How it Works
Samson
Loading...
3374-10
Mounting And Operating Instructions
28 pgs560.76 Kb0
Mounting And Operating Instructions
22 pgs418.44 Kb0
Table of contents
Loading...

Samson 3374-10, 3374-26, 3374-11, 3374-31, 3374-36 Mounting And Operating Instructions

...
Type3374 Electric Actuator
Version with positioner, revision 3
Translation of original instructions
Mounting and Operating Instructions
EB 8331-4 EN
Firmware version 3.11
Edition August 2016
Note on these mounting and operating instructions
These mounting and operating instructions assist you in mounting and operating the device safely. The instructions are binding for handling SAMSON devices.
Î For the safe and proper use of these instructions, read them carefully and keep them for
later reference.
Î If you have any questions about these instructions, contact SAMSON‘s After-sales Service
Department (aftersalesservice@samson.de).
The mounting and operating instructions for the devices are included in the scope of delivery. The latest documentation is available on our website (www.samson.de) > Product documentation. You can enter the document
number or type number in the [Find:] eld to look for a document.
Denition of signal words
!
DANGER
Hazardous situations which, if not avoided, will result in death or serious injury
!
WARNING
Hazardous situations which, if not avoided, could result in death or serious injury
!
NOTICE
Property damage message or malfunction
Note
Additional information
Tip
Recommended action
Contents
1 Safety instructions and measures ...................................................................6
1.1 Notes on possible severe personal injury .........................................................9
1.2 Notes on possible personal injury ...................................................................9
1.3 Notes on possible property damage ..............................................................10
2 Markings on the device ...............................................................................11
2.1 Nameplate ..................................................................................................11
3 Design and principle of operation ................................................................12
3.1 Versions ......................................................................................................12
3.2 Limit contacts ...............................................................................................13
3.2.1 Mechanical limit contacts ..............................................................................13
3.2.2 Electronic limit contacts .................................................................................13
3.3 Manual override ..........................................................................................13
3.3.1 Mechanical override ....................................................................................13
3.3.2 Moving the actuator stem manually ...............................................................13
3.4 Communication ...........................................................................................14
3.5 Device overview and operating controls .........................................................14
3.6 Technical data .............................................................................................16
3.7 Dimensions in mm ........................................................................................20
4 Measures for preparation ............................................................................22
4.1 Unpacking ..................................................................................................22
4.2 Transporting and lifting ................................................................................22
4.2.1 Transporting ................................................................................................22
4.2.2 Lifting ..........................................................................................................22
4.3 Storage .......................................................................................................22
5 Mounting and start-up .................................................................................23
5.1 Mounting the actuator onto the valve .............................................................23
5.1.1 Mounting position ........................................................................................23
5.1.2 Construction with integrated yoke ..................................................................24
5.1.3 Construction with ring nut .............................................................................24
5.2 Electrical connections ...................................................................................26
5.2.1 Connecting the power supply ........................................................................26
6 Additional functions ....................................................................................28
6.1 Mechanical limit contacts ..............................................................................28
6.1.1 Installing the limit contacts ............................................................................28
6.1.2 Adjusting the limit contacts ...........................................................................32
6.2 Electronic limit contacts .................................................................................32
6.2.1 Installing the limit contacts ............................................................................32
6.2.2 Adjusting the limit contacts ...........................................................................33
EB 8331-4 EN 3
Contents
6.3 Setting up Modbus-RTU communication .........................................................34
6.3.1 Protocol .......................................................................................................34
7 Operation ...................................................................................................36
7.1 Display .......................................................................................................36
7.2 Rotary pushbutton .......................................................................................38
7.2.1 Menu control ...............................................................................................38
7.3 Serial interface ............................................................................................39
7.4 Optional key number protection ....................................................................40
7.4.1 Customized key number ...............................................................................41
8 Operating level ...........................................................................................42
8.1 Selecting the operating mode ........................................................................42
8.2 Adapting the display ....................................................................................43
8.2.1 Reading direction .........................................................................................43
8.2.2 Backlight .....................................................................................................43
8.3 Initializing the actuator .................................................................................44
8.4 Applications ................................................................................................45
8.4.1 Selecting the application ...............................................................................45
8.4.2 Terminal assignment depending on the application selected.............................47
9 Congurationlevel ......................................................................................50
9.1 Activating and setting parameters .................................................................50
9.2 Input signal .................................................................................................51
9.3 Operating direction ......................................................................................52
9.4 End position guiding ....................................................................................53
9.4.1 Operating direction increasing/increasing .....................................................53
9.4.2 Operating direction increasing/decreasing ....................................................54
9.5 Position feedback signal ...............................................................................54
9.6 Binary input ................................................................................................55
9.7 Binary output ............................................................................................... 56
9.8 Electronic limit contacts .................................................................................57
9.9 Restart ........................................................................................................57
9.10 Blockage .....................................................................................................58
9.11 Travel ..........................................................................................................59
9.12 Characteristic ..............................................................................................60
9.13 Fast conguration level .................................................................................62
9.14 Plausibility error ...........................................................................................64
10 Information level .........................................................................................66
10.1 Activating parameters ..................................................................................66
Contents
11 Service level ................................................................................................67
11.1 Activating and setting parameters .................................................................67
11.2 Starting zero calibration ...............................................................................68
11.3 Starting initialization ....................................................................................68
11.4 Restarting the actuator (reset) ........................................................................68
11.5 Loading default settings ................................................................................69
11.6 Testing the display ........................................................................................69
11.7 Measuring the transit time .............................................................................70
12 Communication level ...................................................................................70
12.1 Activating and setting parameters .................................................................71
13 Memory pen ...............................................................................................72
13.1 Command pen .............................................................................................73
14 Servicing.....................................................................................................75
14.1 Preparation for return shipment .....................................................................75
15 Malfunctions ...............................................................................................76
15.1 Error messages ............................................................................................76
15.2 Troubleshooting ...........................................................................................77
15.3 Emergency action ........................................................................................78
16 Decommissioning and disassembly ..............................................................79
16.1 Decommissioning .........................................................................................79
16.2 Removing the actuator from the valve ............................................................79
16.2.1 Construction with integrated yoke ..................................................................79
16.2.2 Construction with ring nut .............................................................................79
16.3 Disposal ......................................................................................................80
17 Annex.........................................................................................................81
17.1 After-sales service ........................................................................................81
17.2 Levels and parameters ..................................................................................82
17.2.1 Operating level ............................................................................................82
17.2.2 Conguration level .......................................................................................83
17.2.3 Characteristic level .......................................................................................87
17.2.4 Information level ..........................................................................................88
17.2.5 Service level ................................................................................................89
17.2.6 Communication level ....................................................................................91
17.2.7 Further codes on the display .........................................................................92
17.2.8 Excerpt from Modbus list ..............................................................................93
Index ..........................................................................................................98
EB 8331-4 EN 5
Safety instructions and measures
Firmware revisions
Old New
3.10 3.11 (internal revisions)

1 Safety instructions and measures

The Type3374 Electric Actuator is designed to operate a mounted globe valve used in
industrial applications as well as in heating, ventilation and air-conditioning systems. The digital positioner ensures a predetermined assignment of the valve position to the input
signal. The actuator is designed to operate under exactly dened conditions (e.g. thrust,
travel). Therefore, operators must ensure that the actuator is only used in applications that
meet the specications used for sizing the actuator at the ordering stage. In case operators intend to use the actuator in other applications or conditions than specied, contact
SAMSON. SAMSON does not assume any liability for damage resulting from the failure to use the de-
vice for its intended purpose or for damage caused by external forces or any other external factors.
Î Refer to the technical data for limits and elds of application as well as possible uses. See
section3.6.
Reasonably foreseeable misuse
The actuator is not suitable for the following applications:
− Use outside the limits dened during sizing and by the technical data
Furthermore, the following activities do not comply with the intended use:
− Use of non-original spare parts
− Performing service and repair work not described in these instructions
Qualicationsofoperatingpersonnel
The actuator must be mounted, started up, serviced and repaired by fully trained and quali­ed personnel only; the accepted industry codes and practices are to be observed. Accord­ing to these mounting and operating instructions, trained personnel refers to individuals who are able to judge the work they are assigned to and recognize possible hazards due to their specialized training, their knowledge and experience as well as their knowledge of the appli­cable standards.
Safety instructions and measures
Personal protective equipment
No personal protective equipment is required for the direct handling of the electric actuator. Work on the control valve may be necessary when mounting or removing the electric actua­tor.
Î Observe the requirements for personal protective equipment specied in the valve docu-
mentation.
Î Check with the plant operator for details on further protective equipment.
Revisionsandothermodications
Revisions, conversions or other modications to the product are not authorized by SAMSON.
They are performed at the user's own risk and may lead to safety hazards, for example. Furthermore, the product may no longer meet the requirements for its intended use.
Safety features
Upon power supply failure, the Type3374 Electric Actuator causes the valve to move to a
certain fail-safe position. The fail-safe action of SAMSON actuators is specied on the
actuator nameplate.
Warning against residual hazards
To avoid personal injury or property damage, plant operators and operating personnel must prevent hazards that could be caused in the control valve by the process medium, the operat­ing pressure, the signal pressure or by moving parts by taking appropriate precautions. They must observe all hazard statements, warning and caution notes in these mounting and oper­ating instructions, especially for installation, start-up and service work.
Responsibilities of the operator
The operator is responsible for proper operation and compliance with the safety regulations. Operators are obliged to provide these mounting and operating instructions to the operating personnel and to instruct them in proper operation. Furthermore, the operator must ensure that operating personnel or third persons are not exposed to any danger.
EB 8331-4 EN 7
Safety instructions and measures
Responsibilities of operating personnel
Operating personnel must read and understand these mounting and operating instructions as well as the specied hazard statements, warning and caution notes. Furthermore, the operat­ing personnel must be familiar with the applicable health, safety and accident prevention regulations and comply with them.
Referenced standards and regulations
The Type3374 Electric Actuator fullls the requirements of the Directives 2014/30/EU and
2014/35/EU. The declaration of conformity includes information about the applied confor­mity assessment procedure. This declaration of conformity is included in the appendix of these instructions.
The Type3374 Electric Actuator is designed for use in low voltage installations.
Î For wiring, maintenance and repair, observe the relevant safety regulations.
Referenced documentation
The following documents apply in addition to these mounting and operating instructions:
− Mounting and operating instructions of the valve on which the electric actuator is mount- ed, e.g. for SAMSON valves:
uEB5861 for Type3260 Three-way Valve uEB5868 for Type3213 and Type3214 Globe Valves uEB8113 for Type3323 Three-way Valve uEB8131 for Type3531 Globe Valve for Heat Transfer Oil uEB8135 for Type3535 Three-way Valve for Heat Transfer Oil
Safety instructions and measures

1.1 Notes on possible severe personal injury

!
DANGER
Risk of electric shock.
Î Before connecting wiring, performing any work on the device or opening the de-
vice, disconnect the power supply and protect it against unintentional reconnection.
Î Only use power interruption devices that are protected against unintentional recon-
nection of the power supply.
Î Do not remove any covers to perform adjustment work on live parts.
Risk of bursting in pressure equipment.
Valves and pipelines are pressure equipment. Improper opening can lead to valve components bursting.
Î Before starting any work on the valve, depressurize all plant sections concerned as
well as the valve. Î Drain the process medium from all the plant sections concerned and from the valve. Î Wear recommended personal protective equipment. See associated valve docu-
mentation.

1.2 Notes on possible personal injury

!
WARNING
Crush hazard arising from moving parts.
The electric actuator contains moving parts (actuator and plug stems), which can injure
hands or ngers if inserted into the actuator.
Î Do not insert hands or ngers into the yoke while the valve is in operation. Î Disconnect the power supply before performing any work on the control valve. Î Do not impede the movement of the actuator or plug stem by inserting objects into
their path.
EB 8331-4 EN 9
Safety instructions and measures

1.3 Notes on possible property damage

!
NOTICE
Risk of damage to the electric actuator due to the power supply exceeding the permissible tolerances.
The Type3374 Electric Actuator is designed for use according to regulations for
low-voltage installations.
Î Observe the permissible tolerances of the power supply.
Risk of actuator damage due to excessively high tightening torques.
Observe the specied torques on tightening the mounting parts of Type3374 Electric
Actuators. Excessively tightened torques lead to parts wearing out quicker.
Î Observe the specied tightening torques.
Risk of damage to the electric actuator due to incorrect operation of the manual override.
The actuator stem of the electric actuator can be adjusted manually.
Î Do not operate the manual override while the actuator is running and only when the
power supply is disconnected.
Risk of actuator damage due to incorrect wiring of the binary inputs.
Î Always wire the binary inputs free of voltage.

2 Markings on the device

2.1 Nameplate

Markings on the device
SAMSON 3374-
Electric Actuator Var. -ID Serial no.
U:
max
:
P s: v:
Digital Positioner Firmware: 0(4) ... 20 mA DC; Ri = 50 Ω 0(2) ... 10 V DC; Ri = 20 kΩ
SAMSON AG, Germany
1 Type designation 2 Conguration ID 3 Serial number 4 Power supply; power line frequency 5 Power consumption 6 Nominal transit time 7 Stroking speed 8 Thrust (stem retracts) 9 Thrust (stem extends) 10 Fail-safe action
Retracts
4 5
6
11
2 3
F
7
or
F
13
Extends
1
8 9
12
Made in Germany
10
14
0062
11 Firmware version 12 Limit contacts
Mechanical limit contacts
Electronic limit contacts
13 Testing according to DINEN14597 14 Year
EB 8331-4 EN 11

Design and principle of operation

3 Design and principle of oper-
ation
The Type3374 Electric Actuator is used in
industrial plants as well as in heating, venti­lation and air-conditioning systems. The actuator is suitable for form-t attach­ment to various SAMSON valve series, de­pending on the version with or without fail- safe action. The stepper motor is switched off by torque-dependent switches in the end posi­tions or in case of overload. The force of the motor is transmitted to the actuator stem via gearing and ball screw.
The Type3374 Actuator is optionally avail­able with either integrated yoke (Fig.1) or using an M30x1.5 ring nut (Fig.2) including
the necessary stem connecting parts.
TestingaccordingtoDINEN14597
The Types3374 Electric Actuator with fail-
safe action "actuator stem extends" is tested
by the German technical surveillance associ­ation (TÜV) according to DINEN14597 in
combination with various SAMSON valves. The register number is available on request.
Fig.1: Construction with integrated yoke

3.1 Versions

The Type3374 Electric Actuator is available
with or without fail-safe action.
Version with fail-safe action
Type 3374-2x and Type 3374-3x Actuators are able to perform a fail-safe action and contain a spring assembly and an electromag net. The actuator moves to the fail-safe posi­tion when the electromagnet is de-energized.
-
Fig.2: Construction for mounting with ring nut
Design and principle of operation

3.2 Limit contacts

The actuator can be equipped with either mechanical or electronic limit contacts to in-
uence the tasks of control equipment.
3.2.1 Mechanical limit con­tacts
The two mechanical limit contacts can be ad­justed independently from one another. They are operated by mechanical pins. The instal lation and adjustment of the mechanical limit
contacts is described in section6.1.
-

3.2.2 Electronic limit contacts

The two electronic limit contacts consist of re­lays with changeover contacts. In contrast to the mechanical limit contacts, the electronic limit contacts no longer function after a power supply failure. The relays are de-energized and the contacts change to the idle state. The
retrotting and adjustment of the electronic limit contacts is described in section9.8.

3.3 Manual override

There are two ways to manually move the actuator stem:
− Manual override with 4mm hex wrench
− MAN operating mode to move the actu- ator stem manually

3.3.1 Mechanical override

The mechanical manual override is only pos­sible for actuators without fail-safe action. It
is performed by placing a 4mm hex wrench
on the red actuator shaft located at the side of the housing. The hex wrench is included in the scope of delivery. It is attached to the bottom of the housing.
Î Do not operate the manual override
while the actuator is running and only when the power supply is disconnected.

3.3.2 Moving the actuator stem manually

First place the actuator into MAN mode to move the actuator stem manually. The oper­ation and selection of the operating mode
are described in section8.1 on page42.
EB 8331-4 EN 13
Design and principle of operation

3.4 Communication

The Type3374 Electric Actuator has two
communication interfaces:
− Internal serial RS-232 interface for SSP
protocol for conguration using TROVIS-
VIEW.
Î See section7.3
− RS-485 interface (RS-485 module re- quired) for Modbus-RTU protocol and
SSP protocol for conguration using
TROVIS-VIEW.
Î See section6.3
3.5 Device overview and oper­ating controls
The operating controls are located under­neath the housing cover.
Note
To undo the screws on the housing cover, use a Pozidriv PZ2 screwdriver to get enough hold on the screw heads.
Design and principle of operation
6
2
5
1 Rotary pushbutton 2 Display 3 Serial interface 4 Terminals 5 Actuating shaft for mechanical manual override 6 Terminal board for limit contacts
Fig.3: Operating controls (with housing cover removed)
3
1
4
EB 8331-4 EN 15
Design and principle of operation

3.6 Technical data

Table1: Version without fail-safe action
Type3374 -10 -11 -15
Type of connection With yoke Travel mm 30 15 30 Travel limitation Between 10 and 100% of the rated travel Manual override 4mm hex wrench
Electrical connection
Power supply 24V(±15%), 47 to 63 Hz and 24VDC(±15%)
Power consumption Speedlevel:Normal·Fast
24V
AC 12.5 VA · 16.5 VA DC 7.5 W · 11 W
85 to 264 V AC 13.8 to 20VA
Transittimeins·Strokingspeedinmm/s
Standard version
Actuator with faster motor
Normal
Fast
Normal
Fast
3)
4)
3)
4)
120 · 0.25 60 · 0.25 120 · 0.25
60 · 0.5 30 · 0.5 60 · 0.5 60 · 0.5 30 · 0.5 60 · 0.5
30 · 1.0 15 · 1.0
ThrustinkN(Standardversion·Versionwithfastermotor)
Extends 2.5 · 1.25 2.5 · 1.25 2.5 · 1.25 Retracts 2.5 · 1.25 2.5 · 1.25 2.5 · 1.25
Weight
kg (approx.) 3.5 3.5 3.6
1)
For attachment to SAMSON Series V2001 Valves (DN 15 to 80) and to SAMSON Type3260 (DN65 to 150) and Type3214 Valves (DN65 to 100)
2)
For attachment to SAMSON Series240 Valves and to SAMSON Type3214 Valve (DN125 to 250)
3)
Normal speed level (Code c64 = NORM)
4)
Fast speed level (Code c64 = FAST)
1)
85 to 264V, 47 to 63Hz
With ring nut
30 · 1.0
2)
Design and principle of operation
Table2: Version with fail-safe action
Type3374 -21 -26 -31 -36
Type of connection With yoke
1)
With ring nut Fail-safe action Extends Retracts Travel mm 15 15 Travel limitation Between 10 and 100% of the rated travel Manual override
Electrical connection
Power supply 24V(±15%), 47 to 63 Hz and 24VDC(±15%)
85 to 264V, 47 to 63Hz
Power consumption Speedlevel:Normal·Fast
24V
AC 18 VA · 23 VA DC 11.5 W ·15 W
85 to 264 V AC 19.8 to 26VA
Transittimeins·Strokingspeedinmm/s
Normal
4)
Fast
3)
60 · 0.25 60 · 0.25 60 · 0.25 60 · 0.25
30 · 0.5 30 · 0.5 30 · 0.5 30 · 0.5
Upon fail-safe action 12 · 1.25 12 · 1.25 12 · 1.25 12 · 1.25
Forces in kN
Thrust (stem extends) 2 2 2 2 Thrust (stem retracts) 0.5 0.5 0.5 0.5 Nominal thrust of safety
spring
2 2 0.5
Weight
kg (approx.) 4.2 4.3 3.8 3.9
1)
For attachment to SAMSON Series V2001 Valves (DN 15 to 80) and to SAMSON Type3260 (DN65 to 150) and Type3214 Valves (DN65 to 100)
2)
For attachment to SAMSON Series240 Valves and to SAMSON Type3214 Valve (DN125 to 250)
3)
Normal speed level (Code c64 = NORM)
4)
Fast speed level (Code c64 = FAST)
2)
With yoke
–
1)
With ring nut
0.5
2)
EB 8331-4 EN 17
Design and principle of operation
Table3: Common data
Digital positioner
Input signal
Position feedback
Binary input Open-circuit voltage: 10V; short-circuit current: 5mA
Binary output Applications Positioner The travel follows the input signal
Display Icons for functions, codes and text eld with backlight Rotary pushbutton Operating control for on-site operation to select and con-
Interface Standard RS-232 · For point-to-point connection to communication
Current input
Voltage input
Pt 1000 input
Binary input
0/4 to 20 mA, adjustable · Ri = 50 Ω 0/2 to 10 V, adjustable · Ri = 20 kΩ
1)
Measuring range: –50 to 150 °C, 300 µA
2)
By jumpering the terminals, not galvanically isolated
Current 0/4 to 20 mA, adjustable · Error message 24 mA
Resolution 1000 steps or 0.02mA
Load Max. 200 Ω
Voltage 0/2 to 10 V, adjustable · Error message 12 V
Resolution 1000 steps or 0.01V
Load Minimum 5 kΩ
By jumpering the terminals, not galvanically isolated Floating, max. 230 V AC/1 A
PID controller Fixed set point control Two-step mode Two-step behavior, control over binary input Three-step mode Three-step behavior, control over binary input Temperature closed-
loop control upon
The integrated PID controller uses a xed set point for
closed-loop control when the input signal is missing.
input signal failure
rm codes and values
participants or for memory pen · Permanently installed · Connection: RJ-12 connector socket
1)
For PID Controller (PID) and Temperature closed-loop control upon input signal failure (POSF) applications only
2)
For two-step mode (2STP) and three-step mode (3STP) applications
Design and principle of operation
Safety
Motor switch-off By torque-dependent limit contacts
Degree of protection acc. to EN60529 IP54 with cable ducts
IP65 with cable glands (can be retrotted)
Suspended mounting not permitted according to
EN60664
Overvoltage category II according to EN61010 Design and testing According to EN61010 Class of protection II according to EN61140 EMC Acc. to EN61000-6-2, EN61000-6-3 and EN61326 Degree of contamination 2 according to EN61010 Noise immunity According to EN61000-6-2 Noise emission According to EN61000-6-3
Environmental conditions
Mechanical environmental conditions Class 1M2 according to EN60721-3-1:1998
Class 2M1 according to EN60721-3-2:1998 Class 3M4 according to EN60721-3-3:1998 Class 4M4 according to EN60721-3-4:1998
Permissible temperatures
2)
Ambient 5 to 60°C Storage –25 to +70°C
Ambient conditions
Humidity 5 to 95% relative humidity, no dew formation
Compliance
·
1)
Additional electrical equipment
Limit contacts Mechanical
Two adjustable limit contacts with changeover switches; 230VAC/1A · Without contact protection
Electronic Two adjustable limit contacts with relay and changeover
switches; 230VAC/1A · Without contact protection
RS-485 module (order no. 1402-1522) Module for Modbus-RTU communication
1)
Cable glands M20x1.5 with metal nut SW 23/24 (order no. 1400-8828)
2)
The permissible medium temperature depends on the valve on which the electric actuator is mounted. The limits in the valve documentation apply.
EB 8331-4 EN 19
Design and principle of operation
194
120
h
1
*
)
220
h
57
193

3.7 Dimensions in mm

Type3374-10/-11/-21/-31
120
57
298
h
)
50*
*) When actuator stem is fully extended
146
Type 3374 Dimension h
-10 30
-11 15
-21 15
-31 15
-15 30
-26 15
-36 15
Types3374-15/-26/-36
193
Design and principle of operation
120
57
146
220
)
*
h
1
h
*) When actuator stem is fully extended
Type 3374 Dimension h Dimension h
-10 30 –
1
-11 15 –
-21 15 –
-31 15 –
-15 30 90
-26 15 75
-36 15 75
EB 8331-4 EN 21
Measures for preparation

4 Measures for preparation

After receiving the shipment, proceed as fol­lows:
1. Check the scope of delivery. Compare the shipment received against the deliv­ery note.
2. Check the shipment for transportation damage. Report any damage to SAMSON and the forwarding agent (refer to delivery note).

4.1 Unpacking

Note
Do not remove the packaging until immedi­ately before mounting and start-up.
1. Remove the packaging from the electric actuator.
2. Dispose of the packaging in accordance with the valid regulations.

4.2 Transporting and lifting

4.2.1 Transporting

− Protect the electric actuator against exter-
nal inuences (e.g. impact).
− Protect the electric actuator against mois- ture and dirt.
− Observe the permissible transportation
temperature of –25 to +70°C.

4.2.2 Lifting

Due to the low service weight, lifting equip­ment is not required to lift the electric actua­tor.

4.3 Storage

!
NOTICE
Risk of electric actuator damage due to improper storage.
− Observe storage instructions.
− Avoid long storage times.
− Contact SAMSON in case of different storage conditions or long storage periods.
Note
We recommend regularly checking the elec­tric actuator and the prevailing storage con­ditions during long storage periods.
Storage instructions
− Protect the electric actuator against exter-
nal inuences (e.g. impact).
− Protect the electric actuator against mois-
ture and dirt.
− Make sure that the ambient air is free of
acids or other corrosive media.
− Observe the permissible storage tem-
perature from –25 to +70°C.
− Do not place any objects on the electric
actuator.
Mounting and start-up
!

5 Mounting and start-up

!
NOTICE
Risk of malfunction due to incorrectly performed start-up. Perform start-up following the described sequence.
1. Mount the actuator onto the valve. Î See section5.1.
2. Connect power supply. Î See section5.2.
3. Initialize the actuator. Î See section8.3.

5.1 Mounting the actuator onto the valve

5.1.1 Mounting position

The control valve can be installed in the pipeline in any desired position. However, a sus­pended mounting position of the actuator is not permissible (see Fig.4).
Fig.4: Mounting position
EB 8331-4 EN 23
Measures for preparation
2.1
5.1.2 Construction with inte­grated yoke
Attachment
− Series V2001 Valves (DN15 to 80)
− Type 3260 (DN65 to 150)
− Type3214 (DN65 to 100) Î Refer to Fig.5
4. Remove protective covers and unscrew nut (6) from the valve.
5. Connect the power supply to the actuator
as described in section5.2.
6. Retract actuator stem (3) as described in
section3.3.
7. Place actuator with yoke onto the valve and fasten tight using nut (6, width
across ats 36) with a minimum tighten­ing torque of 150Nm.
8. When the plug stem (5) ts closely onto the actuator stem (3), attach both stem connector clamps (4) and fasten with screws.

5.1.3 Construction with ring nut

AttachmenttoSeries240Valves
Î See Fig.6 on page25.
1. Slide plug stem down to close the valve.
2. Turn the stem connector nut (8) until the
measurement x = 75mm (DN100 and
larger: x = 90 mm) from the top of the yoke to the head of the stem connector nut (8) is achieved. Lock this position with the lock nut (9).
Types3374-10/-11/-21/-31
Connection with yoke
Attachment to Series V2001 Valves,
Type3260 (DN65 to 150),
Type3214 (DN65 to 100)
1
3
4 5
6
1 Actuator
2.1 Actuator yoke
2.2 Valve yoke
2.3 Bonnet 3 Actuator stem 4 Stem connector 5 Plug stem 6 Nut 7 Ring nut 8 Stem connector nut 9 Lock nut 10 Travel indicator scale
Fig.5: Attachment to Series V2001 Valves
Measures for preparation
2.3
10
2.2
3. Connect the power supply as described
in section5.2.
4. Retract actuator stem (3) as described in
section3.3.
5. Place actuator onto the valve bonnet (2.3) and secure using the ring nut (7).
6. When the stem connector nut (8) rests on the actuator stem, attach both stem con­nector clamps (4) and fasten with screws.
Move actuator stem (3) to the end posi-
tion (valve closed) as described in sec-
tion3.3.
7. Align travel indicator scale (10) with the middle of the stem connector (4) and screw tight.
AttachmenttoType3214Valve(DN125to
250)
Î Refer to Fig.7
1. Connect the power supply as described
in section5.2.
2. Retract actuator stem (3) as described in
section3.3.
3. Place actuator onto the valve and secure using the ring nut (7). If necessary, re­tract the actuator stem slightly before­hand.
4. When the plug stem ts closely onto the actuator stem (3), attach both stem con­nector clamps (4) and fasten with screws.
Move actuator stem (3) to the end posi-
tion (valve closed) as described in sec-
tion3.3.
5. Align travel indicator scale (10) with the middle of the stem connector (4) and screw tight.
Types3374-15/-26/-36 Connection with ring nut
Attachment to Series240 Valves
1
7
3
4 8 9
5
Fig.6: Attachment to Series240 Valves
Types3374-15/-26/-36
Connection with ring nut
Attachment to Type3214 Valve (DN125 to
250)
1
7
3
10
4
5
Fig.7: Attachment to Type3214
x
EB 8331-4 EN 25
Measures for preparation

5.2 Electrical connections

!
DANGER
Risk of electric shock.
− Upon installation of the electric cables, you are required to observe the regulations concerning low-voltage installations ac-
cording to DINVDE0100 as well as the
regulations of your local power supplier.
− Use a suitable power supply which guar- antees that no dangerous voltages reach the device in normal operation or in the event of a fault in the system or any other system parts.
− Connect the actuator to the electrical net-
work only after the power supply is rst
switched off. Make sure the power cannot be switched on unintentionally.
!
NOTICE
Risk of actuator damage due to incorrect wiring of the binary inputs. Always wire the binary inputs free of volt­age.
Î Connect binary signals over oating con-
tacts.
Note
After connecting the power supply
ing up the actuator for the rst time, the start screen and the error reading E00 "RUNT"
(no initialization performed) appear in alter-
nating sequence (see Fig.13 on page36).
on start-

5.2.1 Connecting the power supply

Î Connect the wiring as shown in Fig.8.
Additionally, the terminal assignment de­pends on the selected application (see
section8.4 on page45 and sec­tion8.4.2 on page47).
Î Guide the cables to the spring-cage ter-
minals from the top.
Measures for preparation
+OUT I
41 44 42 51 54 52
41 44 42 51 54 52
0/4 to 20mA
–OUT U/I
0/2 to 10V
+OUT U +1 IN –1 IN +2IN
Inputs 1 to 4
–2IN
(see section8.4.2 for assignment)
+3IN –3IN +4IN
4IN
–
Position feedback
OUT B – OUT B +
Binary output
L
Power supply
N
(depending on version 24VAC and DC; 85 to 264VAC)
Options:
Mechanical limit contacts Electronic limit contacts
41 44 42 51 54 52
Table4: Cables and stranded wires that can be used
Cable Cross section
Single-wire H05(07) V-U Fine-wire H05(07) V-K
1)
1)
With wire ferrule acc. to DIN46228-1 0.25 to 1.5mm² With wire ferrule and sleeve acc. to DIN46228-4 0.25 to 0.75mm²
1)
8mm stripped insulation at cable end
0.2 to 1.5mm²
0.2 to 1.5mm²
Fig.8: Electrical connection
EB 8331-4 EN 27
Additional functions

6 Additional functions

6.1 Mechanical limit contacts

6.1.1 Installing the limit contacts

Î When ordering the limit contacts, state the conguration ID and the type designation of
the actuator. Both specications are written on the nameplate (see section2.1).
Î Required accessories (see Fig.9):
To install the electronic limit contacts, the retrot kit (order no. 1402-0898) is required.
Installinglimitcontacts(Fig.10toFig.12):
!
DANGER
Risk of electric shock.
Before installing electrical accessories, switch off the power supply and disconnect the signal input.
Tip
We recommend applying a small amount of lubricant (e.g. Vaseline) to the spindles on the gear faces and to the sides of the cogs.
Note
To undo the screws on the housing cover, use a Pozidriv PZ2 screwdriver to get enough hold on the screw heads.
9 (2x) 16 (2x)3 8
Additional functions
18 (2x) 19 (2x)
17
20
3 Serrated ring 8 Spacer 9 Snap ring 16 Screw 17 Terminal board 18 Adjustment gear 19 Contact cam 20 Cam holder
Note
The contact cams (19) are ready-mounted to the cam holder (20) and the retaining rings (9) to form the contact cam unit
(21, see Fig.12).
Fig.9: Accessories (order no. 1402-0898)
EB 8331-4 EN 29
Additional functions
18 21 1
18 21 1
1. Undo screws on housing cover and take
the cover off the actuator.
2. Move the actuator stem to the end position
depending on the fail-safe action "actua tor stem extends" or "actuator stem re-
tracts” (see section3.3).
3. Remove serrated ring and shim from spin
dle (11).
4. Slide adjustment gears (18) onto their
spindles and fasten with one screw (16) each. Check whether the adjustment gears can be turned easily. If not, slightly loosen its screw again.
5. Turn contact cams (19) on the cam holder
(20) as illustrated in Fig.10 correspond
ing with the position of the actuator stem.
6. Slide the spacer (8) onto the spindle (11).
Make sure that the long wire of the tension spring rests on the spacer and on the in termediate gear.
7. Slide the contact cam unit (21) onto the
spindle corresponding with the position of
the actuator stem as illustrated in Fig.11.
Make sure that the outermost cog of the contact cam unit engages in the gear wheel of the intermediate gear (1). In ad­dition, the adjustment gears (18) must en­gage properly in the corresponding gears of the contact cam unit (21).
8. Secure the contact cam unit (21) and in-
termediate gear (1) with the serrated ring
(3); push down the serrated ring as far as
it will go.
9. Position the terminal board (17) at the
base of the support at a 45° angle (ap prox.) with the switches pointing towards
the gears. Swivel the upper end of the ter­minal board towards the gears until the board is in a vertical position and proper
-
ly engaged in the support.
10. Adjust limit contacts as described in sec
-
-
tion6.1.2.
-
19 1920
-
Actuator stem retracted
-
Fig.10:
Alignment of contact cam and cam holder
Actuator stem extended
B
-
When actuator stem retracted
B
-
Fig.11:Alignment of the contact cam unit
When actuator stem extended
Loading...
+ 74 hidden pages
Buy Points How it Works FAQ Contact Us Questions and Suggestions Privacy Policy Cookie Policy Terms of Use