Samsung AQV09FAN, AQV09FAX, AQV12FAN, AQV12FAX Service Manual

SPLIT-TYPE AIR CONDITIONER
INDOOR UNIT OUTDOOR UNIT
Basic : AQV09FAN Model
AQV12FAN AQV12FAX AQV09FAN/XSA AQV09FAX/XSA AQV12FAN/XSA AQV12FAX/XSA
AIR CONDITIONER THE FEATURE OF PRODUCT
High Energy Efficiency BLDC
Air Conditioner
Simple Flat Grille Design
Good Morning Mode
: Good Morning Mode can help you sleep quickly
AQV09FAN, AQV12FAN
AQV09FAN/XSA, AQV12FAN/XSA
AQV09FAX, AQV12FAX
AQV09FAX/XSA, AQV12FAX/XSA
and soundly and wake up refreshed.
Multi Functional Cleaning System
: Silver Nano Health System and Deodorizing/
Catechin Filter are adopted.
Silence Mode
: When you use the "Silence Mode", you can
experience extremely quiet operation of your air conditioner.
For more information, Please access to our service web site(http://itself.sec.samsung.co.kr)
Contents
Operating Instructions and Installation
11. Precautions
1-1 Installing the air conditioner 1-2 Power supply and circuit breaker 1-3 During operation 1-4 Disposing of the unit 1-5 Others
12. Product Specifications
2-1 The Feature of Product 2-2 Product Specifications
2-3 The Comparative Specifications of Product
2-4 Accessory and Option Specifications
13. Alignment and Adjustments
3-1 Test Mode 3-2 Indoor Display Error and Check Method
3-3 Outdoor LED Error Display and Check Method
3-4 Setting Option Setup Method
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3-2
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3-4
14. Disassembly and Reassembly
4-1 Indoor Unit 4-2 Outdoor Unit
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15. Exploded Views and Parts List
5-1 Indoor Unit 5-2 Outdoor Unit 5-3 Ass’y Control In 5-4 Ass’y Control Out
16. Electrical Parts List
17. Wiring Diagram
7-1 Indoor Unit 7-2 Outdoor Unit
18. Schematic Diagram
8-1 Indoor Unit 8-2 Outdoor Unit
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5-1
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5-3
5-5
5-7
6-1
7-1
7-1
7-2
8-1
8-1
8-2
Samsung Electronics 1
Operating Instructions and Installation
2 Samsung Electronics
Contents
19. Circuit Descriptions
9-1 PCB Circuit Descriptions
9-2 Refrigerating Cycle Diagram
10. PCB Diagram
10-1 Indoor PCB
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10-2 Outdoor PCB
11. Operating Instructions
11-1 Name of Each Part
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11-2 Wireless Remote Control-Buttons and Display
11-3 Main Function
12. Troubleshooting
12-1 Items to be checked first
12-2 Fault Diagnosis by Symptom
12-3 PCB Inspection Method
12-4 Main Part Inspection Method
13. Block Diagram
13-1 Indoor Unit 13-2 Outdoor Unit
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9-1
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11-1
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12-1
12-1
12-2
12-20
12-22
13-1
13-1
13-3
14. Reference Sheet
14-1 Index for Model Name
14-2 Low Refrigerant Pressure Distribution
14-3 Pressure & Capacity mark
14-4 Q & A for Non-trouble
14-5 Cleaning/Filter Change
14-6 Installation
14-7 Installation Diagram of Indoor Unit and Outdoor Unit
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14-1
14-2
14-3
14-4
14-7
14-9
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Samsung Electronics 2-1
2. Product Specifications
2-1 The Feature of Product
High Energy Efficiency BLDC Air Conditioner
BLDC Technique arises the efficiency of air conditioner and makes a room cool and warm with high energy saving.
Simple Flat Grille Design
With a Smart and fashionable style, the high impressive interior design allow this product to set place in anywhere.
Good Morning Mode
Good Morning Mode can help you sleep quickly and soundly and wake up refreshed.
Multi functional cleaning system
With Silver Nano Health System and Deodorizing/Catechin Filters makes your room more refreshed.
Silence Mode
When you use the “Silence Mode”, you can experience extremely quiet operation of your air conditioner.
2-2 Samsung Electronics
2-2 Product Specifications
Model Item
Type Wall-mounted Wall-mounted
Capacity
Running Frequency
Dehumidifying ℓ/h 1.3 1.6
Performance
Power
Size
Heat Exchanger 2 Row 10 Step 1 Row 20 Step 2 Row 14 Step 1 Row 20 Step
Refrigerant Control Unit Check Valve, Capillary Check Valve, Capillary
Freezer Oil Capacity cc 320 320
Refrigerant to Change (R410A) g 750 850
Protection Device (OLP) None None
Cooling Test Condition Indoor Unit : DB27°C WB 19°C Outdoor Unit : DB35°C WB 24°C
Heating Test Condition Indoor Unit : DB20°C WB 15°C Outdoor Unit : DB7°C WB 6°C
Operation Conditon Range
Air Volume
Noise
Energy Efficiency Ratio
Power ph-V-Hz 1-220/240-50 1-220/240-50
Power Consumtion
Operating Current
Power Factor
Power Cord
Outer Dimension W x H x D mm 825 x 285 x 189 720 x 548 x 265 825 x 285 x 189 720 x 548 x 265
Weight (Net) kg 7.8 31.5 8.4 31.5
Refrigerant Pipe
Drain Hose D x L(mm) Φ18 x 550 Φ18 x 550
Compressor
Oil Type FREOLα68ES-T FREOLα68ES-T
Blower
Cooling
Heating 1.20 / 3.30 / 4.50 1.40 / 4.00 / 5.00
Cooling
Heating 25 / 64 / 90 30 / 76 / 102
Cooling
Heating 7.8/6.6/4.6 29 9.2/7.5/6.0 29
Cooling
Heating 43/25 53 43/25 53
Cooling
Heating 3.63 3.61
Cooling
Heating 300 / 910 / 1,400 330 / 1,108 / 1,550
Cooling
Heating 1.7 / 4.4 /6.6 1.9 / 5.2 / 7.1
Cooling
Heating 75 / 90 / 95 75 / 90 / 95
Length m 2 2
Number of Core Wire 3 3
Capacity A 10 10
Liquid mm x L(m) Φ6.35 x 5 Φ6.35 x 5
Gas mm x L(m) Φ9.52 x 5 Φ9.52 x 5
Type Rotary, G4C090LUBER Rotary, G4C090LUBER
Type Hermetic Hermetic
Motor
Rated Output 853W 853W
Type Cross-flow Propeller Cross-flow Propeller
Type Resin / Steel Resin / Steel Resin / Steel Resin / Steel
Motor
Rated Output W 27 50 27 50
Cooling
Heating
kW
(Low / Std / Max)
Hz
(Low / Std / Max)
/min
(H/M/L)
dB
(H/L)
W/W (Std)
W
(Low / Std / Max)
A
(Low / Std / Max)
%
(Low / Std / Max)
Indoor 16°C ~ 32°C 16°C ~ 32°C
Outdoor 10°C ~ 43°C 10°C ~ 43°C
Indoor -10°C ~ 30°C -10°C ~ 30°C
Outdoor -10°C ~ 24°C -10°C ~ 24°C
AQV09FAN AQV09FAX AQV12FAN AQV12FAX
Indoor Unit Outdoor Unit Indoor Unit Outdoor Unit
0.99 / 2.50 / 3.30 0.99 / 3.30 / 4.00
20 / 51 / 73 25 / 67 / 89
7.2/5.8/4.0 30 8.5/6.9/5.2 30
43/25 53 43/25 53
3.40 3.21
270 / 735 / 1,100 330 / 1,028 / 1,500
1.6 / 3.5 / 5.1 1.9 / 4.9 / 6.8
75 / 90 / 95 75 / 90 / 95
Samsung Electronics 2-3
2-3 The Comparative Specifications of Product
Design
Item
Development Model Comparative Model
AQV09FAN SH09BWHA
Indoor Unit
Outdoor Unit
Net Weight
Outer Dimension
(WidthxHeightxDepth)
Noise
Air Purifying System Filter
Indoor Display Three Color LED Display Three Color LED Display
Indoor Unit 7.8kg 8.4kg
Outdoor Unit 31.5kg 33.2kg
Indoor Unit 825 x 285 x 189mm 825 x 285 x 189mm
Outdoor Unit 720 x 548 x 265mm 720 x 548 x 265mm
Indoor Unit
Outdoor Unit
43dB 40dB
53dB 52dB
Silver Nano Evaporator
Catechin Filter
Deodorizing Filter
Silver Nano Evaporator
Catechin Filter
Deodorizing Filter
2-4 Samsung Electronics
The Comparative Specifications of Product(cont.)
Design
Item
Development Model Comparative Model
AQV12FAN SH12BWHA
Indoor Unit
Outdoor Unit
Net Weight
Outer Dimension
(WidthxHeightxDepth)
Noise
Air Purifying System Filter
Indoor Display Three Color LED Display Three Color LED Display
Indoor Unit 8.4kg 8.4kg
Outdoor Unit 31.5kg 33.2kg
Indoor Unit 825 x 285 x 189mm 825 x 285 x 189mm
Outdoor Unit 720 x 548 x 265mm 720 x 548 x 265mm
Indoor Unit
Outdoor Unit
43dB 41dB
53dB 52dB
Silver Nano Evaporator
Catechin Filter
Deodorizing Filter
Silver Nano Evaporator
Catechin Filter
Deodorizing Filter
Samsung Electronics 2-5
2-4 Accessory and Option Specifications
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2-4-1 Accessories
Item Descriptions Code-No. Q'TY Remark
Ass'y Plate Hanger DB97-02851B 1
Remote Control DB93-03170S 1
Batteries for Remote Control DB47-90024A 2
User’s Manual DB98-26678A 1
Indoor
Unit
Installation Manual DB98-26679A 1
DB93-01549F
(Europe)
3-wire Power Cable
DB93-02431A
(Australia)
4-wire Assembly Cable
DB39-01092B
(Only Australia)
Drain Plug DB67-20011A 1
Rubber Leg DB73-00182A 4
1
1
Outdoor
Unit
Assembly Pipe, ø6.35mm DB96-10453B 1
Accessory
Box
Assembly Pipe, ø9.52mm DB96-10453F 1
Operating Instructions and Installation
2-6 Samsung Electronics
Product Specifications
Accessories(cont.)
Item Descriptions Code-No. Q'TY Remark
PE T3 Foam Tube Insulation DB72-50165A 1
Vinyl Tape, Width 50mm DB72-00459A 1
Drain Plug DB67-20011A 1
Rubber Leg DB73-00182A 4
Pipe Clamps A DB39-20224A 3
Pipe Clamps B DB39-20224B 3
Cement Nail - 6
M4x16 Tapping Screws 6002-000215 10
Drain Hose, length 2m DB62-00487A 1
Accessory
Box
Putty 100g DB98-10568A 1
Samsung Electronics
5. Exploded Views and Parts List
1
6
1-2
1-9
1-1
2-2
5-2
3-7
1-3
1-4
1-6
9
4
7
2-1
2
5-1
5-4
5
3
8
1-7
1-8
5-3
3-4
3-6
3-8
1-5
3-1
3-2
3-5
3-3
5-1 Indoor Unit
5-1
Samsung Electronics
Parts List
Exploded Views and Parts List
No. SA/SNADescription Specification
Code No.
AQV09FAN AQV12FAN
1 DB94-00454B ASS’Y BACK BODY ASS’Y - 1 SA
DB94-00454D ASS’Y BACK BODY ASS’Y 1 - SA
1-1 DB61-01632A BACK BODY HIPS 1 1 SNA
1-2 DB69-00834A CUSHION BACK BODY EPS 1 1 SNA
1-3 DB96-03149A ASS’Y SUPPORT EVAP RH HIPS - 1 SA
DB96-03149B ASS’Y SUPPORT EVAP RH HIPS 1 - SA
1-4 DB31-00219A MOTOR IN 220-240V~,50/60Hz,Class E 1 1 SA
1-5 DB94-00456A ASS’Y CROSS FAN OD92xL635 1 1 SA
1-6 DB97-02075A ASS’Y BOLT SPECIAL ASS’Y 1 1 SNA
1-7 DB94-00455A ASS’Y RUBBER BEARING ASS’Y 1 1 SNA
1-8 DB94-40007A ASS’Y BEARING MOTOR BEARING 1 1 SA
1-9 DB69-00833A CUSHION EVAP UP EPS 1 - SA
2 DB96-06862A ASS’Y EVAP TOTAL ASS’Y 1 - SA
DB96-06716A ASS’Y EVAP TOTAL ASS’Y - 1 SA
2-1 DB63-00850A COVER BEARING ABS 1 - SNA
2-2 DB96-03171F ASS’Y EVAP ASS’Y 1 - SNA
DB96-06563A ASS’Y EVAP ASS’Y - 1 SNA
3 DB94-00457H ASS’Y TRAY DRAIN ASS’Y 1 1 SA
3-1 DB63-00848A TRAY DRAIN ABS 1 1 SNA
3-2 DB61-01635A BLADE-H HIPS 1 1 SA
3-3 DB61-01636A BLADE-V PP 1 1 SA
3-4 DB63-00849A TRAY STABILIZER ABS 1 1 SNA
3-5 DB69-00839A CUSHION EPS TRAY RH EPS 3 3 SA
3-6 DB73-00180A RUBBER CAP DRAIN GUM-EPM 3 3 SNA
3-7 DB95-20138A ASS’Y MOTOR STEPPING 220-240V~,50/60Hz,Class E 1 1 SA
3-8 DB94-00458B ASS’Y DRAIN HOSE ASS’Y 1 1 SA
4 DB93-04259A ASS’Y CONTROL IN ASS’Y 1 1 SA
5 DB92-00853D ASS’Y PANEL FRONT ASS’Y 1 1 SA
5-1 DB64-00989A PANEL FRONT HIPS 1 1 SA
5-2 DB92-00848D ASS’Y GRILLE AIR INLET ASS’Y 1 1 SA
5-3 DB97-02064A ASS’Y COVER DISPLAY ASS’Y 1 1 SA
5-4 DB63-01951A GUARD AIR FILTER PP 1 1 SNA
6 DB97-02851B ASS’Y PLATE HANGER ASS’Y 1 - SNA
7 DB61-01638A HOLDER PIPE PS 1 1 SNA
8 DB63-00844A COVER TERMINAL ABS 1 1 SA
9 DB93-03170S ASS’Y REMOCON ARH-463 1 1 SA
Q'TY
5-2
Samsung Electronics
5-2 Outdoor Unit
23
22
12
20
20-1
26
9
8
20-2
21
10
11
17-3
17-4
17-5
17-1
19
4
7
16
15
1
5
2
6
17-2
17
18
25
21-1
21-2
14
3
13
24
5-3
Samsung Electronics
Parts List
Exploded Views and Parts List
No. SA/SNADescription Specification
Code No.
AQV09FAX AQV12FAX
1 DB90-01581F ASS’Y CABI FRONT ASS’Y,SC-94445T 1 1 SA
2 DB63-00847A GUARD FAN HIPS,SC-90073R 1 1 SA
3 DB90-01330L ASS’Y BASE OUT ASS’Y,SC-94445T 1 1 SA
4 DB99-00401A ASS’Y BRACKET VALVE ASS’Y,SC-94445T 1 1 SA
5 DB67-00397A FAN-PROPELLER AS+G/F20%,ø400 1 1 SA
6 DB60-30020A NUT-HEXAGON M6 1 1 SA
7 DB31-00220B MOTOR FAN OUT AC Motor 1 1 SA
8 DB61-01644A BRACKET MOTOR SGCC-M 1 1 SA
9 DB97-02225A ASS’Y SUPPORT PLATE B/M SGCC-M 1 1 SA
10 DB94-01180A ASS’Y PARTITION ASS’Y,SGCC-M 1 1 SA
11 DB27-00041A REACTOR PPS,5mH,10A 1 1 SA
12 DB96-06562A ASS’Y COND UNIT ASS’Y 1 - SA
DB96-06562B ASS’Y COND UNIT ASS’Y - 1 SA
13 DB63-00853A COVER CONTROL PP,SC-90073R 1 1 SA
14 DB90-01546G ASS’Y CABINET SIDE RH ASS’Y,SC-94445T 1 1 SA
15 DB64-01687A CABINET SIDE LF A SECC-P,SC-94445T 1 1 SA
16 DB64-01688A CABINET SIDE LF B SECC-P,SC-94445T 1 1 SA
17 G4C090LUBER COMPRESSOR ROTARY,BLDC 1 1 SNA
17-1 DB63-00763A GROMMET ISOLATOR NR 3 3 SNA
17-2 DB60-30028A SCREW HEX M8 3 3 SNA
17-3 DB60-30018A SCREW MACHINE M5 1 1 SNA
17-4 DB63-00489A COVER TERMINAL PBT(G/F 15%) 1 1 SNA
17-5 DB63-00817A GASKET EPDM 1 1 SNA
18 DB63-01647A FELT COMP SIDE FELT+PVC Sheet 1 1 SA
19 DB63-01044A FELT COMP BASE FELT+PVC Sheet 1 1 SA
20 DB99-00848A ASS’Y VALVE 4WAY ASS’Y 1 1 SA
20-1 DB62-02286A 4WAY VALVE R410A,SANHUA 1 1 SNA
20-2 DB62-02284A VALVE SERVICE R410A,SANHUA,3/8” 1 1 SNA
21 DB99-00849A ASS’Y VALVE CHECK ASS’Y 1 - SA
DB99-00850A ASS’Y VALVE CHECK ASS’Y - 1 SA
21-1 DB62-02324B CHECK VALVE R410A,SANHUA 1 1 SNA
21-2 DB62-02283A VALVE SERVICE R410A,SANHUA,1/4” 1 1 SNA
22 DB93-04265A ASS’Y CONTROL OUT ASS’Y - 1 SA
DB93-04265B ASS’Y CONTROL OUT ASS’Y 1 - SA
23 DB61-02891C GUIDE SCREEN P.E.H 100% 1 1 SA
24 DB32-00176E THERMISTOR OUT/DIS ASS’Y 1 1 SA
25 DB32-00121B THERMISTOR COND ASS’Y 1 1 SA
26 DB93-04489A CONNECT WIRE COMP ASS’Y 1 1 SA
Q'TY
5-4
5-3 Ass'y Control In : DB93-04259A
Parts List
Code No.No. SA/SNADescription Specification
1 DB61-01637A CASE CONTROL-IN SS-P/J,ABS,-,-,-,BLK,SSEC 1 SA
2 DB93-04258A ASS’Y PCB MAIN-IN FORCE,ASS’Y PCB MAIN 1 SA
3 DB65-00181B TERMINAL BLOCK-ASS’Y AQV12FA,12K_In 1 SNA
4 DB93-03117A ASS’Y PCB SUB ASK(P)13WHWE,WW1,TSE,GRN/GRN/RED 1 SA
5 DB61-01639A PLATE-CONTROL IN -,SGCC-M,T1.0,-,160,-,SSEC,SS-PJT 1 SNA
6 DB61-01097A HOLDER-WIRE CLAMP -,ABS,-,-,-,BLK,V21-PJ 1 SA
7 6001-000929 SCREW-MACHINE PH,+,-,M3,L22,ZPC(WHT),SWRCH18A,UP,- 1 SNA
8 6001-001054 SCREW-MACHINE TH,+,-,M4,L10,ZPC(WHT),SM20C,-,- 3 SNA
9 DB93-04685A SCREW-SPECIAL TH, M4xL8 - SNA
10 DB93-04685A ASS’Y CONNECTOR WIRE FORTE1-PJT,UL1007 26AWG 1 SNA
11 DB93-04487A ASS’Y CONNECTOR WIRE FORTE-PJT,UL1007 28AWG 1 SNA
12 DB32-00020A THERMISTOR-WIRE ASS’Y 103AT,-,-,-20~+100,-,-,-,-,- 1 SNA
13 DB63-00851A COVER-DRAIN SS-PJT,ABS,-,-,-,-,-,NO,SSEC 1 SNA
14 DB73-00242B RUBBER-BAND
15 DB39-00514B CONNECTOR WIRE EARTH YEL/GRN - SNA
16 DB39-00148A PLATE EARTH WIRE YEL/GRN - SNA
17 DB93-01549F ASS’Y-POWER CORD MID,E,CB 1 SA
18 6001-000725 SCREW-MACHINE TH,+,-,M4,L16,ZPC(WHT),SWRCH18A,UP,- 3 SNA
WW2-P/J,SILICON RUBBER,-,-,-,BLACK,-,-,SSEC,L120xW15xT0.3
Q'TY
1 SNA
5-5
Samsung Electronics
MEMO
Samsung Electronics 5-6
Samsung Electronics
5-4 Ass'y Control Out
AQV09FAX : DB93-04265B
AQV12FAX : DB93-04265A
5-7
Samsung Electronics
Parts List
Exploded Views and Parts List
No. SA/SNADescription Specification
Code No.
AQV09FAX AQV12FAX
1 DB61-02249A CASE CONTROL-COVER ABS V0,BLK 1 1 SA
2 DB62-04566A SEAL-COVER CONTROL FOAM-LEX,WHT 1 1 SNA
3 6002-000536 SCREW-TAPPING M4xL8 3 3 SNA
4 DB91-00306A ASS’Y-SCREW MACHINE M3x16 5 5 SNA
5 DB93-04263A ASS’Y PCB MAIN-OUT FORTE,12K - 1 SA
DB93-04263B ASS’Y PCB MAIN-OUT FORTE,9K 1 - SA
6 DB62-03155A HEAT SINK AL 1 1 SA
7 6002-000560 SCREW-TAPPING M4,L10 1 1 SNA
8 DB93-04264A ASS’Y PCB SUB FORTE,EMI 1 1 SA
9 DB61-02250A CASE CONTROL-BASE ABS V0,BLK 1 1 SA
10 DB70-00547A PLATE-CASE CONTROL SGCC-M,-,T0.6 1 1 SNA
11 DB62-02332P SEAL-CASE CONTROL FOAM-PU(30),BLACK 1 1 SNA
12 2301-001377 C-FILM,LEAD-OTHER 1200nF,450V 1 1 SA
13 DB91-00309A ASS’Y-SCREW TAPPING M3xL20 1 1 SNA
14 DB65-00181B TERMINAL BLOCK-ASS’Y DAF-3P 1 1 SNA
15 DB61-00250A HOLDER-WIRE CLAMP ABS,BLK 1 1 SNA
16 6002-000527 SCREW-TAPPING M4xL10 2 2 SNA
17 DB81-00547B INSULATOR-KFR MICA 1 1 SNA
18 6009-001001 SCREW-SPECIAL M4xL8 1 1 SNA
19 6001-001054 SCREW-MACHINE M4xL10 1 1 SNA
20 DB65-10088D CABLE-TIE NY-66 1 1 SNA
21 6002-000560 SCREW TAPPING M4xL10 1 1 SNA
Q'TY
5-8
8. Schematic Diagram
8-1 Indoor Unit
This Document can not be used without Samsung’s authorization.
8-1Samsung Electronics
8-2 Outdoor Unit
This Document can not be used without Samsung’s authorization.
Samsung Electronics 8-2
Samsung Electronics 4-1
4. Disassembly and Reassembly
Necessary Tools
Item Remark
+SCREW DRIVER
MONKEY SPANNER
Samsung Electronics
4-1 Indoor Unit
No Parts Procedure Remark
1 Front Grille 1) Stop the air conditioner operation and
shut off the main power.
2) Open the Front Grille by pulling right and left sides of the hook.
3) Loosen 1 of the right screw(CCW) and detach the Terminal Cover. (Use +Screw Driver.)
4) Detach the thermistor from the Front Grille.
5) Loosen 2 fixing screws(CCW) of Front Grille.
6) Unlock 3 hooks to fix Panel Front and Tray Drain. (Use +Screw Driver.)
4-2
Samsung Electronics
No Parts Procedure Remark
7) Unlock 3 hooks to fix Panel Front and Back-Body.
Disassembly and Reassembly
2 Control-In
(Main PCB)
3 Tray Drain 1) Pull Tray Drain out from the Back Body.
1) Take all the connector of PCB upper side out. (Inclusion Power Cord)
2) Detach the outdoor unit connection wire from the Terminal Block.
3) Loosen 4 fixing screws(CCW) of Ass'y Control-In. (Use +Screw Driver.)
You can disassembly Ass'y Control In
without evaporator disassembled.
4-3
Samsung Electronics
Disassembly and Reassembly
No Parts Procedure Remark
4
Heat Exchanger
1) Loosen 2 fixing earth screws(CCW) of right side. (Use +Screw Driver.)
2) Detach the Connection Pipe.
3) Detach the Holder Pipe at the rear side.
4) Loosen the 4 fixing screws(CCW) of right and left side. (Use +Screw Driver.)
5) Lifting the Heat Exchanger up a little to push the up side for separation from the indoor unit.
First, check Comp. Down and then disconnect
the connection pipes before you disassemble the Evaporator from indoor unit.
5
Fan Motor
&
Cross Fan
1) Loosen the fixing screw(CCW). (Use +Screw Driver.)
2) Detach the Fan Motor from the Fan.
3) Detach the Fan From the left Holder Bearing.
4-4
Samsung Electronics
4-2 Outdoor Unit
No Parts Procedure Remark
1 Common Work 1) Loosen 1 fixing screw(CCW) of the Cover-Side.
(Use +Screw Driver.)
2) Loosen each 4 screws(CCW) on both right and left Cabinet Side edges and a fixing screw on the Cabinet Front lower to detach the Cabinet Front. (Use +Screw Driver.)
3) Detach the Cabinet Front like the picture on the right side.
4) Loosen 1 screw(CCW) fixed to assemble Plate Control Out with Cabinet-Side RH. (Use +Screw Driver.)
4-5
4-6 Samsung Electronics
Disassembly and Reassembly
No Parts Procedure Remark
5) Loosen 2 fixing screws(CCW) on the rear side of Cabinet-Side RH. (Use +Screw Driver.)
6) Loosen 3 screws(CCW) fixed to assemble Bracket Valve with Cabinet-Side RH. (Use +Screw Driver.)
7) Loosen 2 fixing screws(CCW) of Cabinet Side LF. (Use +Screw Driver.)
Samsung Electronics 4-7
No Parts Procedure Remark
2 Ass'y Control Out 1) Detach the Motor Wire from the PCB of
Ass'y Control Out.
2) Detach several connectors from the PCB of Ass'y Control Out.
Disassembly and Reassembly
3) Detach 2 Connect Wires from Reactor.
4) Loosen 1 screw(CCW) fixed to assemble Ass'y Control Out with Partition. (Use +Screw Driver.)
Disassembly and Reassembly
No Parts Procedure Remark
3 Fan
&
Motor
4 Heat Exchanger 1) Loosen 2 fixing screws(CCW) on both sides.
5 Ass'y Valve 4-Way
&
Ass'y Valve EEV
1) Release the refrigerant at first.
2) Loosen fixing screw(CW).
(Use Monkey Spanner.)
3) Disassemble the pipes in both inlet and outlet
with welding torch.
4) Detach the Heat Exchanger.
(Use +Screw Driver.)
2) Disassemble the pipes in both inlet and outlet with welding torch.
3) Detach the Heat Exchanger.
Before you disassemble the pipes and
Condenser, be sure that there should be no refrigerant remained in the unit.
1) Loosen 4 bolts(CCW) fixed to assemble Valve Service with Bracket Valve like the picture on the right side. (Use Monkey Spanner.)
2) Disassemble the pipes assembled the suction and discharge sides of the Compressor with welding torch.
6 Compressor 1) Loosen the Nut(CCW) of Terminal Cover.
(Use Monkey Spanner.)
2) Detach the Terminal Cover and detach the Connect Comp Wire from Compressor.
3) Disassemble the Felt Comp Sound.
4) Loosen the 3 bolts(CCW) at the bottom of Compressor like the picture on the right side. (Use Monkey Spanner.)
4-8 Samsung Electronics
MEMO
Samsung Electronics 4-9
Samsung Electronics
12. Troubleshooting
12-1 Items to be checked first
1. The input voltage should be rating voltage ±10% range. The air conditioner may not operate properly if the voltage is out of this range.
2. Is the link cable linking the indoor unit and the outdoor unit linked properly? The indoor unit and the outdoor unit shall be linked by 5 cables. Check the terminals if the indoor unit and outdoor unit are properly linked by the same number of cables. Otherwise the air conditioner may not operate properly.
3. When a problem occurs due to the contents illustrated in the table below it is a symptom not related to the malfunction of the air conditioner.
No Operation of air conditioner Explanation
1 The OPERATION indication LED(BLUE) blinks when a power
plug of the indoor unit is plugged in for the first time.
2 In a COOL operation mode, the compressor does not
operate at a room temperature higher than the setting temperature that the INDOOR FAN should operate.
[In case of heat pump model]
In a HEAT operation mode, the compressor does not operate at a room temperature lower than the setting temperature that indoor fan should operate.
3
Fan speed setting is not allowed in DRY( ) mode.
4
Compressor stops operation intermittently in DRY( ) mode.
5 Timer LED(ORANGE) of the indoor unit lights up and the
air conditioner does not operate.
6 The compressor stops intermittently in a COOL mode or
DRY mode, and fan speed of the indoor unit decreases.
7 [In case of heat pump model]
Compressor of the outdoor unit is operating although it is turned off in a HEAT mode.
It indicates power is on. The LED stops blinking if the operation ON/OFF button on the remote control unit is pushed.
In happens after a delay of 3 minutes when the compressor is reoperated. The same phenomenon occurs when a power is on. As a phenomenon that the compressor is reoperated after a delay of 3 minutes, the indoor fan is adjusted automatically with reference to a temperature of the air blew.
The speed of the indoor fan is set to LL in DRY mode. Fan speed is selected automatically in AUTO mode.
Compressor operation is controlled automatically in DRY mode depending on the room temperature and humidity.
Timer is being activated and the unit is in ready mode. The unit operates normally if the timer operation is cancelled.
The compressor stops intermittently or the fan speed of the indoor unit decreases to prevent inside/outside air frozen depending on the inside/outside air temperature.
When the unit is turned off while de-ice is activated, the compressor continues operation for up to 9 minutes(maximum) until the deice is completed.
8 [In case of heat pump model]
The compressor and indoor fan stop intermittently in HEAT mode.
9 [In case of heat pump model]
Indoor fan and outdoor fan stop operation intermittently in a HEAT mode.
12-1
The compressor and indoor fan stop intermittently if room temperature exceeds a setting temperature in order to protect the compressor from overheated air in a HEAT mode.
The compressor operates in a reverse cycle to remove exterior ice in a HEAT mode, and indoor fan and outdoor fan do not operate intermittently for within 20% of the total heater operation
Samsung Electronics
12-2 Fault Diagnosis by Symptom
12-2-1 No Power (completely dead)-Initial diagnosis
1. Checklist :
1) Is input voltage normal?
2) Is AC power linked correctly?
3) Is input voltage of DC regulator IC KA7805 (IC02) normal? (11VDC-12.5VDC)
4) Is output voltage of DC regulator IC KA7805 (IC02) normal? (4.5VDC-5.5VDC)
2. Troubleshooting procedure
Unplug the power cord and
plug it after 30 seconds
Press the
Power Button on the
remote control unit to operate the
the fuse on the control board is normal.
air conditioner
does not operate
Check the indoor unit
control board
Yes
Check whether
2 wires of power cord are
connected correctly to the
terminal block and
control board.
Yes
Check whether
FUSE(F701) : T3.15[A]/250[V]
Yes
operate
No
No
Check the display board
Reconnect wires correctly
Replace fuse
Check the output of
SMPS on the control board.
Input power: AC230±15%[V]
IC02 Input: DC12[V] IC02 output: DC5[V]
Yes
Check the setting temperature
No
PCB should be replaced
12-2
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