Ryobi RT401W User Manual

OPERATOR’S MANUAL
ROUTER TABLE RT401W
Power tools and some accessories Not included.
Your new router table has been engineered and manufactured to Ryobi's high standard for dependability, ease of operation, and operator safety. Properly cared for, it will give you years of rugged, trouble-free performance.
WARNING: To reduce the risk of injury, the user must read and understand the operator’s manual.
Thank you for purchasing a Ryobi router table.
SAVE THIS MANUAL FOR FUTURE REFERENCE
TABLE OF CONTENTS
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Rules for Safe Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4
Unpacking and checking contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Features and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Package contents and hardware legend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-8
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-11
Securing the router table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Mounting the router . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-13
Switch box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14-15
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16-19
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19-20
Repair parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21-22
INTRODUCTION
Your router table has many features for making the use of a router more pleasant and enjoyable. Safety, performance, and dependability have been given top priority in the design of this router table making it easy to maintain and operate.
WARNING:
Do not attempt to use this product until you have read thoroughly and completely understand the operator’s manual. Pay close attention to the safety rules, including Dangers, Warnings, and Cautions. If you use your router table properly and only for what it is intended, you will enjoy years of safe, reliable service.
The operation of any power tool can result in foreign objects being thrown into your eyes, which can result in severe eye damage. Before beginning tool operation, always wear safety goggles or safety glasses with side shields and a full face shield when needed. We recommend Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields. Always wear eye protection which is marked to comply with ANSI Z87.1.
Look for this symbol to point out important safety precautions. It means attention!!! Your safety is involved.
2
RULES FOR SAFE OPERATION
WARNING:
Means that failure to follow this safety statement may result in extensive product damage, serious personal injury, or death.
WARNING:
Read all safety instructions before using
Read the owner's manual carefully. Learn its applications and limitations as well as the specific potential hazards.
Ground all tools (unless double insulated)
If tool is equipped with an approved 3-conductor cord and a 3-prong grounding type plug to fit the proper grounding type receptacle, the green conductor in the cord is the grounding wire. NEVER connect the green wire to a live terminal.
Keep away from hazardous materials
Normal sparking of the motor could ignite fumes, flammable liquids, or combustibles.
Protect yourself against personal injury
DO NOT operate any tool while under the influence of drugs, alcohol, or any medication.
Dress for safety
Do not wear loose clothing, gloves, neckties, or jewelry, as these items can get caught and draw you into moving parts. ALWAYS wear non-slip footwear. Tie back long hair. Roll long sleeves above the elbow.
Avoid accidental starting
Make sure all switches are in "OFF" position before plugging in.
Never stand on tool
Serious injury could occur if the tool is tipped or if the cutting tool is accidentally contacted. DO NOT store materials above or near the tool, making it necessary to stand on the tool to reach them.
Protect and use suitable cords
NEVER carry tool by cord or yank it to disconnect from receptacle. Protect cord from heat, oil and sharp edges. For outdoor operation, use extension cords intended for outdoor use.
Avoid a dangerous environment
DO NOT use power tools in damp or wet locations or expose them to rain. Keep work area well lit and provide an adequate surrounding work space.
Check direction of feed
Feed workpiece against the router bit’s direction of rotation.
Check damaged parts
Before further use of the tool, a guard or other part that is damaged should be carefully checked to ensure that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, broken parts, mounting and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
Never leave tool running unattended
Turn power off. Do not leave tool until it comes to a complete stop.
Secure router table
DO NOT attempt to use your router table unless it is fastened firmly to your workbench or floor.
Disconnect tools before servicing
When changing bits, make sure router is unplugged.
Keep guards in place
Be sure guards are in working order, properly adjusted, and aligned.
KEEP HANDS AWAY FROM CUTTING AREA
3
RULES FOR SAFE OPERATION
CAUTION:
Means that failure to follow this safety statement may result in minor or moderate personal injury, or property or equipment damage.
CAUTION:
Store properly
Do not store router table outdoors or in a damp location.
Keep work area clean
ALWAYS keep your work area clean, uncluttered, and well lit. DO NOT work on or place router table legs on floor surfaces that are slippery from sawdust, oil, water, or wax.
Do not force the tool
Do not force tool or attachment to do a job for which it was not designed. It will do the job better and more safely at the rate for which it was designed.
Use clamps or a vise to hold work when practical
Using clamps or a vise to hold work is safer than using your hand. It also frees both hands to operate the tool.
Do not overreach
Keep proper footing and balance at all times.
Maintain tools with care
Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.
Use recommended accessories
Consult this manual for recommended accessories. Follow the instructions that accompany the accessories. The use of improper accessories may cause hazards.
Remove adjusting keys and wrenches
Form the habit of checking to see that keys and adjusting wrenches are removed from the tool before turning it on.
Ensure safety of others
Keep visitors and children a safe distance away from the work area, especially when operating a power tool. Visitors should wear the same safety equipment as the operator.
SAVE THESE INSTRUCTIONS
UNPACKING AND CHECKING CONTENTS
Separate all parts from packaging materials and check each item against the package contents listed in this manual, found on pages 6-8.
If any parts are damaged or missing, please call (800) 525-2579 for assistance.
Your RYOBI®router table is shipped complete in one carton. Make sure all items are accounted for before discarding any of the packing materials.
4
FEATURES AND SPECIFICATIONS
Table weight. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18,5 lbs.
Table work space. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .441 square inches
Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31-1/2"L x 14"W x 14"H
ROUTER TABLE features include:
High contrast white tabletop
Combination dust collector/safety shield
Multi-position fence
Easy to read miter guide
Twin receptacle electrical switch
Universal router adapter plate
Fig. 1
WARNING:
Do not attempt to modify this tool or create accessories not recommended for use with this tool. Any such alteration or modification is misuse and could result in a hazardous condition leading to possible serious personal injury.
5
PACKAGE CONTENTS AND HARDWARE LEGEND
ITEM DESCRIPTION QTY.
A Safety shield 1 A
B Fence, right 1 B
C Fence base, right 1 C
D Fence, left 1 D
E Fence base, left 1 E
FTabletop 1 F
G Leg 4 G
6
PACKAGE CONTENTS AND HARDWARE LEGEND
ITEM DESCRIPTION QTY.
H Miter guide 1 H
J Miter bar 1 J
K Adapter plate 1 K
L Knob 5 L
M Holder for safety shield 2 M
N Feather flap 2 N
P Switch box 1 P
7
PACKAGE CONTENTS AND HARDWARE LEGEND
Note: Hardware parts shown (screws, nuts, washers) are actual size.
ITEM DESCRIPTION QTY.
Q Pan head screw 18 Q
(5 x 16)
R Carriage bolt 5
(M 6 x 30)
S Countersink screw 4
with nose (M 6 x 20)
T Pan head screw 3
(M 6 x 12)
U Self tapping pan head screw 3
(M 5 x 12)
VWasher (6,4 DIN 9021) 5
R
S
T
U
V
W Wing nut (M 6) 4 W
X Countersink screw 3 X
(5/16" - 18 x 3/4")
Y Countersink screw 3
(M 8 x 20)
8
Y
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