SANDPIPER TA1 1/2 User Manual

II 2GD T5

SERVICE & OPERATING MANUAL

Original Instructions

Tranquilizer

®

Surge Suppressors for Air-Driven

Quality System

ISO9001 Certied

Environmental

Management System

ISO14001 Certied

Diaphragm Pumps

Metallic Construction

See pages 15 and 16 for ATEX ratings

Table of Contents

Tranquilizer General Information .............................................................................. 1

Product Model Nomenclature ............................................................................... 2, 3

Materials and Operating Temperatures .................................................................... 3

Dimensions ........................................................................................................... 4, 5

Installation Guide ..................................................................................................... 6

Tranquilizer

Grounding the Tranquilizer

®

Options ................................................................................................ 7

®

...................................................................................... 8

Service & Operating Instructions .............................................................................. 9

Safety Information .................................................................................................... 9

Materials Codes...................................................................................................... 10

Repair Parts List ..................................................................................................... 12

Parts Drawing ......................................................................................................... 13

CE Declaration of Conformity - Machinery ............................................................. 14

CE Declaration of Conformity - ATEX ..................................................................... 15

Explanation of ATEX Certication ........................................................................... 16

CE Declaration of Conformity - Regulation EC 1935/2004 .................................... 17

Warren Rupp, Inc. • A Unit of IDEX Corporation • 800 N. Main St., P.O. Box 1568, Manseld, Ohio 44902-1568 USA

Telephone (419) 524-8388 • Fax (419) 522-7867 • www.warrenrupp.com

Models TA1, TA25, TA1½, TA40, TA2, TA50, TA3 & TA80 tranqmsm-rev0513

Tranquilizer

®

Quality System

ISO9001 Certied

Environmental

Management System

ISO14001 Certied

• Nearly surge-free flow.

• Steadier pressures.

• Less shock to pipes.

Air-operated diaphragm pumps offer a wide range of

benets not available in any other type of pump. However, in some applications, pulsations in the discharge ow may

be undesirable. Pulsation can be virtually eliminated by installing a Warren Rupp Tranquilizer®.

At initial and subsequent start-ups . . . air cushion is

quickly established by liquid pressure pushing diaphragm

upward, permitting entrance of air into air chamber, until the balancing air cushion causes the diaphragm to center

at its mid-stroke normal operating position.

During normal continuous operation thereafter . . .

the diaphragm always exes at its mid-range position

to absorb discharge pulsations against the adjoining air cushion already established.

In event of change in pumped liquid pressure . . . the air cushion pressure is automatically increased or decreased as required to compensate for the change . . . always maintaining constant volume of air cushion, and the diaphragm always operating at its mid-position.

When liquid ow stops and liquid pressure is released . . . the air in air chamber is also exhausted to atmosphere.

Tranquilizer

• Automatically maintains a constant volume of air cushion

for most effective surge suppression, regardless of pump pressure.

• Automatically self-charging and self-venting to maintain most efcient air cushion pressure . . . no more precharge pressure calculations or guesswork, no manual pressurizing, no periodic pressure checking.

• Air cushion separated from product by exible diaphragm

. . . prevents product aeration.

• External visual indication provides constant evidence of

performance.

• Simple to install. Attention-free.

®

WITHOUT SUPPRESSOR

DISCHARGE PRESSURE

WITH SUPPRESSOR

PUMP CYCLING RATE

Models TA1 and TA25

1-inch Tranquilizer® for use with 1-inch pumps

Air supply connection is ¼" NPT external pipe thread.

Maximum Operating Pressure – 125 psi.

Models TA1½ and TA40

1½-inch Tranquilizer® for use with 1½-inch pumps

Air supply connection is ¼" NPT external pipe thread.

Maximum Operating Pressure – 125 psi.

Models TA2 and TA50 Design Level 2

2-inch Tranquilizer® for use with 1½, 2-inch pumps

Air supply connection is ¼" NPT external pipe thread.

Maximum Operating Pressure – 125 psi.

Models TA3 and TA80 Design Level 2

3-inch Tranquilizer® for use with 3-inch pumps

Air supply connection is ¼" NPT external pipe thread.

Maximum Operating Pressure – 125 psi.

Models TA1, TA25, TA1½, TA40, TA2, TA50, TA3 & TA80 tranqmsm-rev0513 Page 1

Materials of Construction:

Type Code

Diaphragm

Design

Level

Wetted

Parts

Porting

(Internal Tapered

Threads)

Type Code

Diaphragm

Tranquilizer Model TA1 Tranquilizer Model TA25

*

B-1-A

H-1-A

NG-1-A

N-1-A

S-1-A

V-1-A

B-1-SS

F-1-SS

H-1-SS

NG-1-SS

N-1-SS

S-1-SS

V-1-SS

B

H

NG

N

S

V

B

F

H

NG

N

S

V

Tranquilizer Model TA1½

B-1-A

NG-1-A

N-1-A

V-1-A

B-1-A

F-1-A

*

NG-1-SS

N-1-SS

V-1-SS

B

NG

N

V

B

F

NG

N

V

1

A 1" NPT

1

A

1

A

1

A 1" NPT

A

1

SS 1" NPT

1

SS

1

SS

1

SS

1

SS 1" NPT

1

SS

1

A 1½" NPT

1

1 A

A

1

SS

1

1 SS

SS

1

1" NPT

1½" NPT

B-1-A

H-1-A

NG-1-A

N-1-A

S-1-A

V-1-A

B-1-SS

F-1-SS

H-1-SS

NG-1-SS

*

N-1-SS

S-1-SS

V-1-SS

Tranquilizer Model TA40

B-1-A B

NG-1-A

N-1-A

V-1-A

B-1-SS

F-1-SS

*

NG-1-SS

N-1-SS

V-1-SS

B

H

NG

N

S

V

B

F

H

NG

N

S

V

NG

N

V

B

F

NG

N

V

Design

Level

1

Wetted Parts

A

SS

Porting

(Internal Tapered

Threads)

1" BSPT

1 A 1½" BSPT

A

SS

1½" BSPT

1

Porting

Flange Style

Shipping

Weight lbs./kg

14 / 6.35

18 / 8.16

28 / 12.7

35 / 15.9

Tranquilizer Model TA2 Design level 2

B-2-A B 2

I-2-A I 2

NG-2-A

N-2-A

NG 2

N 2

S-2-A S 2

V-2-A V 2

B-2-CI B 2

I-2-CI I 2

NG-2-CI NG 2

N-2-CI N 2

S-2-CI S 2

V-2-CI V 2 CI

B-2-SS B 2

F-2-SS F 2

A

CI

SS

2" NPT

Tranquilizer Model TA50 Design level 2

B-2-A

I-2-A

NG-2-A

N-2-A

S-2-A

V-2-A

B-2-CI

I-2-CI

NG-2-CI

N-2-CI

S-2-CI

V-2-CI

B-2-SS

F-2-SS

B

I

NG

N

S

V

B

I

NG

N

S

V

B

F

2 A

2 A 2" BSPT

2 A

2 CI

2 SS

2" BSPT

28 / 12.7

35 / 15.9

tranqmsm-rev0513 Page 2 Models TA1, TA25, TA1½, TA40, TA2, TA50, TA3 & TA80

Materials of Construction continued:

II 2G Ex ia c IIC T5 II 2D c iaD 20 IP67 T100˚C

Tranquilizer Model TA2 Design level 2, continued

Type Diaphragm Design Wetted Porting Porting Code Level Parts (Internal Tapered Flange Style Threads)

NG-2-SS

*

N-2-SS

V-2-SS

I-2-HC

NG-2-HC

N-2-HC

V-2-HC

NG

N

V

I

NG

N

V

2

SS

HC

2" NPT

Tranquilizer Model TA3 Design level 2

B-2-A

I-2-A

NG-2-A

N-2-A

V-2-A

B-2-CI

I-2-CI

NG-2-CI

N-2-CI

V-2-CI

B-2-SS

*

NG-2-SS

N-2-SS

V-2-SS

B

I

NG

N

V

B

I

NG

N

V

B

NG

N

V

2

A

CI

SS

3" NPT

3" ANSI Style

Tranquilizer Model TA50 Design level 2, continued

Type Diaphragm Design Wetted Porting Porting Code Level Parts (Internal Tapered Flange Style Threads)

2

NG-2-SS

*

N-2-SS

V-2-SS

I-2-HC

NG-2-HC

N-2-HC

V-2-HC

NG

N

V

I

NG

N

V

SS

2" BSPT

2

SS

2" BSPT

2

SS

2" BSPT

2

HC

2" BSPT

2

SS

1½" BSPT

2

HC

1½" BSPT

HC

2

1½" BSPT

Tranquilizer Model TA80 Design level 2

B-2-A

I-2-A

NG-2-A

N-2-A

V-2-A

B-2-CI

I-2-CI

NG-2-CI

N-2-CI

V-2-CI

B-2-SS

*

NG-2-SS

N-2-SS

V-2-SS

B

I

NG

N

V

B

I

NG

N

V

B

NG

N

V

A

2

A

CI

SS

3" BSPT

PN10 80 mm DIN

PN10 80mm DIN

Shipping Weight lbs./kg

35 / 15.9

89 / 40.4

109 / 49.4

105 / 47.6

Meaning of Abbreviations:

Kit available to convert to top porting

Hytrel® are registered tradenames of E.I. du Pont. Santoprene® is a registered tradename of Exxon Mobil Corp. Tranquilizer® is a registered tradename of Warren Rupp, Inc.

A = Aluminum B = Nitrile CI = Cast Iron F = FDA White Nitrile

MATERIALS

NITRILE: General purpose, oil-resistant. Shows good solvent, oil, water and hydraulic uid resistance. Should not be used

with highly polar solvents like acetone and MEK, ozone, chlorinated hydrocarbons and nitro hydrocarbons.

NEOPRENE: All purpose. Resistant to vegetable oils. Generally not affected by moderate chemicals, fats, greases and

many oils and solvents. Generally attacked by strong oxidizing acids, ketones, esters, nitro hydrocarbons and chlorinated

aromatic hydrocarbons.

HYTREL®: Good on acids, bases, amines, and glycols at room temperature.

VIRGIN PTFE: Chemically inert, virtually impervious. Very few chemicals are know to chemically react with Teon®,

molten alkali metals, turbulent liquid or gases, uorine and a few uoro-chemicals such as chlorine triuoride or oxygen diuoride which readily liberate free uorine at elevated temperatures.

FKM: Shows good resistance to a wide range of oils and solvents; especially all alipphatic, aromatic and halogenated

hydrocarbons, acids, animal and vegetables oils. Hot water or hot aqueous solutions (over 70

EPDM: Shows very good water and chemical resistance. Has poor resistance to oil and solvents, but is fair in ketones and

alcohols.

SANTOPRENE

resistance.

STAINLESS STEEL: CF-8M equal to or exceeding ASTM specication A743 for corrosion resistant iron chromium, iron chromium nickel, and nickel

based alloy castings for general applications. Commonly referred to as 316 Stainless Steel in the pump industry.

ALLOY C: CW-12MW equal to or exceeding ASTM A494 specication for nickel and nickel alloy castings.

For specic applications, always consult the Warren Rupp "Chemical Resistance Chart".

®

: Injection molded thermoplastic elastomer with no fabric layer. Long mechanical ex life. Excellent abrasion

H = Hytrel® I = EPDM N = Neoprene NG = Neoprene Backup/PTFE Overlay

*

° F) will attack FKM.

S = Santoprene® V = FKM (Fluorocarbon) SS = Stainless Steel HC = Alloy C

*Models equipped with stainless steel and PTFE wet end components are compliant with EC 1935/2004 - Materials in food contact.

Operating Temperatures

Maximum Minimum

190°F 88°C

200°F

93°C

220°F

104°C

220°F

104°C

350°F

177°C

280°F

138°C

275°F

135°C

II 2 G c T5 II 3/2 G c T5 II 2 D c T100oC

See page 16 for ATEX Explanation of Type Examination Certicate.

- 10°F

- 23°C

-10°F

-23°C

-20°F

-29°C

-35°F

-37°C

-40°F

-40°C

-40°F

-40°C

-40°F

-40°C

Models TA1, TA25, TA1½, TA40, TA2, TA50, TA3 & TA80 tranqmsm-rev0513 Page 3

Model TA1

Air Inlet

¼" NPT (external) tting FLUID Port - 1" NPT

1/4" NPT Air Inlet

4.60 117

13.87 352 FULLY

CLOSED

15.13 384 FULLY

EXTENDED

Model TA25

Air Inlet

¼" NPT (external) tting FLUID Port - 1" BSP

tapered thread

1/4" NPT Air Inlet

4.60 117

1/4" NPT DRAIN PORT

3.88 98

7.75 197

9.27 235

11.20 284

FLUID PORT 1" NPT 1" BSP CENTERED

1.12 28

Model TA1½

Air Inlet

¼" NPT (external) tting FLUID Port - 1½" NPT

20.67 525 FULLY

EXTENDED

18.20 462

15.37 390

FULLY

CLOSED

Model TA40

Air Inlet

¼" NPT (external) tting FLUID Port - 1½" BSP

tapered thread

3.19 81

5.69 144

11.38 289

FLUID PORT 1 1/2" NPT 1 1/2" BSP CENTERED

tranqmsm-rev0513 Page 4 Models TA1, TA25, TA1½, TA40, TA2, TA50, TA3 & TA80

All Dimensions ± .13" (3mm)

SANDPIPER TA1 1/2 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual