SANDPIPER TA1 1/2 User Manual

II 2GD T5

SERVICE & OPERATING MANUAL

Original Instructions

Tranquilizer

®

Surge Suppressors for Air-Driven

Quality System

ISO9001 Certied

Environmental

Management System

ISO14001 Certied

Diaphragm Pumps

Metallic Construction

See pages 15 and 16 for ATEX ratings

Table of Contents

Tranquilizer General Information .............................................................................. 1

Product Model Nomenclature ............................................................................... 2, 3

Materials and Operating Temperatures .................................................................... 3

Dimensions ........................................................................................................... 4, 5

Installation Guide ..................................................................................................... 6

Tranquilizer

Grounding the Tranquilizer

®

Options ................................................................................................ 7

®

...................................................................................... 8

Service & Operating Instructions .............................................................................. 9

Safety Information .................................................................................................... 9

Materials Codes...................................................................................................... 10

Repair Parts List ..................................................................................................... 12

Parts Drawing ......................................................................................................... 13

CE Declaration of Conformity - Machinery ............................................................. 14

CE Declaration of Conformity - ATEX ..................................................................... 15

Explanation of ATEX Certication ........................................................................... 16

CE Declaration of Conformity - Regulation EC 1935/2004 .................................... 17

Warren Rupp, Inc. • A Unit of IDEX Corporation • 800 N. Main St., P.O. Box 1568, Manseld, Ohio 44902-1568 USA

Telephone (419) 524-8388 • Fax (419) 522-7867 • www.warrenrupp.com

Models TA1, TA25, TA1½, TA40, TA2, TA50, TA3 & TA80 tranqmsm-rev0513

Tranquilizer

®

Quality System

ISO9001 Certied

Environmental

Management System

ISO14001 Certied

• Nearly surge-free flow.

• Steadier pressures.

• Less shock to pipes.

Air-operated diaphragm pumps offer a wide range of

benets not available in any other type of pump. However, in some applications, pulsations in the discharge ow may

be undesirable. Pulsation can be virtually eliminated by installing a Warren Rupp Tranquilizer®.

At initial and subsequent start-ups . . . air cushion is

quickly established by liquid pressure pushing diaphragm

upward, permitting entrance of air into air chamber, until the balancing air cushion causes the diaphragm to center

at its mid-stroke normal operating position.

During normal continuous operation thereafter . . .

the diaphragm always exes at its mid-range position

to absorb discharge pulsations against the adjoining air cushion already established.

In event of change in pumped liquid pressure . . . the air cushion pressure is automatically increased or decreased as required to compensate for the change . . . always maintaining constant volume of air cushion, and the diaphragm always operating at its mid-position.

When liquid ow stops and liquid pressure is released . . . the air in air chamber is also exhausted to atmosphere.

Tranquilizer

• Automatically maintains a constant volume of air cushion

for most effective surge suppression, regardless of pump pressure.

• Automatically self-charging and self-venting to maintain most efcient air cushion pressure . . . no more precharge pressure calculations or guesswork, no manual pressurizing, no periodic pressure checking.

• Air cushion separated from product by exible diaphragm

. . . prevents product aeration.

• External visual indication provides constant evidence of

performance.

• Simple to install. Attention-free.

®

WITHOUT SUPPRESSOR

DISCHARGE PRESSURE

WITH SUPPRESSOR

PUMP CYCLING RATE

Models TA1 and TA25

1-inch Tranquilizer® for use with 1-inch pumps

Air supply connection is ¼" NPT external pipe thread.

Maximum Operating Pressure – 125 psi.

Models TA1½ and TA40

1½-inch Tranquilizer® for use with 1½-inch pumps

Air supply connection is ¼" NPT external pipe thread.

Maximum Operating Pressure – 125 psi.

Models TA2 and TA50 Design Level 2

2-inch Tranquilizer® for use with 1½, 2-inch pumps

Air supply connection is ¼" NPT external pipe thread.

Maximum Operating Pressure – 125 psi.

Models TA3 and TA80 Design Level 2

3-inch Tranquilizer® for use with 3-inch pumps

Air supply connection is ¼" NPT external pipe thread.

Maximum Operating Pressure – 125 psi.

Models TA1, TA25, TA1½, TA40, TA2, TA50, TA3 & TA80 tranqmsm-rev0513 Page 1

Materials of Construction:

Type Code

Diaphragm

Design

Level

Wetted

Parts

Porting

(Internal Tapered

Threads)

Type Code

Diaphragm

Tranquilizer Model TA1 Tranquilizer Model TA25

*

B-1-A

H-1-A

NG-1-A

N-1-A

S-1-A

V-1-A

B-1-SS

F-1-SS

H-1-SS

NG-1-SS

N-1-SS

S-1-SS

V-1-SS

B

H

NG

N

S

V

B

F

H

NG

N

S

V

Tranquilizer Model TA1½

B-1-A

NG-1-A

N-1-A

V-1-A

B-1-A

F-1-A

*

NG-1-SS

N-1-SS

V-1-SS

B

NG

N

V

B

F

NG

N

V

1

A 1" NPT

1

A

1

A

1

A 1" NPT

A

1

SS 1" NPT

1

SS

1

SS

1

SS

1

SS 1" NPT

1

SS

1

A 1½" NPT

1

1 A

A

1

SS

1

1 SS

SS

1

1" NPT

1½" NPT

B-1-A

H-1-A

NG-1-A

N-1-A

S-1-A

V-1-A

B-1-SS

F-1-SS

H-1-SS

NG-1-SS

*

N-1-SS

S-1-SS

V-1-SS

Tranquilizer Model TA40

B-1-A B

NG-1-A

N-1-A

V-1-A

B-1-SS

F-1-SS

*

NG-1-SS

N-1-SS

V-1-SS

B

H

NG

N

S

V

B

F

H

NG

N

S

V

NG

N

V

B

F

NG

N

V

Design

Level

1

Wetted Parts

A

SS

Porting

(Internal Tapered

Threads)

1" BSPT

1 A 1½" BSPT

A

SS

1½" BSPT

1

Porting

Flange Style

Shipping

Weight lbs./kg

14 / 6.35

18 / 8.16

28 / 12.7

35 / 15.9

Tranquilizer Model TA2 Design level 2

B-2-A B 2

I-2-A I 2

NG-2-A

N-2-A

NG 2

N 2

S-2-A S 2

V-2-A V 2

B-2-CI B 2

I-2-CI I 2

NG-2-CI NG 2

N-2-CI N 2

S-2-CI S 2

V-2-CI V 2 CI

B-2-SS B 2

F-2-SS F 2

A

CI

SS

2" NPT

Tranquilizer Model TA50 Design level 2

B-2-A

I-2-A

NG-2-A

N-2-A

S-2-A

V-2-A

B-2-CI

I-2-CI

NG-2-CI

N-2-CI

S-2-CI

V-2-CI

B-2-SS

F-2-SS

B

I

NG

N

S

V

B

I

NG

N

S

V

B

F

2 A

2 A 2" BSPT

2 A

2 CI

2 SS

2" BSPT

28 / 12.7

35 / 15.9

tranqmsm-rev0513 Page 2 Models TA1, TA25, TA1½, TA40, TA2, TA50, TA3 & TA80

Materials of Construction continued:

II 2G Ex ia c IIC T5 II 2D c iaD 20 IP67 T100˚C

Tranquilizer Model TA2 Design level 2, continued

Type Diaphragm Design Wetted Porting Porting Code Level Parts (Internal Tapered Flange Style Threads)

NG-2-SS

*

N-2-SS

V-2-SS

I-2-HC

NG-2-HC

N-2-HC

V-2-HC

NG

N

V

I

NG

N

V

2

SS

HC

2" NPT

Tranquilizer Model TA3 Design level 2

B-2-A

I-2-A

NG-2-A

N-2-A

V-2-A

B-2-CI

I-2-CI

NG-2-CI

N-2-CI

V-2-CI

B-2-SS

*

NG-2-SS

N-2-SS

V-2-SS

B

I

NG

N

V

B

I

NG

N

V

B

NG

N

V

2

A

CI

SS

3" NPT

3" ANSI Style

Tranquilizer Model TA50 Design level 2, continued

Type Diaphragm Design Wetted Porting Porting Code Level Parts (Internal Tapered Flange Style Threads)

2

NG-2-SS

*

N-2-SS

V-2-SS

I-2-HC

NG-2-HC

N-2-HC

V-2-HC

NG

N

V

I

NG

N

V

SS

2" BSPT

2

SS

2" BSPT

2

SS

2" BSPT

2

HC

2" BSPT

2

SS

1½" BSPT

2

HC

1½" BSPT

HC

2

1½" BSPT

Tranquilizer Model TA80 Design level 2

B-2-A

I-2-A

NG-2-A

N-2-A

V-2-A

B-2-CI

I-2-CI

NG-2-CI

N-2-CI

V-2-CI

B-2-SS

*

NG-2-SS

N-2-SS

V-2-SS

B

I

NG

N

V

B

I

NG

N

V

B

NG

N

V

A

2

A

CI

SS

3" BSPT

PN10 80 mm DIN

PN10 80mm DIN

Shipping Weight lbs./kg

35 / 15.9

89 / 40.4

109 / 49.4

105 / 47.6

Meaning of Abbreviations:

Kit available to convert to top porting

Hytrel® are registered tradenames of E.I. du Pont. Santoprene® is a registered tradename of Exxon Mobil Corp. Tranquilizer® is a registered tradename of Warren Rupp, Inc.

A = Aluminum B = Nitrile CI = Cast Iron F = FDA White Nitrile

MATERIALS

NITRILE: General purpose, oil-resistant. Shows good solvent, oil, water and hydraulic uid resistance. Should not be used

with highly polar solvents like acetone and MEK, ozone, chlorinated hydrocarbons and nitro hydrocarbons.

NEOPRENE: All purpose. Resistant to vegetable oils. Generally not affected by moderate chemicals, fats, greases and

many oils and solvents. Generally attacked by strong oxidizing acids, ketones, esters, nitro hydrocarbons and chlorinated

aromatic hydrocarbons.

HYTREL®: Good on acids, bases, amines, and glycols at room temperature.

VIRGIN PTFE: Chemically inert, virtually impervious. Very few chemicals are know to chemically react with Teon®,

molten alkali metals, turbulent liquid or gases, uorine and a few uoro-chemicals such as chlorine triuoride or oxygen diuoride which readily liberate free uorine at elevated temperatures.

FKM: Shows good resistance to a wide range of oils and solvents; especially all alipphatic, aromatic and halogenated

hydrocarbons, acids, animal and vegetables oils. Hot water or hot aqueous solutions (over 70

EPDM: Shows very good water and chemical resistance. Has poor resistance to oil and solvents, but is fair in ketones and

alcohols.

SANTOPRENE

resistance.

STAINLESS STEEL: CF-8M equal to or exceeding ASTM specication A743 for corrosion resistant iron chromium, iron chromium nickel, and nickel

based alloy castings for general applications. Commonly referred to as 316 Stainless Steel in the pump industry.

ALLOY C: CW-12MW equal to or exceeding ASTM A494 specication for nickel and nickel alloy castings.

For specic applications, always consult the Warren Rupp "Chemical Resistance Chart".

®

: Injection molded thermoplastic elastomer with no fabric layer. Long mechanical ex life. Excellent abrasion

H = Hytrel® I = EPDM N = Neoprene NG = Neoprene Backup/PTFE Overlay

*

° F) will attack FKM.

S = Santoprene® V = FKM (Fluorocarbon) SS = Stainless Steel HC = Alloy C

*Models equipped with stainless steel and PTFE wet end components are compliant with EC 1935/2004 - Materials in food contact.

Operating Temperatures

Maximum Minimum

190°F 88°C

200°F

93°C

220°F

104°C

220°F

104°C

350°F

177°C

280°F

138°C

275°F

135°C

II 2 G c T5 II 3/2 G c T5 II 2 D c T100oC

See page 16 for ATEX Explanation of Type Examination Certicate.

- 10°F

- 23°C

-10°F

-23°C

-20°F

-29°C

-35°F

-37°C

-40°F

-40°C

-40°F

-40°C

-40°F

-40°C

Models TA1, TA25, TA1½, TA40, TA2, TA50, TA3 & TA80 tranqmsm-rev0513 Page 3

Model TA1

Air Inlet

¼" NPT (external) tting FLUID Port - 1" NPT

1/4" NPT Air Inlet

4.60 117

13.87 352 FULLY

CLOSED

15.13 384 FULLY

EXTENDED

Model TA25

Air Inlet

¼" NPT (external) tting FLUID Port - 1" BSP

tapered thread

1/4" NPT Air Inlet

4.60 117

1/4" NPT DRAIN PORT

3.88 98

7.75 197

9.27 235

11.20 284

FLUID PORT 1" NPT 1" BSP CENTERED

1.12 28

Model TA1½

Air Inlet

¼" NPT (external) tting FLUID Port - 1½" NPT

20.67 525 FULLY

EXTENDED

18.20 462

15.37 390

FULLY

CLOSED

Model TA40

Air Inlet

¼" NPT (external) tting FLUID Port - 1½" BSP

tapered thread

3.19 81

5.69 144

11.38 289

FLUID PORT 1 1/2" NPT 1 1/2" BSP CENTERED

tranqmsm-rev0513 Page 4 Models TA1, TA25, TA1½, TA40, TA2, TA50, TA3 & TA80

All Dimensions ± .13" (3mm)

1/4" NPT Air Inlet

4.60 117

3.19 81

15.37 390

18.20 462 FULLY

CLOSED

20.67 525 FULLY

EXTENDED

Model TA2

Design Level 2

Air Inlet

¼" NPT (external) tting

2" NPT Fluid Port

Model TA50

Design Level 2

Air Inlet

¼" NPT (external) tting 2" BSP(Tapered) Fluid

Port

5.69 144

11.38 289

Model TA3

Design Level 2

Air Inlet

¼" NPT (external) tting FLUID Port

Model TA80

Design Level 2

Air Inlet

¼" NPT (external) tting FLUID Port

3" BSPT (Tapered)

FLUID PORT 2" NPT 2" BSP CENTERED

1/4" NPT Air Inlet

4.60 117

17.32 440

19.88 505

FULLY CLOSED

23.22 590

FULLY EXTENDED

4.25 108

ANSI

PN10 80mm DIN Flange M16x2 8 holes on a 160mm diameter Bolt Circle

8.09 206

FLUID PORT

3" NPT 3" BSP

CENTERED

16.18 411

All Dimensions ± .13" (3mm)

Models TA1, TA25, TA1½, TA40, TA2, TA50, TA3 & TA80 tranqmsm-rev0513 Page 5

INSTALLATION GUIDE

Top Discharge Ball or Flap Valve Unit

Available from Warren Rupp

1

Tranquilizer

Filter/Regulator

2

3

Lubricator

4

Air Dryer

CAUTION

The air exhaust should be piped to an area for safe disposition of the product being pumped, in the event of a diaphragm failure.

1

4

2

tranqmsm-rev0513 Page 6 Models TA1, TA25, TA1½, TA40, TA2, TA50, TA3 & TA80

3

AL = Aluminum B = Nitrile CI = Cast iron

T = Virgin PTFE V = FKM (Fluorocarbon) S = Santoprene®

Tranquilizer® Options

125 psi

8.6 bar Self-

charging.

Self-

venting.

¼"

NPT (external thread)

1½"

BSPT (tapered internal thread)

20¼" to

23 3/16" height

(514mm to

589mm)

12½" diameter

(317mm) NPT(F)

TA1

Designed for

1" pumps.

125 psi

8.6 bar Self-

charging.

Self-

venting.

¼"

NPT

(external

thread)

1"

NPT

13 5/8" to

15 1/8" height

(346mm to

384mm)

9" diameter

(229mm) NPT(F)

TA3

Design Level 2

Designed for

3" and 4" pumps.

¼"

NPT

125 psi

8.6 bar Self-

Charging.

Self-

venting.

3"

BSPT

(tapered

internal

thread) or

80mm

DIN-style

Flange

20 1/8" to

23 1/8"m height

(511mm to

587mm) 16 3/16"

diameter

(411mm) NPT(F)

125 psi

8.6 bar Self-

charging.

Self-

venting.

¼"

NPT

(external

thread)

1"

BSPT

(tapered

internal

thread)

13 5/8" to

15 1/8" height

(346mm to

384mm)

9" diameter

(229mm) NPT(F

)

TA25

Designed for

1" pumps.

TA1½

Designed for

1" and 1½" pumps.

125 psi

8.6 bar Self-

charging.

Self-

venting.

¼"

NPT

(external

thread)

1½"

NPT

(internal

thread)

19 7/8" to

21. 3/8" height (505mm to

543mm)

10½" diameter

(267mm) NPT(F)

19 7/8" to

21. 3/8" height (505mm to

543mm)

10½" diameter

(267mm) NPT(F)

TA2

Design Level 2

Designed for

1½ and 2" pumps.

125 psi

8.6 bar Self-

charging.

Self-

venting.

¼"

NPT

(external

thread)

2"

NPT

(internal

thread)

TA50

Design Level 2

Designed for

1½ and 2" pumps.

125 psi

8.6 bar Self-

charging.

Self-

venting.

¼"

NPT

2"

BSPT (tapered internal thread)

20¼" to

23 3/16" height

(514mm to

589mm)

12½" diameter

(317mm) NPT(F)

3"

150# Ansi-

style flange

or 3" NPT

internal

thread

TA80

Design Level 2

Designed for

3" and 4" pumps.

125 psi

8.6 bar Self-

Charging.

Self-

venting.

¼"

NPT

20 1/8" to

23 1/8"m height

(511mm to

587mm) 16 3/16" diameter

(411mm) NPT(F)

TA40

Designed for

1" and 1½" pumps.

E = EPDM N = Neoprene NT = Overlay, Neoprene with Virgin PTFE

HC

HC= Alloy C SS = Alloy 316 stainless steel

Models TA1, TA25, TA1½, TA40, TA2, TA50, TA3 & TA80 tranqmsm-rev0513 Page 7

Grounding The Tranquilizer

®

One eyelet end is fastened to the surge suppressor hardware.

The other end is installed to a true earth ground.

This optional 8 foot long (244 centimeters)

WARNING WARNING

Take action to prevent static sparking. Fire or explosion can

result, especially when handling ammable liquids. The pump,

piping, valves, containers or

other miscellaneous equipment must be grounded.

tranqmsm-rev0513 Page 8 Models TA1, TA25, TA1½, TA40, TA2, TA50, TA3 & TA80

Ground Strap (920-025-000) is available

for easy ground connection.

To reduce the risk of static electrical sparking, this surge suppressor must be grounded. Check the local electrical code

for detailed grounding instruction and the type of equipment required.

Tranquilizers

®

Model TA1½

Metallic Construction

SERVICE AND OPERATING INSTRUCTIONS

This Warren Rupp Tranquilizer® is a completely automatic diaphragm tted surge suppressor to reduce the ow and pressure pulsations in a pumping system characteristic of reciprocating type pumps.

Principle of Operation: The Tranquilizer uses a exible diaphragm to separate a liquid chamber from compressed air chambers. A rod connected to the center of one diaphragm activates the air inlet and exhaust valves, which automatically admit or exhaust air in the air chambers. This maintains the diaphragms in mid-range of stroke for maximum surge suppression.

Installation: Locate the Tranquilizer in discharge piping as close as possible to the pump. The unit will operate in any position. Connect air inlet connection to full plant air supply line before the air regulator to pump. Not to exceed 125PSI.

Service Instructions: When service is required, it is important to MAKE CERTAIN THAT INLET AIR PRESSURE IS DISCONNECTED. The diaphragms are serviced by simply removing the hex nuts or v-band, and removing the center spool casting. When Virgin PTFE diaphragms are used in conjunction with the elastomeric diaphragms they are placed over the “wetted” sides of each elastomeric diaphragm. Inlet and exhaust air valves are located externally for easy access and service.

Warranty: This unit is guaranteed for a period of ve years against defective material and workmanship.

IMPORTANT

Read these safety warnings and instructions in this manual completely, before installation and start-up

of the pulsation dampener. It is the responsibility of the purchaser to retain this manual for reference. Failure to comply with the recommendations stated in this manual will damage the pulsation dampener, and void factory warranty.

CAUTION

Before surge suppressor

operation, inspect all

gasketed fasteners for

looseness caused by

gasket creep. Re-torque loose fasteners to prevent leakage. Follow recommended torques stated in this manual.

WARNING

Before doing any maintenance on the pulsation dampener,

be certain all pressure is completely vented from the

pump, suction, discharge, piping, and all other openings and connections. Be certain the air supply is locked out or made non-operational, so that it cannot be started while work is being done on the pump. Be certain that approved eye protection and protective clothing are worn all times in the vicinity of the pump. Failure to follow these recommendations may result in serious injury or death.

WARNING

Take action to prevent static sparking. Fire or explosion can result, especially

when handling ammable

liquids. The pump, piping, valves, containers or other

must be grounded. See page 8.

miscellaneous equipment

HAZARD WARNING

POSSIBLE EXPLOSION HAZARD can result if 1, 1, 1, -Trichloroethance, Methylene Chloride or other Halogenated Hydrocarbon solvents

are used in pressurized uid systems having

Aluminum or Galvanized wetted parts. Death, serious bodily injury and/or property damage could result. Consult with the factory if you have questions concerning Halogenated Hydrocarbon solvents.

Model TA1½ Page 9ta15mdl1sm-rev0513

MATERIAL CODES

THE LAST 3 DIGITS OF PART NUMBER

000 Assembly, sub-assembly;

and some purchased items

010 Cast Iron 012 Powered Metal 015 Ductile Iron 020 Ferritic Malleable Iron 025 Music Wire 080 Carbon Steel, AISI B-1112 100 Alloy 20 110 Alloy Type 316 Stainless Steel 111 Alloy Type 316 Stainless Steel

(Electro Polished) 112 Alloy C 113 Alloy Type 316 Stainless Steel

(Hand Polished) 114 303 Stainless Steel 115 302/304 Stainless Steel 117 440-C Stainless Steel (Martensitic) 120 416 Stainless Steel

(Wrought Martensitic) 123 410 Stainless Steel

(Wrought Martensitic) 148 Hardcoat Anodized Aluminum 149 2024-T4 Aluminum 150 6061-T6 Aluminum 151 6063-T6 Aluminum 152 2024-T4 Aluminum (2023-T351) 154 Almag 35 Aluminum 155 356-T6 Aluminum 156 356-T6 Aluminum 157 Die Cast Aluminum Alloy #380 158 Aluminum Alloy SR-319 159 Anodized Aluminum 162 Brass, Yellow, Screw Machine Stock 165 Cast Bronze, 85-5-5-5 166 Bronze, SAE 660 170 Bronze, Bearing Type,

Oil Impregnated 175 Die Cast Zinc 180 Copper Alloy 305 Carbon Steel, Black Epoxy Coated 306 Carbon Steel, Black PTFE Coated 307 Aluminum, Black Epoxy Coated 308 Stainless Steel, Black PTFE Coated 309 Aluminum, Black PTFE Coated 310 PVDF Coated 313 Aluminum, White Epoxy Coated 330 Zinc Plated Steel 331 Chrome Plated Steel 332 Aluminum, Electroless Nickel Plated 333 Carbon Steel, Electroless

Nickel Plated 335 Galvanized Steel 336 Zinc Plated Yellow Brass

337 Silver Plated Steel 340 Nickel Plated 342 Filled Nylon 351 Food Grade Santoprene 353 Geolast; Color: Black 354 Injection Molded #203-40

Santoprene- Duro 40D +/-5;

Color: RED 355 Thermal Plastic 356 Hytrel 357 Injection Molded Polyurethane 358 Urethane Rubber

(Some Applications)

(Compression Mold) 359 Urethane Rubber 360 Nitrile Rubber Color coded: RED 361 Nitrile 363 FKM (Fluorocarbon).

Color coded: YELLOW 364 E.P.D.M. Rubber.

Color coded: BLUE 365 Neoprene Rubber.

Color coded: GREEN 366 Food Grade Nitrile 368 Food Grade EPDM 370 Butyl Rubber

Color coded: BROWN 371 Philthane (Tuftane) 374 Carboxylated Nitrile 375 Fluorinated Nitrile 378 High Density Polypropylene 379 Conductive Nitrile 405 Cellulose Fibre 408 Cork and Neoprene 425 Compressed Fibre 426 Blue Gard 440 Vegetable Fibre 465 Fibre 500 Delrin 500 501 Delrin 570 502 Conductive Acetal, ESD-800 503 Conductive Acetal, Glass-Filled 505 Acrylic Resin Plastic 506 Delrin 150 520 Injection Molded PVDF

Natural color 540 Nylon 541 Nylon 542 Nylon 544 Nylon Injection Molded 550 Polyethylene 551 Glass Filled Polypropylene 552 Unlled Polypropylene 553 Unlled Polypropylene

555 Polyvinyl Chloride 556 Black Vinyl 558 Conductive HDPE 570 Rulon II 580 Ryton 590 Valox 591 Nylatron G-S 592 Nylatron NSB 600 PTFE (virgin material)

Tetrauorocarbon (TFE) 601 PTFE (Bronze and moly lled) 602 Filled PTFE 603 Blue Gylon 604 PTFE 606 PTFE 607 Envelon 608 Conductive PTFE 610 PTFE Encapsulated Silicon 611 PTFE Encapsulated FKM 632 Neoprene/Hytrel 633 FKM/PTFE 634 EPDM/PTFE 635 Neoprene/PTFE 637 PTFE, FKM/PTFE 638 PTFE, Hytrel/PTFE 639 Nitrile/TFE 643 Santoprene®/EPDM 644 Santoprene®/PTFE 656 Santoprene Diaphragm and

Check Balls/EPDM Seats 661 EPDM/Santoprene 666 FDA Nitrile Diaphragm,

PTFE Overlay, Balls, and Seals 668 PTFE, FDA Santoprene/PTFE

Delrin and Hytrel are registered tradenames of E.I. DuPont.

Gylon is a registered tradename of Garlock, Inc.

Nylatron is a registered tradename of Polymer Corp.

Santoprene is a registered tradename of Exxon Mobil Corp.

Rulon II is a registered tradename of Dixion Industries Corp.

Ryton is a registered tradename

of Phillips Chemical Co.

Valox is a registered tradename of General Electric Co.

PortaPump, Tranquilizer and SludgeMaster are registered tradenames of Warren Rupp, Inc.

Model TA1½ Page 10ta15mdl1sm-rev0513

Model TA1½ Page 11ta15mdl1sm-rev0513

REPAIR PARTS LIST and DRAWING

Tranquilizer® Model TA1½

ITEM NO. PART NUMBER DESCRIPTION QTY.

1 070.014.170 Bearing, Sleeve 1 2 095.078.156 Body 1 3 165.023.000 Cap 1 4 170.005.330 Capscrew, Hex Hd - 5/16-18 X 7/8 1 5 170.024.330 Capscrew, Hex Hd - 7/16-14 X 1 4 6 170.060.330 Capscrew, Hex Hd - 7/16-14 X 2 8 7 196.194.156 Chamber, Inner 1 8 196.196.156 Chamber, Outer - NPT 1

196.196.010 Chamber, Outer - NPT 1

196.196.110 Chamber, Outer - NPT 1

196.196.112 Chamber, Outer - NPT 1

9 286.005.360 Diaphragm 1

286.005.363 Diaphragm 1

286.005.364 Diaphragm 1

286.005.365 Diaphragm 1

286.005.351 Diaphragm 1

286.005.354 Diaphragm 1

286.005.357 Diaphragm 1 10 286.020.604 Diaphragm, Overlay PTFE 1

11 866.078.330 Tube Fitting 1 12 545.007.330 Nut, Hex - 7/16-14 8 13 545.008.330 Nut, Hex - 1/2-13 1 14 560.022.360 O-Ring 1 15 612.043.330 Plate, Activator 1 16 612.044.330 Plate, Activator 1 17 612.047.330 Plate, Diaphragm Inner 1 18 612.039.157 Plate, Diaphragm Outer - Alum Units Only 1

612.039.010 Plate, Diaphragm Outer - Cast Iron Units Only 1

612.097.110 Plate, Diaphragm Outer - Stainless Units Only 1

612.097.112 Plate, Diaphragm Outer - Hastalloy Units Only 1 19 618.003.330 Plug, 1/4 Pipe 1 20 675.054.080 Ring, Retainer 1 21 685.066.120 Rod, Diaphragm 1 22 685.067.120 Rod, Activator 1

23 720.012.360 U-Cup, Shaft Seal 1

25 893.021.000 Valve Assembly 1

25.1 095.020.162 Body, Valve 1

25.2 560.001.360 O-Ring 1

25.3 622.002.162 Poppet 1

25.4 670.007.162 Spring, Retainer 1

25.5 780.013.115 Spring, Compression 1 26 893.023.000 Valve Assembly 1

26.1 095.019.162 Body, Valve 1

26.2 622.002.162 Poppet 1

26.3 780.013.115 Spring, Compression 1

26.4 560.001.360 O-Ring 1

26.5 866.010.162 Elbow, Male 1 27 900.004.330 Washer, Lock - 5/16 1 28 900.006.330 Washer, Lock - 7/16 12 29 901.009.330 Washer, Flat - 5/16 1

Metallic Construction

Model TA1½ Page 12ta15mdl1sm-rev0513

Model TA1½

4

27

29

3

16

25.1

25.2

20

25.3

25.4

25.5

2

23

11

26.5

26.3

26.2

22

26.4

26.1

1

5

28

16

9

14

13

15

19

21

12

28

17

18

10

17

7

9

8

6

®Tranquilizer is a registered tradename of Warren Rupp, Inc.

Printed in U.S.A.

Model TA1½ Page 13ta15mdl1sm-rev0513

Declaration of Conformity

Manufacturer:

®

Warren Rupp, Inc.

Mansfield, Ohio, 44901-1568 USA

certifies that Air-Operated Double Diaphragm Pump Series: HDB, HDF,

M Non-Metallic, S Non-Metallic, M Metallic, S Metallic, T Series, G Series, RS Series

U Series, EH and SH High Pressure, W Series, SMA and SPA Submersibles,

and Tranquilizer Surge Suppressors comply with the European Community

Directive 2006/42/EC on Machinery, according to Annex VIII. This product

has used Harmonized Standard EN809:1998+A1:2009, Pumps and Pump Units

for Liquids - Common Safety Requirements, to verify conformance.

Signature of authorized person

, 800 N. Main Street, P.O. Box 1568,

October 20, 2005 Date of issue

David Roseberry Printed name of authorized person

Revision Level: F

Engineering Manager Title

April 19, 2012 Date of revision

EC Declaration of Conformity

In accordance with ATEX Directive 94/9/EC,

Equipment intended for use in potentially explosive environments.

Manufacturer:

Warren Rupp, Inc. A Unit of IDEX Corportion 800 North Main Street P.O. Box 1568 Mansfield, OH 44901-1568 USA

EN 60079-25: 2004

For pumps equipped with Pulse Output ATEX Option KEMA Quality B.V. (0344)

AODD Pumps and Surge Suppressors

For Type Examination Designations, see page 2 (back)

AODD (Air-Operated Double Diaphragm) Pumps

EC Type Examination Certificate No. Pumps: KEMA 09ATEX0071 X

KEMA Quality B.V. Utrechtseweg 310 6812 AR Arnhem, The Netherlands

®

Applicable Standard:

EN13463-1: 2001, EN13463-5: 2003

DATE/APPROVAL/TITLE: 27 MAY 2010

David Roseberry, Engineering Manager

EC Declaration of Conformity

ATEX Summary of Markings

Type Marking Listed In

Pump types, S1F, S15, S20, and S30 provided with the pulse output option

Pump types, S1F, S15, S20, and S30 provided with the integral solenoid option

Pump types, HDB1½, HDB40, HDB2, HDB50, HDB3, HDF1, HDF25, HDF2, HDF3M, PB¼, S05, S1F, S15, S20, S30, SB1, SB25, ST1½, ST40, G15, G20, and G30, without the above listed options, no aluminum parts

Pump types, DMF2, DMF3, HDB1½, HDB40, HDB2, HDB50, HDB3, HDF1, HDF25, HDF2, HDF3M, PB¼, S05, S1F, S15, S20, S30, SB1, SB25, SE½, ST1, ST25, ST1½, ST40, U1F, G05, G1F, G15, G20, and G30

Surge Suppressors all types II 2 G T5

EC Type Certificate No. Pumps: KEMA 09ATEX0071 X Type Certificate No. Pumps: KEMA 09ATEX0072 X Type Certificate No. Suppressors: KEMA 09ATEX0073

II 2 G Ex ia c IIC T5 II 3/2 G Ex ia c IIC T5 II 2 D

Ex c iaD 20 IP67 T100oC

II 2 G EEx m c II T5 II 3/2 G EEx m c II T5 II 2 D c IP65 T100

II 1 G c T5 II 3/1 G c T5 II 1 D c T100 I M1 c I M2 c

II 2 G c T5 II 3/2 G c T5 II 2 D c T100

II 3/2 G T5 II 2 D T100

Non-Conductive

Fluids

KEMA 09ATEX0071 X CE 0344

KEMA 09ATEX0071 X

o

C

o

C

o

C

o

C

CE 0344

KEMA 09ATEX0071 X KEMA 09ATEX0072 X CE 0344

KEMA 09ATEX0072 X CE

KEMA 09ATEX0073 CE

KEMA 09ATEX0071 X KEMA 09ATEX0071 X KEMA 09ATEX0071 X

KEMA 09ATEX0071 X KEMA 09ATEX0071 X KEMA 09ATEX0071 X KEMA 09ATEX0071 X KEMA 09ATEX0072 X

KEMA 09ATEX0072 X KEMA 09ATEX0072 X KEMA 09ATEX0072 X

KEMA 09ATEX0073 KEMA 09ATEX0073 KEMA 09ATEX0073

No Yes Yes

No Yes

No Yes Yes

Pumps marked with equipment Category II 3/1 G (internal 3 G / eternal 1 G), 1D, M1 and M2 when used for non-conductive fluids. The pumps are Category II 2 G when used for conductive fluids.

Pumps and surge suppressors marked with equipment Category II 3/2 (internal 3 G / external 2 G), 2D when used for non-conductive fluids. The pumps are Category II 2 G when used for conductive fluids.

Declaration of Conformity

Manufacturer:

®

Warren Rupp, Inc.

certifies that SANDPIPER

Food Processing Pump Models and Tranquilizer

Models comply with the European Community Regulation

T1FB1SASWTS600. T1FB1S9SWTS600. T1FB1SDSWTS600. T1FB1SLSWTS600. T1FB1S9TWTS600.

Mansfield, Ohio, 44901-1568 USA

1935/2004/EC for Food Contact Materials.

Food Processing Pump Models:

T15B1SDSWTS600. T15B1SSSWTS600. T15B1SDSSTS600. T15B1SSSSTS600. T15B1SSTWTS600. T15B1SSTSTS600.

Tranquilizer

TA1,NG1SS TA25,NG1SS TA1-1/2,NG1SS TA40,NG1SS

, 800 N. Main Street, P.O. Box 1568,

®

Air-Operated Double Diaphragm

®

Surge Suppressor

T20B1SASWTS600. T20B1SDSWTS600. T20B1SASSTS600. T20B1SDSSTS600.

®

Surge Suppressors:

TA2,NG2SS TA50,NG2SS TA3,NG2SS TA80,NG2SS

T30B1SASWTS600. T30B1SDSWTS600. T30B1SASSTS600. T30B1SDSSTS600.

SSB2, TD3SS.

Signature of authorized person

David Roseberry Printed name of authorized person

Revision Level: A

February 8, 2013 Date of issue

Engineering Manager Title

May 2, 2013 Date of revision

SANDPIPER TA1 1/2 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual