Samsung CLP 620, CLP 670 Service Manual. Parts Catalog

Service Manual
■ Printing speed
- CLP-620 series : Black/Color 20 ppm (A4)
- CLP-670 series : Black/Color 24 ppm (A4)
■ Resolution : up to 9600x600 dpi effective output
- Initial : 2.5K/ 2K (black/ color)
- Sales : 2.5K/2K (black/ color)
The keynote of Product
■ Machine Life : 200K or 5 years
5K/4K (black/ color)
Color Laser Printer
CLP-620ND CLP-670N/670ND
■ Paper handling
- Max. 850 sheets paper capacity
- 250 sheets cassette, 500 sheets option cassette
- MP tray : 100 sheets
■ Memory
- CLP-620 series : 256 MB (Max. 512 MB)
- CLP-670 series : 256 MB (Max. 784 MB)
■ Network, USB 2.0
■ 2 Line LCD
GSPN (Global Service Partner Network)
North America : service.samsungportal.com Latin America : latin.samsungportal.com CIS : cis.samsungportal.com Europe : europe.samsungportal.com China : china.samsungportal.com Asia : asia.samsungportal.com Mideast & Africa : mea.samsungportal.com
Samsung Electronics Co.,Ltd. August. 2009 Printed in Korea.
VERSION NO. : 1.00 CODE : 0620-N0000E
chapter 1 Precautions
1.1 Safety Warning …………………………………………………… 1-1
1.2 Caution for safety ………………………………………………… 1-2
1.3 ESD Precautions ………………………………………………… 1-5
chapter 2 Product Overview
2.1 Product Summary ………………………………………………… 2-1
2.2 Sepcications …………………………………………………… 2-2
2.2.1 General Print Engine ………………………………………… 2-2

Contents

2.2.2 Controller & S/W …………………………………………… 2-3
2.2.3 Paper Handling ……………………………………………… 2-5
2.2.4 Reliability and service ……………………………………… 2-7
2.2.5 Environment ………………………………………………… 2-8
2.2.6 Consumables ………………………………………………… 2-9
2.2.7 Maintenance parts ………………………………………… 2-10
2.2.8 Option ………………………………………………………… 2-10
2.3 Model Comparison Table ………………………………………… 2-11
2.4 Product Conguration …………………………………………… 2-12
2.4.1 Printer external ……………………………………………… 2-12
2.4.2 Main PBA …………………………………………………… 2-16
2.4.3 SMPS Board ………………………………………………… 2-22
2.4.4 HVPS Board ………………………………………………… 2-24
2.4.5 Fuser Drive Board ………………………………………… 2-26
2.4.6 OPE Board ………………………………………………… 2-27
2.4.7 Feeding Section …………………………………………… 2-28
2.4.8 LSU …………………………………………………………… 2-29
2.4.9 Fuser Unit …………………………………………………… 2-30
2.4.10 PTB(Paper Transfer Belt) Unit …………………………… 2-31
2.4.11 Motors ……………………………………………………… 2-31
2.4.12 Sensors …………………………………………………… 2-32
chapter 3 Maintenance and Disassembly
3.1 Precautions when replacing parts ……………………………… 3-1
3.1.1 Precautions when assembling and disassembling ……… 3-1
3.1.2 Preautions when handling PBA …………………………… 3-1
3.1.3 Releasing Plastic Latches ………………………………… 3-1
3.2 Replacing a Maintenance Parts ………………………………… 3-2
3.2.1 Fuser Unit …………………………………………………… 3-2
3.2.2 Pick up roller ………………………………………………… 3-3
3.3 General Disassembly …………………………………………… 3-4
3.3.1 Cover Unit …………………………………………………… 3-4
3.3.2 Front Cover Unit …………………………………………… 3-8
Contents
3.3.3 OPE Unit……………………………………………………… 3-9
3.3.4 HVPS Board ………………………………………………… 3-10
3.3.5 Main PBA …………………………………………………… 3-11
3.3.6 SMPS Board ………………………………………………… 3-11
3.3.7 Fuser Control Board ………………………………………… 3-12
3.3.8 LSU …………………………………………………………… 3-12
3.3.9 SOLENOID ………………………………………………… 3-13
3.3.10 Drive-Exit Bracket ………………………………………… 3-14
3.3.11 Drive-Fuser Bracket ……………………………………… 3-15
chapter 4 Alignment & Troubleshooting
4.1 Alignment and Adjustments ……………………………………… 4-1
4.1.1 Control Panel ………………………………………………… 4-1
4.1.2 Understanding The Status LED …………………………… 4-2
4.1.3 Menu Overview ……………………………………………… 4-3
4.1.4 Tech Mode …………………………………………………… 4-7
4.1.5 Firmware Upgrade ………………………………………… 4-16
4.2 Troubleshooting…………………………………………………… 4-22
4.2.1 Procedure of Checking the Symptoms …………………… 4-22
4.2.2 Error Message and Troubleshooting ……………………… 4-23
4.2.3 Feeding Problems and solutions ………………………… 4-48
4.2.4 Image Quality Problems and solutions …………………… 4-55
4.2.5 Common Problems and solutions ………………………… 4-62
4.2.6 Network problems and soltutions ………………………… 4-63
chapter 5 System Diagram
5.1 Main PBA (24ppm) Block Diagram …………………………… 5-1
5.2 Main PBA (20ppm) Block Diagram …………………………… 5-2
5.3 OPE PANEL Block Diagram …………………………………… 5-3
5.4 Connection Diagram……………………………………………… 5-4
Contents
chapter 6 Reference Information
6.1 Tools for Troubleshooting ……………………………………… 6-1
6.2 Acronyms and Abbreviations …………………………………… 6-2
6.3 Select a location for the printer ………………………………… 6-4
6.4 A4 ISO 19752 Standard Pattern ………………………………… 6-5
attached Parts Catalog
Product spec and feature

2. Product spec and feature

2.1 Product Summary

■ Printing speed
- CLP-620 series : Black/Color 20 ppm (A4)
- CLP-670 series : Black/Color 24 ppm (A4)
■ Resolution : up to 9600x600 dpi effective output
■ Toner cartridge
- Initial : 2.5K/ 2K (black/ color)
- Sales : 2.5K/2K (black/ color)5K/4K (black/ color)
■ Machine Life : 200K or 5 years
■ Paper handling
- Max. 850 sheets paper capacity
- 250 sheets cassette, 500 sheets option cassette
- MP tray : 100 sheets
■ Memory
- CLP-620 series : 256 MB (Max. 512 MB)
- CLP-670 series : 256 MB (Max. 784 MB)
CLP-620ND CLP-670N/670ND
■ Network, USB 2.0
■ 2 Line LCD
Service Manual
2-1
Samsung Electronics
Product spec and feature
Service Manual
2-2
Samsung Electronics
2.2 Sepcications
2.2.1 General Print Engine
Item CLP-620ND CLP-670N/670ND
Engine Speed Simplex B&W : Up to 20 ppm in A4 (21 ppm in
Letter)
Color : Up to 20 ppm in A4 (21 ppm in
Letter)
Duplex B&W : Up to 9 ipm in A4 (9 ipm in Letter)
Color : Up to 9 ipm in A4 (9 ipm in Letter)
Warmup time No Warm up (Instant Fusing System) No Warm up (Instant Fusing System)
FPOT (B&W) From Ready Less than 25 sec Less than 19.5 sec
B&W : Up to 24 ppm in A4 (25 ppm in
Letter)
Color : Up to 24 ppm in A4 (25 ppm in
Letter)
B&W : Up to 11 ipm in A4 (11 ipm in
Letter)
Color : Up to 11 ipm in A4 (11 ipm in
Letter)
From Coldboot Less than 25 sec Less than 19.5 sec
FPOT (Color) From Ready Less than 25 sec Less than 19.5 sec
From Coldboot Less than 25 sec Less than 19.5 sec
Resolution Optical Up to 9,600 x 600 dpi effective output Up to 9,600 x 600 dpi effective output
Support Best : 9,600 x 600dpi(class) effetive
output Normal : 2400 x 600 dpi(class) Draft : 600X600dpi
Best : 9,600 x 600dpi(class) effetive
output Normal : 2400 x 600 dpi(class) Draft : 600X600dpi
Product spec and feature
Service Manual
2-3
Samsung Electronics
2.2.2 Controller & S/W
Item CLP-620ND CLP-670N/670ND
MPU Samsung CHORUS3 360 MHz SPGPV4 700 MHz
Memory Std. 256 MB 256 MB
Max. 512 MB 768 MB
Memory Expansion 1 Slot 1 Slot
Printer Languages SPL-C, PCL5, PCL6 PostScript3, PCL6
Fonts 93 scalable and 1 bitmap 93 scalable and 1 bitmap PCL and 136
PS
Driver Supporting OS Windows 2000/XP/2003/Vista(include
64bit)/Windows 7, Windows server 2008 R2
Various Linux OS including Red Hat
8.0~9.0, Mandrake 9.2~10.1, SuSE 8.2~9.2 and Fedora Core 1~4,
Mac OS X 10.3~10.6, Mac OS X 10.3~10.6,
Windows 2000/XP/2003/Vista(include 64bit)/Windows 7, Windows server 2008 R2
Various Linux OS including Red Hat
8.0~9.0, Mandrake 9.2~10.1, SuSE 8.2~9.2 and Fedora Core 1~4,
Citrix Presentation Server, Windows Terminal Services
Default Driver - SPL-C
- Mono Only Driver CD included
WHQL Windows 2000/XP/2003/Vista (include
64bit)
Language
Localization
Application PC-FAX N/A N/A
PSU USB only USB only
Smart Panel Yes (Default at install) Yes (Default at install)
Network Management
JMS N/A N/A
SmarThru SmarThru Ofce 1.0 SmarThru Ofce 1.0
Korean, English, French, German, Italian, Spanish, Russian, Dutch, Finish, Swedish, Norwegian, Danish, S.Chinese, Polish, Hungarian, Slovenian, Romanian, Bulgarian
Set IP, SWAS & SWS (Linux, Mac not support, SWAS 4.5 & SWS need lexplorer 5.0 or higher)
Citrix Presentation Server, Windows Terminal Services
- PCL6
- Mono Only Driver CD included
Windows 2000/XP/2003/Vista (include 64bit)
Korean, English, French, German, Italian, Spanish, Russian, Dutch, Finish, Swedish, Norwegian, Danish, S.Chinese, Polish, Hungarian, Slovenian, Romanian, Bulgarian
Set IP, SWAS & SWS (Linux, Mac not support, SWAS 4.5 & SWS need lexplorer 5.0 or higher)
PDF Direct Print Utility
N/A N/A
Product spec and feature
Service Manual
2-4
Samsung Electronics
Item CLP-620ND CLP-670N/670ND
Network Interface
Protocol TCP/IP,SNMPv3,HTTP1.1, IPP TCP/IP,SNMPv3,HTTP1.1, IPP
Network OS Windows 2000/XP(32/64bit)/2003/
Server/2008(32/64bit)/Vista MAC 10.3~10.5 Mac OS X 10.3~10.5 and Universial Mac TCP/IP Only Various Linux OS including Red Hat
8.0~9.0, Fedora Core 1~4, Mandrake
9.2~10.1, and SuSE 8.2~9.2 NetWare 5.x, 6.x HP-UX, Solaris, SunOS, SCO UNIX
Windows 2000(32/64bit)/ XP(32/64bit)/2003(32/64bit)/ Vista(32/64bit)/2008(32/64bit) MAC 10.3~10.5 Mac OS X 10.3~10.5 and Universial Mac TCP/IP Only RedHat Enterprise Linux WS 4, 5 (32/64bit)
- Fedora Core 2~9 (32/64bit)
- Mandriva 2005, 2006, 2007,
- openSuSE 9.1, 9.2, 9.3, 10.0, 10.1,
- SuSE Linux Enterprise Desktop 9,
- Ubuntu 6.04, 6.10, 7.04, 7.10, 8.04
NetWare 5.x, 6.x HP-UX, Solaris, SunOS, SCO UNIX
Interface Parallel N/A N/A
2008(32/64bit)
10.2, 10.3, 11.0 (32bit)
10 (32/64bit)
(32/64bit)
USB USB 2.0 USB 2.0
Hard Disk N/A N/A
Network Ethernet 10/100 Base TX Ethernet 10/100 Base TX
Wireless N/A N/A
User Interface 16 x 2 line LCD 16 x 2 line LCD
External device
N/A N/A
Interface
Product spec and feature
Service Manual
2-5
Samsung Electronics
2.2.3 Paper Handling
Item CLP-620ND CLP-670N/670ND
Standard Capa. 250-sheet Cassette Tray,
100 MP@ 80g/
Max. Capa. 850 sheets @ 80g/ 850 sheets @ 80g/
Printing Max. Size 216 X 356((8.5" x 14") 216 X 356((8.5" x 14")
Min. Size 98 x 148 mm (3.86" x 5.83") 98 x 148 mm (3.86" x 5.83")
Margin(T/B/L/R) 4 mm, 4 mm, 4 mm, 4 mm 4 mm, 4 mm, 4 mm, 4 mm
250-sheet Cassette Tray, 100 MP@ 80g/
Multi-purpose tray
Standard Cassette Tray
Capacity 100 sheets @ 80g/ 100 sheets @ 80g/
Media sizes 98 x 148 mm (3.86" x 5.83") ~ 216 x
356 mm (8.5" x 14")
Media type Plain Paper, Thick, Thicker, Extra
thick,Thin, Cotton, Archive Paper, Bond, Card Stock, Labels, Preprinted, Color Paper, Envelope, Recycled, Transparancy, Glossy 111-130g, Glossy 131-175g, Glossy 176-220g
Media weight 16~58lb (60 to 220g/) 16~58lb (60 to 220g/㎡)
Sensing Empty sensing
No size sensor
Capacity 250 sheets @ 80g/ 250 sheets @ 80g/
Media sizes 105~148mm (4.1" x 5.8") ~ 216 x
356mm (8.5" x 14") Custom size ( 3.86" x 5.83"~ 8.5"x14.0")
Media types Plain paper, Thick,Thin,
Preprinted,Color Pape,Cotton,Recycled
Media weight 16~28lb (60 to 105g/) 16~28lb (60 to 105g/㎡)
98 x 148 mm (3.86" x 5.83") ~ 216 x 356 mm (8.5" x 14")
Plain Paper, Thick, Thicker, Extra thick,Thin, Cotton, Archive Paper, Bond, Card Stock, Labels, Preprinted, Color Paper, Envelope, Recycled, Transparancy, Glossy 111-130g, Glossy 131-175g, Glossy 176-220g
Empty sensing No size sensor
105~148mm (4.1" x 5.8") ~ 216 x 356mm (8.5" x 14") Custom size ( 3.86" x 5.83"~ 8.5"x14.0")
Plain paper, Thick,Thin, Preprinted,Color Pape,Cotton,Recycled
Optional Cassette Tray
Size sensor N/A N/A
User Interface Indicator Indicator
Sensing Empty sensing Empty sensing
Capacity 500 sheets @ 80g/ 500 sheets @ 80g/
Media sizes 176~250mm (6.9" x 9.8") ~ 216 x
356mm (8.5" x 14")
Media types Plain paper, Thick,Thin,
Preprinted,Color Pape,Cotton,Recycled
Media weight 16~28lb (60 to 105g/) 16~28lb (60 to 105g/㎡)
Size sensor N/A N/A
User Interface Indicator Indicator
Sensing Empty sensing Empty sensing
176~250mm (6.9" x 9.8") ~ 216 x 356mm (8.5" x 14")
Plain paper, Thick,Thin, Preprinted,Color Pape,Cotton,Recycled
Product spec and feature
Service Manual
2-6
Samsung Electronics
Item CLP-620ND CLP-670N/670ND
Output Stacking FaceUp Capacity N/A N/A
FaceDown
250 sheets @ 80g/ 250 sheets @ 80g/
Capacity
Output Full
N/A N/A
sensing
Finishing N/A N/A
Duplex Supporting Std. "670N : N/A
670ND : Std."
Media sizes A4, Letter, Legal, Ocio, Folio A4, Letter, Legal, Ocio, Folio
Media types Plain paper, Thick,Thin,
Preprinted,Color Paper,Recycled
Plain paper, Thick,Thin, Preprinted,Color Paper,Recycled
Media weight 16~32lb (60 to 120g/) 16~32lb (60 to 120g/)
Product spec and feature
Service Manual
2-7
Samsung Electronics
2.2.4 Reliability and service
Item CLP-620ND CLP-670N/670ND
Printing Volume(AMPV) 837 pages ( B&W : 335 pages,
Color : 502 pages)
Max Monthly Duty 65,000 pages 80,0000 pages
MPBF 58,000 pages 58,000 pages
MTTR <30 min. <30 min.
SET Life Cycle 200,000 image or 5 years whitchever
comes rst
Real-time Clock None None
System-record Total page count (color/mono)
Fuser life Transfer belt life Toner Life(CMYK) Tray roller life First operation date(Not revealed to Users)
Test Print Conguration Sheet
Demo Sheet
■ CLP-670N 987 pages ( B&W : 395 pages, Color : 592 pages)
■ CLP-670ND 1101 pages ( B&W : 441 pages, Color : 660 pages)
200,000 image or 5 years whitchever comes rst
Total page count (color/mono) Fuser life Transfer belt life Toner Life(CMYK) Tray roller life First operation date(Not revealed to Users)
Conguration Sheet Demo Sheet
RDC Comm. Mode N/A N/A
Operation N/A N/A
Temperature Operating 15~30 15~30
Storage -20~50 -20~50
Humidity Operating 20~80RH 20~80RH
Storage 0~95RH 0~95RH
Product spec and feature
Service Manual
2-8
Samsung Electronics
2.2.5 Environment
Item CLP-620ND CLP-670N/670ND
Acoustic Noise Level(Sound Power/ Pressure)
Input Voltages 110-127 VAC, 50/60Hz 110-127 VAC, 50/60Hz
Printing Less than 51 dBA print @ CST
Less than 52 dBA print @ SCF Less than 53 dBA print @ MP
Standby Less than 35 dBA Less than 35 dBA
Sleep Background noise level Background noise level
220-240 VAC,50/60Hz 220-240 VAC,50/60Hz
Power Switch Power Switch
Less than 52 dBA print @ CST Less than 53 dBA print @ SCF Less than 54 dBA print @ MP
Power Consumption
Dimension (W x D x H)
Weight Set (with
Ready Less than 20W Less than 22W
AVG. Less than 560W Less than 560W
Max/Peak Less than 1400W Less than 1400W
Sleep 8W 8W
Set 441.5x431x425mm(17.4x17x16.7inch) 441.5x431x425mm(17.4x17x16.7inch)
Set Packing 611X589X588 611X589X588
Consumables Packing
consumables)
Set Packing 31.5kg (69.44lb) 31.6kg (69.66lb)
405 X 287 X 150 mm (15.9" x 11.3" x 5.9")
27kg (59.52lb) 27kg (59.52lb)
405 X 287 X 150 mm (15.9" x 11.3" x 5.9")
Product spec and feature
Service Manual
2-9
Samsung Electronics
2.2.6 Consumables
Item CLP-620ND CLP-670N/670ND
Toner Cartridge Model ■ Standard Yield
K toner cartridge: CLT-K508S C toner cartridge: CLT-C508S M toner cartridge: CLT-M508S Y toner cartridge: CLT-Y508S
■ High Yield K toner cartridge: CLT-K508L C toner cartridge: CLT-C508L M toner cartridge: CLT-M508L Y toner cartridge: CLT-Y508L
Yield (Black) ■ Standard Yield
Average Continuous Black Cartridge Yield: 2,500* standard pages
■ High Yield Average Continuous Black Cartridge Yield: 5,000* standard pages
* Declared yield value in accordance with
ISO/IEC 19798 (Ships with 2,500 pages Standard Toner Cartridge)
Yield (Color) ■ Standard Yield
Average Continuous Color (C,M,Y) Cartridge Yield: 2,000* standard pages
■ High Yield Average Continuous Color (C,M,Y) Cartridge Yield: 4,000* standard pages
* Declared yield value in accordance with
ISO/IEC 19798 (Ships with 2,000 pages Standard Toner Cartridge)
Key Unique, Electronic key(Schip V2.0) Unique, Electronic key(Schip V2.0)
■ Standard Yield K toner cartridge: CLT-K508S C toner cartridge: CLT-C508S M toner cartridge: CLT-M508S Y toner cartridge: CLT-Y508S
■ High Yield K toner cartridge: CLT-K508L C toner cartridge: CLT-C508L M toner cartridge: CLT-M508L Y toner cartridge: CLT-Y508L
■ Standard Yield Average Continuous Black Cartridge Yield: 2,500* standard pages
■ High Yield Average Continuous Black Cartridge Yield: 5,000* standard pages
* Declared yield value in accordance with
ISO/IEC 19798 (Ships with 2,500 pages Standard Toner Cartridge)
■ Standard Yield Average Continuous Color (C,M,Y) Cartridge Yield: 2,000* standard pages
■ High Yield Average Continuous Color (C,M,Y) Cartridge Yield: 4,000* standard pages
* Declared yield value in accordance with
ISO/IEC 19798 (Ships with 2,000 pages Standard Toner Cartridge)
Life detect Life detect Sensor(None), Traced via
software 90% exhausted: Prepare Toner message 100% exhausted: Replace Toner message 250% exhausted: Hard Stop
Life detect Sensor(None), Traced via software 90% exhausted: Prepare Toner message 100% exhausted: Replace Toner message 250% exhausted: Hard Stop
Product spec and feature
Service Manual
2-10
Samsung Electronics
Item CLP-620ND CLP-670N/670ND
Paper Transfer Belt
Model CLT-T508 CLT-T508
Yield 50,000 pages 50,000 pages
Key Unique, Electronic key(CRUM) Unique, Electronic key(CRUM)
Sensor None, that would be traced via software None, that would be traced via software
2.2.7 Maintenance parts
항목 자재 코드 수명
Fuser JC91-00968A ( 670ND/110V )
Pick-up Roller JC90-00932A 70K
Friction Pad (Cassette) JC97-03077A 70K
2.2.8 Option
100K JC91-00969A ( 670ND/220V ) JC91-00970A ( 620ND/110V ) JC91-00971A ( 620ND/220V )
Item CLP-620ND CLP-670N/670ND
Memory CLP-MEM201: 128 MB
CLP-MEM202: 256 MB
Second Cassette CLP-S670A (500 sheets)
Wireless Network N/A
Tall Stand N/A
Hard Disk N/A
CLP-MEM150: 128 MB CLP-MEM160: 256 MB CLP-MEM170: 512 MB
CLP-S670A (500 sheets)
N/A
N/A
N/A
Product spec and feature
Service Manual
2-11
Samsung Electronics

2.3 Model Comparison Table

CLP-620ND CLP-670N CLP-670ND
Image
Speed (A4) 20/20 ppm 24/24 ppm 24/24 ppm
Resolution (dpi) 1,200 x 600 1,200 x 600 1,200 x 600
CPU (MHz) 360 700 700
Memory 256 (Max.512) 256 (Max.784) 256 (Max.784)
FPOT Less than 27 seconds Less than 19.5 seconds Less than 19.5 seconds
Network Standard Standard Standard
Duplex printing Standard Manual Standard
Paper Capacity 250 CST 100 MP 250 CST 100 MP 250 CST 100 MP
Standard (Black/Color)
Toner cartridge
Option cassette 500 sheet 500 sheet 500 sheet
: 2.5K / 2K
High (Black/Color)
: 5K /4K
Standard (Black/Color)
: 2.5K / 2K
High (Black/Color)
: 5K /4K
Standard (Black/Color)
: 2.5K / 2K
High (Black/Color)
: 5K /4K
Product spec and feature
Service Manual
2-12
Samsung Electronics
2.4 Product Conguration
This chapter explains main components of this printer.
2.4.1 Printer external
2.4.1.1 Front view
1 Output tray
2 Output support
3 Paper level indicator
4 Optional tray[a]
5 Tray 1
6 Multi-purpose tray
7 Multi-purpose tray handle
8 Front cover handle
9 Front cover
10 Control panel
11 Paper width guides on a multi-purpose tray
12 Toner cartridges
13 Paper transfer belt
[a] This is an optional feature.
Product spec and feature
Service Manual
2-13
Samsung Electronics
2.4.1.2 Rear View
1 Control board cover
2 Power receptacle
3 Power-switch
4 Handle
5 Optional tray2 cable connector
6 Network port
7 USB port
Product spec and feature
Service Manual
2-14
Samsung Electronics
2.4.1.3 System Layout
No. Item No. Item
1 LSU 9 Exit Roller
2 Toner cartridge (K) 10 OPE Unit
3 Toner cartridge (C) 11 Fuser Unit
4 Toner cartridge (M) 12 PTB Unit (Paper transfer belt)
5 Toner cartridge (Y) 13 Main PBA
6 Cassette SMPS PBA
7 SCF Unit (Option cassette) FDB (Fuser Drive Board) PBA
8 Pick up Roller
Product spec and feature
Service Manual
2-15
Samsung Electronics
2.4.1.4 Paper Path
Cassette Feed
SCF1 Feed
SimplexPass
Duplex Pass
Exit Pass
MP Feed
Cassette Feed
SCF1 Feed
SimplexPass
Duplex Pass
Exit Pass
MP Feed
Cassette Feed
SCF1 Feed
Cassette Feed
SCF1 Feed
SimplexPass
Duplex Pass
Exit Pass
MP Feed
SimplexPassSimplexPass
Duplex Pass
Exit Pass
MP Feed
Duplex PassDuplex Pass
Exit Pass
MP Feed
Exit Pass
MP Feed
Product spec and feature
Service Manual
2-16
Samsung Electronics
2.4.2 Main PBA
The CLP-620/670 series system controller consists of a main controller and a engine controller in one-board. The main controller uses a ARMS core chip as a main processors, which are dedicated for printing several internal operating blocks through system programs stored in Flash Memory. The engine controller has an engine control SoC, which includes motor drivers, PWM drivers, LSU drivers, sensors, high-voltage drivers, and other driving units for mechanical parts.
SPGPV4 for CLP-670ND
NO. Connector NO. Connector NO. Connector
1 BLDC DEVE, 12pin 11 HVPS2 21 STEP MOTOR (reserved)
2 BLDC OPC, 10pin 12 24V SWITCH 22 C,K LSU , 20pin
3 PTB, 14pin 13 DEBUG, 4pin 23 Y,M LSU , 20pin
FAN (reserved) 3pin
4
5 DEVE CRUM, 7pin 15 FAN (reserved) , 3pin 25 FUSER HEAT CONTROL, 6pin
6 SENSER TEMP, 8pin 16 EXIT STEP, 4pin 26 SCF JACK
7 BLDC FUSER, 15pin 17 REAR FAN, 3pin 27 ETHERNET JACK
8 FUSER THERMISTOR,4pin 18 SMPS TYPE4, 24pin 28 USB DEVICE JACK,
9 CURL SENSOR (reserved), 3pin 19 LSU MOTOR 10pin 29 TEMP_LSU, 2pin
10 HVPS1 20 JTAG, 8pin 30 DIMM SLOT
14 PTL, 8pin 24 FEED STEP,4pin
Product spec and feature
Service Manual
2-17
Samsung Electronics
CHROUS3 for CLP-620ND
20
1
11
2
12
10
3
9
8
4
7
6
5
13
14
15
16
17
18
19
21
23
22
24
25
26
27
28
29
30
NO. Connector NO. Connector NO. Connector
1 BLDC DEVE, 12pin 11 HVPS2 21 STEP MOTOR (reserved)
2 BLDC OPC, 10pin 12 24V SWITCH 22 C,K LSU , 20pin
3 PTB, 14pin 13 DEBUG, 4pin 23 Y,M LSU , 20pin
FAN (reserved) 3pin
4
14 PTL, 8pin 24 FEED STEP,4pin
5 DEVE CRUM, 7pin 15 FAN (reserved) , 3pin 25 FUSER HEAT CONTROL, 6pin
6 SENSER TEMP, 8pin 16 EXIT STEP, 4pin 26 SCF JACK
7 BLDC FUSER, 15pin 17 REAR FAN, 3pin 27 ETHERNET JACK
8 FUSER THERMISTOR, 4pin 18 SMPS TYPE4, 24pin 28 USB DEVICE JACK,
9 CURL SENSOR (reserved), 3pin 19 LSU MOTOR 10pin 29 DIMM SLOT
10 HVPS1 20 TEMP_LSU 2pin 30 FLASH
Product spec and feature
Service Manual
2-18
Samsung Electronics
LPEC3
ASIC
Engine
Control
DDR SODIMM
On board
M
U
X
SMPS TYPE4(STAGE3)
POWER
CORD
FUSER Lamp Control
Motor
-OPC BLDC
-DEVE BLDC
-FUSER BLDC
-FEED STEP MOTOR
-EXIT STEP MOTOR
Solenoid/Clutch
-CST Pickup Solenoid
-DEVE K Clutch
Fan
-Fuser Fan
-Rear Fan
PTB UNIT
DEVE CRUM IF PBA
CRUM
ACR sensor L/R
DEVE Y UNIT
CRUM
DEVE M UNIT
CRUM
DEVE C UNIT
CRUM
DEVE K UNIT
CRUM
LSU
-2 Polygon Motor
-1 Beam 4 LD
-LSU Temp
FUSER UNIT
Thermistor1
Thermistor2
800W lamp
Thermostat 2ea
500W lamp
SCF UNIT
(OPTION)
HVPS
5
V
5VS
USB
ISP1761
EEPROM
24C64
Flash Memory
32M
Cover
Switch
24VS1
24V1
Sensor
-FCF Empty
-Feed Sensor
-Exit Sensor
Cassette
-MP Pickup Solenoid
-MP Empty
24V1/24V2
5V_SMPS
Device
USB
DEBUG
RESET IC
DC Converter
3.3V
1.0V 1.1V 1.8V 2.5V
System
SPGPv4
SCL0_v4
SDA0_v4
DEBUG_RXD
DEBUG_TXD
ADDR
DATA
E-PHY
BCM5241
1W Circuit
nPOWER_OF
F
5V
nPOWER_On
EN_SMPS_24
V
SCL1_LPEC
3
SDA1_LPEC
3
SCF_RXD
SCF_TXD
PANEL_RX
D
PANEL_TX
D
FUSER CONTROL
FUSER BIAS
Sensor-Analog
-TEMP_IN
-Humidity/TEMP_OUT
AC
OP
Panel
MAIN PBA
LOCAL
PCI
DDR
Control
I2C
MAC
UART
SPGPv4
VIDEO CONTROL
PWM
CLOCK
OPTION
USB 2.0
SATA I/F
PWM Con
VDDQ
1.8.
V
0.9V
VTT
M-BUS
SCL0_LPEC
3
SDA0_LPEC
3
24V2
DDR SODIMM
SOCKET
DDR SDRAM
EEPROM
DDR SDRAM
CTD sensor
Regulator
5V_CTD
Relay
24VS2
nRST_LPEC#
M
U
X
Sensor
-Humidity/Temp Out
-Temp In
LPEC3
ASIC
Engine
Control
DDR SODIMM
On board
M
U
X
SMPS TYPE4(STAGE3)
POWER
CORD
POWER
CORD
POWER
CORD
FUSER Lamp Control
Motor
-OPC BLDC
-DEVE BLDC
-FUSER BLDC
-FEED STEP MOTOR
-EXIT STEP MOTOR
Solenoid/Clutch
-CST Pickup Solenoid
-DEVE K Clutch
Fan
-Fuser Fan
-Rear Fan
PTB UNIT
DEVE CRUM IF PBA
CRUM
ACR sensor L/R
DEVE Y UNIT
CRUM
DEVE M UNIT
CRUM
DEVE C UNIT
CRUM
DEVE K UNIT
CRUM
DEVE Y UNIT
CRUM
DEVE Y UNIT
CRUM
DEVE M UNIT
CRUM
DEVE M UNIT
CRUM
DEVE C UNIT
CRUM
DEVE C UNIT
CRUM
DEVE K UNIT
CRUM
DEVE K UNIT
CRUM
LSU
-2 Polygon Motor
-1 Beam 4 LD
-LSU Temp
FUSER UNIT
Thermistor1
Thermistor2
800W lamp
Thermostat 2ea
500W lamp
SCF UNIT
(OPTION)
HVPS
5
V
5VS
USB
ISP1761
EEPROM
24C64
Flash Memory
32M
Cover
Switch
24VS1
24V1
Sensor
-FCF Empty
-Feed Sensor
-Exit Sensor
Cassette
-MP Pickup Solenoid
-MP Empty
24V1/24V2
5V_SMPS
Device
USB
DEBUG
RESET IC
DC Converter
3.3V
1.0V 1.1V 1.8V 2.5V
System
SPGPv4
SCL0_v4
SDA0_v4
DEBUG_RXD
DEBUG_TXD
ADDR
DATA
E-PHY
BCM5241
1W Circuit
nPOWER_OF
F
5V
nPOWER_On
EN_SMPS_24
V
SCL1_LPEC
3
SDA1_LPEC
3
SCF_RXD
SCF_TXD
PANEL_RX
D
PANEL_TX
D
FUSER CONTROL
FUSER BIAS
Sensor-Analog
-TEMP_IN
-Humidity/TEMP_OUT
AC
OP
Panel
MAIN PBA
LOCAL
PCI
DDR
Control
I2C
MAC
UART
SPGPv4
VIDEO CONTROL
PWM
CLOCK
OPTION
USB 2.0
SATA I/F
PWM Con’
VDDQ
1.8.
V
0.9V
VTT
M-BUS
SCL0_LPEC
3
SDA0_LPEC
3
24V2
DDR SODIMM
SOCKET
DDR SDRAM
EEPROM
DDR SDRAM
CTD sensor
Regulator
5V_CTD
Relay
24VS2
nRST_LPEC#
M
U
X
Sensor
-Humidity/Temp Out
-Temp In
1) Main PBA block diagram
SPGPV4 for CLP-670ND
Product spec and feature
Service Manual
2-19
Samsung Electronics
CHROUS3 for CLP-620ND
LPEC3
ASIC
Engine
Control
DDR SODIMM
On board
M
U
X
SMPS TYPE4(STAGE3)
POWER
CORD
FUSER Lamp Control
Motor
-OPC BLDC
-DEVE BLDC
-FUSER BLDC
-FEED STEP MOTOR
-EXIT STEP MOTOR
Solenoid/Clutch
-CST Pickup Solenoid
-DEVE K Clutch
Fan
-Fuser Fan
-Rear Fan
PTB UNIT
DEVE CRUM IF PBA
CRUM
ACR sensor L/R
DEVE Y UNIT
CRUM
DEVE M UNIT
CRUM
DEVE C UNIT
CRUM
DEVE K UNIT
CRUM
LSU
-2 Polygon Motor
-1 Beam 4 LD
-LSU Temp
FUSER UNIT
Thermistor1
Thermistor2
800W lamp
Thermostat 2ea
SCF UNIT
(OPTION)
HVPS
5V
5VS
USB
ISP1582
EEPROM
24C64
Flash Memory
32M
Cover
Switch
24VS1
24V1
Sensor
-FCF Empty
-Feed Sensor
-Exit Sensor
Cassette
-MP Pickup Solenoid
-MP Empty
24V1/24V2
5V_SMPS
Device
USB
DEBUG
RESET IC
DC Converter
3.3V
1.0V
System
Chorus3
SCL0_v4
SDA0_v4
DEBUG_RXD
DEBUG_TXD
ADDR
DATA
E-PHY
BCM5241
1W Circuit
nPOWER_OFF
5V
nPOWER_On
EN_SMPS_24V
SCL1_LPEC3
SDA1_LPEC3
SCF_RXD
SCF_TXD
PANEL_RXD
PANEL_TXD
FUSER CONTROL
FUSER BIAS
Sensor-Analog
-TEMP_IN
-Humidity/TEMP_OUT
AC
OP
Panel
MAIN PBA
LOCAL
DDR
Control
I2C
MAC
UART
Chorus3
VIDEO CONTROL
SPI
AFE
I/F
OPTION
USB 2.0
PWM Con
VDDQ
1.8.V 0.9V
VTT
M-BUS
SCL0_LPEC3
SDA0_LPEC3
24V2
DDR SODIMM
SOCKET
DDR SDRAM
EEPROM
DDR SDRAM
CTD sensor
Regulator
5V_CTD
Relay
24VS2
nRST_LPEC#
M
U
X
Sensor
-Humidity/Temp Out
-Temp In
Motor
LPEC3
ASIC
Engine
Control
DDR SODIMM
On board
M
U
X
SMPS TYPE4(STAGE3)
POWER
CORD
POWER
CORD
POWER
CORD
FUSER Lamp Control
Motor
-OPC BLDC
-DEVE BLDC
-FUSER BLDC
-FEED STEP MOTOR
-EXIT STEP MOTOR
Solenoid/Clutch
-CST Pickup Solenoid
-DEVE K Clutch
Fan
-Fuser Fan
-Rear Fan
PTB UNIT
DEVE CRUM IF PBA
CRUM
ACR sensor L/R
DEVE Y UNIT
CRUM
DEVE M UNIT
CRUM
DEVE C UNIT
CRUM
DEVE K UNIT
CRUM
DEVE Y UNIT
CRUM
DEVE Y UNIT
CRUM
DEVE M UNIT
CRUM
DEVE M UNIT
CRUM
DEVE C UNIT
CRUM
DEVE C UNIT
CRUM
DEVE K UNIT
CRUM
DEVE K UNIT
CRUM
LSU
-2 Polygon Motor
-1 Beam 4 LD
-LSU Temp
FUSER UNIT
Thermistor1
Thermistor2
800W lamp
Thermostat 2ea
SCF UNIT
(OPTION)
HVPS
5V
5VS
USB
ISP1582
EEPROM
24C64
Flash Memory
32M
Cover
Switch
24VS1
24V1
Sensor
-FCF Empty
-Feed Sensor
-Exit Sensor
Cassette
-MP Pickup Solenoid
-MP Empty
24V1/24V2
5V_SMPS
Device
USB
DEBUG
RESET IC
DC Converter
3.3V
1.0V
System
Chorus3
SCL0_v4
SDA0_v4
DEBUG_RXD
DEBUG_TXD
ADDR
DATA
E-PHY
BCM5241
1W Circuit
nPOWER_OFF
5V
nPOWER_On
EN_SMPS_24V
SCL1_LPEC3
SDA1_LPEC3
SCF_RXD
SCF_TXD
PANEL_RXD
PANEL_TXD
FUSER CONTROL
FUSER BIAS
Sensor-Analog
-TEMP_IN
-Humidity/TEMP_OUT
AC
OP
Panel
MAIN PBA
LOCAL
DDR
Control
I2C
MAC
UART
Chorus3
VIDEO CONTROL
SPI
AFE
I/F
OPTION
USB 2.0
PWM Con’
VDDQ
1.8.V 0.9V
VTT
M-BUS
SCL0_LPEC3
SDA0_LPEC3
24V2
DDR SODIMM
SOCKET
DDR SDRAM
EEPROM
DDR SDRAM
CTD sensor
Regulator
5V_CTD
Relay
24VS2
nRST_LPEC#
M
U
X
Sensor
-Humidity/Temp Out
-Temp In
Motor
Product spec and feature
Service Manual
2-20
Samsung Electronics
2) Main PBA Specication (CLP-670 series)
• CPU
- ARM v5TE compliant core 700MHz (I-Cache : 32KB, D-Cache : 32KB)
• Memory Interface > ROM
- Nor Flash used (32MB)
- Interface With SPGPXV4 ROM Controller > SDRAM
- Size : CLP-670ND(DDR2) : Default 256MB(on-board) (Option 256MB/512MB) > EEPROM
- Size : 512kb
- Interface With SPGPV4 I2C Controller > CRUM
- Size : 256Byte
- Interface With LPEC3I2C Controller via Deve Crum IF B’D
• I/O Interface > USB
- DEVICE : High Speed USB 2.0 (High speed 480Mbps) > N/W Embedded
- SPGPV4 With MII Interface
- Active LED(Yellow) / Link LED(Green) > PWM
- High Voltage Control With Duty
- Main Motor Clock > I2C Interface
- NVRAM (system information + network information)
- CRUM
Product spec and feature
Service Manual
2-21
Samsung Electronics
HVPS
MAIN BOARD
LPEC3
SMPS Type4
PTB unit
5V
5V_SMPS
24V2
24V1
5VS
Cover open
Switch
relay
24V1
24VS1
24V2 24VS2
5VL
5VLSU
24VS1
24VS2
3.3V_CRUM
3.3V
24V_ENABLE
OPC BLDC Fuser BL DC EXIT Step Motor MP solenoid Pickup solenoid Deve K clutch
SCF FAN_REAR
24V2
DEV CRUM
LSU LD,BD
FDB (FUSER_ON) DEVE BLDC FEED Step Motor
LSU_MOTOR FAN_FUSER
24V1
5V 5VL
OPE PANEL
SPGPv4 (24ppm)
CHROUS3 (20ppm)
nPOWER_OFF
nCRUM_POWER
drawer
nPOWER_ON
5V_CTD
Regulator
1W
micom
ACR/CTD sensor
3) Power Flow
• Main PBA
- Supply From SMPS +5V
- Power Supply with Regulator (3.3V & 2.5V & 1.8V & 1.1V & 1.0V: Switching Regulator)
- 3.3V : I/O Operating (Digital & Analog)
- 1.8V : DRAM & Video I/F Voltage
- 1.1V : SPGPV4 CPU Voltage
- 1.0V : SPGPV4/CHROUS3 Core Voltage
• HVPS
- High Voltage Source for EP Condition
- Supply From SMPS +24V
- Controlled By PWM Pulse & I/O
• SMPS
- Type 4 (stage 3 type)
- +24V : For use Mechanical Part (Motor & Actuator (Solenoid, Clutch))
- +5V : Logic, Analog, Sensor
Product spec and feature
Service Manual
2-22
Samsung Electronics
Varistor
1
2
5V Fuse
24V Fuse
Varistor
1
2
5V Fuse
24V Fuse
2.4.3 SMPS Board
SMPS( Switching Mode Power Supply ) Board supplies electric power to a Main Board and other boards through a Main Controller by +5V,+24V from 110V/220V power input. It has safety protection modes for over current and load.
■ Connection
1 INPUT_AC (from Fuser Drive Board)
2 OUTPUT_5V , 24V (to Main PBA)
INPUT_24V_Control (from Main PBA)
SPECIFICATION
General Input/Output Voltage
1) AC 110V (90V ~ 135V)
2) AC 220V (180V ~ 270V)
3) Output Power: 143.2W / Max. 200W DC 5V: 16W ~ 20W DC 24V: 127.2W ~180W
Product spec and feature
Service Manual
2-23
Samsung Electronics
Input / Output connector
AC Input Connector( CN1 )
PIN ASSIGN PIN NO Description
1 AC_L
AC Input
2 AC_N
AC Input Connector( CN1 )
Description PIN NO PIN ASSIGN PIN NO Description
Power +24V1 1 2 GND +24V Ground
Power +24V1 3 4 GND +24V Ground
Power +24V1 5 6 GND +24V Ground
Power +24V1 7 8 GND +24V Ground
Power +24V2 9 10 GND +24V Ground
Power +24V2 11 12 GND +24V Ground
Power +24V2 13 14 GND +24V Ground
Power +5V 15 16 GND +5V Ground
Power +5V 17 18 GND +5V Ground
Power +5V 19 20 GND +5V Ground
Power +5V 21 22 GND +5V Ground
Signal
(Power Save Mode)
Standby 23 24 Reserved
(Reserved)
Signal
Product spec and feature
Service Manual
2-24
Samsung Electronics
1 2
3 4
5
67
8
COVER
OPEN
SWITCH
ATTR
ERASER
DEV
SUPPLY
CHARGER
1 2
3 4
5
67
8
COVER
OPEN
SWITCH
ATTR
ERASER
DEV
SUPPLY
CHARGER
TRANSFER
2.4.4 HVPS Board
HVPS (High Voltage Power Supply) Unit generates 17 high-voltage channels which includes T1(4), Charger(2), Deve AC(4), Supply DC(4), Fuser Bias(1), ATTR(2) HVPS has Cover Open switch and some connectors ( from Ope PBA, feed, exit, cst_empty, cst_detect, MP_empty sensor, MP clutch) and Erase Lamp 4EA.
■ Connection
1 PANEL
2 EXIT SENSOR
3 24V SWITCH
4 HVPS1(from Main Board)
5 HVPS2(from Main Board)
6 Feed, CST empty sensor
7 MP solenoid, MP empty, CST detect
8 Fuser bias
Product spec and feature
Service Manual
2-25
Samsung Electronics
■ Specication
Output Duty
Output voltage/
current
Load
Read voltage
(ADC)
CHARGER_K 169(66%) -1170V 200M 1.932V (153)
CHARGER 169(66%) -1170V 200M -
Y,M,C
Deve DC Y,M,C,K 215(84%) -400V 68pF -
Deve AC Y,M,C,K
AC freq 2.6kHz
AC PWM 92(36%)
AC Vpp PWM 65(25%)
174.0V
(Approx. 1740V)
68pF -
T_Y 97(38%) 14uA 90M 1.84V (142)
T_M,C,K 97(38%) 14uA 90M -
ATTR_P 108(42%) 1418V 100M 0.85V (66)
ATTR_N on -800 25M -
Fuser Bias 128(50%) 418V 100M -
Eraser on/off on/off (18mA ±3mA) - -
Constant current outputs in T1 channels.
Individual T1 channels for each color.
AC + DC deve high voltage.
1Chanel charger output to each 4 color`s port.
All output channels can be adjusted by using volume control components.
Loading...
+ 140 hidden pages