SANDPIPER G1F User Manual

4.64

117.73

3.87

98.17

3.93

99.89

7.44

188.98

9.10

231.14

3.22

81.76

DISCHARGE PORT
1" 150# ANSI RF FLANGE

SUCTION PORT

1" 150# ANSI RF FLANGE

9.09

230.80

1.63

41.28

5.00
127

6.39

162.31

AIR INLET
1/2 NPT

DISCHARGE PORT

1" NPT

SERVICE & OPERATING MANUAL

Original Instructions

Certied Quality

Model G1F

Metallic
Design Level 1

Quality System

ISO 9001 Certied

Environmental Management System

ISO 14001 Certied

Natural Gas-Operated
Diaphragm Pumps

1: PUMP SPECS2: INSTAL & OP3: EXP VIEW4: Gas END5: WET END6: OPTIONAL7: WARRANTY

Certied to CSA Technical Letter No, R-14

Certied to ANSI LC6-2008

Warren Rupp, Inc.

A Unit of IDEX Corporation

800 N. Main St.,

Manseld, Ohio 44902 USA

Telephone [phone]

Fax [phone]

SANDPIPERPUMP.COM

© Copyright 2014 Warren Rupp, Inc.

All rights reserved

sa nd pi pe rp um p. co m

Safety Information

IMPORTANT

Read the safety warnings and instructions in this manual
before pump installation and start-up. Failure to comply with
the recommendations stated in this manual could damage the
pump and void factory warranty.

When the pump is used for materials that tend to settle out
or solidify, the pump should be ushed after each use to
prevent damage. In freezing temperatures the pump should be
completely drained between uses.

CAUTION

Before pump operation, inspect all fasteners for loosening
caused by gasket creep. Retighten loose fasteners to prevent
leakage. Follow recommended torques stated in this manual.

Nonmetallic pumps and plastic components are not UV
stabilized. Ultraviolet radiation can damage these parts and
negatively affect material properties. Do not expose to UV light
for extended periods of time.

WARNING

When used for toxic or aggressive uids, the pump should
always be ushed clean prior to disassembly.

Before maintenance or repair, shut off the compressed gas line,
bleed the pressure, and disconnect the gas line from the pump.
Be certain that approved eye protection and protective clothing
are worn at all times. Failure to follow these recommendations
may result in serious injury or death.

Gasborne particles and loud noise hazards. Wear eye and ear
protection.

In the event of diaphragm rupture, pumped material may
enter the gas end of the pump, and be discharged into the
atmosphere. If pumping a product that is hazardous or toxic,
the gas exhaust must be piped to an appropriate area for safe
containment.

Take action to prevent static sparking. Fire or explosion can
result, especially when handling ammable liquids. The pump,
piping, valves, containers and other miscellaneous equipment
must be properly grounded.

This pump is pressurized internally with gas pressure during
operation. Make certain that all fasteners are in good condition
and are reinstalled properly during reassembly.

kg

Use safe practices when lifting

Grounding the Pump

To be fully groundable, the pumps must be ATEX Compliant. Refer to the nomenclature page for ordering information.

Optional 8 foot long (244 centimeters) Ground Strap is available for easy ground connection.

To reduce the risk of static electrical sparking, this pump must be grounded. Check the local
electrical code for detailed grounding instruction and the type of equipment required.

Refer to nomenclature page for ordering information.

WARNING

Take action to prevent static sparking.
Fire or explosion can result, especially
when handling ammable liquids. The
pump, piping, valves, containers or
other miscellaneous equipment must
be grounded.

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Table of Contents

SECTION 1: PUMP SPECIFICATIONS ................1

• Explanation of Nomenclature

• Performance

• Materials

• Dimensional Drawings

SECTION 2: INSTALLATION & OPERATION ......5

• Principle of Pump Operation

• Recommended Installation Guide

• Troubleshooting Guide

SECTION 3: EXPLODED VIEW ...........................8

• Composite Repair Parts Drawing

• Composite Repair Parts List

• Material Codes

1: PUMP SPECS2: INSTAL & OP3: EXP VIEW4: AIR END5: WET END6: OPTIONAL7: WARRANTY

SECTION 4: GAS END .....................................11

• Aluminum Gas Valve Assembly

• Stainless Steel Gas Valve Assembly

• Pilot Valve Assembly

• Intermediate Assembly

SECTION 5: WET END .....................................14

• Diaphragm Drawings

• Diaphragm Servicing

• Pumping Hazardous Liquids

SECTION 7: WARRANTY & CERTIFICATES ....17

• Warranty

• CE Declaration of Conformity - Machinery

• ATEX Declaration of Conformity

• ATEX Summary of Markings

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Explanation of Pump Nomenclature

II 2GD T5

Your Model #:

G

__ ____ __ __ __ __ __ __ __ __ __ ____

(ll in from pump
nameplate)

1: PUMP SPECS

Pump Pump Check Design Wetted Diaphragm/
Brand Size Valve Level Material

Model #:

G XX X X X X X X X X X XX

Pump Brand

G Natural Gas Operated

Pump Size

1F 1"

Check Valve Type

B Ball

Design Level

1 Design Level

Wetted Material

S Stainless Steel
A Aluminum

Diaphragm/Check Valve Materials

B Nitrile/Nitrile
T PTFE -Nitrile/PTFE
5 Nitrile/PTFE

Check Valve Seat

T Virgin PTFE
A Aluminum
S Stainless Steel

Non-Wetted Material Options

A Painted Aluminum
B Unpainted Aluminum with Stainless Steel Gas Valve
D Unpainted Aluminum with Stainless Steel Gas Valve with FKM O-rings
X Unpainted Aluminum
0 Unpainted Aluminum/FKM Elastomer
V Painted Aluminum/ FKM Elastomer

Porting Options

N NPT Threads
B BSP (Tapered) Threads
R 150# Raised Face 1" ANSI Flange w/ Threaded Pipe Connections
W

Pump Style

S Standard

Mufer Options

X NoMuferPermitted*

Check Valve

150# Welded Raised Face 1" ANSI Flanged Manifolds

Check Valve Non-Wetted

Seat Material Options Style Options Options

Porting Pump Mufer Pump

Your Serial #: (ll in from pump nameplate) _____________________________________

ATEX Detail

(1)

1 • Model G1F Metallic

II 2G c T5
II 3/2 G c T5
II 2D c T100°C †

Models equipped with Wetted Options A or S, Non-Wetted Options A, B, D, X, 0, or V,
Pump Option X.

Note: See ATEX Explanation of Type Examination Certicate

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Performance

MODEL G1F Metallic Performance Curve

G1F Metallic

SUCTION/DISCHARGE PORT SIZE

• 1"

CAPACITY

• 0 to 45 gallons per minute
(0 to 170 liters per minute)

GAS VALVE

• No-lube, no-stall design

SOLIDS-HANDLING

• Up to .25 in. (6mm)

HEADS UP TO

• 100 psi or 231 ft. of water
(7 bar or 70 meters)

MAXIMUM OPERATING PRESSURE

• 100 psi (7 bar)

DISPLACEMENT/STROKE

• .11 Gallon / .42 liter

SHIPPING WEIGHT

• Aluminum 28 lbs. (13kg)

• Stainless Steel 43 lbs. (20kg)

These pump models are designed to pump the following uids:

Crude Oil, Salt Water, Drilling Mud, Condensate, Lubrication Oils,
Glycol, Caustic Liquids, and Acids.”

HEAD

Performance based on the following: elastomer fitted pump, flooded suction, water at ambient conditions.

PSI

BAR

5(8.5)

100

7

6

5

4

3

2

1

0

100 PSI (6.8 Bar)

80

80 PSI (5.44 Bar)

60

60 PSI (4.08 Bar)

40

40 PSI (2.72 Bar)

20

20 PSI (1.36 Bar) Gas Inlet Pressure

0

0 5 10 15 20

Exhaust Gas: The exhausted natural gas must be vented to a low pressure safe location in accordance with

local re safety and environmental codes, or in the absence of local codes, an industry or nationally recognized

code having jurisdiction over the specic installations, and/or CAN/CGA B149, Installation Codes

The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%.

10(17)

15(25.5)

20(34)

25(42.5)

30(51)

35(59.5)

U.S. Gallons per minute

Liters per minute

CAPACITY

40(68)

25 30 35 40 45

160140

NPSHR

1: PUMP SPECS

METERS

FEET

9.1

30

7.6

25

6

20

4.5

15

3

10

1.5

5

50

180120100806040200

Materials

Material Prole:

CAUTION! Operating temperature limitations are as follows:

FKM: (Fluorocarbon) Shows good resistance to a wide range
of oils and solvents; especially all aliphatic, aromatic and
halogenated hydrocarbons, acids, animal and vegetable oils.
Hot water or hot aqueous solutions (over 70°F(21°C)) will
attack FKM.

Nitrile: General purpose, oil-resistant. Shows good solvent, oil,

water and hydraulic uid resistance. Should not be used with

highly polar solvents like acetone and MEK, ozone, chlorinated
hydrocarbons and nitro hydrocarbons.

Virgin PTFE: (PFA/TFE) Chemically inert, virtually impervious.
Very few chemicals are known to chemically react with PTFE;

molten alkali metals, turbulent liquid or gaseous uorine and
a few uoro-chemicals such as chlorine triuoride or oxygen
diuoride which readily liberate free uorine at elevated

temperatures.

Maximum and Minimum Temperatures are the limits for which these materials can be operated.
Temperatures coupled with pressure affect the longevity of diaphragm pump components.
Maximum life should not be expected at the extreme limits of the temperature ranges.

Metals:

Stainless Steel: Equal to or exceeding ASTM specication A743 CF-8M for corrosion

resistant iron chromium, iron chromium nickel and nickel based alloy castings for
general applications. Commonly referred to as 316 Stainless Steel in the pump industry.

Forspecicapplications,alwaysconsulttheChemicalResistanceChart.

Operating

Temperatures:

Max. Min.

350°F
177°C

190°F

88°C

220°F
104°C

-40°F

-40°C

-10°F

-23°C

-35°F

-37°C

Ambient temperature range: -20°C to +40°C
Process temperature range: -20°C to +80°C for models rated as category 1 equipment

-20°C to +100°C for models rated as category 2 equipment
In addition, the ambient temperature range and the process temperature range do not exceed the operating temperature range of the applied non-metallic parts as listed in the manuals of the pumps.

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Model G1F Metallic • 2

g1fmdl1sm-rev0614

Dimensional Drawings

10.25

260.35

6.40

162.43

12.03

305.56

.41

10.32

1.22

30.96

5.13

130.18

SUCTION PORT

1" NPT

1" NPT EXHAUST PORT

9.09

230.80

1.63

41.28

5.00
127

6.39

162.31

AIR INLET
1/2 NPT

DISCHARGE PORT

1" NPT

G1F Metallic - NPT

Dimensions in inches (mm dimensions in brackets). Dimensional Tolerance:±1/8" (± 3mm)

The dimensions on this drawing are for reference only. A certied drawing can be requested if physical dimensions are needed.

1: PUMP SPECS

10.25

260.35

5.13

130.18

12.88

327.09

6.40

162.43

1" NPT EXHAUST PORT

1.22

30.96

.41

10.32

SUCTION PORT

1" NPT

12.03

305.56

9.09

230.80

DISCHARGE PORT

1" NPT

AIR INLET

41.28

5.00
127

1.63

1/2 NPT

6.39

162.31

4X

3.87

98.35

R.16

3.97

6.75

171.45

5.00
127

8.16

207.19

3 • Model G1F Metallic

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g1fmdl1sm-rev0614

Dimensional Drawings

4.64

117.73

3.87

98.17

3.93

99.89

7.44

188.98

9.10

231.14

3.22

81.76

14.04

356.50

DISCHARGE PORT
1" 150# ANSI RF FLANGE

SUCTION PORT

1" 150# ANSI RF FLANGE

10.25

260.35

5.13

130.18

.13

3.18

2.00

50.80

2.00

50.80

4.18

106.29

8.37

212.71

16.04

407.30

1" NPT EXHAUST PORT

4.64

117.73

3.87

98.17

3.93

99.89

7.44

188.98

9.10

231.14

3.22

81.76

14.04

356.50

DISCHARGE PORT
1" 150# ANSI RF FLANGE

SUCTION PORT

1" 150# ANSI RF FLANGE

G1F Metallic - ANSI Flange

Dimensions in inches (mm dimensions in brackets). Dimensional Tolerance:±1/8" (± 3mm)

The dimensions on this drawing are for reference only. A certied drawing can be requested if physical dimensions are needed.

10.25

1" NPT EXHAUST PORT

.13

3.18

260.35

8.37

212.71

5.13

4.18

106.29

130.18

2.00

50.80

3.54

89.81

4X

.38

9.53

14.04

356.50

MOUNTING HOLES

16.04

407.30

2.00

50.80

9.10

231.14

4.64

117.73

3.87

DISCHARGE PORT
1" 150# ANSI RF FLANGE

SUCTION PORT

1" 150# ANSI RF FLANGE

3.22

81.76

3.93

99.89

98.17

7.44

188.98

1: PUMP SPECS

7.44

188.98

3.22

81.76

2.09

53.18

AIR INLET
1/2" NPT

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g1fmdl1sm-rev0614

6.73

171.07

BOTTOM VIEW

Model G1F Metallic • 4

4.19

106.43

5.31
135