the diaphragms and check valves
at restart.) In freezing temperatures
the pump must be completely drained
between uses in all cases.
Use a gasoline-resistant pipe
compound to make pipe joints tight.
Pump shall be installed in accordance to Flammable
and Combustible Liquids Code, NFPA 30 or the Automotive
and Marine Service Station Code, NFPA 30A, as appropriate
to the intended use of the pump.
CAUTION
The air exhaust should be
piped to an area for safe
disposition of the product
being pumped, in the event
of a diaphragm failure.
1
WARNING
To maintain conductivity,
do not paint the pump, or if
painted, use a conductive
paint or coating.
The pump must be rigidly mounted
with fasteners to a conductive base
or natural ground.
What to Check: Excessive suction lift
in system.
Corrective Action: For lifts exceeding
20 feet (6 meters), lling the pumping
chambers with liquid will prime the
pump in most cases.
What to Check: Excessive flooded
suction in system.
Corrective Action: For flooded
conditions exceeding 10 feet (3 meters)
of liquid, install a back pressure device.
What to Check: System head exceeds
air supply pressure.
Corrective Action: Increase the
inlet air pressure to the pump. Most
diaphragm pumps are designed for 1:1
pressure ratio at zero ow.
What to Check: Air supply pressure or
volume exceeds system head.
Corrective Action: Decrease inlet
air pressure and volume to the
pump as calculated on the published
PERFORMANCE CURVE. Pump is
cavitating the uid by fast cycling.
What to Check: Undersized suction
line.
Corrective Action: Meet or exceed
pump connection recommendations
shown on the DIMENSIONAL
DRAWING.
What to Check: Restricted or
undersized air line.
Corrective Action: Install a larger
air line and connection. Refer to air
inlet recommendations shown in your
pump’s SERVICE MANUAL.
What to Check: Check ESADS, the
Externally Serviceable Air Distribution
System of the pump.
Corrective Action: Disassemble and
inspect the main air distribution valve,
pilot valve and pilot valve actuators.
Refer to the parts drawing and air valve
section of the SERVICE MANUAL.
Check for clogged discharge or closed
valve before reassembly.
What to Check: Rigid pipe connections
to pump.
Corrective Action: Install flexible
connectors and a surge suppressor.
What to Check: Blocked air exhaust
mufer.
Corrective Action: Remove mufer
screen, clean or de-ice and reinstall.
Refer to the Air Exhaust section of your
pump SERVICE MANUAL.
What to Check: Pumped uid in air
exhaust mufer.
Corrective Action: Disassemble
pump chambers. Inspect for diaphragm
rupture or loose diaphragm plate
assembly. Refer to the Diaphragm
Replacement section of your pump
SERVICE MANUAL.
What to Check: Suction side air
leakage or air in product.
Corrective Action: Visually inspect
all suction side gaskets and pipe
connections.
What to Check: Obstructed check
valve.
Corrective Action: Disassemble the
wet end of the pump and manually
dislodge obstruction in the check valve
pocket. Refer to the Check Valve
section of the pump SERVICE MANUAL
for disassembly instructions.
What to Check: Worn or misaligned
check valve or check valve seat.
Corrective Action: Inspect check
valves and seats for wear and proper
seating. Replace if necessary. Refer
to Check Valve section of the pump
SERVICE MANUAL for disassembly
instructions.
What to Check: Blocked suction line.
Corrective Action: Remove or ush
obstruction. Check and clear all suction
screens and strainers.
What to Check: Blocked discharge
line.
Corrective Action: Check for
obstruction or closed discharge line
valves.
What to Check: Blocked pumping
chamber.
Corrective Action: Disassemble
and inspect the wetted chambers
of the pump. Remove or flush any
obstructions. Refer to the pump
SERVICE MANUAL for disassembly
instructions.
What to Check: Entrained air or vapor
lock in one or both pumping chambers.
Corrective Action: Purge chambers
through tapped chamber vent plugs.
PURGING THE CHAMBERS OF
AIR CAN BE DANGEROUS! Contact
the Warren Rupp Technical Services
Department before performing this
procedure. Any model with top-ported
discharge will reduce or eliminate
problems with entrained air.
If your pump continues to perform
below your expectations, contact your
local Warren Rupp Distributor or factory
Technical Services Group for a service
evaluation.
WARRANTY
Refer to the enclosed Warren Rupp
Warranty Certicate.
Many components of SANDPIPER®
Metallic AODD pumps are made of
recyclable materials (see chart on
page 10 for material specications).
We encourage pump users to recycle
worn out parts and pumps whenever
possible, after any hazardous pumped
uids are thoroughly ushed.
Underwriters Laboratories,
Inc., an Internationally
recognized independent
organization for testing
products to ensure public
safety.
WARNING
Use safe practices
when lifting
kg
WARNING
Before maintenance
or repair, shut off the
compressed air line,
bleed the pressure, and
disconnect the air line from
line may be pressurized and must be bled of
its pressure.
the pump. The discharge
WARNING
Do not smoke near the
pump or use the pump
near an open ame. Fire or
explosion could result.
WARNING
Do not use this pump with potable water
or uids for human consumption.
IMPORTANT SAFETY
INFORMATION
IMPORTANT
Read these safety warnings
and instructions in this
manual completely, before
installation and start-up
of the pump. It is the
responsibility of the purchaser to retain this
manual for reference. Failure to comply with
the recommendations stated in this manual will
damage the pump, and void factory warranty.
CAUTION
Before pump operation,
inspect all gasketed
fasteners for looseness
caused by gasket creep. Re-
torque loose fasteners to
prevent leakage. Follow recommended torques
stated in this manual.
CAUTION
Pump not designed,
tested or certied to be
powered by compressed
natural gas. Powering
the pump with natural
gas will void the warranty.
WARNING
In the event of diaphragm
rupture, pumped material
may enter the air end of the
pump, and be discharged
into the atmosphere. If
pumping a product which is hazardous or toxic,
the air exhaust must be piped to an appropriate
area for safe disposition.
WARNING
Take action to prevent static
sparking. Fire or explosion
can result, especially
when handling ammable
liquids. The pump, piping,
other miscellaneous equipment must be
grounded. (See page 22)
valves, containers or
WARNING
This pump is pressurized
internally with air pressure
during operation. Always
make certain that all bolting
is in good condition and
bolting is reinstalled during assembly.
that all of the correct
WARNING
When used for toxic or
aggressive uids, the pump
should always be ushed
clean prior to disassembly.
WARNING
Before doing any
maintenance on the pump,
be certain all pressure is
completely vented from the
pump, suction, discharge,
openings and connections. Be certain the air
supply is locked out or made non-operational,
so that it cannot be started while work is being
done on the pump. Be certain that approved
eye protection and protective clothing are worn
all times in the vicinity of the pump. Failure to
follow these recommendations may result in
serious injury or death.
and some purchased items
010 Cast Iron
012 Powered Metal
015 Ductile Iron
020 Ferritic Malleable Iron
025 Music Wire
080 Carbon Steel, AISI B-1112
100 Alloy 20
110 Alloy Type 316 Stainless Steel
111 Alloy Type 316 Stainless Steel
(Electro Polished)
112 Alloy C
113 Alloy Type 316 Stainless Steel
To service the air valve rst shut
off the compressed air, bleed pressure
from the pump, and disconnect the air
supply line from the pump.
STEP #1: See COMPOSITE
REPAIR PARTS DRAWING.
Using a 9/16" wrench or socket,
remove the four hex head capscrews
(item 10). Remove the air valve
assembly from the pump.
Remove and inspect gasket (item
16) for cracks or damage. Replace
gasket if needed.
STEP #2: Disassembly of the air
valve.
Using a 7/16" wrench or socket,
remove the eight hex caprscrews (item
1-F) that fasten the end caps to the
valve body.
Next remove the two end caps
(items 1-E). Inspect two o-rings (items
1-D) on each end cap for damage or
wear. Replace the o-rings as needed.
Remove the bumpers (items 1-C).
Inspect the bumpers for damage or
wear.
Remove the spool (part of item
1-A) from the sleeve. Be careful not to
scratch or damage the outer diameter
of the spool. Wipe spool with a soft cloth
and inspect for scratches or wear.
Inspect the inner diameter of the
sleeve (part of item 1-A) for dirt,
scratches, or other contaminants. Remove
the sleeve if needed and replace with
a new sleeve and spool set (item 1-A).
STEP #3: Reassembly of the air
valve.
Install one bumper (item 1-C) and
one end cap (item 1-E) with two o-rings
(item 1-D) and fasten with four hex
capscrews (items (1-F) to the valve
body (items 1-A).
Remove the new sleeve an spool
set (item 1-A) from the plastic bag.
Carefully remove the spool from the
sleeve. Install the six o-rings (item 1-G)
into the six grooves on the sleeve. Apply
a light coating of grease to the o-rings
before installing the sleeve into the
valve body (item 1-B), align the slots
in the sleeve with the slots in the valve
body. Insert the spool into the sleeve.
Be careful not to scratch or damage
the spool during installation. Push the
spool in until it touches the bumper on
the opposite end.
Install the remaining bumper, end
cap (with o-rings), and fasten with the
remaining hex capscrews.
Fasten the air valve assembly (item
1) and gasket (item 16) to the pump.
Connect the compressed air line to
the pump. The pump is now ready for
operation.
IMPORTANT
Read these instructions
completely, before
installation and start-up.
It is the responsibility of
the purchaser to retain
this manual for reference. Failure to
comply with the recommendations stated
in this manual will damage the pump, and
void factory warranty.
Pilot Valve Servicing, Assembly Drawing & Parts List
PILOT VALVE ASSEMBLY PARTS LIST
ITEM PART NUMBER DESCRIPTION QTY
4 095-110-000 Pilot Valve Assembly 1
4-A 095-095-157 Valve Body 1
4-B 755-052-000 Sleeve (With O-rings) 1
4-C 560-033-360 O-ring (Sleeve) 6
4-D 775-055-000 Spool (With O-rings) 1
4-E 560-023-360 O-ring (Spool) 3
4-F 675-037-080 Retaining Ring 1
PILOT VALVE SERVICING
To service the pilot valve rst shut
off the compressed air supply, bleed
the pressure from the pump, and
disconnect the air supply line from
the pump.
STEP #1: See pump assembly
drawing.
Using a 1/2" wrench or socket,
remove the four capscrews (item 12).
Remove the air inlet cap (item 8) and
air inlet gasket (item 18). The pilot valve
assembly (item 4) can now be removed
STEP #2: Disassembly of the
pilot valve.
Remove the pilot valve spool (item
4-D). Wipe clean and inspect spool and
o-rings for dirt, cuts or wear. Replace
the o-rings and spool if necessary.
Remove the retaining ring (item
4-F) from the end of the sleeve (item
4-B) and remove the sleeve from the
valve body (item 4-A). Wipe clean and
inspect sleeve and o-rings for dirt, cuts
or wear. Replace the o-rings and sleeve
if necessary.
STEP #3: Re-assembly of the
pilot valve.
Generously lubricate outside
diameter of the sleeve and o-rings.
Then carefully insert sleeve into valve
body. Take CAUTION when inserting
sleeve, not to shear any o-rings. Install
retaining ring to sleeve. Generously
lubricate outside diameter of spool and
o-rings. Then carefully insert spool into
sleeve. Take CAUTION when inserting
spool, not to shear any o-rings. Use
BP-LS-EP-2 multipurpose grease, or
equivalent.
STEP #4: Re-install the pilot valve
assembly into the intermediate.
Be careful to align the ends of the
pilot valve stem between the plunger
pins when inserting the pilot valve into
the cavity of the intermediate.
Re-install the gasket, air inlet cap
and capscrews. Connect the air supply
to the pump. The pump is now ready
To service the diaphragms rst shut
off the suction, then shut off the discharge lines to the pump. Shut off the
compressed air supply, bleed the
pressure from the pump and disconnect
the air supply line from the pump. Drain
any remaining liquid from the pump.
Step #1: See the pump assembly
drawing and the diaphragm servicing
illustration.
Using a 1/2” wrench or socket,
remove the 16 capscrews (item 9) that
fasten the manifolds (items 19 & 20) to
the outer chambers (item 13).
Step #2: Removing outer
chambers.
Using a 1/2” wrench or socket,
remove the 16 capscrews (item 11), that
fasten the outer chambers (item 13),
diaphragms (item 14) and intermediate
(item 5) together.
Step #3: Removing the diaphragms and diaphragm plates.
Use a 7/8” wrench or six point
socket to remove the outer diaphragm
plate assemblies (item 24), diaphragms
(item 14) and inner diaphragm plates
(item 23) from the diaphragm rod (item
28) by turning counterclockwise. Inspect the diaphragm for cuts, punctures,
abrasive wear or chemical attack.
Replace the diaphragms if necessary.
DO NOT USE A WRENCH ON THE
DIAPHRAGM ROD. FLAWS ON THE
SURFACE MAY DAMAGE BEARINGS
AND SEALS.
Step #4: Assembling the
diaphragm and diaphragm plates to the
diaphragm rod.
Push the threaded stud of one outer
diaphragm plate assembly through the
center of one diaphragm and through
one inner diaphragm plate. Install the
diaphragm with the natural bulge facing
away from the diaphragm rod and make
sure the radius on the inner diaphragm
plate is towards the diaphragm, as
indicated on the diaphragm servicing
illustration. Thread the assembly onto
the diaphragm rod, leaving loose.
Step #5: Installing the diaphragm
and rod assembly to the pump.
Make sure the bumper (item 6) is
installed over the diaphragm rod. Insert
rod into pump.
On the opposite side of the pump,
pull the diaphragm rod out as far as
possible. Make sure the second bumper
is installed over the diaphragm rod.
Push the threaded stud of the other
outer diaphragm plate assembly through
the center of the other diaphragm and
through the other inner diaphragm
plate. Make sure the radius on the inner
diaphragm plate is towards the
diaphragm. Thread the assembly onto
the diaphragm rod. Use a 7/8” wrench
or socket to hold one outer diaphragm
plate. Then, use a torque wrench to
tighten the other outer diaphragm plate
to the diaphragm rod to 350 in. lbs.
(39.5 Newton meters).
Align one diaphragm with the
intermediate and install the outer
chamber to the pump using the 8
capscrews. Tighten the opposite
diaphragm plate until the holes in the
diaphragm align with the holes in the
intermediate. Then, install the other
outer chamber using the 8 capscrews.
Step #6: Reinstall the manifolds
to the pump using the 16 capscrews.
The pump is now ready to be
reinstalled, connected and returned to
operation.
OVERLAY DIAPHRAGM SERVICING
The overlay diaphragm (item 15)
is designed to t over the exterior of the
standard diaphragm (item 14).
Follow the same procedures
described for the standard diaphragm
for removal and installation, except
tighten the outer diaphragm plate
assembly, diaphragms and inner diaphragm plate to the diaphragm rod to
350 in. lbs. (39.5 Newton meters).
IMPORTANT
Read these instructions
completely, before
installation and start-up.
It is the responsibility of
the purchaser to retain
this manual for reference. Failure to
comply with the recommendations stated
in this manual will damage the pump, and
void factory warranty.
To service the actuator plunger rst
shut off the compressed air supply,
bleed the pressure from the pump, and
disconnect the air supply line from
the pump.
Step #1: See PUMP ASSEMBLY
DRAWING.
Using a 1/2" wrench or socket,
remove the four capscrews (items 11).
Remove the air inlet cap (item 8) and
air inlet gasket (item 18). The pilot
valve assembly (item 4) can now be
removed.
Step #2: Inspect the actuator
plungers.
See ILLUSTRATION AT RIGHT.
The actuator plungers (items 25)
can be reached through the pilot valve
cavity in the intermediate assembly
(item 5).
Remove the plungers (item 25) from
the bushings (item 7) in each end of
the cavity. Inspect the installed o-ring
(items 22) for cuts and/or wear. Replace
the o-rings if necessary. Apply a light
coating of grease to each o-ring and
re-install the plungers in to the bushings.
Push the plungers in as far as they
will go.
To remove the bushings (item 7),
rst remove the retaining rings (item
26) by using a at screwdriver. NOTE:
It is recommended that new retaining
rings be installed.
Step #3: Re-install the pilot valve
assembly into the intermediate assembly.
Be careful to align the ends of
the stem between the plungers when
inserting the stem of the pilot valve into
the cavity of the intermediate.
Re-install the gasket (item 18),
air inlet cap (item 8) and capscrews
(item 11).
Connect the air supply to the pump.
The pump is now ready for operation.
ACTUATOR PLUNGER SERVICING
IMPORTANT
Read these instructions
completely, before
installation and start-up.
It is the responsibility of
the purchaser to retain
this manual for reference. Failure to
comply with the recommendations stated
in this manual will damage the pump, and
void factory warranty.
Before servicing the check valve
components, rst shut off the suction
line and then the discharge line to the
pump. Next, shut off the compressed
air supply, bleed air pressure from the
pump, and disconnect the air supply
line from the pump. Drain any remaining
uid from the pump. The pump can now
be removed for service.
To access the check valve
components, remove the manifold
(item 20 or item 19 not shown). Use a
1/2" wrench or socket to remove
the fasteners. Once the manifold is
removed, the check valve components
can be seen.
Inspect the check balls (items 2) for
wear, abrasion, or cuts on the spherical
surface. The check valve seats (item
30) should be inspected for cuts,
abrasive wear, or embedded material
on the surfaces of both the external
and internal chambers. The spherical
surface of the check balls must seat
ush to the surface of the check valve
seats for the pump to operate to
peak efciency. Replace any worn or
damaged parts as necessary.
Re-assemble the check valve
components. The seat should t into
the counter bore of the outer chamber.
The pump can now be reassembled,
reconnected and returned to operation.
Check Valve Drawing
20
9
30
22
2
29
29
22
METALLIC SEATS
Two o-rings (item 22) are required
for each metallic seats.
When a diaphragm fails, the pumped
liquid or fumes enter the air end of the
pump. Fumes are exhausted into
the surrounding environment. When
pumping hazardous or toxic materials,
the exhaust air must be piped to an
appropriate area for safe disposal. See
illustration #1 at right.
This pump can be submerged if
the pump materials of construction
are compatible with the liquid being
pumped. The air exhaust must be
piped above the liquid level. See
illustration #2 at right. Piping used for
the air exhaust must not be smaller
than 1" (2.54 cm) diameter. Reducing
the pipe size will restrict air ow and
reduce pump performance. When the
pumped product source is at a higher
level than the pump (ooded suction
condition), pipe the exhaust higher than
the product source to prevent siphoning
spills. See illustration #3 at right.
CONVERTING THE PUMP FOR
PIPING THE EXHAUST AIR
The following steps are necessary
to convert the pump to pipe the exhaust
air away from the pump.
Remove the mufer (item 21). The
air distribution valve (item 1) has 1" NPT
threads for piped exhaust.
IMPORTANT INSTALLATION
NOTE: The manufacturer recommends
installing a exible conductive hose
or connection between the pump
and any rigid plumbing. This reduces
stresses on the molded threads of the
air exhaust port. Failure to do so may
result in damage to the air distribution
valve body.
Any piping or hose connected to
the pump’s air exhaust port must be
conductive and physically supported.
Failure to support these connections
could also result in damage to the air
distribution valve body.
Air Valve Assembly
21
The pump comes equipped
with a standard metal mufer
One eyelet is installed to a true earth ground. (Requires a 5/16 or 8mm maximum diameter bolt)
This 8 foot long (244 centimeters) Ground Strap (Item 32) is
shipped with the eyelet end fastened to the pump hardware.
To reduce the risk of static electrical sparking, this pump
must be grounded. Check the local electrical code for
detailed grounding instruction and the type of equipment
required, or in the absence of local codes, an industry or
nationally recognized code having jurisdiction over specic
installations and installation codes.
WARNING
Take action to prevent static
sparking. Fire or explosion
can result, especially when
handling ammable liquids.
The pump, piping, valves, containers or other miscellaneous
equipment must be grounded.
EC Type Certificate No. Pumps: KEMA 09ATEX0071 X
Type Certificate No. Pumps: KEMA 09ATEX0072 X
Type Certificate No. Suppressors: KEMA 09ATEX0073
II 2 G Ex ia c IIC T5
II 3/2 G Ex ia c IIC T5
II 2 D
Ex c iaD 20 IP67 T100oC
II 2 G EEx m c II T5
II 3/2 G EEx m c II T5
II 2 D c IP65 T100
II 1 G c T5
II 3/1 G c T5
II 1 D c T100
I M1 c
I M2 c
II 2 G c T5
II 3/2 G c T5
II 2 D c T100
II 3/2 G T5
II 2 D T100
Non-Conductive
KEMA 09ATEX0071 X
CE 0344
KEMA 09ATEX0071 X
o
C
o
C
o
C
o
C
Pumps marked with equipment Category II 3/1 G (internal 3 G / eternal 1 G), 1D, M1 and M2 when
used for non-conductive fluids. The pumps are Category II 2 G when used for conductive fluids.
Pumps and surge suppressors marked with equipment Category II 3/2 (internal 3 G / external 2 G), 2D
when used for non-conductive fluids. The pumps are Category II 2 G when used for conductive fluids.
CE 0344
KEMA 09ATEX0071 X
KEMA 09ATEX0072 X
CE 0344
KEMA 09ATEX0072 X
CE
KEMA 09ATEX0073
CE
KEMA 09ATEX0071 X
KEMA 09ATEX0071 X
KEMA 09ATEX0071 X
KEMA 09ATEX0071 X
KEMA 09ATEX0071 X
KEMA 09ATEX0071 X
KEMA 09ATEX0071 X
KEMA 09ATEX0071 X
KEMA 09ATEX0071 X
KEMA 09ATEX0071 X
KEMA 09ATEX0072 X
KEMA 09ATEX0072 X
KEMA 09ATEX0072 X
KEMA 09ATEX0072 X
KEMA 09ATEX0073
KEMA 09ATEX0073
KEMA 09ATEX0073
Fluids
No
Yes
Yes
No
Yes
Yes
No
Yes
Yes
No
Yes
No
Yes
Yes
No
Yes
Yes
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