RuggedCom RSG2288 User Manual

®

RuggedSwitch

RSG2288

9-Port Modular Managed Gigabit Ethernet Switch

Installation Guide

February 15, 2011

www.ruggedcom.com

RuggedCom Inc. I 300 Applewood Crescent, Concord, Ontario, Canada L4K 5C7

Tel: [phone] I Fax: [phone] I Toll Free: 1 888 264 0006

yright

Cop

COPYRIGHT © 2010 RuggedCom Inc. ALL RIGHTS RESERVED

Dissemination or reproduction of this document, or evaluation and communication of its
contents, is not authorized except where expressly permitted. Violations are liable for
damages. All rights reserved, particularly for the purposes of patent application or
trademark registration.

This document contains proprietary information, which is protected by copyright. All
rights are reserved. No part of this document may be photocopied, reproduced or
translated to another language without the prior written consent of RuggedCom Inc.

Disclaimer of liability

We have checked the contents of this manual against the hardware and software
described. However, deviations from the description cannot be completely ruled out.

RuggedCom shall not be liable for any errors or omissions contained herein or for
consequential damages in connection with the furnishing, performance, or use of this
material.

The information given in this document is reviewed regularly and any necessary
corrections will be included in subsequent editions. We appreciate any suggested
improvements. We reserve the right to make technical improvements without notice.

Registered Trademarks

RuggedRated™, ROS™ and eRSTP™ are trademarks of RuggedCom Inc.
RuggedRouter

®

and RuggedSwitch® are registered trademarks of RuggedCom Inc.
Other designations in this manual might be trademarks whose use by third parties for
their own purposes would infringe the rights of the owner.

Contacting RuggedCom

Corporate Headquarters US Headquarters Europe Headquarters

RuggedCom Inc.
300 Applewood Crescent
Concord, Ontario
Canada, L4K 5C7

Tel: [phone]
Fax: [phone]
Toll-free: 1 888 264 0006

RuggedCom
1930 Harrison St., Suite 209
Hollywood, Florida
USA, 33020

Tel: [phone] ext. 103
Fax: [phone]
Toll-free: 1 888 264 0006

RuggedCom
Unit 41, Aztec Centre,
Aztec West, Almondsbury, Bristol
United Kingdom BS32 4TD

Tel: [phone]
Fax: [phone]

Email: [e-mail]

Technical Support

Toll Free (North America): 1 866 922 7975
International: [phone]
Email: [e-mail]

Web: www.RuggedCom.com

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2

Federal Communications Commission Radio

Frequency Interference Statement

This equipment has been tested and found to comply with the limits for a Class A digital
device pursuant to Part 15 of the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference when the equipment is operated in a
commercial environment. This equipment generates, uses and can radiate radio
frequency energy and, if not installed and used in accordance with the instruction
manual, may cause harmful interference to radio communications. Operation of this
equipment in a residential area is likely to cause harmful interference in which case the
user will be required to correct the interference on his own expense.

CAUTION

This product contains a laser system and is classified as a “CLASS 1 LASER PRODUCT”
Use of controls or adjustments or performance of procedures other than those specified
herein may result in hazardous radiation exposure.

This product contains no user-serviceable parts. Attempted service by unauthorized personnel
shall render all warranties null and void.

Changes or modifications not expressly approved by RuggedCom Inc. could invalidate
specifications, test results, and agency approvals, and void the user’s authority to operate the
equipment.

Should this d

evice require service, please refer to the “Warranty” section of this guide.

IMPORTANT

This product should be installed in a restricted access location where access can only be
gained by service personnel or users who have been instructed about the reasons for the
restrictions applied to the location and about any precautions that shall be taken; and access
is through the use of a tool or lock and key, or other means of security, and is controlled by
the authority responsible for the location.

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Table of Contents

Table of Contents

Table of Contents.............................................................................................................. 4

Table of Figures ................................................................................................................6

Table of Tables .................................................................................................................7

1 Product Overview ......................................................................................................8

1.1 Functional Overview..........................................................................................8

1.2 Feature Highlights ............................................................................................. 8

1.3 Mounting Flexibility.......................................................................................... 11

1.4 Ethernet Panel Description.............................................................................. 12

1.4.1 Fiber Optic Transceiver Orientation and Connection ..............................13

1.5 Display Panel Description ...............................................................................15

2 Installation ............................................................................................................... 17

2.1 Rack Mounting ................................................................................................17

2.2 Panel and DIN Rail Mounting .......................................................................... 18

2.3 Power Supply Wiring and Grounding .............................................................. 19

2.3.1 AC Power Supply Wiring Examples (RSG2288) ..................................... 21

2.3.2 DC Power Supply Wiring Examples ........................................................ 22

2.3.3 Dual Power Supplies – DC and AC Inputs .............................................. 23

2.4 Dielectric Strength (HIPOT) Testing................................................................ 24

2.5 Failsafe Alarm Relay Wiring and Specifications.............................................. 25

2.6 Console Port Wiring ........................................................................................26

2.7 Ethernet Ports .................................................................................................27

2.7.1 RJ45 Twisted-Pair Data Ports ................................................................. 27

2.7.2 Gigabit Ethernet 1000Base-TX Cabling Recommendations ...................27

2.7.3 Transient Suppression............................................................................. 28

2.8 Pluggable optics – Installation, removal, and precautions ..............................28

2.8.1 Module Insertion – GBICs and SFPs....................................................... 29

2.8.2 GBIC Module Removal............................................................................ 30

2.8.3 SFP Module Removal.............................................................................. 30

2.9 Precision Time Protocol (PTP) Card and IEEE1588 v2 ..................................31

2.9.1 PTP Card Panel Description.................................................................... 32

2.9.2 GPS Antenna Installation ........................................................................32

2.9.3 IRIG-B Outputs ........................................................................................34

3 Technical Specifications.......................................................................................... 36

3.1 Power Supply Specifications ........................................................................... 36

3.2 Failsafe Relay Specifications ..........................................................................36

3.3 Networking Standards Supported ...................................................................36

3.4 Copper Ethernet Port Specifications ............................................................... 37

3.5 Fiber Ethernet Optic Specifications .................................................................37

3.5.1 Fast Ethernet (100Mbps) Optical Specifications .....................................37

3.5.2 Gigabit Ethernet (1000Mbps) Optical Specifications ...............................38

3.6 PTP Card Specifications .................................................................................39

3.6.1 IRIG-B Outputs ........................................................................................39

3.7 Operating Environment ...................................................................................39

3.8 Mechanical Specifications ...............................................................................40

4 Type Tests .............................................................................................................. 41

4.1 IEC 61850-3 Type Tests .................................................................................41

4.2 IEEE 1613 Type Tests ....................................................................................42

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Table of Contents

4.3

IEC Environmental Type Tests........................................................................ 42

5 Agency Approvals ...................................................................................................43

6 Warranty.................................................................................................................. 43

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Table of Figures

Table of Figures

Figure 1: RSG2288 Rack mount chassis orientation options – Front and rear mount.... 11

Figure 2: RSG2288 Ethernet Port Layout ....................................................................... 12

Figure 3: Ethernet panel LEDs........................................................................................ 12

Figure 4: 1000LX SFP (mini-GBIC) Module and LC connector ......................................13

Figure 5: 1000LX GBIC connector .................................................................................. 13

Figure 6: 1000LX LC connector ...................................................................................... 14

Figure 7: 1000LX SC connector...................................................................................... 14

Figure 8: 1000LX ST connector ...................................................................................... 14

Figure 9: 100FX MTRJ connector ................................................................................... 14

Figure 10: RSG2288 LED Display Panel ........................................................................ 15

Figure 11: RS2000 Family 19” Rack Mount Adapters..................................................... 17

Figure 12: Rack mount adapter mounting location .........................................................17

Figure 13: RSG2200 PANEL/DIN RAIL mounting diagram ............................................18

Figure 14: RS2000 Series Philips Screw Terminal Block ...............................................19

Figure 15: RS2000 Series Phoenix Plug Terminal Block................................................ 19

Figure 16: Chassis Ground Connection .......................................................................... 20

Figure 17: AC Single Power Supply Wiring Example...................................................... 21

Figure 18: AC Dual Redundant Power Supply Wiring Example...................................... 21

Figure 19: DC Power Supply Wiring Examples............................................................... 22

Figure 20: DC and AC Power Supply Wiring Examples.................................................. 23

Figure 21: Dielectric Strength (HIPOT) Testing ..............................................................24

Figure 22: Failsafe Alarm Relay Wiring........................................................................... 25

Figure 23: Console port on display board ....................................................................... 26

Figure 24 : RS2000 Series Console cable...................................................................... 26

Figure 25 : RJ45 port pin configuration. .......................................................................... 27

Figure 26: SFP Orientation for top row and bottom row ports......................................... 29

Figure 27: Locking latch location on GBIC optical modules............................................ 30

Figure 28: SFP Bail Latch location.................................................................................. 30

Figure 29: SFP Removal................................................................................................. 30

Figure 30: PTP Card Panel Description ..........................................................................32

Figure 31: IRIG-B Simplified Schematic.......................................................................... 35

Figure 32: RSG2288 Mechanical Dimensions ................................................................ 40

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Table of Tables

Table of Tables

Table 1: Pluggable Fiber Transceiver Modules............................................................... 13

Table 2: Fixed Fiber Transceivers................................................................................... 14

Table 3: LED Display – Device status LED behavior definition....................................... 15

Table 4: Port Status behavior definition .......................................................................... 16

Table 5: RS2000 Series Power terminal block connection description........................... 20

Table 6: RS232 over RJ45 console cable pin-out........................................................... 26

Table 7: RJ45 Ethernet pin assignment.......................................................................... 27

Table 8: Cabling categories and 1000BaseTx compliance defined. ............................... 28

Table 9: RSG2888 Time Synchronization Sources......................................................... 31

Table 10: RSG2288 Time Synchronization Services ......................................................31

Table 11: PTP Card Connectors .....................................................................................32

Table 12: PTP Card LED Functions................................................................................ 32

Table 13: GPS Antenna Specifications........................................................................... 33

Table 14: Coaxial Cable Delay........................................................................................ 34

Table 15: IRIG-B PWM Output Specifications ................................................................39

Table 16: IRIG-B AM Output Specifications.................................................................... 39

Table 17 - IEC 61850-3 Type Tests ................................................................................ 41

Table 18 - IEEE 1613 Type Tests ................................................................................... 42

Table 19 - Environmental Type Tests ............................................................................. 42

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Product Overview

1 Product Overview

1.1 Functional Overview

The RuggedSwitch® RSG2288 is an industrially hardened, fully managed,
modular, Ethernet switch specifically designed to operate reliably in electrically
harsh and climatically demanding utility substation and industrial environments.
The RSG2288 includes the IEEE 1588 v2 protocol with hardware time stamping
allowing high precision time synchronization over the Ethernet network with
accuracies of 1us or better. The RSG2288’s superior ruggedized hardware
design coupled with the embedded Rugged Operating System (ROS
improved system reliability and advanced cyber security and networking features,
making it ideal for creating mission-critical, Gigabit networks or aggregating
switches into a Gigabit backbone.

The RSG2288’s modular flexibility offers 100/1000BaseX fiber and
10/100/1000BaseTX copper port combinations. Support for front or rear mount
connectors coupled with support for multiple fiber connector types (SFP, GBIC,
LC, SC) without loss of port density makes the RSG2288 highly versatile and
suitable for any application. The RSG2288 is packaged in a rugged, galvanized
steel enclosure with industrial grade DIN, panel, or 19” rack-mount mounting
options.

TM

) provides

1.2 Feature Highlights

Ethernet Ports

 Up to 9-Gigabit Ethernet ports supporting copper and fiber media
 Up to 9 100FX Fiber Fast Ethernet ports
 2 port modules for tremendous flexibility
 Fiber types supported include multimode, singlemode, and bidirectional

single strand

 Full compliance with IEEE: 802.3, 802.3u & 802.3z
 Non-blocking, store and forward switching
 Full duplex operation and flow control (IEEE 802.3x)
 Industry standard fiber optical connectors: LC, SC, SFP, GBIC
 Long haul optics allow Gigabit distances up to 70km

Advanced Time Synchronization

 Support for IEEE 1588 v2, GPS, and IRIG-B time synchronization
 Hardware time stamping on all ports including Gigabit
 Transparent clock operation for high precision on switched networks (1us or

better)

 Peer-to-peer path delay measurements
 High precision TCXO (Temperature Compensated Oscillator)
 Supports master, slave and transparent clock modes
 Support for IRIG-B input and output

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Product Overview

ber Security Features

Cy

 Multi-level user passwords
 SSH/SSL encryption
 MAC-based port security
 Selective port enable/disable
 Port-based network access control using IEEE 802.1x
 VLAN support (IEEE 802.1Q) to segregate and secure network traffic
 RADIUS centralized access management
 SNMPv3 featuring encrypted authentication and session

RuggedRated™ for Reliability in Harsh Environments

 Immunity to EMI and heavy electrical surges

o Zero-Packet-Loss™ Technology
o Meets IEEE 1613 Class 2 (electric utility substations)
o Exceeds IEC 61850-3 (electric utility substations)
o Exceeds IEEE 61800-3 (variable speed drive systems)
o Exceeds IEC 61000-6-2 (generic industrial environment)
o Exceeds NEMA TS-2 (traffic control equipment)

 -40 to +85°C operating temperature (no fans)
 Conformal coated printed circuit boards (optional)
 18 AWG galvanized steel enclosure
 Hazardous Location Certification: Class 1 Division 2

Universal Power Supply Options

 Fully integrated, dual-redundant (optional) power supplies
 Universal high-voltage range: 88-300VDC or 85-264VAC
 Popular low voltage DC ranges: 12, 24 or 48 VDC
 Screw or pluggable terminal blocks for reliable, maintenance-free

connections

 CSA/UL 60950 safety approved to +85°C

Rugged Operating System (ROS™) Networking Features

 Simple plug and play operation: automatic learning, negotiation, and

crossover detection

 RSTP (Rapid Spanning Tree Protocol) support: IEEE 802.1w
 eRSTP™ (Enhanced Rapid Spanning Tree) support, <5ms network fault

recovery

 QoS (Quality of Service) support: IEEE 802.1p, for real-time traffic
 VLAN (Virtual LAN) support: IEEE 802.1Q with double tagging
 GVRP (GARP VLAN Registration Protocol) support: IEEE 802.1D
 GMRP (GARP Multicast Registration Protocol) support: IEEE 802.1D
 Link Aggregation support: IEEE 802.3ad
 IGMP Snooping for multicast filtering
 Port rate limiting and broadcast storm limiting

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Product Overview



Port configuration, status, statistics, mirroring, security

 Loss of link management on fiber ports
 SNTP time synchronization (both client and server)
 Industrial automation features (e.g. Modbus)

Rugged Operating System (ROS™) Management Features

 Secure Web-based management interface
 Console menu and Command Line management interfaces via SSH, RSH,

and Telnet

 SNMP v1, v2c, and v3
 RMON (Remote MONitoring)
 Rich set of diagnostics with logging and alarms

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Product Overview

1.3 Mounting Flexibility

The RS2000 series of products have been designed with maximum mounting
and display flexibility. Customers can order an RS2000 series switch that can be
mounted in a standard 19” rack, 1” DIN Rail, or directly onto a panel. For rack
mount installations, the RS2000 series can be ordered with connectors on the
front panel or on the rear of the chassis. Placing the connectors on the rear
allows all data and power cabling to be installed and connected at the rear of the
rack. See Figure 1 for rack-mount orientation examples.

Figure 1: RSG2288 Rack mount chassis orientation options – Front and rear mount.

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Product Overview

1.4 Ethernet Panel Description

The Ethernet connector panel of the RSG2288 is organized into six slots, five of
which are modular and may be selected at the time the unit is ordered. Figure 2
shows the p

hysical layout of these ports.

Figure 2: RSG2288 Ethernet Port Layout

Slots 1, 2, 3 and 4 support two-port Ethernet modules up to 1Gbps. Slot 5
supports a one-port module up to 1Gbps. Slot 6 contains the PTP Source Card
(refer to 2.9 for details) to support advanced time synchronization.

Section 3.5 lists and provides specifications for the fiber optic interfaces available
for the RSG2200 series. The co
unit may be determined by reading the factory data file via the RuggedSwitch

TM

ROS

user interface.

mplement of modules installed on a particular

®

Each Ethernet port is equipped with an LED per port that indicates link/activity
status information. The LED is solid for ports with a valid link, and blinks for
activity. Figure 3 shows a copper port module in slot 1 and a fiber module in slot
2 along with

the associated link/activity LEDs for each port.

Figure 3: Ethernet panel LEDs

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Product Overview

1.4.1 Fiber Optic Transceiver Orientation and Connection

Depending on the order code of the product, the RSG2200 series products can
be equipped with several different types of fiber optic ports. The Transmit (TX)
and Receive (RX) connections of each port must be properly connected and
matched for proper link and operation. Modules populated on the top row of the
device typically have locking mechanisms or tabs facing the top of the unit.
Modules located on the bottom row of the device have locking mechanisms or
tabs facing the bottom of the unit.

The diagrams in this section depict each fiber connector style supported by the
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in order to provide a reference for the proper orientation of cable
connections. A front view (looking into the connector) and a top view of the
connector module are shown for each one. Note that if modules are populated on
the bottom row of the device, the transceiver orientation will be inverted relative
to the diagram (i.e. RX and TX will be reversed).

Figure 4 and Figure 5 show front and top views of the pluggable fiber transceiver
modules su

pported by RuggedSwitch

®

. Note that when the module is installed in
the unit, most of the body of the module as shown in top views below will not be
visible.

Table 1: Pluggable Fiber Transceiver Modules

Figure 4: 1000LX SFP (mini-GBIC) Module and
LC connector

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Figure 5: 1000LX GBIC connector

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Product Overview

Figure 6 through Figure 9 show front and top views of the fixed fiber transceiver
modules supported by RuggedSwitch

®

. Note that when the daughter card
containing transceiver modules is installed in the unit, most of the body of the
module as shown in top views below will not be visible.

Table 2: Fixed Fiber Transceivers

Figure 6: 1000LX LC connector

Figure 7: 1000LX SC connector

Figure 8: 1000LX ST connector

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Figure 9: 100FX MTRJ connector

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Product Overview

1.5 Display Panel Description

RuggedCom RS2000 series products are equipped with a versatile display panel,
shown in Figure 10, which is designed to provide quick status information for
each port,
troubleshooting. It features:

 RS232 console port for ‘out of band’ console access and configuration
 Power supply and Alarm status indicators
 Convenient port status indicators conveying Link/Activity, Duplex, or Speed

via the Mode push-button (toggles between the three display modes)

 System reset via the Mode push-button (if held for 5 seconds)

as well as the entire device to allow for simple diagnostics and

Figure 10: RSG2288 LED Display Panel

The device status LEDs provide a quick visual indication of the operational status
of the unit. Table 3 lists the possible LED colors and the corresponding
description

PS1 / PS2

Table 3: LED Display – Device status LED behavior definition

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LED Color Description

Green Power supply operating normal
Red Power supply failure
Off No power supply installed
Red An alarm condition exists – log in to the web

Alarm

management interface or to the CLI to determine
the alarm code

Off No alarms exist

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Product Overview

The port-ba

sed LEDs can be cycled between three display modes: Status,
Duplex, and Speed. Pushing the mode button causes the display mode to be
cycled.

Mode Color Description

Green (Solid) Link detected

Status

Green (Blinking) Activity
Off No link
Green (Solid) Full-Duplex operation

Duplex

Orange (Solid) Half-Duplex operation
Off No link
Green (Blinking) 1000Mb/s

Speed

Green (Solid) 100Mb/s
Orange (Solid) 10Mb/s
Off No link

Table 4: Port Status behavior definition

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Installation

2 Installation

2.1 Rack Mounting

The RS2000 family of products can be rack mounted using the included rack
mount adapter assemblies shown in Figure 11. Secure the rack mount adapter to
the front sid
the positions shown in Figure 13. The entire chassis can then be mounted to a
standard 1
optionally secure the rear of the chassis in high-vibration or seismically active
locations.

e of the chassis using the included black PAN head Philips screws in

9” rack. An additional two rack mount adapters are included to

Figure 11: RS2000 Family 19” Rack Mount Adapters

Figure 12: Rack mount adapter mounting location

Note:

Since heat within the RSG2288 is channeled to the enclosure, it is recommended
that 1 rack-unit of space (1.75”) be kept unpopulated and free of equipment
above each RS2000 series product to allow for a small amount of convectional
airflow. Although forced airflow is not necessary, any increase in airflow will result
in a reduction of ambient temperature that will improve long-term reliability of all
equipment mounted within the rack space.

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Installation

2.2 Panel and DIN Rail Mounting

RS2000 series products can be ordered as a Panel/DIN mount chassis. Both
options involve the use of the panel/DIN adapters to be mounted on each side of
the chassis enclosure. The adapter allows for the chassis to be mounted on the
standard 1” DIN rail using the grooves in the adapter, secured using the included
Philips screw. See Figure 13 for a PANEL/DIN mount diagram.

Figure 13: RSG2200 PANEL/DIN RAIL mounting diagram

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Installation

2.3 Power Supply Wiring and Grounding

RS2000 series products support dual redundant power supplies – “Power Supply
1 (PS1)” and “Power Supply 2 (PS2)”. The connections for PS1, PS2 and the fail­safe relay are located on the terminal block as shown in Figure 14 and Figure 15.

RSG2200 series produ

cts can be equipped with either a Philips Screw Terminal
Block or a Phoenix Plug Terminal Block. The Philips Screw Terminal Block has
Philips screws with a compression plate allowing either bare wire connections or
crimped, terminal lugs. We recommend the use of #6 size ring lugs to ensure
secure, reliable connections under severe shock or vibration. Both terminal
blocks have a safety cover which must be removed via two Phillips screws before
connecting any wires. The safety cover must be re-attached after wiring to
ensure personnel safety. Refer to Table 5 below for a description of each
terminal as well as sect

Figure 14: RS2000 Series Philips Screw Terminal Block

Safety Cover

ions 2.3.1 through 2.3.3 for wiring examples.

Philips Screw Terminal without CoverPhilips Screw Terminal with Cover

Safety Cover

Screws

Chassis Ground

Connection

Surge / Chassis
Ground Jumper

Terminal

Safety Cover

Figure 15: RS2000 Series Phoenix Plug Terminal Block

Safety Cover

Screws

Chassis Ground

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Connection

Phoenix Plug Terminal without CoverPhoenix Plug Terminal with Cover

Surge / Chassis
Ground Jumper

Terminal

Installation

g

The RS200
32 screw. It

0 Family chassis ground connection, shown in Figure 16, uses a #6-

is recommended to terminate the ground connection in a #6 ring lug,

and to use a torque setting not exceeding 15 in.lbs (1.7 Nm).

#6-32 screw
with ext.
washer.

#6 ring lu

stainless steel standoff

Figure 16: Chassis Ground Connection

Terminal

Number

1 PS1 Live / +

2 PS1 Surge Ground

3 PS1 Neutral / -

4 Chassis Ground

5 PS2 Live / +

6 PS2 Surge Ground

7 PS2 Neutral / -

8 Relay NO Contact Normally open, failsafe relay contact.
9 Relay Common Failsafe relay common contact.

10 Relay NC Contact Normally closed, failsafe relay contact.

Table 5: RS2000 Series Power terminal block connection description

Description Usage

PS1 Live / + is connected to the positive (+) terminal if the
power source is DC or to the (Live) terminal if the power
source is AC.
PS1 Surge Ground is connected to the Chassis Ground
via a jumper on the terminal block. Surge Ground is used
as the ground conductor for all surge and transient
suppression circuitry. NOTE: Surge Ground must be

disconnected from Chassis Ground during HIPOT
(dielectric strength) testing.

PS1 Neutral / - is connected to the negative (-) terminal if
the power source is DC or to the (Neutral) terminal if the
power source is AC.
Chassis Ground is connected to the Safety Ground
terminal for AC inputs or the equipment ground bus for DC
inputs. Chassis ground connects to both power supply
surge grounds via a removable jumper.
PS2 Live / + is connected to the positive (+) terminal if the
power source is DC or to the (Live) terminal if the power
source is AC.
PS2 Surge Ground is connected to the Chassis Ground
via a jumper on the terminal block. Surge Ground is used
as the ground conductor for all surge and transient
suppression circuitry. NOTE: Surge Ground must be

disconnected from Chassis Ground during HIPOT
(dielectric strength) testing.

PS2 Neutral / - is connected to the negative (-) terminal if
the power source is DC or to the (Neutral) terminal if the
power source is AC.

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Installation

2.3.1 AC Power Supply Wiring Examples (RSG2288)

Figure 17: AC Single Power Supply Wiring
Example

Figure 18: AC Dual Redundant Power Supply
Wiring Example

Notes:

 100-240VAC rated equipment: A 250VAC appropriately rated circuit breaker

must be installed.

 Equipment must be installed according to the applicable country wiring

codes.

 When equipped with two HI voltage power supplies, independent AC sources

can be used to power the product for greater redundancy.

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Installation

2.3.2 DC Power Supply Wiring Examples

Figure 19: DC Power Supply Wiring Examples

Notes:

 125/250VDC rated equipment: A 300VDC appropriately rated circuit breaker

must be installed.

 A circuit breaker is not required for 12, 24 or 48 VDC rated power supplies.
 For dual DC power supplies, Separate circuit breakers must be installed and

separately identified.

 Equipment must be installed according to the applicable country wiring

codes.

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Installation

2.3.3 Dual Power Supplies – DC and AC Inputs

Figure 20: DC and AC Power Supply Wiring Examples

Notes:

 125/250VDC rated equipment: A 300VDC appropriately rated circuit breaker

 100-240VAC rated equipment: A 250VAC appropriately rated circuit breaker

 A circuit breaker is not required for 12, 24 or 48 VDC rated power supplies.
 Separate circuit breakers must be installed and separately identified.
 Equipment must be installed according to the applicable country wiring

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must be installed.

must be installed.

codes.

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Installation

2.4 Dielectric Strength (HIPOT) Testing

For dielectric strength (HIPOT) testing in the field, users must remove the metal
jumper located on terminal 2, 4, and 6 of the power supply terminal block. This
metal jumper connects transient suppression circuitry to chassis ground and
must be removed in order to avoid damage to transient suppression circuitry
during HIPOT testing. Figure 21 shows the proper HIPOT test connections and
should be fo

llowed to avoid damage to the device.

Figure 21: Dielectric Strength (HIPOT) Testing

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2.5 Failsafe Alarm Relay Wiring and Specifications

The “Failsafe” output relay is provided to signal critical error conditions that may
occur on RS2000 series products. The contacts are energized upon power-up of
the unit and remain energized unless a critical error occurs. The proper relay
connections are shown in Figure 22. Control of the output is user-selectable and
can be prog
application for this output is to signal an alarm if a power failure or removal of
control power occurs.

rammed via the Rugged Operating System (ROS®). One common

Figure 22: Failsafe Alarm Relay Wiring

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2.6 Console Port Wiring

A RS232 console port for configuration and management of the device is located
on the LED display module shown in Figure 23. This port is intended to be a
temporary c
direct serial access to the management console. The connection is made using
the DB9-Female to RJ45 console cable included in the device packaging shown
in Figure 24. Console connection settings are: 57600 baud, no parity bits, 8 data
bits, and 1 stop bit.

onnection during initial configuration or troubleshooting and allows for

Figure 23: Console port on display board Figure 24 : RS2000 Series Console

cable

For user reference, the console cable pin-out is show in Table 6.

RuggedCom RS232 over RJ45 pin-out specification

Signal Name (PC is DTE) DB9- Female RJ45 Male

DCD – Carrier detect 1 2
RxD – Receive data (to DTE) 2 5
TxD – Transmit data (from DTE) 3 6
DTR – Data terminal ready 4 3
GND – Signal GND 5 4
DSR – Data set ready 6 1*
RTS – Ready to send 7 8
CTS – Clear to send 8 7
RI – Ring Indicator 9 1*

Table 6: RS232 over RJ45 console cable pin-out

After initial configuration, the RSG2288 can be configured via a number of new
mechanisms such as Telnet SSH, and the built-in web server. Consult the
ROS™ User Guide for further details.

Note:

 This port is not intended to be a permanent connection.
 Serial cable must not exceed 2m (6.5 ft) in length.

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2.7 Ethernet Ports

2.7.1 RJ45 Twisted-Pair Data Ports

RSG2288 Ethernet switches are equipped with up to nine 10/100/1000BaseTX
ports that allow connection to standard CAT-5 UTP cable with RJ45 male
connectors. All RS2000 series RJ45 RuggedSwitch products feature auto­negotiation, auto-polarity, and auto-crossover functions. The RJ45 receptacles
can also accept and take advantage of screened (commonly known as
“shielded”) cabling. Figure 25 shows the RJ45 port pins configuration.

Pin 1 Pin 8

Figure 25 : RJ45 port pin configuration.

10/100BaseTx Pin-out

Pin Description

1 RX +
2 RX ­3 TX +

6 TX ­4, 5, 7, 9 NC

Table 7: RJ45 Ethernet pin assignment

2.7.2 Gigabit Ethernet 1000Base-TX Cabling Recommendations

The IEEE 802.3ab Gigabit Ethernet standard defines 1000 Mbit/s Ethernet
communications over distances of up to 100 meters using 4 pairs of category 5
(or higher) balanced, unshielded twisted-pair cabling. For wiring guidelines,
system designers and integrators should refer to the Telecommunications
Industry Association (TIA) TIA/EIA-568-A wiring standard that characterizes
minimum cabling performance specifications required for proper Gigabit Ethernet
operation. To ensure reliable, error-free data communications, new and pre­existing communication paths should be verified for TIA/EIA-568-A compliance.
Table 8 summarizes the relevant cabling standards.

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Cabling

Category

< 5 No

5 Yes Verify TIA/EIA-568-A compliance

5e Yes

6 Yes No action required

> 6 Yes

Table 8: Cabling categories and 1000BaseTx compliance defined.

Follow these recommendations for copper data cabling in high electrical noise
environments:

 Data cable lengths should be as short as possible - ideally limited to 3m (10ft)

in length. Copper data cables should not be used for inter-building
communications.

 Power and data cables should not be run in parallel for long distances, and

ideally should be installed in separate conduits. Power and data cables
should intersect at 90 angles when necessary to reduce inductive coupling.

 Shielded/screened cabling can optionally be used. The cable shield should

be grounded at one single point to avoid the generation of ground loops.

1000BaseTx

Compliant

Required action

New wire infrastructure required

No action required. New installations should be designed
with Category 5e components or higher

Connector and cabling standards to be determined.

2.7.3 Transient Suppression

RuggedCom does not recommend the use of copper cabling of any length for
critical, real-time, substation automation applications. However, transient
suppression circuitry is present on all copper ports to protect against damage
from electrical transients and to ensure IEC 61850-3 and IEEE 1613 Class 1
conformance. This means that during the transient event, communications errors
or interruptions may occur but recovery is automatic. RuggedCom also does not
recommend using these ports to interface to field devices across distances which
could produce high levels of ground potential rise, (i.e. greater than 2500V)
during line-to-ground fault conditions.

2.8 Pluggable optics – Installation, removal, and precautions

The RSG2200 series of products can be ordered with pluggable optic form
factors: SFP (Small Form-factor Pluggable) or GBIC (Gigabit Interface
Converter). SFP and GBIC modules can be safely inserted and removed while
the chassis is powered and operating – this feature is also known as “hot­swappable”. When inserting or removing optics, there are several precautions
that should be taken. They include:

 Ensuring that dust caps are mounted on SFP cages at all times unless a user

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is in the process of inserting or removing an SFP module. The dust caps will

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prevent the

accumulation of residue or particles that may inhibit proper

operation.

 Ensuring that the user has properly discharged any possible electrostatic

build-up in order to prevent electrostatic discharges (ESD). This can be
accomplished by proper user ‘grounding’ via an ESD wrist strap, or by
touching earth or chassis ground before performing installation or removal of
optics. ESD can damage or shorten the life of optical modules when not
plugged into a chassis.

 Ensuring that SFP and GBIC optical modules are always stored in an ESD-

safe bag or other suitable ESD-safe environment, free from moisture and
stored at the proper temperature (–40 to +85C).

 Disconnecting all cables from the SFP or GBIC module prior to insertion or

removal of the module.

 Using only optics certified by RuggedCom Inc. with RuggedCom products.

Damage can occur to optics and product if compatibility and reliability have
not been properly assessed.

2.8.1 Module Insertion – GBICs and SFPs

Special attention must be paid to the orientation of SFP and GBIC modules upon
installation in the RuggedSwitch
proper orientation of SFP modules installed to both upper and lower slots.
Modules on the upper row must be inserted top-side up, and modules on the
lower row must be inserted top-side down. SFP modules should be inserted with
the bail-latch in the locked position.

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chassis. For example, Figure 26 shows the

Figure 26: SFP Orientation for top row and bottom row ports

Both SFP and GBIC modules should gently slide into their ports and should lock
in place when fully inserted. Dust covers should be in place when installing the
modules, and should always be in place when cables are not connected.
Diagrams of both SFP and GBIC modules are provided in Table 1 as a guide to
the orientation of each t

ype.

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2.8.2 GBIC Module Removal

GBIC Modules have two locking latches, one on either side of the module, as
shown in Figure 27. To remove a GBIC module, disconnect any cables and
replace the
and gently pull the module from the chassis. The module should be immediately
stored in an ESD-safe environment.

dust cover to protect the optics. Depress both latches simultaneously

Figure 27: Locking latch location on GBIC optical modules

2.8.3 SFP Module Removal

SFP Modules are removed using the metal bail latch located on the top of the
module as shown in Figure 28. To remove the SFP module, disconnect any
cables and r
gently pull outwards to unlock and remove the module. Removal of an SFP
module is shown further in Figure 29. The module should be immediately stored
in an ESD-safe environment.

Figure 28: SFP Bail Latch location Figure 29: SFP Removal

eplace the dust cover to protect the optics. Grasp the bail latch and

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2.9 Precision Time Protocol (PTP) Card and IEEE1588 v2

The Precision Time Protocol (PTP) card option for the RSG2288 adds the ability
to provide time synchronization via IRIG-B, and to synchronize to an external
IRIG-B source or to the GPS network. The time synchronization capabilities of
the RSG2288, both with and without the PTP card option, are summarized
below:

Synchronization Source

NTP

IEEE 1588 v2

Without PTP

Card

 
 

IRIG-B PWM

GPS

Table 9: RSG2888 Time Synchronization Sources

With PTP

Card




Synchronization Service

NTP

IEEE 1588 v2

Without PTP

Card

 
 

IRIG-B AM

IRIG-B PWM

Table 10: RSG2288 Time Synchronization Services

With PTP

Card




NTP (Network Time Protocol) is the standard for synchronizing the clocks of
computer systems throughout the Internet and is suitable for systems that require
accuracies in the order of 1 ms.

IRIG-B (Inter Range Instrumentation Group, mod B) time synchronization is an
even older, established, inter-device time synchronization mechanism providing
accuracy on the order of 1ms to 1µs.

The Global Positioning System (GPS), as a source of accurate time, requires an
external GPS antenna input to provide accurate time signals on the order of
500ns. The RSG2288 can use the GPS receiver on the PTP card to provide the
time base for the system.

IEEE 1588 is designed to fill a niche not well served by either of the two older,
dominant protocols, NTP and IRIG-B. IEEE 1588 is designed for local systems
requiring accuracies on the order of 100 nanoseconds. IEEE 1588 is also
designed for applications that cannot bear the cost of a GPS receiver at each
node or for which GPS signals are inaccessible. Every Ethernet port on the
RSG2288 supports IEEE1588.

The PTP card option is an ideal product for use in existing installations already
well served by NTP, IRIG-B or GPS. It also provides a migration path for the use
of the new IEEE 1588 v2 standard. As more end devices enter the market with
IEEE 1588 compatibility this card provides an easy transition to this new time
synchronization standard.

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2.9.1 PTP Card Panel Description

Figure 30: PTP Card Panel Description

The four BNC connectors on front panel of the PTP card are defined in Table 11,
below:

Connector Function

AM OUT

TTL OUT

IRIG-B123 AM signal output, software

enabled

IRIG-B003 PWM or 1 PPS signal output,

software selectable

TTL IN TTL-level IRIG-B PWM signal input

GPS IN

Table 11: PTP Card Connectors

GPS antenna connector – please refer to

section 2.9.2 for detail.

Note that only one input is active at a time. The IRIG-B PWM input or the GPS
input is selected in software. The color of the LED on the front panel of the PTP
card indicates the status of the incoming timing signal, depending on the input
selected:

Color GPS Input IRIG-B PWM Input

Green Lock Valid signal

Red Holdover mode (GPS lock has

been achieved but the receiver
no longer sees the minimum
number of required satellites.)

Off No signal detected No signal detected

Table 12: PTP Card LED Functions

2.9.2 GPS Antenna Installation

The signals received from the GPS satellite network are at a frequency of

1575.42 MHz with a minimum power of -162 dBW. The GPS antenna must have
a clear view of the sky in order to receive the low power signals and track the
maximum number of satellites. Rooftops or other structures clear of obstructions
and with a clear view of the horizon are ideal.

Elements of a typical GPS antenna system:

 Active GPS Antenna (required)
 Coaxial cable to connect the elements (required)

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32

Installation



Lightning arrestor (optional)

 Line Amplifier or Filter (optional)

To ensure correct GPS signal reception, the overall system of antenna, cabling,
lightning arrestor, line amplifier and filters requires a relative gain which should
be greater than 5 dBi but less than 18 dBi (to avoid signal saturation at the
receiver input).

2.9.2.1 GPS Antenna

There are two major types of GPS antenna: passive and active. A passive
antenna requires no power and is an option when signal strength is not a
concern. An active antenna has a built in Low Noise Amplifier (LNA) to increase
the strength of the signal, and to compensate for the signal loss in a long cable
connection. Active antennas are used when the antenna input is connected to
the receiver through a coaxial cable (usually longer than 3 m) or any high loss
transmission path.

The PTP Card requires an active antenna with the following specifications:

Characteristic Active Antenna

Polarization Right-Hand Circular Polarized

Receive Frequency 1.57542 GHz ± 1.023 MHz

Power Supply 5 VDC

DC Current < 10 mA at 3 VDC

Antenna Gain

Total Gain at PTP GPS Input (includes
antenna gain, cable loss, lightning
arrestor loss, line amplifier gain and filter
loss)

Axial Ratio < 3 dB

Output VSWR < 2.5

Table 13: GPS Antenna Specifications

Select antenna gain based on system

configuration

Total Gain ≤ 18 dBi

Notes:

 The PTP card’s GPS input provides 5 VDC at up to 10 mA to power the

antenna.

 Best results can be achieved with a total gain of 16 dB (includes antenna

gain, cable loss, lightning arrestor loss, line amplifier gain and filter loss) at
the antenna input.

2.9.2.2 Antenna Cabling

Cable Impedance:

RuggedCom recommends low loss 50 Ω coaxial cabling.

Cable Delay

Using any length of coaxial cable will add some time delay to the GPS signal

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which degrades the accuracy of the calculated t
is dependent on the type of dielectric material in the cable and ranges from 1 to 2
ns/ft. RuggedCom provides a method to account for this delay through the web
management interface by entering the time delay into the cable compensation
box under PTP General Configuration The table below gives some examples of
the delay that can be expected based on the dielectric type.

Dielectric Type

Solid Polyethylene (PE) 1.54 65.9

Foam Polyethylene (FE) 1.27 80.0

Foam Polystyrene (FS) 1.12 91.0

Air Space Polyethylene (ASP) 1.15-1.21 84-88

Solid Teflon (ST) 1.46 69.4

Air Space Teflon (AST) 1.13-1.20 85-90

Table 14: Coaxial Cable Delay

2.9.2.3 Lightning Considerations

ime and position. The time delay

Time Delay

(ns/ft)

Propagation

Velocity

(% of c)

Although it is not possible to protect the antenna from a direct lighting strike, the
antenna and connected components can be protected from secondary effects
through installation location and protection devices.

Install the antenna at least 15 meters away from and lower than any structures
that attract lightning. GPS antenna damage is usually not the result of a direct
lightning strike, but due to high currents induced by the effects of a lightning
strike on a nearby structure. RuggedCom also recommends installing lightning
arrestors in the antenna line to protect the receiver and connected devices. If a
lightning arrestor is installed, it is important to ensure that it has a low impedance
path to the ground.

2.9.2.4 Line Amplification and Filtering

Although an active antenna has gain, depending on the length of the coaxial
cable used it may not be enough in which case a line amplifier will be required as
well.

Most active antennas include filters; however, if there is a high potential for
electromagnetic interference, such as from the near field of a radio transmitter,
though the antenna system, additional antenna line filtering may be necessary.

2.9.3 IRIG-B Outputs

The PTP card provides IRIG-B outputs in both AM (Amplitude Modulated) and
PWM (Pulse Width Modulated) formats. The IRIG-B123 signal format is
supported on the AM OUT port, and the IRIG-B003 signal format is supported on
the TTL OUT port. Enabling and disabling the outputs, and selecting between
PWM and PPS on the TTL OUT port, is done through software.

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The number of IRIG-B d

evices that can be connected to the AM or PWM sources
is dependent on the cabling type and length as well as the input impedances of
the devices. Figure 31 shows a simplified circuit diagram of the interface between
an IRIG-B s

ource and connected devices.

Source Cabling Device

Rs Rc

Vs

RL/N

Figure 31: IRIG-B Simplified Schematic

The maximum number of devices (N) that can be connected to the source is
determined by checking if the source current (I

) required to drive the connected

S

devices is less than the maximum drive current the source can provide, and
verifying that the load voltage (V

) the connected devices see is greater than the

L

minimum required voltage. Please refer to section 3.6.1 for specifications of the
IRIG-B outp

ut port.

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Technical Specifications

3 Technical Specifications

3.1 Power Supply Specifications

Input Range

Power Supply Type

12 – 24 VDC 10 VDC 36 VDC 6.3A(F) 2

48 VDC 36 VDC 59 VDC 3.15A(T) 2

HI (125/250 VDC) 1
HI (110/230 VAC)

Notes:

1. The “HI” power supply is the same power supply for both AC and DC.

2. (F) Denotes fast-acting fuse, (T) denotes time-delay fuse.

3. Power consumption varies based on configuration. 10/100Base-TX ports
consume roughly 1W less than fiber optic ports.

1

Min Max

88 VDC
85 VAC

300 VDC
264 VAC

Internal

Fuse

Rating

1,2

2A(T)

Max. Power

Consumption

28W

3.2 Failsafe Relay Specifications

Parameter Value (Resistive Load)

Max Switching Voltage 250VAC, 125VDC
Rated Switching Current 2A @ 250VAC

0.15A @ 125VDC, 2A @ 30VDC

Max Switching Capacity 150W, 500VA

3

3.3 Networking Standards Supported

Standard Description

IEEE 802.3 10BaseT
IEEE 802.3u 100BaseTX / 100BaseFX
IEEE 802.3z 1000BaseSX/LX
IEEE 802.3ab 1000BaseTx
IEEE 802.3x Full Duplex Operation, Flow Control
IEEE 802.1D MAC Bridges
IEEE 802.1Q VLAN (Virtual LAN) Tagging
IEEE 802.1p Class of Service
IEEE 1588 v2 Precision Time Protocol

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Technical Specifications

3.4 Copper Ethernet Port Specifications

The RSG2288 can be ordered with two-port 10/100/1000Tx modules in slots 1, 2,
3, and 4, and a one-port 10/100/1000Tx module in 5. All copper ports have the
following specifications:

Parameter Specification Notes

Speed 10/100/1000 Mbps Auto-negotiating
Duplex FDX / HDX Auto-negotiating
Cable-Type > Category 5 Shielded/Unshielded
Wiring Standard TIA/EIA T568A/B Auto-Crossover, Auto-Polarity
Max Distance 100m
Connector RJ45
Isolation 1.5kV RMS 1-minute

3.5 Fiber Ethernet Optic Specifications

The following sections detail fiber optical specifications on ports that can be
ordered with a RSG2200 series Ethernet switch. The user determines the type of
optics at time of ordering, and can determine the modules installed on a
particular unit by reading the factory data file via the ROS® user interface.

Sections 3.5.1 and 3.5.2 list the specifications of the optical transceivers used in
the fiber Ethernet mod

ules available for the RSG2288. The specifications are
organized by signaling speed and then by order code. Module order codes are
contained within each product when assembled and configured at the factory.
Consult the RuggedCom ROS User Guide for help in obtaining the factory
configuration data.

3.5.1 Fast Ethernet (100Mbps) Optical Specifications

Order

Code

FXA01 MM ST

FXA02 MM SC

Mode

Connector

Type

Cable Type

(um)

62.5/125 -19 12

50/125

62.5/125 -19 12

50/125

Tx λ (typ.)

(nm)

1300

1300

Tx min

(dBm)

-22.5

-22.5

Tx max

(dBm)

-14 -31 -14 2

-14 -31 -14 2

FXA11 MM LC 9/125 1300 -19 -14 -32 -14 2 13

FXA03 MM MTRJ

62.5/125 -19 12

50/125

1300

-22.5

-14 -31 -14 2

FXA04 SM ST 9/125 1310 -15 -8 -32 -3 20 17

FXA05 SM SC 9/125 1310 -15 -8 -31 -7 20 16

FXA06 SM LC 9/125 1310 -15 -8 -34 -7 20 19

FXA07 SM SC 9/125 1310 -5 0 -34 -3 50 29

FXA08 SM LC 9/125 1310 -5 0 -35 -3 50 30

Rx

Sensitivity

(dBm)

Rx

Saturation

(dBm)

Distance

(typ.)

(km)

Power

Budget

(dB)

8.5

8.5

8.5

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FXA09 SM SC 9/125 1310 0 5 -37 0 90 37

FXA10 SM LC 9/125 1310 0 5 -37 0 90 37

3.5.2 Gigabit Ethernet (1000Mbps) Optical Specifications

Fixed Gigabit Transceivers

Order
Code

Mode

Connector

Type

FG01 MM LC

Cable Type

(um)

50/125

62.5/125

Tx λ (typ.)

(nm)

Tx min

(dBm)

Tx max

(dBm)

Rx

Sensitivity

(dBm)

850 -9 -2.5 -20 0 0.5 11

Rx

Saturation

(dBm)

Distance

(typ.)

(km)

Power

Budget

(dB)

FG02 SM SC 9/125 1310 -10 -3 -20 -3 10 10

FG03 SM LC 9/125 1310 -9.5 -3 -21 -3 10 11.5

FG04 SM SC 9/125 1310 -5 0 -20 -3 25 15

FG05 SM LC 9/125 1310 -7 -3 -24 -3 25 17

SFP Gigabit Transceivers

Order
Code

Mode

Connector

Type

FG51 MM LC

Cable Type

(um)

50/125 0.5

62.5/125

Tx λ (typ.)

(nm)

Tx min

(dBm)

Tx max

(dBm)

850 -9 -2.5 -20 0

Rx

Sensitivity

(dBm)

FG52 SM LC 9/125 1310 -9.5 -3 -19 -3 10 9.5
FG53 SM LC 9/125 1310 -7 -3 -23 -3 25 16

FG543 SM LC 9/125 1550 0 5 -23 -3 70 23

Rx

Saturation

(dBm)

Distance

(typ.)

(km)

0.3

Power

Budget

(dB)

11

GBIC Gigabit transceivers

Order
Code

FG71 SM SC 9/125 1310 -9.5 -3 -21 -3 10 11.5

FG72 SM SC 9/125 1310 -7 -3 -24 -3 25 17

FG733 SM SC 9/125 1550 0 5 -23 -3 70 23

Notes:

1. Maximum segment length is greatly dependent on factors such as fiber

2. Distance ratings are typical but will depend on type of cabling, number of

3. These transceivers have an operating temperature range of -20°C to +85°C.

4. All optical power figures are listed as dBm averages.

RuggedCom

Mode

Connector

Type

Cable Type

(um)

Tx λ (typ.)

(nm)

Tx min

(dBm)

Tx max

(dBm)

Rx

Sensitivity

(dBm)

Rx

Saturation

(dBm)

Distance

(typ.)

(km)

quality, and number of patches and splices. Please consult RuggedCom
sales associates when determining maximum segment distances.

connectors and splices.

All other transceivers have an operating temperature range of -40°C to
+85°C.

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Budget

(dB)

Technical Specifications

3.6 PTP Card Specifications

IRIG-B PWM Input

Parameter Typical Value

Input Voltage TTL-Compatible

Input Impedance > 200 kΩ

3.6.1 IRIG-B Outputs

IRIG-B003 PWM Output

Parameter Typical Value

Output Current (IS) 100 mA

Output Voltage (VS) 5 V

Output Impedance (RS) 50 Ω

Table 15: IRIG-B PWM Output Specifications

IRIG-B123 AM Output

Parameter Typical Value

Carrier Frequency 1 kHz

Modulation Depth 3:1 ±10%

Output Current (IS) 24 mA

Output Impedance (RS) 10 Ω

Output Voltage (VS) 6 V

Table 16: IRIG-B AM Output Specifications

3.7 Operating Environment

Parameter Range Comments

Ambient Operating

Temperature

Ambient Relative

Humidity

Ambient Storage

Temperature

-40 to 85C

5% to 95% Non-condensing

-40 to 85C

p-p

p-p

Ambient Temperature as

measured from a 30cm radius

surrounding the center of the

enclosure.

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Technical Specifications

3.8 Mechanical Specifications

Parameter Value Comments

Dimensions 18.29 x 12.14 x 1.75 inches

(464,57) x (308,356) x (44,45)

mm

Weight 10 lb (4.5 Kg)

Enclosure 18AWG galvanized steel

(Length x Width x Height)

with mounting brackets

installed

Figure 32: RSG2288 Mechanical Dimensions

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Type Tests

4 Type Tests

4.1 IEC 61850-3 Type Tests

Test Description Test Levels

IEC 61000-4-2 ESD

IEC 61000-4-3 Radiated RFI Enclosure ports 20 V/m x

IEC 61000-4-4

IEC 61000-4-5 Surge

IEC 61000-4-6

IEC 61000-4-8

IEC 61000-4-29

IEC 61000-4-11

IEC 61000-4-12

IEC 61000-4-16

IEC 61000-4-17

IEC 60255-5

IEC 60255-5 H.V. Impulse

Table 17 - IEC 61850-3 Type Tests

Burst (Fast

Transient)

Induced

(Conducted)

RFI

Magnetic

Field

Voltage Dips

& Interrupts

Damped

Oscillatory

Mains

Frequency

Voltage

Ripple on

D.C. Power

Supply

Dielectric

Strength

Enclosure Contact +/- 8kV 4

Enclosure Air +/- 15kV 4

Signal ports +/- 4kV @ 2.5kHz x

D.C. Power ports +/- 4kV 4

A.C. Power ports +/- 4kV 4

Earth ground ports +/- 4kV 4

Signal ports

D.C. Power ports

A.C. Power ports

Signal ports 10V 3

D.C Power ports 10V 3

A.C. Power ports 10V 3

Earth ground ports 10V 3

Enclosure ports 40 A/m continuous, 1000 A/m for 1 s N/A

D.C. Power ports

A.C. Power ports

Signal ports

D.C. Power ports

A.C. Power ports

Signal ports 30V Continuous, 300V for 1s 4

D.C. Power ports 30V Continuous, 300V for 1s 4

D.C. Power ports 10% 3

Signal ports 2kV AC (Fail-Safe Relay output) N/A

D.C. Power ports 1.5kVDC N/A

A.C. Power ports 2kVAC N/A

Signal ports 5kV (Fail-Safe Relay output) N/A

D.C. Power ports 5kV N/A

A.C. Power ports 5kV N/A

+/- 4kV line-to-earth, +/- 2kV line-to-

line

+/- 2kV line-to-earth, +/- 1kV line-to-

line

+/- 4kV line-to-earth, +/- 2kV line-to-

line

30% for 0.1s, 60% for 0.1s, 100% for

0.05s

30% for 1 period, 60% for 50 periods N/A

100% for 5 periods, 100% for 50

periods

2.5kV common, 1kV differential mode
@ 1MHz

2.5kV common, 1kV differential mode
@ 1MHz

2.5kV common, 1kV differential mode
@ 1MHz

2

Severity

Levels

4

3

4

N/A

N/A

3

3

3

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Type Tests

4.2 IEEE 1613 Type Tests

IEEE

IEEE Test

C37.90.3 9 ESD

C37.90.2 8 Radiated RFI Enclosure ports 35 V/m

C37.90.1 7 Fast Transient

C37.90.1 7 Oscillatory

C37.90 6 H.V. Impulse

C37.90 6

Table 18 - IEEE 1613 Type Tests

1613

Clause

Dielectric

Strength

Description Test Levels

Enclosure Contact +/- 8kV

Enclosure Air +/- 15kV

Signal ports +/- 4kV @ 2.5kHz
D.C. Power ports +/- 4kV
A.C. Power ports +/- 4kV

Earth ground ports +/- 4kV

Signal ports 2.5kV common mode @ 1MHz
D.C. Power ports 2.5kV common & differential mode @ 1MHz
A.C. Power ports 2.5kV common & differential mode @ 1MHz

Signal ports 5 kV (Failsafe Relay)
D.C. Power ports 5 kV
A.C. Power ports 5 kV

Signal ports 2kVAC
D.C. Power ports 1.5kVDC
A.C. Power ports 2kVAC

Notes:

 If the unit contains copper ports, the IEEE 1613 conformance is Class 1 (During

disturbance errors may occur but recovery is automatic).

 If the unit contains all fiber ports, the IEEE 1613 conformance is Class 2 (During

disturbance no errors will occur).

4.3 IEC Environmental Type Tests

Test Description Test Levels

IEC 60068-2-1

IEC 60068-2-2 Dry Heat Test Bd +85 deg. C, 16 Hours N/A

IEC 60068-2-30

IEC 60255-21-1 Vibration 2g @ (10-150) Hz Class 2

IEC 60255-21-2 Shock 30g @ 11 ms Class 2

Table 19 - Environmental Type Tests

Note:

Class 2 refers to “Measuring relays and protection equipment for which a very high
security margin is required or where the vibration levels are very high, (e.g. shipboard
application and for severe transportation conditions).”

Cold

Temperature

Humidity (Damp

Heat, Cyclic)

Test Ad -40 deg. C, 16 Hours N/A

Test Db

95% (non-condensing), 55°C, 6

cycles

Severity

Levels

N/A

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Agency Approvals

5 Agency Approvals

Agency Standards Comments

CSA CSA C22.2 No. 60950, UL 60950 Passed

CE EN 60950, EN 61000-6-2

FCC FCC Part 15, Class A Passed

CISPR EN55022, Class A Passed

FDA/CDRH 21 CFR Chapter 1, Subchapter J Passed

IEC/EN

EN60825-1:1994 + A11:1996 +

6 Warranty

A2:2001

CE Compliance is

claimed via Declaration

of Self Conformity

Route

Passed

RuggedCom warrants this product for a period of five (5) years from date of
purchase. This product contains no user-serviceable parts. Attempted service by
unauthorized personnel shall render all warranties null and void. For warranty
details, visit http://www.ruggedcom.com/
representative.

Should this product require warranty or service, contact the factory at:

RuggedCom Inc.

300 Applewood Crescent
Concord, Ontario
Canada L4K 5C7
Phone: [phone]
Fax: [phone]

or contact your customer service

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