Salter Brecknell SBI100 User Manual

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SBI-100
User Instructions
AWT 35-501281
Issue AA
Page 2
Brecknell is part of Avery Weigh-Tronix. Avery Weigh-Tronix is a trademark of the Illinois Tool Works group of companies whose ultimate parent company is Illinois Tool Works Inc (“Illinois Tool Works”). Copyright © 2013 Illinois Tool Works. All rights reserved.
No part of this publication may be reproduced by making a facsimile copy, by the making of a copy in three dimensions of a two-dimensional work and the making of a copy in two dimensions of a three-dimensional work, stored in any medium by electronic means, or transmitted in any form or by any means, including electronic, mechanical, broadcasting, recording or otherwise without the prior written consent of the copyright owner, under license, or as permitted by law.
This publication was correct at the time of going to print, however Avery Weigh-Tronix reserves the right to alter without notice the specification, design, price or conditions of supply of any product or service at any time.
SBI100_u_en_501281.book
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Table of Contents
Chapter 1 General Information and Warnings ........................................................................................ 3
About this Manual ..............................................................................................................3
Special Messages ....................................................................................................... 3
Warnings ............................................................................................................................ 4
Electrical Installation .................................................................................................... 4
Routine Maintenance .................................................................................................. 4
Safe Use ............................................................................................................................ 5
Cleaning the Indicator / Weigh Head ........................................................................... 5
Training .......................................................................................................................5
EMC Compliance ........................................................................................................ 5
Declaration of Compliance ................................................................................................. 6
Chapter 2 Introduction .............................................................................................................................. 7
Product Identification .........................................................................................................7
Technical Specifications .................................................................................................... 7
Setup the Indicator for Use ................................................................................................ 9
Connect the Indicator to the Platform .......................................................................... 9
Power Supply ............................................................................................................ 10
Display and Keypad ......................................................................................................... 10
Function Keys ............................................................................................................ 11
Annunciators ............................................................................................................. 11
Chapter 3 Scale Operation ...................................................................................................................... 13
Keypress Symbols ........................................................................................................... 13
Turning on and Zeroing the Scale .................................................................................... 13
Turning off the Scale ........................................................................................................ 13
Select Unit of Measure ..................................................................................................... 13
Using the Tare .................................................................................................................14
Remove the Tare ............................................................................................................. 14
Hold Function with Automatic Zero on Next Weigh ......................................................... 14
Hold Function with Manual Release ................................................................................ 15
Removing Hold ................................................................................................................ 16
Print Function ................................................................................................................... 16
Chapter 4 User Configuration Settings ................................................................................................. 17
Setup Controls .................................................................................................................17
Entering Setup .................................................................................................................17
Selecting a Parameter ............................................................................................... 17
Changing Parameter Data ......................................................................................... 17
Saving Data ............................................................................................................... 18
Exiting Setup ............................................................................................................. 18
User Configuration Settings ............................................................................................. 19
RS-232 Data Commands for SBI Protocol ....................................................................... 20
Output Status Bit Meaning ........................................................................................ 21
Other RS-232 Output Strings .................................................................................... 21
RS-232 Serial Interface Wiring .................................................................................. 22
Chapter 5 Scale Calibration .................................................................................................................... 23
Setup Controls .................................................................................................................23
User Configuration Settings ............................................................................................. 23
Calibrate Scale ................................................................................................................. 24
Chapter 6 Service Configuration ............................................................................................................ 26
Setup Controls .................................................................................................................27
Parameters and Settings ................................................................................................. 27
SBI 100 User Instructions Manual 1
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Chapter 7 Error Codes ............................................................................................................................ 29
2 SBI 100 User Instructions Manual
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1 General Information and Warnings

1.1 About this Manual

This manual is divided into chapters by the chapter number and the large text at the top of a page. Subsections are labeled as shown by the 1 and 1.1 headings shown above. The names of the chapter and the next subsection level appear at the top of alternating pages of the manual to remind you of where you are in the manual. The manual name and page numbers appear at the bottom of the pages.

1.1.1 Special Messages

Examples of special messages you will see in this manual are defined below. The signal words have specific meanings to alert you to additional information or the relative
level of hazard.
CAUTION! This is a Caution symbol. Cautions give information about procedures that, if not observed, could result in damage to equipment or corruption to and loss of data.
ELECTRICAL WARNING! THIS IS AN ELECTRICAL WARNING SYMBOL. ELECTRICAL WARNINGS MEAN THAT FAILURE TO FOLLOW SPECIFIC PRACTICES OR PROCEDURES MAY RESULT IN ELECTROCUTION, ARC BURNS, EXPLOSIONS OR OTHER HAZARDS THAT MAY CAUSE INJURY OR DEATH.
NOTE: This is a Note symbol. Notes give additional and important information, hints and tips that help you to use your product.
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1.2 Warnings

Avoid lengthy exposure to extreme heat or cold. Your scale works best when operated at normal room temperature. Always allow the scale to acclimate to a normal room
temperature before use.
CAUTION! THE EQUIPMENT CONTAINS NO USER SERVICEABLE COMPONENTS.
Installation and maintenance of the equipment must only be carried out by trained and authorised personnel.

1.2.1 Electrical Installation

The mains lead must be connected to a supply outlet with a protective earth contact. The electrical supply at the socket outlet must provide over current protection of an appropriate rating.
For your protection all mains (110V or 230V) equipment used out of doors or in wet or damp conditions should be supplied from a correctly fused source and protected by an approved ground fault protection device (RCD, GFCI etc.)
IF IN DOUBT SEEK ADVICE FROM A QUALIFIED ELECTRICIAN.

1.2.2 Routine Maintenance

IMPORTANT: This equipment must be routinely checked for proper operation and calibration. Application and usage will determine the frequency of calibration required for safe operation.
ELECTRICAL WARNING! TO AVOID THE POSSIBILITY OF ELECTRIC SHOCK OR DAMAGE TO THE MACHINE, ALWAYS SWITCH OFF THE MACHINE AND ISOLATE FROM THE POWER SUPPLY BEFORE CARRYING OUT ANY ROUTINE MAINTENANCE.
TO AVOID THE RISK OF THE MACHINE FALLING, WHERE APPLICABLE, ENSURE THAT IT IS PLACED SECURELY ON A FLAT AND LEVEL SURFACE.
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1.3 Safe Use

Do not use sharp objects such as screwdrivers or long fingernails to operate the keys.

1.3.1 Cleaning the Indicator / Weigh Head

Harsh abrasives, solvents, scouring cleaners and alkaline cleaning solutions, such as washing soda, should not be used especially on the display windows. Under no
circumstances should you attempt to wipe the inside of the machine.
The outside of standard products may be wiped down with a clean cloth, moistened with water containing a small amount of washing up liquid.
The outside of products waterproofed to IP65, IP66 and IP67 may be washed down with water containing a small amount of proprietary detergent.

1.3.2 Training

Do not attempt to carry out any procedure on a machine unless you have received the appropriate training or read the Instruction Manual.

1.3.3 EMC Compliance

Do not attempt to carry out any procedure on a machine unless you have received the appropriate training or read the Instruction Manual.
WARNING! This is a class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures.
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1.4 Declaration of Compliance

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2 Introduction

2.1 Product Identification

Part Number Capacity Region Power Supply (s)
816965001620 75 kg x 0.01kg /
150lb x 0.02lb
816965001637 150 kg x 0.02kg /
300lb x 0.05lb
816965001644 300 kg x 0.05kg /
600lb x 0.1lb.
816965002160 75 kg x 0.01kg /
150lb x 0.02lb.
816965002177 150 kg x 0.02kg /
300lb x 0.05lb.
816965002184 300 kg x 0.05kg /
600lb x 0.1lb.
816965002719 75 kg x 0.01kg /
150lb x 0.02lb.
816965002726 150 kg x 0.02kg /
300lb x 0.05lb.
816965002733 300 kg x 0.05kg /
600lb x 0.1lb.

2.2 Technical Specifications

North America US Version, UL
North America US Version, UL
North America US Version, UL
UK/EU 3 pin UK & 3 pin EU,CE
approved
UK/EU 3 pin UK & 3 pin EU,CE
approved
UK/EU 3 pin UK & 3 pin EU,CE
approved
AUS/SA 3-pin Australia C-Tick
approved, 3 pin South Africa
AUS/SA 3-pin Australia C-Tick
approved, 3 pin South Africa
AUS/SA 3-pin Australia C-Tick
approved, 3 pin South Africa
Scale Indicator
Input signal range: 0mV ~ +30mV Sensitivity: >0.2µV/grad Internal Resolution: Approximately 520,000 counts Display Resolution: Can be selected between 500-100,000 System Linearity: Within 0.01% of FS Loadcell excitation Voltage: +5 VDC (MAX current: 85mA)
Loadcell
Sensitivity: 0.3mV/V --- 3mV/V (must be fit to >0.2µV/display grad.) Input Resistor: 60 Output Resistor: <10 K
Temperature
Operation: 5°C - 35°C Storage: 10°C - 70°C
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Humidity: 95%RH (no condensation)
Power
Battery: 6V4AH lead acid battery, 30 hrs continuous use When the voltage of battery is below 5.7V, the "Low Bat" annunciator will be lighted, plug in AC
adapter to charge the battery. When "Lo.bAt" and actual weight is displayed alternately, this indicates the voltage of battery is below 5.5V and the scale will be turned off in two minutes automatically.
AC Adapter:
10.5-12VDC 600mA, with central positive, 5.7 VDC -9 VDC
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2.3 Setup the Indicator for Use

RS232
Loadcel l socket
Power/Adapter Socket
423
1
1RED 2RED 3RED 4RED
423
1
1RED 2RED 3RED 4RED
1. R ed Excita tion+
2. Black Excitat ion-
3. Green Signa l-
4. White Signal+

2.3.1 Connect the Indicator to the Platform

Wire the cable attached to the base as shown (if necessary)
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2.3.2 Power Supply

-
6V DC - 500mA
+
230V - 50Hz
-
6V DC - 500mA
+
230V - 50Hz
On/Off
UnitsTa re
T
kg/lb
kg lb Hold Low Batt CH
A
C
Max
d=
-
+
SBI 100
Zero
0
NET
Zero
HoldPrint

2.4 Display and Keypad

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2.4.1 Function Keys

Tare
T
On/ Off
Zero
Units
kg/l b
Hold Print
Zero
0
kg lb
Key Function
Tare a gross weight
Turn the indicator ON or OFF Zero an applied weight
Select between units: kg or lb
Hold a weight Print

2.4.2 Annunciators

Annunciator Description
Weight is zero
Unit of measure (Flashing LED means that the weight reading is not stable.)
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Annunciator Description
NET
CH
AC
Hold
Low Batt
-
+
Tare is activated
Battery is charging
AC adapter is plugged in
Hold is activated
Battery is low
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3 Scale Operation

On/Off
Zero
ZERO
0
On/Off
Zero
Units
kg - lb
kg
lb

3.1 Keypress Symbols

short keypress multiple keypress long keypress

3.2 Turning on and Zeroing the Scale

3.3 Turning off the Scale

3.4 Select Unit of Measure

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3.5 Using the Tare

Tare
NET
NET
NET
On/Off
Zero
ZERO
0
Hold Print
Hold
1.
2.
3.
4.

3.6 Remove the Tare

3.7 Hold Function with Automatic Zero on Next Weigh

1.
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2.
Hold
Hold Print
Hold
3.
4.

3.8 Hold Function with Manual Release

1.
2.
3.
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3.9 Removing Hold

Hold Print
Hold
Hold Print
Gross: 45.00kg Tar e:
1.35kg
Net:
43.65kg

3.10 Print Function

For communications to a printer or PC, the indicator has to be setup in the following parameters P2, P4, P5 and P6. Refer to Chapter 4.
1.
2.
3.
Print
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4 User Configuration Settings

Hold
Print
Units
Tare
On/Off
Zero
kg
kg
On/Off
Zero
Units
Tare
Units

4.1 Setup Controls

Moves flashing digit Change flashed digits Saves data and move down to next
parameter setting

4.2 Entering Setup

+

4.2.1 Selecting a Parameter

Exits setup mode

4.2.2 Changing Parameter Data

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4.2.3 Saving Data

Tare
On/Off
Zero
ZERO
0

4.2.4 Exiting Setup

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4.3 User Configuration Settings

Parameter Description
P1.xy Auto shutoff timer in minutes
Set up time for the auto off function. (00 = 0ff, 01-15 = time in minutes)
P2.x Hold and print key functionality
Setup button function
0 = Press button once to activate hold 1= Press button once to print 2= Press button to print/Press and hold button to activate hold.
P3.xy Hold Function Settings
0= No hold function active
1= Averaging hold with manual push button release The weight reading will be held on the display until a higher weight is applied, this will automatically release the held weight and re-hold it at the new higher weight reading.
2= Averaging hold with automatic release and re-hold Same as above but the weight reading will be held on the display until the platform is emptied and the next weight reading over 10 divisions is applied.
Settings
(default in bold)
P1.00 P1.01 - P1.15
P1.5 = 15 minutes
P2.0= Hold P2.1= Print P2.2= Print & Hold
P3.0 P3.1
P3.2
P3.3 to 50
3-50= Selectable hold window from +/- 3 to 50 divisions Will hold display reading once stable within a selectable weight range, to release the hold button must be repressed.
P4.x RS232 - Serial Interface
Settings for serial interface
0= No RS232 output 1= Print displayed data once stable when print key is pressed 2= Print gross, tare and net weight once stable when print key is pressed 3= Continuously output gross weight 4= Continuously output gross, tare and net weight 5= Print displayed data once stable one time only. 6= Print gross, tare and net weight once stable, one time only. 7= Bidirectional - RS232, SBI protocol
P5.x RS232 Baud rate P5.0= 1200
P6.x RS232 Data format
0 = 8 digits, no odd or even, 1 start bit, nan1 stop bit 1 = 7 digits, 1 even, 1 start bit, 1 stop bit 2 = 7 digits, 1 odd, 1 start bit, 1 stop bit 3 = 8 digits, no parity, 1 start bit, 1 stop bit
P7-P19.x SERVICE CONFIGURATIONS ONLY
Any adjustment to these settings could seriously affect the indicators performance. Seek advice from a
service engineer before changing.
P4.0 P4.1’
P4.2
P4.3 P4.4 P4.5 P4.6 P4.7
P5.1= 2400 P5.2= 4800
P5.3= 9600
P5.4= 19200 P6. 0
P6. 1 P6. 2
P6. 3
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4.4 RS-232 Data Commands for SBI Protocol

The RS232 can be set so a bidirectional connection can be established between the indicator and the host. To establish this connection, set parameter P4 to 7, and configure setting P5 (baud) and P6 (parity) to host device. Commands can then be sent from the host to the indicator using the following commands (ensure the letters entered are in CAPS) (<CR> - Enter)
Key Symbols
<LF> Line feed
<CR> Carriage Return
<ETX> End of text character
<SP> Space
H1H2H3 3 status bytes
<p> Polarity character including minus sign for negative weigh
and a space character for positive.
W1-W7 Weight data
<dp> Decimal point
U1U2: Unit measure, kg, lb or oz
Command Action Response
W<CR> Takes a reading
over capacity
under capacity
zero point error
reading (kg or lb) S<CR> prints status bytes <LF> H1H2H3<CR><ETX> Z<CR> zeros the scale <LF> H1H2H3<CR><ETX> T<CR> sets up a tare <LF> H1H2H3<CR><ETX> U<CR> changes the units <LF> U1U2<CR><LF> H1H2H3<CR><ETX> L<CR> activates the hold function <LF> H1H2H3<CR><ETX> X<CR> switches off the scale Indicator switches off
? unrecognised command <LF>? <CR><ETX>
<LF>^^^^^^^^U1U2 U3U4U5<CR><LF> H1H2H3<CR><ETX> <LF>________U1U2<CR><LF> H1H2H3<CR><ETX> <LF>-------- U1U2<CR><LF> H1H2H3<CR><ETX> <LF><p>W1W2W3W4W5W6<dp>W7U1U2<CR><LF>H1H2H3<CR><ETX>
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4.4.1 Output Status Bit Meaning

Example:
xxxxx0.18lb
Example:
Gross:
xxxxx0.18lb
Ta re :
xxxxxx
0.18lb
Net:
xxxxxxx
0.18lb
Bit Byte 1 Byte 2 Byte 3
0 0=Stable 0=Not Under Capacity 00=Not defined
1=Unstable 1=Under Capacity 01=Normal working mode
1 0=Not at zero point 0=Not over capacity 10=Hold working mode
1=At zero point 1=Over capacity 11=Not defined
2 Always 0 Always 0 0=Gross Weight
3 0=eprom OK
1=eprom error 4 Always 1 Always 1 Always 1 5 Always 1 Always 1 Always 1 6 Always 0 Always 1 Always 0 7 Parity Parity Parity

4.4.2 Other RS-232 Output Strings

1=Net Weight
Always 0 Always 0
P4-1 = Output Displayed data @ print key
Format:
<LF>< reading, minus, decimal point, weight unit><CR><EXT>
P4-2 = Output Gross, Tare, Net @ print key
Format:
<LF><Gross: reading, minus, decimal point, unit><CR><EXT>
<LF> <Tare: reading, decimal point, unit><CR><EXT>
<LF> <Net: reading, minus, decimal point, unit><CR><EXT>
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4.4.3 RS-232 Serial Interface Wiring

DE-9 Female Scale DE-9 Male Host
Pin Name Direction Pin Name Direction
2. TXD Out 2. RXD In
3. RXD In 3. TXD Out
5. SG - 5. Ground ­Pins 1, 4, 6, 7, 8, 9 not used
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5 Scale Calibration

Hold Print
Units
Tare
On/Off
Zero
kg
kg
The scale is configured from the factory to match the specified settings for each unit, as defined by the product specifications and sales brochure. Modification of the
settings can be accomplished by altering user configuration settings P7-P10.
CAUTION! Calibration and/or configuration of calibration settings of your scale should be accomplished by a trained service technician using certified weights to ensure proper operation and accuracy. Calibration is not covered under warranty.

5.1 Setup Controls

Moves flashing digit Change flashed digits Saves data and move down to next
parameter setting

5.2 User Configuration Settings

Config Menu Avail. Settings Definition Detailed Setting
P7 00-31 Displayed Resolution (00) = 500
(01)= 600 (02)= 750 (03)= 800
(04) =1000
(05)=1200
(06) =1500
(07) = 2000 P8 0,1,2 Division Increment 0 = 1; 1 = 2; 2 = 5 P9 0-5 Decimal Position 0 = 123456; 1 = 12345.6; 2 = 1234.56;
3 = 123.456; 4 = 12.3456; 5 = 1.23456
P10 0,1 Calibration weight 0 = kg; 1 = lb
(08) = 2400 (09) = 2500
(10)= 3000
(11) = 3500
(12)= 4000 (13) = 5000 (14) = 6000
Exits setup mode
(15) = 7000 (16) = 7500 (17) = 8000
(18) = 10,000
(19) = 12,000 (20) = 15,000
(21-31) = N/A
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5.3 Calibrate Scale

On/Off
Zero
Tare
Tare
Tare
25% -100%
kg/lb
50.0050.00
Hold Print
Units
Tare
Tare
25%-1 00%
kg/lb
50.00100.00
Hold Print
Units
Tare
You may choose to configure your scale for a higher resolution. The factory does not recommend increasing the resolution above 7,500 divisions for a stable weight reading. Certain environments may cause the scale to be unstable at factory settings, reduce the # of division settings to increase your stability.
Calibration can be done with 25% to 100% of requested load and can be calibrated with 1 or 2 calibration points
1.
2.
3.
Enter in calibration weight from 25% to 100% of full capacity
4.
Single point calibration, enter the same weight in again and move to step 7. For 2 point calibration enter in the second
5.
calibration weight between 25% 100% full capacity.
6.
24 SBI 100 User Instructions Manual
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7.
Tare
Tare
ZERO
0
8.
9.
SBI 100 User Instructions Manual 25
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6 Service Configuration

The scale is configured from the factory to match the specified settings for each unit, as defined by the product specifications and sales brochure. Modification of the setting
can be accomplished by altering user configuration settings P11-P19.
CAUTION! Calibration and/or configuration of calibration settings of your scale should be accomplished by a trained service technician using certified weights to ensure proper operation and accuracy. Calibration is not covered under warranty.
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6.1 Setup Controls

Hold Print
Units
Tare
On/Off
Zero
kg
kg
Moves flashing digit Change flashed digits Saves data and move down to next
parameter setting

6.2 Parameters and Settings

Config Menu Avail. Settings Default Definition Detailed Setting
P11 0,1,2 2 Units key configuration 0 = kg only
1= lb only 2 = units key active kg and lb
P12 0 - 7 7 Power on zero range
(full scale)
P13 00 - 15 3 Zero button range
(full scale)
P14 0,1,2 0 Signal within power on zero
point range
0 = +/- 1% 1 = +/- 2% 2 = +/- 5% 3 = +/- 10% 4 = +/- 20% 5 = +/- 50% 6 = +/- 100% 7 = no limitation
(00) = +/- 1% (06) = +/- 20% (12) = + 5% (01)= +/- 2% (07) = +/-no limit (13) = + 10% (02)= +/- 3% (08)= + 1% (14) = + 20% (03)= +/- 4% (09) = + 2% (25) = + no limit (04) =+/- 5% (10)= + 3% (05)= +/- 10% (11) = + 4%
0 = current weight 1 = calibration zero 2 = power off zero point
Exits setup mode
SBI 100 User Instructions Manual 27
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Config Menu Avail. Settings Default Definition Detailed Setting
P15 0,1,2 1 Signal not within power on
zero point
0 = current weight 1 = calibration zero 2 = power off zero point 3 = continuously display “0-----”
P16 0 - 8 6 Zero tracking 0 = 0d AZT off
1 = +/- 0.25d 2 = +/- 0.5d 3 = +/- 1d 4= +/- 1.5d 5= +/- 2d 6 = +/- 3d 7= +/- 4d 8 = +/- 5d
P17 0 - 3 2 Data filter 0 = very weak
1 = weak 2 = standard 3 = strong
P18 0 - 9 1 Weight stability 0 = +/- 0.5d
1= +/- 1d 2= +/- 1.5d 3= +/- 2d 4= +/- 3d 5= +/- 4d 6 = +/- 5d 7= +/- 6d 8 = +/- 7d 9 = +/-8d
P19 0 - 9 1 Overload range full scale 0 = 0%
1 = +9d 2 = 101% 3 = 102% 4 = 405% 5 = 110% 6 = 120% 7 = 150% 8 = 200% 9 = no limitation
28 SBI 100 User Instructions Manual
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7 Error Codes

Error Message Definition Required Solution/Troubleshooting
0¯ ¯ ¯ ¯: Weight above range for calibrated
zero point.
0_____: Weight below range for calibrated
zero point.
_____: Indicates an under range condition Remove all loads and zero the scale.
¯ ¯ ¯ ¯: Capacity exceeded Remove the load and try again. If the load is great than 6 kg a scale
CAL-Er: Calibration error Restart calibration
Lo.bAt: Low Battery Recharge the battery. Upon initial use, it is recommended to charge
EEP.E0 EEPROM can't be accessed Replace S100 Indicator EEP.E1 Configuration settings have changed
and not been stored
EEP.E2 P7-P9 settings exceed scale's normal
range
Remove load before zeroing Or Recalibrate the scale.
Remove load before zeroing Or Recalibrate the scale.
with a larger capacity is required.
battery for 8 hours prior to use.
Calibrate the scale to store settings
Reconfigure P7-P9 setting
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30 SBI 100 User Instructions Manual
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Page 34
Brecknell USA
1000 Armstrong Dr. Fairmont MN 56031 Tel:507-238-8702 Fax:507-238-8271 Email: sales@brecknellscales.com http://www.brecknellscales.com
Brecknell UK
Foundry Lane, Smethwick, West Midlands, England B66 2LP Tel:+44 (0) 8452 46 6717 Fax:+44 (0) 8452 46 6718 Email: sales@brecknellscales.co.uk http://www.brecknellscales.com
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