RuggedCom RSG2300 User Manual

RuggedSwitch

®

RSG2300

32-Port Managed Ethernet Switch with

4 Modular Gigabit Uplink Ports

Installation Guide

November 12, 2008

www.ruggedcom.com

RuggedCom Inc. I 30 Whitmore Road, Woodbridge, Ontario, Canada L4L 7Z4

Tel: [phone] I Fax: [phone] I Toll Free: [phone]

Copyright

COPYRIGHT © 2008 RuggedCom Inc. ALL RIGHTS RESERVED

Dissemination or reproduction of this document, or evaluation and communication of its contents, is not
authorized except where expressly permitted. Violations are liable for damages. All rights reserved,
particularly for the purposes of patent application or trademark registration.

This document contains proprietary information, which is protected by copyright. All rights are reserved.
No part of this document may be photocopied, reproduced or translated to another language without
the prior written consent of RuggedCom Inc.

Disclaimer of liability

We have checked the contents of this manual against the hardware and software described. However,
deviations from the description cannot be completely ruled out.

RuggedCom shall not be liable for any errors or omissions contained herein or for consequential
damages in connection with the furnishing, performance, or use of this material.

The information given in this document is reviewed regularly and any necessary corrections will be
included in subsequent editions. We appreciate any suggested improvements. We reserve the right to
make technical improvements without notice.

Registered Trademarks

®

RuggedRated™, ROS™ and eRSTP™ are trademarks of RuggedCom Inc. RuggedSwitch
registered trademark of RuggedCom Inc. Other designations in this manual might be trademarks whose
use by third parties for their own purposes would infringe the rights of the owner.

is a

Contacting RuggedCom

Corporate Headquarters US Headquarters Europe Headquarters

RuggedCom Inc.
30 Whitmore Road
Woodbridge, Ontario
Canada, L4L 7Z4

Tel: [phone]
Fax: [phone]
Toll-free: 1 [phone]

Technical Support

Toll Free (North America): 1 [phone]
International: [phone]
Email: [e-mail]

RuggedCom
1930 Harrison St., Suite-307
Hollywood, Florida
USA, 33020

Tel: [phone]
Fax: [phone]
Toll-free: 1 [phone]

Email: [e-mail]

Web: www.RuggedCom.com

RuggedCom
Unit 41, Aztec Centre,
Aztec West, Almondsbury, Bristol
United Kingdom BS32 4TD

Tel: [phone]
Fax: [phone]

2

Rev100 © 2008 RuggedCom Inc. All rights reserved

Federal Communications Commission Radio Frequency Interference Statement

This equipment has been tested and found to comply with the limits for a Class A digital device
pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection
against harmful interference when the equipment is operated in a commercial environment. This
equipment generates, uses and can radiate radio frequency energy and, if not installed and used in
accordance with the instruction manual, may cause harmful interference to radio communications.
Operation of this equipment in a residential area is likely to cause harmful interference in which case
the user will be required to correct the interference on his own expense.

CAUTION

This product contains a laser system and is classified as a “CLASS 1 LASER PRODUCT”

CAUTION

Use of controls or adjustments or performance of procedures other than those specified

herein may result in hazardous radiation exposure. This product contains no user serviceable

parts. Attempted service by unauthorized personnel shall render all warranties null and void.

Changes or modifications not expressly approved by RuggedCom Inc. could void the user’s

authority to operate the equipment.

Should this device require service see the “Warranty and Service” section of this guide.

IMPORTANT

This product should be installed in a restricted access location where access can only be
gained by service personnel or users who have been instructed about the reasons for the
restrictions applied to the location and about any precautions that shall be taken; and access
is through the use of a tool or lock and key, or other means of security, and is controlled by
the authority responsible for the location.

Table of Contents

Table of Contents

Copyright........................................................................................................................... 2

Federal Communications Commission Radio Frequency Interference Statement ...........3

Table of Contents.............................................................................................................. 4

Table of Figures ................................................................................................................ 5

Table of Tables .................................................................................................................5

1 ...................................................................................................... 7 Product Overview

1.1

.......................................................................................... 7 Functional Overview

1.2

............................................................................................. 7 Feature Highlights

1.3

............................................................................................ 9 Mounting Flexibility

1.4

.............................................................................. 10 Ethernet Panel Description

.............................. 11 Fiber Optic Transceiver Orientation and Connection

1.4.1

............................................................................... 13 Display Panel Description

1.5

2

...............................................................................................................15 Installation

2.1

................................................................................................ 15 Rack Mounting

2.2

.......................................................................... 16 Panel and DIN Rail Mounting

2.3

.............................................................. 17 Power Supply Wiring and Grounding

........................................................ 19 AC Power Supply Wiring Examples

2.3.1

2.3.2

........................................................ 20 DC Power Supply Wiring Examples

2.3.3

.............................................. 21 Dual Power Supplies – DC and AC Inputs

2.4

................................................................ 22 Dielectric Strength (HIPOT) Testing

2.5

.............................................. 23 Failsafe Alarm Relay Wiring and Specifications

........................................................................................ 24 Console Port Wiring

2.6

2.7

........................... 25 Gigabit Ethernet 1000Base-TX Cabling Recommendations

2.8

.............................. 26 Pluggable optics – Installation, removal, and precautions

2.8.1

.......................................................... 26 Module Insertion – GBIC and SFP

2.8.2

............................................................................ 27 GBIC Module Removal

2.8.3

.............................................................................. 27 SFP Module Removal

..........................................................................................28 Technical Specifications

3

3.1

........................................................................... 28 Power Supply Specifications

3.2

.......................................................................... 28 Failsafe Relay Specifications

................................................................... 28 Networking Standards Supported

3.3

3.4

...............................................................29 Copper Ethernet Port Specifications

................................................................... 29 Fiber Ethernet Port Specifications

3.5

3.5.1

...................................................... 29 10FL Ethernet Optical Specifications

3.5.2

................................ 29 Fast Ethernet (10/100Mbps) Optical Specifications

3.5.3

............................... 30 Gigabit Ethernet (1000Mbps) Optical Specifications

3.6

................................................................................. 31 Type Test Specifications

.................................... 31 IEEE 1613 (C37.90.x) EMI Immunity Type Tests

3.6.1

3.6.2

.................................................................. 31 IEC 61850-3 EMI Type Tests

3.6.3

....................................................................... 33 Environmental Type Tests

3.7

...................................................................................33 Operating Environment

............................................................................... 34 Mechanical Specifications

3.8

4

................................................................................................... 35 Agency Approvals

.................................................................................................................. 35 Warranty

5

4

Rev100 © 2008 RuggedCom Inc. All rights reserved

Table of Figures

Table of Figures

Figure 1: 19" Rack Front Mount (connectors at front).......................................................9

Figure 2: 19" Rack Rear Mount (connectors at rear) ........................................................ 9

Figure 3: RSG2300 Ethernet Port Layout ....................................................................... 10

Figure 4: Ethernet panel LEDs........................................................................................10

Figure 5: 1000LX SFP (mini-GBIC) Module and LC connector ......................................11

Figure 6: 1000LX GBIC connector .................................................................................. 11

Figure 7: 10FL ST connector .........................................................................................12

Figure 8: 100FX MTRJ connector .................................................................................. 12

Figure 9: 1000LX LC connector ......................................................................................12

Figure 10: 1000LX SC connector.................................................................................... 12

Figure 11: 1000LX ST connector ....................................................................................12

Figure 12: RSG2300 LED Display Panel ........................................................................ 13

Figure 13: RSG2000 Family 19” Rack Mount Adapters..................................................15

Figure 14: Rack mount adapter mounting location .........................................................15

Figure 15: RSG2300 Panel / DIN RAIL mounting diagram (connectors at top) .............. 16

Figure 16: RSG2000 Series Philips Screw Terminal Block............................................. 17

Figure 17: RSG2000 Series Phoenix Plug Terminal Block ............................................. 17

Figure 18: Chassis Ground Connection .......................................................................... 18

Figure 19: AC Power supply wiring examples................................................................. 19

Figure 20: DC Power supply wiring examples ...............................................................20

Figure 21: DC And AC power supply wiring examples ..................................................21

Figure 22: Dielectric Strength (HIPOT) Testing ..............................................................22

Figure 23: Failsafe Alarm Relay Wiring........................................................................... 23

Figure 24: Console port on display board .......................................................................24

Figure 25: RSG2000 Series Console cable ....................................................................24

Figure 26: SFP Orientation for top and bottom row ports ...............................................26

Figure 27: Locking latch location on GBIC optical modules...........................................27

Figure 28: SFP Bail Latch Location................................................................................. 27

Figure 29: SFP Removal.................................................................................................27

Figure 30: RSG2300 Mechanical Dimensions ................................................................ 34

Table of Tables

Table 1: Pluggable Fiber Transceiver Modules............................................................... 11

Table 2: Fixed Fiber Transceivers................................................................................... 12

Table 3: LED Display – Device status LED behavior definition....................................... 13

Table 4: Port Status LED behavior definition .................................................................. 14

Table 5: RSG2000 Series Power terminal block connection description ........................ 18

Table 6: RS232 over RJ45 console cable pin-out...........................................................24

Table 7: Cabling categories and 1000BaseTx compliance defined. ...............................25

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© 2008 RuggedCom Inc. All rights reserved Rev100

1 Product Overview

1.1 Functional Overview

The RuggedSwitch® RSG2300 is an industrially hardened, fully managed,
modular Ethernet switch specifically designed to operate reliably in electrically
harsh and climatically demanding utility substation and industrial environments.
The RSG2300’s superior ruggedized hardware design coupled with the
embedded Rugged Operating System (ROS™) provides improved system
reliability and advanced cyber security and networking features, making it ideally
suited for creating Ethernet networks for mission-critical, real-time, control
applications.

The RSG2300’s modular flexibility offers 1000BaseX fiber and
10/100/1000BaseTX copper port combinations. Optional front or rear mount
connectors make the RSG2300 highly versatile for any application and can
support multiple fiber connectors (SFP, GBIC, LC, SC) without loss of port
density. The RSG2300 is packaged in a rugged galvanized steel enclosure with
industrial grade DIN, panel, or 19" rack-mount mounting options.

Product Overview

1.2 Feature Highlights

Ethernet Ports

• 24 10/100TX copper ports

• Optional: up to 4 1000LX Gigabit Ethernet ports (copper and/or fiber) and up

to 8 100FX Fiber Fast Ethernet ports

• Non-blocking, store and forward switching

• 2 port modules for tremendous flexibility

• Fiber types supported include multimode, singlemode, and bidirectional

single strand

• Full compliance with IEEE: 802.3, 802.3u & 802.3z

• Full duplex operation and flow control (IEEE 802.3x)

• Fiber optic connectors supported: ST, MTRJ, LC, SC

• Pluggable Optic module support: SFP, GBIC

• Long haul optics allow Gigabit distances up to 90km

Cyber Security Features

• Multi-level user passwords

• SSH/SSL encryption

• MAC-based port security

• Selective port enable/disable

• Port-based network access control using IEEE 802.1x

• VLAN support (IEEE 802.1Q) to segregate and secure network traffic

• RADIUS centralized access management

• SNMPv3 featuring encrypted authentication and session

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© 2008 RuggedCom Inc. All rights reserved Rev100

Product Overview

RuggedRated™ for Reliability in Harsh Environments

• Immunity to EMI and heavy electrical surges

o Zero-Packet-Loss™ Technology
o Meets IEEE 1613 Class 2 (electric utility substations)
o Exceeds IEC 61850-3 (electric utility substations)
o Exceeds IEEE 61800-3 (variable speed drive systems)
o Exceeds IEC 61000-6-2 (generic industrial environment)
o Exceeds NEMA TS-2 (traffic control equipment)

• -40 to +85°C operating temperature (no fans)

• Conformal coated printed circuit boards (optional)

• 18 AWG galvanized steel enclosure

• Hazardous Location Certification: Class 1 Division 2

Universal Power Supply Options

• Fully integrated, dual-redundant (optional) power supplies

• Universal high-voltage range: 88-300VDC or 85-264VAC

• Popular low voltage DC ranges: 24VDC (9-36VDC), 48VDC (36-72VDC)

• Screw or pluggable terminal blocks for reliable, maintenance-free

connections

• CSA/UL 60950 safety approved to +85°C

Rugged Operating System (ROS™) Networking Features

• Simple plug and play operation: automatic learning, negotiation, and
crossover detection

• MSTP (Multiple Spanning Tree Protocol) support: IEEE 802.1Q-2005

• RSTP (Rapid Spanning Tree Protocol) support: IEEE 802.1w

• eRSTP™ (Enhanced Rapid Spanning Tree) support, <5ms network fault

recovery

• QoS (Quality of Service) support: IEEE 802.1p, for real-time traffic

• Port rate limiting and broadcast storm limiting

• VLAN (Virtual LAN) support: IEEE 802.1Q with double tagging

• GVRP (GARP VLAN Registration Protocol) support: IEEE 802.1D

• IGMP Snooping for multicast filtering

• GMRP (GARP Multicast Registration Protocol) support: IEEE 802.1D

• Link Aggregation support: IEEE 802.1ad

• Loss of link management on fiber ports

• Port configuration, status, statistics, mirroring, security

• SNTP time synchronization (both client and server)

• Industrial automation features (e.g. Modbus)

Rugged Operating System (ROS™) Management Features

• Secure Web-based management interface

• Console menu and Command Line management interfaces via SSH, RSH,

and Telnet

• SNMP v1, v2c, and v3

• RMON (Remote MONitoring)

• Rich set of diagnostics with logging and alarms

8

Rev100 © 2008 RuggedCom Inc. All rights reserved

1.3 Mounting Flexibility

RSG2000 series products have been designed with maximum mounting and
display flexibility. Customers can order an RSG2000 series switch that can be
mounted in a standard 19” rack, 1” DIN Rail, or directly onto a panel. For rack
mount installations, the RSG2000 series can be ordered with connectors on the
front panel or on the rear of the chassis. Placing the connectors on the rear
allows all data and power cabling to be installed and connected at the rear of the
rack. See Figure 1 and Figure 2 for examples of rack mount orientation.

Product Overview

Figure 1: 19" Rack Front Mount (connectors at front)

Figure 2: 19" Rack Rear Mount (connectors at rear)

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© 2008 RuggedCom Inc. All rights reserved Rev100

Product Overview

1.4 Ethernet Panel Description

The Ethernet connector panel of the RSG2300 is organized into three banks of
eight 10/100Tx copper ports, for a total of 24 fixed 10/100Tx ports, and four
modular slots, whose configuration may be selected at the time the unit is
ordered. Figure 3 shows the physical layout of these ports.

Figure 3: RSG2300 Ethernet Port Layout

Slots 1 and 2 support two-port fiber or copper modules up to 100Mbps, and Slots
3 and 4 support two-port modules up to 1Gbps. Section 3.5 lists and provides
specifications for the fiber optic interfaces available for the RSG2300. The
complement of modules that is installed on a particular unit may be determined
by reading the factory data file via the RuggedSwitch

®

ROSTM user interface.

Each two-port Ethernet module is equipped with an LED per port that indicates
link/activity status information. The LED is solid for ports with a valid link, and
blinks for activity. Figure 4 shows a copper port module in slot 1 and a fiber
module in slot 2 along with the associated link/activity LEDs for each port.

Figure 4: Ethernet panel LEDs

10

Rev100 © 2008 RuggedCom Inc. All rights reserved

Product Overview

1.4.1 Fiber Optic Transceiver Orientation and Connection

Depending on the order code of the product, the RSG2300 can be equipped with
several different types of fiber optic ports. The Transmit (TX) and Receive (RX)
connections of each port must be properly connected and matched for proper link
and operation. Modules populated on the top row of the device typically have
locking mechanisms or tabs facing the top of the unit. Modules located on the
bottom row of the device have locking mechanisms or tabs facing the bottom of
the unit.

The diagrams in this section depict each fiber connector style supported by the
RuggedSwitch

®

in order to provide a reference for the proper orientation of cable
connections. A front view (looking into the connector) and a top view of the
connector module are shown for each one. Note that if modules are populated on
the bottom row of the device, the transceiver orientation will be inverted relative
to the diagram (i.e. RX and TX will be reversed).

Figure 5 and Figure 6 show front and top views of the pluggable fiber transceiver
modules supported by RuggedSwitch

®

. Note that when the module is installed in
the unit, most of the body of the module as shown in top views below will not be
visible.

Table 1: Pluggable Fiber Transceiver Modules

Figure 5: 1000LX SFP (mini-GBIC)
Module and LC connector

Figure 6: 1000LX GBIC connector

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© 2008 RuggedCom Inc. All rights reserved Rev100