Salter Brecknell S100 User Manual

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Page 1

Model S-100 Floor Scale

Operation Manual

Manual: xx xx xx Issue:xx

Page 2

The information contained herein is the property of Avery Weigh-Tronix and is supplied without liability for errors or omissions. No part may be reproduced or used except as authorised by contract or other written permission. The copyright and the foregoing restriction on reproduction and use extend to all media in which the information may be embodied.

Salter Brecknell is a trading name of Avery Weigh-Tronix LLC

WARNINGS Safe installation

Safety

THE EQUIPMENT CONTAINS NO USER SERVICEABLE COMPONENTS.

Installation and maintenance of the equipment must only be carried out by trained and authorised personnel.

Electrical installation

The mains lead must be connected to a supply outlet with a protective earth contact. The electrical supply at the socket outlet must provide over current protection of an appropriate rating. For your protection all mains (110V or 230V) equipment used out of doors or in wet or damp conditions should be supplied from a correctly fused source and protected by an approved ground fault protection device (RCD, GFCI etc.) IF IN DOUBT SEEK ADVICE FROM A QUALIFIED ELECTRICIAN.

Routine maintenance

To avoid the possibility of electric shock or damage to the machine, always switch off the machine and isolate from the power supply before carrying out any routine maintenance. To avoid the risk of the machine falling, where applicable, ensure that it is placed securely on a flat and level surface.

Safe use Caution – Cleaning the indicator/weigh head

Harsh abrasives, solvents, scouring cleaners and alkaline cleaning solutions, such as washing soda, should not be used especially on the display windows. Under no circumstances should you attempt to wipe the inside of the machine. The outside of standard products may be wiped down with a clean cloth, moistened with water containing a small amount of washing up liquid. The outside of products waterproofed to IP65, IP66 and IP67 may be washed down with water containing a small amount of proprietary detergent.

Training

Do not attempt to carry out any procedure on a machine unless you have received the appropriate training or read the Instruction Manual.

EMC compliance

The following may be applicable to your machine. WARNING:

This is a class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures.

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Contents

WARNINGS................................... ......................................................................................................................... 2

Product Identification Table...................... ......... .... ..... ..... ......... .... ..... .... .......... .... ..... .... .................. .....................3

ASSEMBLY..................................................... ....................................................................................................... 4

Product Contents................................................................................................................................................ 4

Setting the Indicator Up for Use.......................................................................................................................... 4

Wire the cable attached to the base as shown (if necessary) ............................................................................. 4

Indicator and Platform Assembly ........................................................................................................................ 5

Display and Keypad............................................................................................................................................ 6

Manual symbols.................................................................................................................................................. 6

Scale Operation................................................................................................. .................................................... 7

Turning On and Zeroing the Scale...................................................................................................................... 7

Selecting Unit of Measure................................................................................................................................... 7

Using the Tare.................................................................................................................................................... 7

Hold function with automatic zero on next weigh. ............................................................................................... 8

Hold function with manual release. ..................................................................................................................... 8

Removing Hold................................................................................................................................................... 8

Print Function ..................................................................................................................................................... 8

USER CONFIGURATION SETTINGS.................................................................................................................... 9

Setup Controls.................................................................................................................................................... 9

Entering setup .................................................................................................................................................... 9

User Configuration Settings .................................................................................................................................. 10

RS-232 data commands for SBI protocol.............................................................................................................. 11

Other RS-232 Output Strings............................................................................................................................ 12

RS232 serial interface wiring............................................................................................................................ 12

Scale calibration ........................................................................................................ ......................................... 13

Calibration Configuration Settings –.................................................................................................................. 13

Factory Calibration Settings shown in bold ....................................................................................................... 13

Calibration Menu............................................................................................................................................. 14

Service Configuration Settings............................................ ..............................................................................15

Technical Specifications......... .................................................................................................................. .........16

Error Messages.................................................................................................................................................. 16

Declarations of Compliance...................... .... ......... ..... ..... ......... .... ..... .... .......... .... ..... ......... .... ............................17

Contact Information & Technical Support ......................................................................................................... 17

Product Identification Table

Part Number Capacity Region Power Supply (s)

816965001620

816965001637

816965001644

816965002160

816965002177

816965002184

816965002719

816965002726

816965002733

75 kg x 0.01kg / 150lb x 0.02lb North America US Version, UL

150 kg x 0.02kg / 300lb x 0.05lb North America US Version, UL

300 kg x 0.05kg / 600lb x 0.1lb. North America US Version, UL

75 kg x 0.01kg / 150lb x 0.02lb. UK/EU 3 pin UK & 3 pin EU

,CE approved

150 kg x 0.02kg / 300lb x 0.05lb. UK/EU 3 pin UK & 3 pin EU

,CE approved

300 kg x 0.05kg / 600lb x 0.1lb. UK/EU 3 pin UK & 3 pin EU

,CE approved

75 kg x 0.01kg / 150lb x 0.02lb. AUS/SA 3-pin Australia C-Tick

approved, 3 pin South Africa

150 kg x 0.02kg / 300lb x 0.05lb. AUS/SA 3-pin Australia C-Tick

approved, 3 pin South Africa

300 kg x 0.05kg / 600lb x 0.1lb. AUS/SA 3-pin Australia C-Tick

approved, 3 pin South Africa

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ASSEMBLY

Product Contents

Setting the Indicator Up for Use

Loadcell socket

Power/Adapter Socket

RS232

Power Supply Connecting the Indicator to the Platform

6V DC - 500mA

230V - 50 Hz

Wire the cable attached to the base as shown (if necessary)

1. Red Excitation+

1RED 2RED

2. Black Excitation-

3RED

423

3. Green Signal-

4RED

4. White Sig nal+

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Indicator and Platform Assembly

Remove packaging pads

Page 6

Display and Keypad

NET

Zero

Max

d =

Function Keys

Tare

On/Off

Zero

On/Off/Zero

kg/lb

Units

Unit of measurement

kg lb Hold Low Batt CH AC

On/Off

Zero

kg/lb

Hold

UnitsTare

SBI 100

Annunicators

Zero

Weight is zero

kg lb

weight reading is not stable.)

NET

Unit of measure (Flashing LED means that the

Tare is activated

Hold Print

Hold/Print

Manual symbols

Short Key Press

Battery is charging.

Adapter is plugged in.

Hold

Hold is activated

Low Batt

Battery is low.

Multiple Key Press Long key press

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Scale Opera t i o n

Turning On and Zeroing the Scale

Turning off the scale

On/Off

Zero

Selecting Unit of Measure

On/Off

Zero

ZERO

Units

kg lb

Using the Tare

Tare

NET

Removing the Tare

On/Off

Zero

ZERO

Page 8

Hold function with automatic zero on next weigh.

Hold



Hold



Hold

Hold function with manual release.

This function needs to be setup in Parameter P3.1 shown on page 10

Hold



Removing Hold

Hold

Print Function

For communications to a printer or PC, the indicator has to be setup in the following parameters P2, P4, P5 and P6.

Page 9

3. Print

Hold

Gross: 45.00kg Tare: 1.35kg Net: 43.65kg



USER CONFIGURATION SETTINGS

Setup Controls

Hold Print

Units

Moves flashing digit

Entering setup

Change flashed digits

Tare

Saves data and move down to next Parameter setting .

Exits setu

On/Off

Zero

mode

On/Off

Selecting parameter

Zero

Units

Changing data within the parameter

Saving data

Tare

Exiting setup

On/Off

Zero

Tare

Units

ZERO

Page 10

User Configuration Settings

Parameter

Setting

Default settings in bold

P1.xy

P2.x

P3.xy

P4.x

P5.x

P6.x

P7-P19 .x

Auto shutoff timer in minutes

Set up time for the auto off function.

(00 = 0ff, 01-15 = time in minutes)

Hold and print key functionality

Setup button function

0 = Press button once to activate hold 1= Press button once to print 2= Press button to print/Press and hold button to activate hold.

Hold Function Settings

0= No hold function active

= Averaging hold with manual push button release. The weight reading will be held on the display until a higher weight is applied, this will automatically release the held weight and re-hold it at the new higher weight reading.

2= Averaging hold with automatic release and re-hold.

s above but The weight reading will be held on the display until the platform is empted and the next weight reading over 10divisions is applied.

3-50= Selectable hold window from +/- 3 to 50 divisions Will hold display reading once stable within a selectable weight range, to release the hold button must be represses..

RS232 – Serial Interface

Settings for serial interface

0= No RS232 output

1= Print displayed data once stable when print key is pressed;

2= Print gross, tare and net weight once stable when print key is pressed

3= Continuously output gross weight

4= Continuously output gross, tare and net weight

5= Print displayed data once stable one time only.

6= Print gross, tare and net weight once stable, one time only.

7= Bidirectional - RS232, SBI protocol

RS232 Baud rate P5.0= 1200 P5.3= 9600

RS232 Data format

0 = 8 digits, no odd or even, 1 start bit, 1 stop bit 1 = 7 digits, 1 even, 1 start bit , 1 stop bit 2 = 7 digits, 1 odd, 1 start bit, 1 stop bit 3 = 8 digits, no parity, 1 start bit, 1 stop bit

Any adjustment to these settings could seriously affect the indicators performance.

Seek advice from a service engineer before changing.

SERVICE CONFIGURATIONS ONLY

P1.00 P1.01 – P1.15,

P1.5 = 15 minutes

P2.0= Hold P2.1= Print;

P2.2= Print & Hold,

P3.0 P3.1

P3.2

P3.3 to 50

P4.0 P4.1 P4.2 P4.3 P4.4 P4.5 P4.6 P4.7

P5.1= 2400 P5.4= 19200 P5.2= 4800

P6. 0 P6. 1 P6. 2

P6. 3

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RS-232 data commands for SBI protocol

The RS232 can be set so a bidirectional connection can be established between the indicator and the host. To establish this connection set parameter P4 to 7, and configure setting P5 (baud) and P6 (parity) to host device. Commands can then be sent from the host to the indicator using the following commands (ensure the letters entered are in CAPS) (<CR> - Enter)

Command Action Response

W<CR> Takes a reading

Over capacity Under capacity Zero point error Reading (kg or lb)

S<CR> Prints Status Bytes <LF>H1H2H3<CR><ETX>

Z<CR> Zeros the scale <LF>H1H2H3<CR><ETX>

T<CR> Sets up a tare <LF>H1H2H3<CR><ETX>

U<CR> Changes the units <LF>u1u2<CR><LF>H1H2H3<CR><ETX>

L<CR> Activates the hold

function

X<CR> Switches off the

scale

? Unrecognised

command

Indicator switches off.

Key Symbols

<LF> Line feed <CR> Carriage Return <ETX> End of text character <SP> Space H1H2H3 3 status bytes <p> Polarity character including minus sign for negative weigh and a space character for positive. W1-W7 Weight data <dp> Decimal point U1U2: Unit measure, kg, lb or oz

Output Status Bit Meaning:

Bit Byte 1 Byte 2 Byte 3 0

0=Stable 0=Not Under

Capacity

1=Unstable 1=Under Capacity 01=Normal working mode

00=Not defined

0=Not at zero point

1=At zero point 1=Over capacity 11=Not defined

Always 0 Always 0 0=Gross Weight

0=eprom OK 1=eprom error

Always 1 Always 1 Always 1

Always 0 Always 1 Always 0

7 Parity Parity Parity

0=Not over capacity

Always 0 Always 0

10=Hold working mode

1=Net Weight

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Other RS-232 Output Strings

P4-1 = Output Displayed data @ print key :

Format: <LF>< reading, minus, decimal point, weight unit><CR><EXT>

P4-2 = Output Gross, Tare, Net @ print key

Format: <LF><Gross: reading, minus, decimal point, unit><CR><EXT> <LF> <Tare: reading, decimal point, unit><CR><EXT>

RS232 serial interface wiring

DE-9 Female Scale DE-9 Male Host

Pin Name Direction Pin Name Direction

2. TXD Out 2. RXD In

3. RXD In 3. TXD Out

5. SG - 5. Ground -

Pins 1, 4, 6, 7, 8, 9 not used

Example:

xxxxx0.18lb

Example:

Gross:xxxxx0.18lb Tare:xxxxxx0.18lb Net:xxxxxxx0.18lb

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Scale calibra ti on

Calibration Configuration Settings –

The scale is configured from the factory to match the specified settings for each unit, as defined by the product specifications and sales brochure. Modification of the setting can be accomplished by altering user configuration settings P7-P10. Caution: accomplished by a trained service technician using certified weights to ensure proper operation and accuracy. Calibration is not covered under warranty.

Setup Controls

Hold

Moves flashing digit

Config

P7 00-31

P8 0,1,2 P9 0-5

P10 0, 1

Avail.

Settings

Calibration and/or configuration of calibration settings of your scale should be

Units

Change flashed digits

Default Definition Detailed Setting

See table 2A

See table 2a See table 2a

See table 2a

Displayed Resolution (00) = 500 (08) = 2400 (15) = 7000

Division Increment 0 = 1 ; 1 = 2 ; 2 = 5 Decimal Position 0 = 123456 ; 1 = 12345.6; 2 = 1234.56 ;

Calibration weight 0 = KG ; 1 = LB

Saves data and move down to next Parameter setting .

Tare

(01 )= 600 (09) = 2500 (16) = 7500 (02 )= 750 (10 )= 3000 (17) = 8000 (03 )= 800 (11) = 3500 (18) = 10,000 (04) =1000 (12 )= 4000 (19) = 12,000 (05 )=1200 (13) = 5000 (20) = 15,000 (06) =1500 (14) = 6000 (21-31) = N/A (07) = 2000

3 = 123.456 ; 4 = 12.3456 ; 5 = 1.23456

On/Off

Zero

Exits setu

mode

Factory Calibration Settings shown in bold

Primary Capacity Displayed Resolution Units Selectable Capacity P7 P8 P9 P10 150 lb x 0.02 lb 7500 75 kg x 0.01kg 16 1 2 1

150 x 0.05 lb 3000 10 2 2 1 150 x 0.1 lb 1500 06 0 1 1

300 lb x 0.05 lb 6000 150 kg x 0.02kg 14 2 2 1

300 x 0.1 lb 3000 10 0 1 1 300 x 0.2 lb 1500 06 1 1 1

600 lb x 0.1 lb 600 0 300 kg x 0.05kg 14 0 1 1

600 x 0.2 lb 3000 10 1 1 1 600 x 0.5 lb 1200 05 2 1 1

75 kg x 0.01 kg 7500 150lb x 0.02lb 16 0 2 0

75 x 0.05 kg 1500 06 2 2 0 75 x 0.1 kg 750 02 0 1 0

150 kg x 0.02kg 7500 300lb x 0.05lb 16 1 2 0

150 x 0.05 kg 3000 10 2 2 0 150 x 0.1 kg 1500 06 0 1 0

300 kg x 0.05kg 6000 600lb x 0.1lb 14 2 2 0

300 x 0.1 kg 3000 10 0 1 0 300 kg x 0.2 kg 1500 06 1 1 0

Table 2a

You may choose to configure your scale for a higher resolution. The factory does not recommend increasing the resolution above 7,500 divisions for a stable weight reading. Certain environments may cause the scale to be unstable at factory settings, reduce the # of division settings to increase your stability.

Page 14

Calibration Menu

Moves flashing digit

Calibration can be done with 25% to 100% of requested load and can be calibrated with 1 or 2 calibration points

Hold

Chan

Units

e flashed digits

Saves data and move down to next Parameter setting .

Tare

On/Off

Zero

Exits setup mode

On/Off

Zero

Tare

4. Enter in calibration weight from 25% to 100% full capacity

25%-100%

50.00

kg/lb

5. Single point calibration, enter the same weight in again and move to number 7 For 2 point calibration enter in the second calibration weight between 25% 100% full capacity.

Tare

25%-100%

100.00

kg/lb

Hold Print

Hold

Units

Tare

ZERO

Tare

Page 15

Service Configuration Settings

The scale is configured from the factory to match the specified settings for each unit, as defined by the product specifications and sales brochure. Modification of the setting can be accomplished by altering user configuration settings P11-P19. Caution: service technician to ensure proper operation and accuracy. Configuration is not covered under warranty.

Setup Controls

Hold

Moves flashing digit

Config

P11 0,1,2

P12 0-7 7 Power On zero

P13 00 - 15 3 Zero button

P14 0, 1, 2 0 Signal within

P15 0, 1, 2 1 Signal not

P16 0-8

P17 0-3 2 Data Filter 0 = very weak; 1 = weak; 2 = standard; 3 = strong P18 0 - 9 1 Weight stability 0 = +/- 0.5d ; 1= +/- 1d; 2= +/- 1.5d ; 3= +/- 2d; 4= +/-

P19 0-9 1 Overload range

Avail.

Settings

Configuration of the settings of your scale should be accomplished by a trained

Units

Change flashed digits

Tare

Saves data and move down to next Parameter setting .

On/Off

Zero

Exits setu

mode

Default Definition Detailed Setting

Units key configuration

0 = KG only ; 1 = LB only ; 2 = units key active KG and LB 0 = +/- 1% ; 1 = +/- 2% ; 2 = +/- 5% ; 3 = +/- 10% ; 4 =

range (full

+/- 20% ; 5 = +/- 50% ; 6 = +/- 100% ; 7 = no limitation

scale)

(00) = +/- 1% (06) = +/- 20% (12) = + 5% range (Full scale)

(01 )= +/- 2% (07) = +/-no limit (13) = + 10%

(02 )= +/- 3% (08 )= + 1% (14) = + 20%

(03 )= +/- 4% (09) = + 2% (25) = + no limit

(04) =+/- 5% (10 )= + 3%

(05 )= +/- 10% (11) = + 4%

0 = current weight ; 1 = calibration zero ; 2 = power off power on zero

zero point point range

within power on

0 = current weight ; 1 = calibration zero ; 2 = power off

zero point ; 3 = continuously display “0

- - - - -

“

zero point

6 Zero tracking 0 = 0d AZT off ; 1 = +/- 0.25d, 2 = +/- 0.5d ; 3 = +/- 1d;

4= +/- 1.5d ;5= +/- 2d ;6 = +/- 3d; 7= +/- 4d; 8 = +/- 5d

3d ;5= +/- 4d ;6 = +/- 5d; 7= +/- 6d; 8 = +/- 7d; 9 = +/-

0 = 0% ; 1 = +9d ; 2 = 101% ; 3 = 102% ; 4 = 405% ; Full scale

5 = 110% ; 6 = 120% ; 7 = 150%; 8 = 200%; 9 = no

limitation

Page 16

Technical Specifications

Scale Indicator

Input signal range: 0mV ～ +30mV Sensitivity: >0.2uV/grad Internal Resolution: Approximately 520,000 counts Display Resolution: Can be selected between 500-100,000 System Linearity: Within 0.01% of FS Loadcell excitation Voltage: +5 V

(MAX current: 85mA)

Loadcell

Sensitivity: 0.3mV/V --- 3mV/V (must be fit to >0.2uV/display grad.) Input Resistor: ≥60 Ω Output Resistor: <10 KΩ

Temperature

Operation:

Storage: 10

Humidity: ≤95%RH (no condensation)

5oC - 35 oC

C - 70 oC

Power

Battery: 6V4AH lead acid battery, 30 hrs continuous use When the voltage of battery is below 5.7V, the “Low Bat” annunciator will be lighted, plug in AC adapter to charge the battery. When “Lo.bAt” and actual weight is displayed alternately, this indicates the voltage of battery is below

5.5V and the scale will be turned off in two minutes automatically.

AC Adapter:

10.5-12V

600mA, with central positive, 5.7 VDC -9 VDC

Error Messages

Error Message Definition Required

Solution/Troubleshooting

0¯ ¯ ¯ ¯:

0_____:

_____:

¯ ¯ ¯ ¯:

CAL-Er: Calibration error Restart calibration Lo.bAt: Low Battery Recharge the battery. Upon initial

EEP.E0 EEPROM can’t be accessed Replace S100 Indicator EEP.E1 Configuration settings have

EEP.E2 P7-P9 settings exceed scale’s

Weight above range for calibrated zero point.

Weight below range for calibrated zero point.

Indicates an under range condition Remove all loads and zero the

Capacity exceeded Remove the load and try again. If

changed and not been stored

normal range

Remove load before zeroing Or Recalibrate the scale. Remove load before zeroing Or Recalibrate the scale.

scale.

the load is great than 6 kg a scale with a larger capacity is required.

use, it is recommended to charge battery for 8 hours prior to use.

Calibrate the scale to store settings Reconfigure P7-P9 setting

Page 17

Declarations of Compliance

United States

This equipment has been tested and found to comply with the limits for a class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.

Canada

This digital apparatus does not exceed the Class A limits for the radio noise emissions from digital apparatus set out in the Radio Interference Regulations of the Canadian Department of Communications.

Le présent appareil numérique n’émet pas de bruits radioélectriques dépassant les limites applicables aux appareils numériques de la Classe A prescrites dans le Règlement sur le brouillage radioélectrique edicté par le ministère des Communications du Canada.

Declaration of Conformity

Manufacturer Salter Brecknell

Type S100

Corresponds to the requirements of the following EC directives:-

Electro Magnetic Compatibility Directive: Low Voltage Directive:

The application harmonised standards are:

A copy of the original signed declaration for this instrument is available from the UK address below.

EMC 89/336/EEC

LVD 73/23/EEC

EN60950 EN50081-1 EN50082-1

Contact Information & Techni cal Support

Salter Brecknell Weighing Products USA

USA

1000 Armstrong Drive

Fairmont

MN 56031

Toll Free: 800-637-0529

Phone: 507-238-8702

Fax: 507-238-8271

email:sales@salterbrecknell.com

www.salterbrecknell.com

UK and Europe

Salter Brecknell Weighing

P.O. Box 9533, Smethwick,

West Midlands, B66 2TE.

United Kingdom. Tel: +44 (0) 870 444 6132 Fax: +44 (0) 870 010 2241

email:sales@salterbrecknell.co.uk

www.salterbrecknell.co.uk