RuggedCom RuggedSwitch RS900G Installation Manual

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RuggedSwitch RS900G

10-Port Managed Ethernet Switch with Gigabit Uplink Ports

RuggedCom Inc. I 300 Applewood Crescent, Concord, Ontario, Canada L4K 5C7

Tel: +1 905 856 5288 I Fax: +1 905 856 1995 I Toll Free: 1 888 264 0006

Installation Guide

www.ruggedcom.com

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This document contains proprietary information, which is protected by copyright. All rights are reserved. No part of this document may be photocopied, reproduced or translated to another language without the prior written consent of RuggedCom Inc.

Disclaimer of liability

We have checked the contents of this manual against the hardware and software described. However, deviations from the description cannot be completely ruled out.

RuggedCom shall not be liable for any errors or omissions contained herein or for consequential damages in connection with the furnishing, performance, or use of this material.

The information given in this document is reviewed regularly and any necessary corrections will be included in subsequent editions. We appreciate any suggested improvements. We reserve the right to make technical improvements without notice.

Registered Trademarks

RuggedSwitch

and ROS® are registered trademarks of RuggedCom Inc. RuggedRated, ROS and eRSTP are trademarks of RuggedCom Inc. Ethernet is a trademark of Xerox Corporation. Other designations in this manual might be trademarks whose use by third parties for their own purposes would infringe the rights of the owner.

Contacting RuggedCom

Corporate Headquarters US Headquarters Europe Headquarters

RuggedCom Inc. 300 Applewood Crescent Concord, Ontario Canada, L4K 5C7

Tel: +1 905 856 5288 Fax: +1 905 856 1995 Toll-free: 1 888 264 0006

RuggedCom 1930 Harrison St., Suite 209 Hollywood, Florida USA, 33020

Tel: +1 954 922 7938 ext. 103 Fax: +1 954 922 7984 Toll-free: 1 888 264 0006

RuggedCom Unit 41, Aztec Centre, Aztec West, Almondsbury, Bristol United Kingdom BS32 4TD

Tel: +44 1454 203 404 Fax: +44 1454 203 403

Email: RuggedSales@RuggedCom.com

Technical Support

Toll Free (North America): 1 866 922 7975 International: +1 905 856 5288 Email: Support@RuggedCom.com

Web: www.RuggedCom.com

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Federal Communications Commission

Radio Frequency Interference Statement

This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his expense.

Caution

This product contains a laser system and is classified as a “CLASS 1 LASER PRODUCT”. Use of controls or adjustments or performance of procedures other than those specified herein

may result in hazardous radiation exposure. This product contains no user-serviceable parts. Attempted service by unauthorized personnel shall render all warranties null and void.

Should this device require service see the “Warranty” section of this installation guide.

Important

This unit should be installed in a restricted access location where access can only be gained by service personnel or users who have been instructed about the reasons for the restrictions applied to the location and about any precautions that shall be taken; and access is through the use of a tool or lock and key, or other means of security, and is controlled by the authority responsible for the location.

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Table of Contents

1 Product Overview.....................................................................................................................5

1.1 RS900G Family Front Panel Description........................................................................ 6

1.2 RS900G Family Bottom View......................................................................................... 7

2 Installation................................................................................................................................8

2.1 DIN Rail Mounting........................................................................................................... 8

2.2 Power Supply Wiring and Grounding..............................................................................9

2.2.1 HI Power Supply Wiring and Grounding.....................................................................9

2.2.2 DC Power Supply Wiring and Grounding..................................................................10

2.3 HIPOT (Dielectric Strength) Testing ..............................................................................11

2.4 Failsafe Output Wiring and Specifications.....................................................................12

2.5 RS232 Port Wiring.........................................................................................................13

2.6 RJ45 Ports – Signal Description....................................................................................14

3 Technical Specifications.........................................................................................................15

3.1 Operating Environment..................................................................................................15

3.2 Power Supply Specifications..........................................................................................15

3.3 Failsafe Relay Specifications.........................................................................................15

3.4 Twisted Pair Data Port Specifications............................................................................16

3.5 Fiber Optical Port Specifications....................................................................................16

3.6 Physical Dimensions......................................................................................................17

4 Type Tests .............................................................................................................................18

4.1 IEC 61850-3 Type Tests................................................................................................18

4.2 IEEE 1613 Type Tests...................................................................................................19

4.3 IEC Environmental Type Tests......................................................................................19

4.4 Agency Approvals..........................................................................................................20

5 Warranty.................................................................................................................................20

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1 Product Overview

The RuggedSwitch™ RS900G is an industrially hardened, fully managed Ethernet switch providing dual fiber optical Gigabit Ethernet ports and eight Fast Ethernet copper ports. Designed to operate reliably in harsh industrial environments, the RS900G provides a high level of immunity to electromagnetic interference and heavy electrical surges typical of environments found in electric utility substations, factory floors or in curb side traffic control cabinets. An operating temperature range of -40°C to +85°C coupled with hazardous location certification, a galvanized steel enclosure and optional conformal coating allows the RS900G to be placed in almost any location.

The embedded Rugged Operating System (ROS as Enhanced Rapid Spanning Tree (eRSTP functionality for high network availability and manageability.

Ethernet Ports

 2 - Fiber Optic Gigabit-Ethernet Ports  8 - Fast Ethernet Ports (10/100BaseTX)  Full compliance with IEEE: 802.3, 802.3u

and 802.3z

 Non-blocking, store and forward switching  Full duplex operation and flow control (IEEE

802.3x)  Industry standard fiber optical connectors: LC, SC, SFP

 Bi-Directional simplex fiber support  Long haul optics allow Gigabit distances up

to 70km

RuggedRated

™ for Reliability in Harsh

Environments

 Meets IEEE 1613 (electric utility substations)  Exceeds IEC 61850-3

(electric utility substations)  Exceeds IEEE 61800-3 (variable speed drive systems)  Exceeds IEC 61000-6-2 (generic industrial environment)  Exceeds NEMA TS-2 (traffic control equipment)  Hazardous Location Certification: Class 1 Division 2

 -40 to +85°C operating temperature (no fans)  Conformal coated circuit boards (optional)  20 AWG galvanized steel enclosure

™) provides advanced networking features such

™), Port Rate Limiting and a full array of intelligent

Universal Power Supply Options

 Fully integrated power supply  Universal high-voltage range: 88-300VDC or

85-264VAC  Dual low-voltage DC inputs (12, 24 or 48 VDC)  CSA/UL 60950 safety approved to +85°C

Simple Plug and Play Operation

 Automatic learning of up to 8192 MAC addresses

 Auto-negotiation on all 10/100BaseTX ports  Auto-MDI/MDIX (crossover) on all

10/100BaseTX ports  LED indicators for link, activity and speed

ROS™

 Enhanced Rapid Spanning Tree (eRSTP

Advanced Network Management

)  Quality of Service (802.1p) for real-time traffic

 Port rate limiting: 128kbps to 8Mbps  VLAN (802.1q) with double tagging  IGMP Snooping for multicast filtering  Port configuration, status, statistics,

mirroring, security

 Loss of link management on fiber ports  Web-based, Telnet, CLI management

interfaces

 SNMP v2 and RMON  Rich set of diagnostics with logging and

alarms

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1.1 RS900G Family Front Panel Description

Figure 1.1.1 RS900G Front Panel View

ITEM Activity Comments

Solid Link Established LINK LED (Yellow)

Blinking Tx/Rx Activity

Power LED Solid Power On

Alarm LED Solid Alarm condition exists

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1.2 RS900G Family Bottom View

Figure 1.2.1 RS900G Family Bottom View

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2 Installation

2.1 DIN Rail Mounting

An optional DIN rail mounting bracket is available for the RS900G. Figure 2.1.1 details mounting instructions for the standard 1” DIN Rail.

Figure 2.1.1 RS900G Family DIN Rail Mounting

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2.2 Power Supply Wiring and Grounding

2.2.1 HI Power Supply Wiring and Grounding

Figure 2.2.1 RS900G Family Power Supply Inputs The RS900G family HI power supply inputs are identical and are connected as follows:

1. +/L should be connected to AC (Hot)

2. -/N should be connected to AC (Neutral)

3. Surge Ground is connected to the Chassis Ground via a braided cable or other appropriate grounding wire. Surge Ground is used as the ground conductor for all surge and transient suppression circuitry internal to the RS900G unit.

4. Chassis Ground should be connected to the AC Ground terminal

Notes:

1. Equipment must be installed according to the applicable country wiring codes.

2. Surge Ground MUST be disconnected from the Chassis Ground during HIPOT (dielectric strength) testing.

3. All line-to-ground transient energy is shunted to the Surge Ground terminal. In cases where users require the inputs to be isolated from ground, remove the ground braid between Surge and Chassis Ground. Note that all line-to-ground transient protection circuitry will be disabled.

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2.2.2 DC Power Supply Wiring and Grounding

Figure 2.2.2.1 DC Power supply wiring and grounding diagram The RS900 low voltage DC power supply features reverse polarity protection and dual independent

inputs. This feature allows the connection of two DC sources with the same nominal voltage to provide redundant power supply inputs. The DC source must be connected to the DC inputs according to the polarity markings on the unit.

Notes:

1. Equipment must be installed according to the applicable country wiring codes.

2. Surge Ground should be connected to Chassis Ground via a braided cable or other appropriate ground wire.

3. Chassis Ground must be connected to the protective earth.

4. All line-to-ground transient energy is shunted to the Surge Ground terminal. In cases where users require the DC inputs to be isolated from ground, remove the ground braid between Surge and Chassis Ground. Note that all line-to-ground transient protection circuitry will be disabled.

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2.3 HIPOT (Dielectric Strength) Testing

Units which are to be “HIPOT” tested in the field must have the braided ground cable disconnected (see Figure 2.3.1) during the HIPOT test. This is required in order to prevent the transient/surge suppression circuitry, which is connected to Surge Ground (see Figure 2.3.1), from being activated during the HIPOT test.

Figure 2.3.1 HIPOT (Dielectric Strength) Testing

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2.4 Failsafe Output Wiring and Specifications

The “Failsafe” output relay is provided to signal critical error conditions that may occur on the RS900G series switch. The contacts are energized upon power up of the unit and remain energized until an alarm condition or power loss occurs.

Figure 2.4.1 RS900G Family Failsafe Output Relay

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2.5 RS232 Port Wiring

The RS232 port is used for configuring the unit. A straight-through serial cable with a DB-9 connector is required. There is no need to crossover the Transmit and Receive signals from the PC side since this has been done internally as shown in the figure below.

Fig 2.5.1 RS232 Female DCE pin-out

Pin Signal

1 No Connection 2 Transmit Data 3 Receive Data 4 No Connection 5 Ground 6 No Connection 7 No Connection 8 No Connection 9 No Connection

Table 2.5.1 RS232 Female DCE pin-out NOTE: This port is not intended to be a permanent connection and the cable shall be less than 2m

(6.5 ft) in length.

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2.6 RJ45 Ports – Signal Description

The RS900G series switches have several 10/100BaseTX ports that allow connection to standard CAT-5 UTP cable with RJ45 male connectors. The RJ45 receptacles are directly connected to the chassis ground on the unit and can accept shielded CAT-5 cables. If shielded cables are used, care must be taken to ensure the shielded cables do not form a ground loop via the shield wire and the RJ45 receptacles at either end. Fig. 2.6.1 shows the RJ45 port pins configuration.

Pin Signal

1+Rx 2-Rx 3+Tx 4 No Connection 5 No Connection 6-Tx 7 No Connection 8 No Connection

Case Shield (Chassis Ground)

Fig. 2.6.1 shows the RJ45 port pins configuration. NOTE: RuggedCom does not recommend the use of CAT-5 cabling of any length for critical real-

time substation automation applications. However, transient suppression circuitry is present on all copper ports to protect against damage from electrical transients and to ensure IEC 61850-3 and IEEE 1613 Class 1 conformance. This means that during the transient event communications errors or interruptions may occur but recovery is automatic.

RuggedCom also does not recommended to use these ports to interface to field devices across distances which could produce high levels of ground potential rise, (i.e. greater than 2500V) during line to ground fault conditions.

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3 Technical Specifications

3.1 Operating Environment

Parameter Range Comments

Ambient Operating Temperature

Ambient Relative Humidity 5% to 95% Non-condensing

Ambient Storage Temperature

Operating Altitude 0 to 15240m (0 to 50000 ft) Over temperature range of -40

-40 to 85C

3.2 Power Supply Specifications

Minimum

Input

88 VDC

85 VAC

Power Supply Type

12 – 24 VDC 10 VDC 36 VDC 3.15A (T) 1.5 kV DC

24 VDC 18 VDC 36 VDC 3.15A (T) 1.5 kV DC 48 VDC 36 VDC 59 VDC /

HI (125/250 VDC) 1 HI (110/230 VAC)

NOTES:

1. This is the same power supply for both AC and DC.

2. (T) denotes time-delay fuse

Maximum

Input

72VDC 300 VDC 265 VAC

Fuse

Rating

3.15A (T)

Ambient Temperature as

measured from a 30cm radius

surrounding the center of the

RS900G enclosure.

to 85C

Isolation

1.5 kV DC

4 kV AC 5.5

kV DC

Maximum Power

Consumption

10W

3.3 Failsafe Relay Specifications

Parameter Value

Max Switching Voltage 30VAC, 80VDC Rated Switching Current 0.3A @ 30VAC

Figure 1 - Failsafe Relay Specification

NOTES:

1. Resistive Load.

2. For Class-2 circuits only.

1A @ 30VDC, 0.3A @ 80VDC

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3.4 Twisted Pair Data Port Specifications

Data Port Media Distance Connector Type

10/100 Mbps Cat 5 UTP or STP 100m RJ45

3.5 Fiber Optical Port Specifications

For maximum flexibility RuggedCom Inc. offers a number of different transceiver choices for Gigabit fiber optical communications. The following table details fiber optic specifications based on the order code / transceiver selected at time of ordering.

Order

Code

2LCMM MM / LC 850

2LC10 SM / LC 1310

2LC25 SM / LC 1310 2SC10 SM / SC 1310 2SC25 SM / SC 1310

SFP MM / LC 850 SFP SM / LC 1310

SFP SM / LC 1310 SFP4 SM / LC 1550 SFP4 SM / LC 1550

SFP SFP4

Mode /

Connector

SM / SC

Simplex

SM / SC

Simplex

Tx  (nm)

1310 1490

Cable Type2

50/125

9/125 9/125 9/125 9/125

50/125

9/125 9/125 9/125 9/125

9/125 9/125

Tx Pwr (dBm) 3

(Min/Max)

-9.5 / -4 -20 0 0.5

-9.5 / -3 -22 -3 10

-5 / 0 -22 -3 25

-10 / -3 -22 -3 10

-7 / -3 -24 -3 25

-8.5 / -4 -22 -3 0.5

-9 / -3 -24 0 10

-7 / -3 -26 -3 25

-5 / 0 -26 0 50 0 / 5 -26 0 80

-9 / -3 -22 -3 10

Sensitivity

(dBm) 3

Saturation

(dBm) 3

Distance1

NOTES:

1. Maximum segment length is greatly dependent on factors such as fiber quality, and number of patches and splices. Please consult RuggedCom sales associates when determining maximum segment distances.

2. All cabling is duplex type unless otherwise specified.

3. All optical power numbers are listed as dBm averages.

4. These transceivers utilize a distributed feedback (DFB) type laser and are rated for -20C to +85C operation only.

Typical

(km)

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3.6 Physical Dimensions

Parameter

Dimensions 7,4 x 2,6 x 5,0 inches

Weight 2.7 lb (1.2 Kg)

Enclosure 20 AWG Galvanized Steel

Value Comments

(187,96) x (66,04) x (127,0) mm

(Length x Width x Depth)

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4 Type Tests

4.1 IEC 61850-3 Type Tests

Test Description Test Levels

IEC 61000-4-2 ESD IEC 61000-4-3 Radiated RFI Enclosure ports 20 V/m x

IEC 61000-4-4

IEC 61000-4-5 Surge

IEC 61000-4-6

IEC 61000-4-8 Magnetic Field Enclosure ports 40 A/m continuous, 1000 A/m for 1 s N/A IEC 61000-4-29

IEC 61000-4-11

IEC 61000-4-12

IEC 61000-4-16

IEC 61000-4-17

IEC 60255-5 Dielectric Strength

IEC 60255-5 H.V. Impulse

Burst (Fast Transient)

Induced (Conducted) RFI

Voltage Dips & Interrupts

Damped Oscillatory

Mains Frequency Voltage

Ripple on D.C. Power Supply

Enclosure Contact +/- 8kV 4 Enclosure Air +/- 15kV 4

Signal ports +/- 4kV @ 2.5kHz x D.C. Power ports +/- 4kV 4 A.C. Power ports +/- 4kV 4 Earth ground ports +/- 4kV 4

Signal ports D.C. Power ports A.C. Power ports

Signal ports 10V 3 D.C Power ports 10V 3 A.C. Power ports 10V 3 Earth ground ports 10V 3

D.C. Power ports

A.C. Power ports

Signal ports D.C. Power ports A.C. Power ports

Signal ports 30V Continuous, 300V for 1s 4 D.C. Power ports 30V Continuous, 300V for 1s 4

D.C. Power ports 10% 3 Signal ports 2kV AC (Fail-Safe Relay output) N/A

D.C. Power ports 1.5kV DC N/A A.C. Power ports 2kV AC N/A Signal ports 5kV (Fail-Safe Relay output) N/A D.C. Power ports 5kV N/A A.C. Power ports 5kV N/A

+/- 4kV line-to-earth, +/- 2kV line-toline +/- 2kV line-to-earth, +/- 1kV line-toline +/- 4kV line-to-earth, +/- 2kV line-toline

30% for 0.1s, 60% for 0.1s, 100% for

0.05s 30% for 1 period, 60% for 50 periods N/A 100% for 5 periods, 100% for 50

periods

2.5kV common, 1kV differential mode @ 1MHz

4 3 4

N/A

N/A 3 3 3

Severity

Levels

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4.2 IEEE 1613 Type Tests

IEEE Test

C37.90.3 9 ESD C37.90.2 8 Radiated RFI Enclosure ports 35 V/m

C37.90.1 7 Fast Transient

C37.90.1 7 Oscillatory

C37.90 6 H.V. Impulse

C37.90 6 Dielectric Strength

NOTE:

 If the unit contains copper ports the IEEE 1613 conformance is Class 1 (During disturbance errors may occur  If the unit contains all fiber ports the IEEE 1613 conformance is Class 2 (During disturbance no errors will

IEEE 1613

Clause

but recovery is automatic). occur).

Description Test Levels

Enclosure Contact +/- 8kV Enclosure Air +/- 15kV

Signal ports +/- 4kV @ 2.5kHz D.C. Power ports +/- 4kV A.C. Power ports +/- 4kV Earth ground ports +/- 4kV Signal ports 2.5kV common mode @ 1MHz D.C. Power ports 2.5kV common & differential mode @ 1MHz A.C. Power ports 2.5kV common & differential mode @ 1MHz Signal ports 5 kV (Failsafe Relay)

D.C. Power ports 5 kV A.C. Power ports 5 kV Signal ports 2kV AC(Failsafe Relay)

D.C. Power ports 1.5kV DC A.C. Power ports 2kV AC

4.3 IEC Environmental Type Tests

Test Description Test Levels

IEC 60068-2-1 Cold Temperature Test Ad -40 deg. C, 16 Hours N/A

IEC 60068-2-2 Dry Heat Test Bd +85 deg. C, 16 Hours N/A

IEC 60068-2-30

IEC 60255-21-1 Vibration 2g @ (10-150) Hz Class 2

IEC 60255-21-2 Shock 30g @ 11 ms Class 2

Humidity (Damp Heat, Cyclic)

Test Db 95% (non-condensing), 55°C, 6 cycles N/A

Severity

Levels

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4.4 Agency Approvals

Agency Standards Comments

CSA CSA C22.2 No. 60950, UL 60950 Approved

CE EN 60950, EN 61000-6-2

FCC FCC Part 15, Class A Approved

CISPR EN55022, Class A Approved

FDA/CDRH 21 CFR Chapter 1, Subchapter J Approved

IEC/EN EN60825-1:1994 + A11:1996 + A2:2001 Approved

Hazardous Locations

CSA

Class 1, Division 2, Groups A, B, C,& D.

T6 rating at 40C, T4A rating at 85C

CE Compliance is claimed via

Declaration of Self Conformity Route

Approved

5 Warranty

RuggedCom warrants this product for a period of five (5) years from date of purchase. For warranty details, visit http://www.ruggedcom.com or contact your customer service representative. Should this product require warranty or service, contact the factory at:

RuggedCom Inc. 300 Applewood Crescent Concord, Ontario Canada L4K 5C7 Phone: +1 905 856 5288 Fax: +1 905 856 1995

RuggedCom RuggedSwitch RS900G Installation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual