RuggedCom RSG2288 User Manual

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RuggedSwitch® RSG2288

Hardware Installation Guide

January 3, 2013

www.RuggedCom.com

RuggedSwitch® RSG2288

RuggedSwitch® RSG2288 : Hardware Installation Guide

Dissemination or reproduction of this document, or evaluation and communication of its contents, is not authorized except where expressly permitted. Violations are liable for damages. All rights are reserved, particularly for the purposes of patent application or trademark registration.

This document contains proprietary information, which is protected by copyright. All rights are reserved. No part of this document may be photocopied, reproduced or translated to another language without the prior written consent of RuggedCom Inc.

Disclaimer Of Liability

We have checked the contents of this manual against the hardware and software described. However, deviations from the description cannot be completely ruled out.

RuggedCom shall not be liable for any errors or omissions contained herein or for consequential damages in connection with the furnishing, performance, or use of this material.

The information given in this document is reviewed regularly and any necessary corrections will be included in subsequent editions. We appreciate any suggested improvements. We reserve the right to make technical improvements without notice.

Registered Trademarks

ROX™, RuggedBackbone™, RuggedRated™ and eRSTP™ are trademarks of RuggedCom Inc. ROS®, RuggedRouter® and RuggedSwitch® are registered trademarks of RuggedCom Inc. Other designations in this manual might be trademarks whose use by third parties for their own purposes would infringe the rights of the owner.

Linux® is the registered trademark of Linus Torvalds in the U.S. and other countries. The registered trademark Linux® is used pursuant to a sublicense from LMI, the exclusive licensee of Linus Torvalds, owner of the mark on

a world-wide basis.

Third Party Copyrights

RuggedCom recognizes the following third party copyrights:

Warranty

Five (5) years from date of purchase, return to factory. For warranty details, visit www.ruggedcom.com or contact your customer service representative.

Contacting RuggedCom

Corporate Headquarters US Headquarters Europe Headquarters RuggedCom Inc.

300 Applewood Crescent Concord, Ontario Canada, L4K 5C7 Tel: +1 905 856 5288 Fax: +1 905 856 1995 Toll-free: 1 888 264 0006

Technical Support Toll Free (North America): 1 866 922 7975

International: +1 905 856 5288 Email: Support@RuggedCom.com

Web: www.RuggedCom.com

RuggedCom 1930 Harrison St., Suite 209 Hollywood, Florida USA, 33020 Tel: +1 954 922 7938 ext.103 Fax: +1 954 922 7984 Toll-free: 1 888 264 0006

Email: RuggedSales@RuggedCom.com

RuggedCom Unit 41, Aztec Centre, Aztec West, Almondsbury, Bristol United Kingdom BS32 4TD Tel: +44 1454 203 404 Fax: +44 1454 203 403

RuggedSwitch® RSG2288

FCC Statement And Cautions ................................................................................................... 6

1. Product Overview ................................................................................................................... 7

1.1. Functional Overview .................................................................................................... 7

1.2. Feature Highlights ....................................................................................................... 7

1.3. Display Panel Description ........................................................................................... 9

2. RuggedSwitch® Modules ..................................................................................................... 11

2.1. Ethernet Panel Description ....................................................................................... 11

3. Installation ............................................................................................................................ 12

3.1. Mounting .................................................................................................................... 12

3.1.1. Rack Mounting ............................................................................................... 12

3.1.2. Panel and DIN Rail Mounting ......................................................................... 13

3.2. Fiber Optic Transceiver Orientation and Connection ................................................ 15

3.2.1. Pluggable Fiber Transceiver Modules ............................................................ 15

3.2.2. Fixed Fiber Transceivers ................................................................................ 16

3.2.3. Power Supply Wiring And Grounding ............................................................. 16

3.2.4. Dielectric Strength (HIPOT) Testing ............................................................... 20

3.2.5. Failsafe Alarm Relay Wiring and Specifications ............................................. 21

3.2.6. Console Port Wiring ....................................................................................... 21

3.2.7. Ethernet Ports ................................................................................................ 22

3.2.8. Pluggable optics – Installation, removal, and precautions .............................. 24

3.3. Precision Time Protocol (PTP) Card and IEEE1588 v2 ............................................ 25

3.3.1. PTP Card Panel Description .......................................................................... 26

3.3.2. GPS Antenna Installation ............................................................................... 27

3.3.3. GPS Antenna Specifications .......................................................................... 27

3.3.4. GPS Antenna Cabling .................................................................................... 28

3.3.5. Lightning Considerations ................................................................................ 28

3.3.6. Line Amplification and Filtering ...................................................................... 28

3.3.7. IRIG-B Outputs ............................................................................................... 28

4. Technical Specifications ....................................................................................................... 30

4.1. Power Supply Specifications ..................................................................................... 30

4.2. Failsafe Relay Specifications .................................................................................... 30

4.3. Networking Standards Supported ............................................................................. 30

4.4. Copper Ethernet Port Specifications ......................................................................... 31

4.5. Fiber Optic Specifications ......................................................................................... 31

4.6. Fiber Ethernet Port Specifications ............................................................................ 31

4.6.1. Fast Ethernet (10/100Mbps) Optical Specifications ........................................ 32

4.6.2. Gigabit Ethernet (1Gbps) Optical Specifications ............................................ 32

4.7. PTP Card Specifications ........................................................................................... 33

4.7.1. IRIG-B PWM Input ......................................................................................... 33

4.7.2. IRIG-B Output ................................................................................................. 33

4.8. Operating Environment ............................................................................................. 34

4.9. Mechanical Specifications ......................................................................................... 35

5. EMI And Environmental Type Tests .................................................................................... 36

6. Agency Approvals ................................................................................................................ 38

7. Warranty ............................................................................................................................... 39

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RuggedSwitch® RSG2288

List of Figures

1.1. RSG2288 LED Display Panel ........................................................................................... 10

2.1. RSG2288 Ethernet Port Layout ........................................................................................ 11

2.2. Ethernet Panel LEDs ........................................................................................................ 11

3.1. RSG2288 Rack Mount Chassis Orientation: Front Mount ................................................ 12

3.2. RSG2288 Rack Mount Chassis Orientation: Rear Mount ................................................. 12

3.3. Rack Mount Adapter Mounting Locations ......................................................................... 13

3.4. Panel / DIN Rail Mounting Diagram (Connectors at Top) ................................................. 14

3.5. Panel / DIN Rail Mounting Diagram (Connectors at Bottom) ............................................ 15

3.6. 1000LX SFP (mini-GBIC) Module and LC connector ....................................................... 16

3.7. 1000LX GBIC connector ................................................................................................... 16

3.8. 1000LX LC connector ....................................................................................................... 16

3.9. 1000LX SC connector ....................................................................................................... 16

3.10. 100FX/1000LX ST connector .......................................................................................... 16

3.11. MTRJ 100FX connector .................................................................................................. 16

3.12. RS2000 Series Phillips Screw Terminal Block ............................................................... 17

3.13. RS2000 Series Phoenix Plug Terminal Block ................................................................. 17

3.14. Chassis Ground Connection ........................................................................................... 18

3.15. AC Single Power Supply Wiring Example ...................................................................... 19

3.16. AC Dual Redundant Power Supply Wiring Example ....................................................... 19

3.17. DC Single Power Supply Wiring Example ...................................................................... 19

3.18. DC Dual Redundant Power Supply Wiring Example ...................................................... 19

3.19. DC and AC Power Supply Wiring Example .................................................................... 20

3.20. Dielectric Strength (HIPOT) Testing ............................................................................... 21

3.21. Failsafe Alarm Relay Wiring ........................................................................................... 21

3.22. Console Port on Display Board ...................................................................................... 22

3.23. RS2000 Series Console Cable ....................................................................................... 22

3.24. RJ45 Port Pin Configuration ........................................................................................... 23

3.25. SFP Orientation for Top and Bottom Row Ports ............................................................. 24

3.26. GBIC Orientation for Top and Bottom Row Ports ........................................................... 24

3.27. Locking Latch Location on GBIC Optical Modules ......................................................... 25

3.28. SFP Removal .................................................................................................................. 25

3.29. PTP Card Panel Description ........................................................................................... 26

3.30. IRIG-B Simplified Schematic ........................................................................................... 29

4.1. RSG2288 Mechanical Dimensions ................................................................................... 35

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RuggedSwitch® RSG2288

List of Tables

1.1. LED Display – Device status LED behavior definition ...................................................... 10

1.2. Port Status LED behavior definition .................................................................................. 10

3.1. RSG2288 Power Terminal Block Connection Description ................................................ 18

3.2. RS232 Over RJ45 Console Cable Pin-out ....................................................................... 22

3.3. RJ45 Ethernet Pin Assignment ......................................................................................... 23

3.4. Cabling Categories And 1000Base-TX Compliance ......................................................... 23

3.5. RSG2288 Time Synchronization Sources ......................................................................... 25

3.6. RSG2288 Time Synchronization Services ........................................................................ 25

3.7. PTP Card Connectors ....................................................................................................... 26

3.8. PTP Card LED Functions ................................................................................................. 26

3.9. GPS Antenna Specifications ............................................................................................. 27

3.10. Coaxial Cable Delay ....................................................................................................... 28

4.1. Power Supply Specifications ............................................................................................. 30

4.2. Failsafe Relay Specifications ............................................................................................ 30

4.3. Networking Standards Supported ..................................................................................... 30

4.4. Copper Ethernet Port Specifications ................................................................................. 31

4.5. Fast Ethernet (10/100Mbps) Optical Specifications .......................................................... 32

4.6. Fixed Gigabit Transceivers ............................................................................................... 32

4.7. SFP Gigabit Transceivers ................................................................................................. 32

4.8. GBIC Gigabit Transceivers ............................................................................................... 33

4.9. IRIG-B PWM Input Specifications ..................................................................................... 33

4.10. IRIG-B003 PWM Output Specifications .......................................................................... 33

4.11. IRIG-B123 AM Output Specifications .............................................................................. 33

4.12. Operating Environment ................................................................................................... 34

4.13. Mechanical Specifications ............................................................................................... 35

5.1. IEC 61850-3 EMI Type Tests ........................................................................................... 36

5.2. IEEE 1613 (C37.90.x) EMI Immunity Type Tests ............................................................. 36

5.3. Environmental Type Tests ................................................................................................ 37

6.1. Agency Approvals ............................................................................................................. 38

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FCC Statement And Cautions

Federal Communications Commission Radio Frequency Interference Statement

This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference on his own expense.

Caution: LASER

This product contains a laser system and is classified as a CLASS 1 LASER PRODUCT. Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.

Caution: Service

This product contains no user-serviceable parts. Attempted service by unauthorized personnel shall render all warranties null and void.

Changes or modifications not expressly approved by RuggedCom Inc. could invalidate specifications, test results, and agency approvals, and void the user's authority to operate the equipment.

Should this device require service, please refer to Chapter 7, Warranty in this guide.

Caution: Physical Access

This product should be installed in a restricted access location where access can only be gained by service personnel or users who have been instructed about the reasons for the restrictions applied to the location and about any precautions that shall be taken; and access is through the use of a tool or lock and key, or other means of security, and is controlled by the authority responsible for the location.

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1. Product Overview

1.1. Functional Overview

The RuggedSwitch® RSG2288 is a rugged, fully managed, modular Ethernet switch specifically designed to operate reliably in electrically harsh and climatically demanding utility substation, railway and industrial environments. The RSG2288 includes the IEEE 1588 v2 protocol with hardware time stamping, allowing high precision time synchronization over the Ethernet network

with accuracies of 1µs or better. The RSG2288’s superior rugged hardware design coupled with the embedded Rugged Operating System (ROS™) provides improved system reliability and advanced cyber security and networking features, making it ideally suited for creating Ethernet networks for mission-critical, real-time, control applications.

The RSG2288’s modular flexibility offers 100/1000BaseX fiber and 10/100/1000BaseTX copper port combinations. Support for front or rear mount connectors coupled with support for multiple fiber connector types (SFP, GBIC, LC, SC) without loss of port density makes the RSG2288 highly versatile and suitable for any application. The RSG2288 is packaged in a rugged, galvanized steel enclosure with industrial grade DIN, panel, or 19" rack-mount mounting options.

1.2. Feature Highlights

Ethernet Ports

• Up to 9-Gigabit Ethernet ports supporting copper and fiber media

• Up to 9 100FX Fiber Fast Ethernet ports

• 2 port modules for tremendous flexibility

• Fiber types supported include multimode, singlemode, and bidirectional single strand

• Full compliance with IEEE: 802.3, 802.3u & 802.3z

• Non-blocking, store and forward switching

• Full duplex operation and flow control (IEEE 802.3x)

• Industry standard fiber optic connectors: LC, SC, SFP, GBIC

• Long haul optics allow Gigabit distances up to 70km

Advanced Time Synchronization

• Support for IEEE 1588 v2, GPS, and IRIG-B time synchronization

• Hardware time stamping on all ports including Gigabit

• Transparent clock operation for high precision on switched networks (1us or better)

• Peer-to-peer path delay measurements

• High precision TCXO (Temperature Compensated Oscillator)

• Supports master, slave and transparent clock modes

• Support for IRIG-B input and output

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1. Product Overview

Cyber Security Features

• Multi-level user passwords

• SSH/SSL encryption

• MAC-based port security

• Selective port enable/disable

• Port-based network access control using IEEE 802.1x

• VLAN support (IEEE 802.1Q) to segregate and secure network traffic

• RADIUS centralized access management

• SNMPv3 featuring encrypted authentication and session

Simple Plug and Play Operation

• Automatic learning of up to 8192 MAC addresses

• Auto-negotiation on all 10/100/1000BaseTX, and micro-D ports

• Auto-MDI/MDIX (crossover) on all 10/100BaseTX and micro-D ports

• LED indicators for link, activity and speed

RuggedRated™ for Reliability in Harsh Environments

• Immunity to EMI and heavy electrical transients:

• Zero-Packet-Loss™ Technology

• Meets IEEE 1613 (electric utility substations)

• Exceeds IEC 61850-3 (electric utility substations)

• Exceeds IEC 61800-3 (variable speed drive systems)

• Exceeds NEMA TS-2 (traffic control equipment)

• Exceeds IEC 61000-6-2 (generic industrial environment)

• -40°C to +85°C operating temperature (no fans)

• Conformal coated printed circuit boards (optional)

• 18 AWG galvanized steel enclosure

• Hazardous Location Certification: Class 1 Division 2

Universal Power Supply Options

• Fully integrated, dual-redundant (optional) power supplies

• Universal high-voltage range: 88-300 VDC or 85-264 VAC

• Popular low voltage DC ranges: 12 VDC, 24 VDC, or 48 VDC

• Screw or pluggable terminal blocks for reliable, maintenance-free connections

• CSA/UL 60950 safety approved to +85 °C

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1. Product Overview

Rugged Operating System (ROS™) Networking Features

• Simple plug and play operation – automatic learning, negotiation, and crossover detection

• RSTP (Rapid Spanning Tree Protocol) support: IEEE 802.1w

• eRSTP™ (Enhanced Rapid Spanning Tree) support, < 5ms network fault recovery

• QoS (Quality of Service) support: IEEE 802.1p, for real-time traffic

• Port rate limiting and broadcast storm limiting

• VLAN (Virtual LAN) support: IEEE 802.1Q with double tagging

• GVRP (GARP VLAN Registration Protocol) support: IEEE 802.1D

• IGMP Snooping for multicast filtering

• GMRP (GARP Multicast Registration Protocol) support: IEEE 802.1D

• Link aggregation support: 802.3ad

• Loss of link management on fiber ports

• Port configuration, status, statistics, mirroring, security

• SNTP time synchronization (both client and server)

• Industrial automation features (e.g. Modbus)

Rugged Operating System (ROS™) Management Features

• Secure Web-based, management interfaces

• Menu and Command Line based management interfaces via serial port, SSH and Telnet

• Remote command execution via RSH

• SNMP v1, v2c, and v3

• RMON (Remote MONitoring)

• Rich set of diagnostics with logging and alarms

1.3. Display Panel Description

RS2000 series products are equipped with a versatile display panel, shown in the following figure, which provides real-time status information for each port and for the chassis as a whole, to allow simple diagnostics and troubleshooting. It features:

• RS232 console port for ‘out of band’ console access and configuration

• Power supply and Alarm status indicators

• Convenient port status indicators conveying Link/Activity, Duplex, or Speed via the Mode pushbutton (toggles between the three display modes)

• System reset via the Mode push-button (if held for 5 seconds)

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1. Product Overview

Figure 1.1. RSG2288 LED Display Panel

The device status LEDs provide a quick visual indication of the operational status of the unit. The following table lists the possible LED colors and their corresponding descriptions.

LED Color Description

Power 1 / Power 2

Alarm

Table 1.1. LED Display – Device status LED behavior definition

Green Power supply operating normally Red Power supply failure Off No power supply installed Red An alarm condition exists – log in to the web management

interface or to the CLI to determine the alarm code

Off No alarms exist

The port LEDs operate in three display modes: Status, Duplex, and Speed. To set the display mode, push the Mode button.

Mode Color Description

Status

Duplex

Speed

Table 1.2. Port Status LED behavior definition

Green (Solid) Link detected Green (Blinking) Activity Off No link Green (Solid) Full-Duplex operation Orange (Solid) Half-Duplex operation Off No link Green (Blinking) 1000Mb/s Green (Solid) 100Mb/s Orange (Solid) 10Mb/s Off No link

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2. RuggedSwitch® Modules

2.1. Ethernet Panel Description

The Ethernet connector panel of the RSG2288 is organized into six slots, five of which are modular and may be selected at the time the unit is ordered. The figure below shows the physical layout of these ports.

Figure 2.1. RSG2288 Ethernet Port Layout

Slots 1, 2, 3 and 4 support two-port Ethernet modules up to 1Gbps. Slot 5 supports a one-port module up to 1Gbps. Slot 6 contains the PTP Source Card (see Section 3.3, “Precision Time

Protocol (PTP) Card and IEEE1588 v2” for details) to support advanced time synchronization.

Each Ethernet module is equipped with an LED per port that indicates link/activity status information. The LED is solid for ports with a valid link, and blinks for activity. Figure 2.2, “Ethernet

Panel LEDs” shows a copper port module in slot 1 and a fiber module in slot 2, along with the

link and activity LEDs for each port.

Figure 2.2. Ethernet Panel LEDs

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3. Installation

3.1. Mounting

RSG2000 series products are designed for maximum mounting and display flexibility. Customers can order an RSG2000 series switch that can be mounted in a standard 19" rack, 1" DIN Rail, or directly onto a panel.

3.1.1. Rack Mounting

For rack mount installations, the RSG2000 series can be ordered with connectors on the front panel or on the rear of the chassis. Placing the connectors on the rear allows all data and power cabling to be installed and connected at the rear of the rack. See the front and rear rack mount chassis orientation options below for examples of rack mount orientation.

Figure 3.1. RSG2288 Rack Mount Chassis Orientation: Front Mount

Figure 3.2. RSG2288 Rack Mount Chassis Orientation: Rear Mount

The RSG2000 family of products can be rack mounted using the included rack mount adapters. Secure the rack mount adapter to the front side of the chassis using the included black PAN head Phillips screws in the positions shown in Figure 3.3, “Rack Mount Adapter Mounting Locations”. The entire chassis can then be mounted to a standard 19" rack. Two additional rack mount adapters are included to optionally secure the rear of the chassis in high-vibration or seismically active locations.

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Figure 3.3. Rack Mount Adapter Mounting Locations

Since heat within the RSG2288 is channeled to the enclosure, it is recommended that 1 rack-unit of space (1.75") be kept unpopulated and free of equipment above each RS2000 series product to allow for a small amount of convectional airflow. Although forced airflow is not necessary, any increase in airflow will result in a reduction of ambient temperature that will improve the long-term reliability of all equipment mounted within the rack space.

3.1.2. Panel and DIN Rail Mounting

RS2000 series products can be ordered as panel/DIN mount chassis. Both options involve the use of the panel/DIN adapters to be mounted on each side of the chassis enclosure. The adapter allows for the chassis to be mounted on a standard 1" DIN rail using the grooves in the adapter, and secured using the included Phillips screw. See Figure 3.4, “Panel / DIN Rail Mounting Diagram

(Connectors at Top)” and Figure 3.5, “Panel / DIN Rail Mounting Diagram (Connectors at Bottom)”

for a panel and DIN mounting diagrams.

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Figure 3.4. Panel / DIN Rail Mounting Diagram (Connectors at Top)

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Figure 3.5. Panel / DIN Rail Mounting Diagram (Connectors at Bottom)

3.2. Fiber Optic Transceiver Orientation and Connection

Depending on the order code of the product, the RS2000 series products can be equipped with several different types of fiber optic ports. The Transmit (TX) and Receive (RX) connections of each port must be properly connected and matched for proper link and operation. Modules populated on the top row of the device typically have locking mechanisms or tabs facing the top of the unit. Modules located on the bottom row of the device have locking mechanisms or tabs facing the bottom of the unit.

The diagrams in this section depict each fiber connector style supported by the RuggedSwitch® in order to provide a reference for the proper orientation of cable connections. A front view (looking into the connector) and a top view of the connector module are shown for each one. Note that if modules are populated on the bottom row of the device, the transceiver orientation will be inverted relative to the diagram (i.e. RX and TX will be reversed).

3.2.1. Pluggable Fiber Transceiver Modules

The following figures show front and top views of the pluggable fiber transceiver modules supported by RuggedSwitch®. Note that when the module is installed in the unit, most of the body of the module as shown in top views below will not be visible.

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3. Installation

Figure 3.6. 1000LX SFP (mini-

GBIC) Module and LC connector

3.2.2. Fixed Fiber Transceivers

The following figures show front and top views of the fixed fiber transceiver modules supported by RuggedSwitch®. Note that when the module daughter card is installed in the unit, most of the connector body as shown in the illustrations is not visible.

Figure 3.8. 1000LX LC connector Figure 3.9. 1000LX SC connector

Figure 3.7. 1000LX GBIC connector

Figure 3.10. 100FX/1000LX ST connector Figure 3.11. MTRJ 100FX connector

3.2.3. Power Supply Wiring And Grounding

The RSG2288 supports dual redundant power supplies, Power Supply 1 (PS1) and Power Supply 2 (PS2).

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3. Installation

The connections for PS1, PS2 and the fail-safe relay are located on the terminal block as shown in Figure 3.12, “RS2000 Series Phillips Screw Terminal Block” and Figure 3.13, “RS2000 Series

Phoenix Plug Terminal Block”.

The RSG2288 can be equipped with either a Phillips Screw Terminal Block or a Phoenix Pluggable Terminal Block. The Phillips Screw Terminal Block has Phillips screws with compression plates, allowing either bare wire connections or crimped terminal lugs. We recommend the use of #6 size ring lugs to ensure secure, reliable connections under severe shock or vibration. Both terminal blocks have a safety cover which must be removed via two Phillips screws before connecting any wires. The safety cover must be re-attached after wiring to ensure personnel safety. Refer to Table 3.1, “RSG2288 Power Terminal Block Connection Description” for a description of each terminal. Refer to Section 3.2.3.1, “AC Power Supply Wiring Examples ”, Section 3.2.3.2, “DC

Power Supply Wiring Examples ” and Section 3.2.3.3, “AC and DC Power Supply Wiring Example ” for power supply wiring examples.

Figure 3.12. RS2000 Series Phillips Screw Terminal Block

Figure 3.13. RS2000 Series Phoenix Plug Terminal Block

The RSG2288 chassis ground connection, shown in Figure 3.14, “Chassis Ground Connection”, uses a #6-32 screw. It is recommended to terminate the ground connection in a #6 ring lug, and to use a torque setting not exceeding 15 in•lbs (1.7 Nm).

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Figure 3.14. Chassis Ground Connection

Terminal

Number

1 PS1 Live / + PS1 Live / + is connected to the positive (+) terminal if the power source is DC

2 PS1 Surge Ground PS1 Surge Ground is connected to the Chassis Ground via a jumper on the

3 PS1 Neutral / - PS1 Neutral / - is connected to the negative (-) terminal if the power source is

4 Chassis Ground Chassis Ground is connected to the Safety Ground terminal for AC inputs or the

5 PS2 Live / + PS2 Live / + is connected to the positive (+) terminal if the power source is DC

6 PS2 Surge Ground PS2 Surge Ground is connected to the Chassis Ground via a jumper on the

7 PS2 Neutral / - PS2 Neutral / - is connected to the negative (-) terminal if the power source is

8 Relay NO Contact Normally open, failsafe relay contact. 9 Relay Common Failsafe relay common contact.

10 Relay NC Contact Normally closed, failsafe relay contact.

Description Usage

or to the (Live) terminal if the power source is AC.

terminal block. Surge Ground is used as the ground conductor for all surge and transient suppression circuitry. NOTE: Surge Ground must be disconnected from

Chassis Ground during HIPOT (dielectric strength) testing.

DC or to the (Neutral) terminal if the power source is AC.

equipment ground bus for DC inputs. Chassis ground connects to both power supply surge grounds via a removable jumper.

or to the (Live) terminal if the power source is AC.

terminal block. Surge Ground is used as the ground conductor for all surge and transient suppression circuitry. NOTE: Surge Ground must be disconnected from

Chassis Ground during HIPOT (dielectric strength) testing.

DC or to the (Neutral) terminal if the power source is AC.

Table 3.1. RSG2288 Power Terminal Block Connection Description

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3. Installation

3.2.3.1. AC Power Supply Wiring Examples

Figure 3.15. AC Single Power Supply Wiring Example

• 100-240VAC rated equipment: A 250VAC appropriately rated circuit breaker must be installed.

• Equipment must be installed according to the applicable country wiring codes.

• When equipped with two HI voltage power supplies, independent AC sources can be used to power the product for greater redundancy.

3.2.3.2. DC Power Supply Wiring Examples

Figure 3.16. AC Dual Redundant

Power Supply Wiring Example

Figure 3.17. DC Single Power Supply Wiring Example

Figure 3.18. DC Dual Redundant

Power Supply Wiring Example

• 125/250VDC rated equipment: A 300VDC appropriately rated circuit breaker must be installed.

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• A circuit breaker is not required for 12-24 or 48 VDC rated power supplies.

• For dual DC power supplies, separate circuit breakers must be installed and separately identified.

• Equipment must be installed according to the applicable country wiring codes.

3.2.3.3. AC and DC Power Supply Wiring Example

Figure 3.19. DC and AC Power Supply Wiring Example

• 125/250VDC rated equipment: A 300VDC appropriately rated circuit breaker must be installed.

• 100-240VAC rated equipment: A 250VAC appropriately rated circuit breaker must be installed.

• A circuit breaker is not required for 12-24 or 48VDC rated power supplies.

• Separate circuit breakers must be installed and separately identified.

• Equipment must be installed according to the applicable country wiring codes.

3.2.4. Dielectric Strength (HIPOT) Testing

For dielectric strength (HIPOT) testing in the field, users must remove the metal jumper located across terminals 2, 4, and 6 of the power supply terminal block. This metal jumper connects transient suppression circuitry to chassis ground and must be removed in order to avoid damage to transient suppression circuitry during HIPOT testing. The figure below shows the proper HIPOT test connections and should be followed to avoid damage to the device.

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Figure 3.20. Dielectric Strength (HIPOT) Testing

3.2.5. Failsafe Alarm Relay Wiring and Specifications

The “Failsafe” output relay is provided to signal critical error conditions that may occur on RS2000 series products. The contacts are energized upon power-up of the unit and remain energized unless a critical error occurs. The proper relay connections are shown in the figure below. Control of this output is user selectable and can be programmed via the Rugged Operating System (ROS). One common application for this output is to signal an alarm if a power failure or removal of control power occurs.

Figure 3.21. Failsafe Alarm Relay Wiring

3.2.6. Console Port Wiring

An RS232 console port for configuration and management of the device is located on the LED display module shown in Figure 3.22, “Console Port on Display Board”. This port is intended to be a temporary connection during initial configuration or troubleshooting and allows direct serial access to the management console. The connection is made using the DB9-Female to RJ45 console cable included in the device packaging shown in Figure 3.23, “RS2000 Series Console

Cable”. Console connection settings are: 57600 bps, no parity bits, 8 data bits, and 1 stop bit.

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Signal Name (PC is DTE) DB9- Female RJ45 Male

DCD – Carrier detect 1 2 RxD – Receive data (to DTE) 2 5 TxD – Transmit data (from DTE) 3 6 DTR – Data terminal ready 4 3 GND - Signal ground 5 4 DSR – Data set ready 6 1* RTS – Ready to send 7 8 CTS – Clear to send 8 7 RI – Ring Indicator 9 1*

Table 3.2. RS232 Over RJ45 Console Cable Pin-out

Figure 3.22. Console Port on Display Board

Figure 3.23. RS2000 Series Console Cable

After initial configuration, the RSG2288 can be configured via a number of networked mechanisms such as Telnet SSH, and the built-in secure web server. Consult the ROS™ User Guide for further details.

• This port is not intended to be a permanent connection.

• Serial cable must not exceed 2m (6.5 ft) in length.

3.2.7. Ethernet Ports

3.2.7.1. RJ45 Twisted-Pair Data Ports

RS2000 series Ethernet switches are equipped with up to nine 10/100/1000BaseTX ports that allow connection to standard CAT-5 UTP cable with RJ45 male connectors. All RS2000 series RJ45 RuggedSwitch® products feature auto-negotiation, auto-polarity, and auto-crossover functions. The RJ45 receptacles can also accept and take advantage of screened (commonly known as “shielded”) cabling. The figure below shows the RJ45 port pins configuration.

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Pin Description

1 RX + 2 RX 3 TX + 6 TX -

4, 5, 7, 9 No Connection

Figure 3.24. RJ45 Port Pin Configuration

Table 3.3. RJ45 Ethernet Pin Assignment

3.2.7.2. Gigabit Ethernet 1000Base-TX Cabling Recommendations

The IEEE 802.3ab Gigabit Ethernet standard defines 1000 Mbit/s Ethernet communications over distances of up to 100 meters using all 4 pairs in category 5 (or higher) balanced unshielded twisted-pair cabling. For wiring guidelines, system designers and integrators should refer to the Telecommunications Industry Association (TIA) TIA/EIA-568-A wiring standard that characterizes minimum cabling performance specifications required for proper Gigabit Ethernet operation. To ensure reliable, error-free data communication, new and pre-existing communication paths should be verified for TIA/EIA-568-A compliance. Table 3.4, “Cabling Categories And 1000Base-TX

Compliance” summarizes the relevant cabling standards.

Cabling Category

< 5 No New wiring infrastructure required.

5 Yes Verify TIA/EIA-568-A compliance.

5e Yes No action required. New installations should be designed with Category 5e or higher.

6 Yes No action required.

> 6 Yes Connector and wiring standards to be determined.

Table 3.4. Cabling Categories And 1000Base-TX Compliance

1000Base-

TX Compliant

Follow these recommendations for copper data cabling in high electrical noise environments:

• Data cable lengths should be as short as possible - ideally limited to 3m (10') in length. Copper data cables should not be used for inter-building communications.

• Power and data cables should not be run in parallel for long distances, and should be installed in separate conduits. Power and data cables should intersect at 90° angles when necessary to reduce inductive coupling.

• Shielded/screened cabling can optionally be used. The cable shield should be grounded at one single point to avoid the generation of ground loops.

3.2.7.3. Transient Suppression

RuggedCom does not recommend the use of copper cabling of any length for critical realtime substation automation applications. However, transient suppression circuitry is present on all copper ports to protect against damage from electrical transients and to ensure IEC 61850-3 and IEEE 1613 Class 1 conformance. This means that during the transient event, communications errors or interruptions may occur but recovery is automatic. RuggedCom also does not recommend using these ports to interface to field devices across distances which could produce high levels of ground potential rise, (i.e. greater than 2500V) during line to ground fault conditions.

Required Action

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3.2.8. Pluggable optics – Installation, removal, and precautions

The RS2000 series of products can be ordered with two pluggable optical form factors: SFP (Small Form-factor Pluggable), and GBIC (GigaBit Interface Converter). SFP and GBIC modules can be safely inserted and removed while the chassis is powered and operating – a feature also referred to as “hot-swappable”. Nevertheless, when inserting or removing optics there are several precautions that should be taken. They include:

• Ensuring that dust caps are mounted on SFP cages at all times unless a user is in the process of inserting or removing an SFP module. The dust caps will prevent the accumulation of residue or particles that might inhibit proper operation.

• Ensuring that the user has properly discharged any possible electrostatic build-up in order to prevent electrostatic discharges (ESD). This can be accomplished by properly grounding via an ESD wrist strap, or by touching earth or chassis ground before performing installation or removal of optics. ESD can damage or shorten the life of optical modules when not plugged into a chassis.

• Ensuring that SFP and GBIC optical modules are always stored in an ESD-safe bag or other suitable ESD-safe environment, free from moisture and stored at the proper temperature (–40 to +85°C).

• Disconnecting all cables from the SFP or GBIC module prior to insertion or removal of the module.

• Using only optics certified by RuggedCom Inc. with RuggedCom products. Damage can occur to optics and product if compatibility and reliability have not been properly assessed.

3.2.8.1. Module Insertion – GBIC and SFP

Special attention must be paid to the orientation of SFP and GBIC modules upon installation in the RuggedSwitch® chassis. For example, the figures below show the proper orientation of SFP and GBIC modules installed to both upper and lower slots. Modules on the upper row must be inserted top-side up, and modules on the lower row must be inserted top-side down. SFP modules should be inserted with the bail-latch in the locked position.

Figure 3.25. SFP Orientation

for Top and Bottom Row Ports

Figure 3.26. GBIC Orientation

for Top and Bottom Row Ports

Both SFP and GBIC modules should gently slide into their ports and should lock in place when fully inserted. Dust covers should be in place when installing the modules, and should always be in place when cables are not connected.

3.2.8.2. GBIC Module Removal

GBIC modules have two locking latches, one on either side of the module, as shown in the figure below. To remove a GBIC module, disconnect any cables and replace the dust cover to protect

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the optics. Depress both latches simultaneously and gently pull the module from the chassis. The module should be immediately stored in an ESD-safe environment.

Figure 3.27. Locking Latch Location on GBIC Optical Modules

3.2.8.3. SFP Module Removal

SFP Modules are removed using the metal bail latch located on the top of the module. To remove the SFP module, disconnect any cables and replace the dust cover to protect the optics. Grasp the bail latch and gently pull outwards to unlock and remove the module. Immediately store the module in an ESD-safe environment.

Figure 3.28. SFP Removal

3.3. Precision Time Protocol (PTP) Card and IEEE1588 v2

The Precision Time Protocol (PTP) card option for the RSG2288 adds the ability to provide time synchronization via IRIG-B, and to synchronize to an external IRIG-B source or to the GPS network. The time synchronization capabilities of the RSG2288, both with and without the PTP card option, are summarized below:

Synchronization Source Without PTP Card With PTP Card

NTP Yes Yes

IEEE 1588 v2 Yes Yes

IRIG-B PWM Yes

GPS Yes

Table 3.5. RSG2288 Time Synchronization Sources

Synchronization Service Without PTP Card With PTP Card

NTP Yes Yes

IEEE 1588 v2 Yes Yes

IRIG-B AM Yes

IRIG-B PWM Yes

Table 3.6. RSG2288 Time Synchronization Services

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NTP (Network Time Protocol) is the standard for synchronizing the clocks of computer systems throughout the Internet and is suitable for systems that require accuracies in the order of 1 ms.

IRIG-B (Inter Range Instrumentation Group, mod B) time synchronization is an even older, established, inter-device time synchronization mechanism providing accuracy on the order of 1ms to 1µs.

The Global Positioning System (GPS), as a source of accurate time, requires an external GPS antenna input to provide accurate time signals on the order of 500ns. The RSG2288 can use the GPS receiver on the PTP card to provide the time base for the system.

IEEE 1588 is designed to fill a niche not well served by either of the two older, dominant protocols, NTP and IRIG-B. IEEE 1588 is designed for local systems requiring accuracies on the order of 100 nanoseconds. IEEE 1588 is also designed for applications that cannot bear the cost of a GPS receiver at each node or for which GPS signals are inaccessible. Every Ethernet port on the RSG2288 supports IEEE1588.

The PTP card option is an ideal product for use in existing installations already well served by NTP, IRIG-B or GPS. It also provides a migration path for the use of the new IEEE 1588 v2 standard. As more end devices enter the market with IEEE 1588 compatibility this card provides an easy transition to this new time synchronization standard.

3.3.1. PTP Card Panel Description

Figure 3.29. PTP Card Panel Description

The four BNC connectors on the front panel of the PTP card are defined in the table below:

Connector Function

AM OUT IRIG-B126/B127 AM signal output, software enabled

TTL OUT

TTL IN TTL-level IRIG-B PWM signal input

GPS IN

Table 3.7. PTP Card Connectors

Note that only one input is active at a time. The IRIG-B PWM input or the GPS input is selected in software. The color of the LED on the front panel of the PTP card indicates the status of the incoming timing signal, depending on the input selected:

IRIG-B006/B007 PWM or 1 PPS

signal output, software selectable

GPS antenna connector. SeeSection 3.3.2,

“GPS Antenna Installation”.

Color GPS Input IRIG-B PWM Input

Green Lock Valid signal

Red

Holdover mode (GPS lock has

been achieved but the receiver

Problems with IRIG-B signal

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Color GPS Input IRIG-B PWM Input

Off No signal detected No signal detected

Table 3.8. PTP Card LED Functions

3.3.2. GPS Antenna Installation

The signals received from the GPS satellite network are at a frequency of 1575.42 MHz with a minimum power of -162 dBW. The GPS antenna must have a clear view of the sky in order to receive the low power signals and track the maximum number of satellites. Rooftops or other structures clear of obstructions and with a clear view of the horizon are ideal.

Elements of a typical GPS antenna system include the following:

• Active GPS Antenna (required)

• Coaxial cable to connect the elements (required)

• Lightning arrestor (optional)

• Line Amplifier or Filter (optional)

To ensure correct GPS signal reception, the overall system of antenna, cabling, lightning arrestor, line amplifier and filters requires a relative gain which should be greater than 5 dBi but less than 18 dBi (to avoid signal saturation at the receiver input).

no longer sees the minimum

number of required satellites.)

3.3.3. GPS Antenna Specifications

There are two major types of GPS antennas: passive and active. A passive antenna requires no power and is an option when signal strength is not a concern. An active antenna has a built in Low Noise Amplifier (LNA) to increase the strength of the signal, and to compensate for the signal loss in a long cable connection. Active antennas are used when the antenna input is connected to the receiver through a coaxial cable (usually longer than 3 m) or any high loss transmission path.

The PTP Card requires an active antenna with the following specifications:

Characteristic Active Antenna

Polarization Right-Hand Circular Polarized

Receive Frequency 1.57542 GHz ± 1.023 MHz

Power Supply 5 VDC

DC Current < 10 mA at 3 VDC

Antenna Gain Select antenna gain based on system configuration

Total Gain at PTP GPS Input (includes antenna gain, cable

loss, lightning arrestor loss, line amplifier gain and filter loss)

Axial Ratio < 3 dB

Output VSWR < 2.5

Table 3.9. GPS Antenna Specifications

• The PTP card’s GPS input provides 5 VDC at up to 10 mA to power the antenna.

Total Gain≤ 18 dBi

• Best results can be achieved with a total gain of 16 dB (includes antenna gain, cable loss, lightning arrestor loss, line amplifier gain and filter loss) at the antenna input.

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3.3.4. GPS Antenna Cabling

Cable Impedance

RuggedCom recommends low loss 50Ω coaxial cabling.

Cable Delay

Using any length of coaxial cable will add some time delay to the GPS signal, which degrades the accuracy of the calculated time and position. The time delay is dependent on the type of dielectric material in the cable and ranges from 1 to 2 ns/ft. The table below gives some examples of the delay that can be expected based on the dielectric type.

Dielectric Type Time Delay (ns/ft) Propagation Velocity (% of c)

Solid Polyethylene (PE) 1.54 65.9

Foam Polyethylene (FE) 1.27 80.0

Foam Polystyrene (FS) 1.12 91.0

Air Space Polyethylene (ASP) 1.15-1.21 84-88

Solid Teflon (ST) 1.46 69.4

Air Space Teflon (AST) 1.13-1.20 85-90

Table 3.10. Coaxial Cable Delay

3.3.5. Lightning Considerations

Although it is not possible to protect the antenna from a direct lighting strike, the antenna and connected components can be protected from secondary effects through installation location and protection devices.

Install the antenna at least 15 meters away from and lower than any structures that attract lightning. GPS antenna damage is usually not the result of a direct lightning strike, but due to high currents induced by the effects of a lightning strike on a nearby structure. RuggedCom also recommends installing lightning arrestors in the antenna line to protect the receiver and connected devices. If a lightning arrestor is installed, it is important to ensure that it has a low impedance path to the ground.

3.3.6. Line Amplification and Filtering

Although an active antenna has gain, depending on the length of the coaxial cable used, it may not be enough, in which case a line amplifier will be required as well.

Most active antennas include filters; however, if there is a high potential for electromagnetic interference, such as from the near field of a radio transmitter, though the antenna system, additional antenna line filtering may be necessary.

3.3.7. IRIG-B Outputs

The PTP card provides IRIG-B outputs in both AM (Amplitude Modulated) and PWM (Pulse Width Modulated) formats. The IRIG-B126/B127 signal format is supported on the AM OUT port, and the IRIG-B006/B007 signal format is supported on the TTL OUT port. Enabling and disabling the outputs, and selecting between PWM and PPS on the TTL OUT port, is done through software.

The number of IRIG-B devices that can be connected to the AM or PWM sources is dependent on the cabling type and length as well as the input impedances of the devices. Figure 3.30, “IRIG-

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B Simplified Schematic” shows a simplified circuit diagram of the interface between an IRIG-B

source and connected devices.

Figure 3.30. IRIG-B Simplified Schematic

The maximum number of devices (N) that can be connected to the source is determined by checking if the source current (IS) required to drive the connected devices is less than the maximum drive current the source can provide, and verifying that the load voltage (VL) the connected devices see is greater than the minimum required voltage. For IRIG-B output port specifications, seeSection 4.7.2, “IRIG-B Output”.

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4. Technical Specifications

4.1. Power Supply Specifications

Power Supply Type

12 – 24 VDC 10 VDC 36 VDC 6.3A(F)

48 VDC 36 VDC 59 VDC 3.15A(T) HI (125/250 VDC) HI (110/230 VAC)

Power consumption varies based on configuration. 10/100Base-TX ports consume roughly 1W less than fiber optic ports.

(F) Denotes fast-acting fuse (T) denotes time-delay fuse.

The “HI” power supply is the same power supply for both AC and DC.

c c

Min Max

88 VAC 300 VDC 2A(T) 85 VAC 264 VAC 2A(T)

Input Range

Table 4.1. Power Supply Specifications

4.2. Failsafe Relay Specifications

Parameter Value (Resistive Load)

Max Switching Voltage 240VAC, 125VDC

Rated Switching Current 2A @ 240VAC, 0.15A @ 125VDC, 2A @ 30VDC

Max Switching Capacity 150W, 500VA

Table 4.2. Failsafe Relay Specifications

4.3. Networking Standards Supported

Parameter Description

IEEE 802.3 10BaseT IEEE 802.3u 100BaseTX/100BaseFX IEEE 802.3z 1000BaseSX/LX

IEEE 802.3ab 1000BaseTx

IEEE 802.3x Full Duplex Operation, Flow Control IEEE 802.1D MAC Bridges

IEEE 802.1Q VLAN (Virtual LAN) Tagging

IEEE 802.1p Class of Service

IEEE 1588 v2 Precision Time Protocol

Table 4.3. Networking Standards Supported

Internal Fuse Rating

b bc bc

Max. Power

Consumption

28 W 28 W 28 W 28 W

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4. Technical Specifications

4.4. Copper Ethernet Port Specifications

Parameter Specification Notes

Speed 10/100/1000 Mbps Auto-negotiating;

Duplex FDX / HDX Auto-negotiating

Cable-Type > Category 5 Shielded/Unshielded

Wiring Standard TIA/EIA T568A/B Auto-Crossover, Auto-Polarity

Max Distance 100 m

Connector RJ45

Isolation 1.5kV RMS 1-minute

Table 4.4. Copper Ethernet Port Specifications

4.5. Fiber Optic Specifications

The following sections list fiber optic specifications for ports that can be ordered with an RS2000 series Ethernet switch. The user determines the type of optics at the time of ordering, and can determine the modules installed on a particular unit by reading the factory data file via the RuggedSwitch ROS® user interface. The following sections list specifications for fiber optic modules in Fast Ethernet(10/100Mbps) and Gigabit Ethernet (1000Mbps).

4.6. Fiber Ethernet Port Specifications

The specifications are organized by signaling speed and then by order code. Module order codes are contained within each product when assembled and configured at the factory. Consult the RuggedCom ROS® User Guide for help in obtaining the factory configuration data.

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4. Technical Specifications

4.6.1. Fast Ethernet (10/100Mbps) Optical Specifications

Order

Code

FXA01 MM ST

FXA02 MM SC

FXA11 MM LC 62.5/125 1310 -19 -14 -32 -14 2 13

FXA03 MM MTRJ

FXA04 SM ST 9/125 1310 -15 -8 -32 -3 20 17 FXA05 SM SC 9/125 1300 -15 -8 -31 -7 20 16 FXA06 SM LC 9/125 1310 -15 -8 -34 -7 20 19 FXA07 SM SC 9/125 1310 -5 0 -34 -3 50 29 FXA08 SM LC 9/125 1310 -5 0 -35 3 50 30 FXA09 SM SC 9/125 1310 0 5 -37 0 90 37 FXA10 SM LC 9/125 1310 0 5 -37 0 90 37

Mode

Connector

Type

Cable

Type

(µm)

62.5/125 -19 12 50/125

Tx λ (typ.)

(nm)

1308

Tx min.

(dBm)

-22.5

Tx max.

(dBm)

Sensitivity

(dBm)

-14 -31 -14 2

Table 4.5. Fast Ethernet (10/100Mbps) Optical Specifications

4.6.2. Gigabit Ethernet (1Gbps) Optical Specifications

Saturation

(dBm)

Distance

(typ.)

(km)

Power

Budget

(dB)

8.5

4.6.2.1. Fixed Gigabit Transceivers

Order

Code

FG01 MM LC

FG02 SM SC 9/125 1310 -10 -3 -20 -3 10 10 FG03 SM LC 9/125 1310 -9.5 -3 -21 -3 10 11.5 FG04 SM SC 9/125 1310 -5 0 -20 -3 25 15 FG05 SM LC 9/125 1310 -7 -3 -24 -3 25 17

Mode

Connector

Type

Table 4.6. Fixed Gigabit Transceivers

Cable

Type

(µm)

50/125

62.5/125

Tx λ (typ.)

4.6.2.2. SFP Gigabit Transceivers

Order

Code

F51 MM LC

FG52 SM LC 9/125 1310 -9.5 -3 -19 -3 10 9.5 FG53 SM LC 9/125 1310 -7 -3 -23 -3 25 16 FG54 SM LC 9/125 1550 0 5 -23 -3 70 23

Mode

Connector

Type

Table 4.7. SFP Gigabit Transceivers

Cable

Type

(µm)

50/125 0.5

62.5/125

Tx λ (typ.)

Tx min

(nm)

850 -9 -2.5 -20 0 0.5 11

(nm)

850 -9 -2.5 -20 0

(dBm)

Tx min

(dBm)

Tx max

(dBm)

Tx max

(dBm)

Sensitivity

(dBm)

Sensitivity

(dBm)

Saturation

(dBm)

Saturation

(dBm)

Distance

(typ.)

(km)

Distance

(typ.)

(km)

0.3

Power

Budget

(dB)

Power

Budget

(dB)

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4. Technical Specifications

4.6.2.3. GBIC Gigabit Transceivers

Order

Code

FG71 SM SC 9/125 1310 -9.5 -3 -21 -3 10 11.5 FG72 SM SC 9/125 1310 -7 -3 -24 -3 25 17 FG73 SM SC 9/125 1550 0 5 -23 -3 70 23

Table 4.8. GBIC Gigabit Transceivers

Mode

Connector

Type

Cable

Type

(µm)

1. Maximum segment length is greatly dependent on factors such as fiber quality, and number of patches and splices. Please consult RuggedCom sales associates when determining maximum segment distances.

2. All optical power numbers are listed as dBm averages.

3. Distance ratings are typical but will depend on type of cabling, number of connectors and splices.

4. FG54 and FG73 transceivers have an operating temperature range of -20°C to +85°C. All other transceivers have an operating temperature range of -40°C to +85°C.

4.7. PTP Card Specifications

Tx λ (typ.)

(nm)

Tx min

(dBm)

Tx max

(dBm)

Sensitivity

(dBm)

Saturation

(dBm)

Distance

(typ.)

(km)

Power

Budget

(dB)

4.7.1. IRIG-B PWM Input

Parameter Typical Value

Input Voltage TTL-Compatible

Input Impedance

Table 4.9. IRIG-B PWM Input Specifications

4.7.2. IRIG-B Output

Parameter Typical Value

Output Current (Is) 100 mA

Output Voltage (Vs) 5 V

Output Impedance (Rs)

Table 4.10. IRIG-B003 PWM Output Specifications

Parameter Typical Value

Carrier Frequency 1 kHz

Modulation Depth

Output Current (Is) 24 mA

Output Impedance (Rs)

Output Voltage (Vs) 6 V

Table 4.11. IRIG-B123 AM Output Specifications

>200kΩ

p-p

50Ω

3:1±10%

10Ω

p-p

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4. Technical Specifications

4.8. Operating Environment

Parameter Range Comments

Ambient Operating Temperature -40 to 85°C

Ambient Relative Humidity 5% to 95% Non-condensing

Ambient Storage Temperature -40 to 85°C

Table 4.12. Operating Environment

Ambient Temperature as measured from a 30cm

radius surrounding the center of the enclosure.

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4. Technical Specifications

4.9. Mechanical Specifications

Parameter Value Comments

Dimensions

Weight 10 lb (4.5 kg)

Enclosure 18AWG galvanized steel

Table 4.13. Mechanical Specifications

18.29 × 12.14 × 1.75 in

(464.57 × 308.36 × 44.45 mm)

(Length × Width × Height)

with mounting brackets installed

Figure 4.1. RSG2288 Mechanical Dimensions

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5. EMI And Environmental Type Tests

Test Description Test Levels

IEC 61000-4-2 ESD

IEC 61000-4-3 Radiated RFI Enclosure Ports 20 V/m X

IEC 61000-4-4 Burst (Fast Transient)

IEC 61000-4-5 Surge

IEC 61000-4-6 Induced (Conducted) RFI

IEC 61000-4-8 Magnetic Field Enclosure Ports

IEC 61000-4-29 Voltage Dips & Interrupts

IEC 61000-4-11 Voltage Dips & Interrupts A.C. Power ports

IEC 61000-4-12 Damped Oscillatory

IEC 61000-4-16 Mains Frequency Voltage

IEC 61000-4-17

Ripple on D.C.

Power Supply

Enclosure Contact +/- 8 kV 4

Enclosure Air +/- 15 kV 4

Signal ports +/- 4kV @ 2.5kHz X D.C. Power ports +/- 4kV 4 A.C. Power ports +/- 4kV 4

Earth ground ports +/- 4kV 4

Signal ports

D.C. Power ports

A.C. Power ports

Signal ports 10V 3

D.C Power ports 10V 3

A.C. Power ports 10V 3

Earth ground ports 10V 3

D.C. Power ports

A.C. Power ports

Signal ports

D.C. Power ports

A.C. Power ports

Signal ports 30V Continuous, 300V for 1s 4 D.C. Power ports 30V Continuous, 300V for 1s 4

D.C. Power ports 10% 3

Signal ports 2kVAC (Fail-Safe Relay output) N/A D.C. Power ports 1.5kVDC N/AIEC 60255-5 Dielectric Strength A.C. Power ports 2kVAC N/A

Signal ports 5kV (Fail-Safe Relay output) N/A D.C. Power ports 5kV N/AIEC 60255-5 H.V. Impulse A.C. Power ports 5kV N/A

+/- 4kV line-to-earth,

+/- 2kV line-to-line

+/- 2kV line-to-earth,

+/- 1kV line-to-line

+/- 4kV line-to-earth,

+/- 2kV line-to-line

40 A/m, continuous,

1000 A/m for 1 s

30% for 0.1s, 60% for

0.1s, 100% for 0.05s 30% for 1 period,

60% for 50 periods

100% for 5 periods,

100% for 50 periods

2.5kV common, 1kV diff. mode@1MHz

Table 5.1. IEC 61850-3 EMI Type Tests

Severity

Levels

N/A

Test Description Test Levels

IEEE C37.90.3 ESD

Enclosure Contact +/- 8kV

Enclosure Air +/- 15kV

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5. EMI And Environmental Type Tests

Test Description Test Levels

IEEE C37.90.2 Radiated RFI Enclosure ports 35 V/m

IEEE C37.90.1 Fast Transient

Table 5.2. IEEE 1613 (C37.90.x) EMI Immunity Type Tests

• If the unit contains copper ports, the IEEE 1613 conformance is Class 1 (During disturbance errors may occur but recovery is automatic).

Signal ports +/- 4kV @ 2.5kHz D.C. Power ports +/- 4kV A.C. Power ports +/- 4kV

Earth ground ports +/- 4kV

Signal ports 2.5kV common mode @1MHz D.C. Power ports 2.5kV common, 1kV diff. mode@1MHzIEEE C37.90.1 Oscillatory A.C. Power ports 2.5kV common, 1kV diff. mode@1MHz

Signal ports 5kV (Fail-Safe Relay output) D.C. Power ports 5kVIEEE C37.90 H.V. Impulse A.C. Power ports 5kV

Signal ports 2kVAC D.C. Power ports 1.5kVDCIEEE C37.90 Dielectric Strength A.C. Power ports 2kVAC

• If the unit contains all fiber ports, the IEEE 1613 conformance is Class 2 (During disturbance no errors will occur).

Test Description Test Levels Severity Levels

IEC 60068-2-1 Cold Temperature Test Ad -40°C, 16 Hours N/A

IEC 60068-2-2 Dry Heat Test Bd +85°C, 16 Hours N/A IEC 60068-2-30 IEC 60255-21-1 Vibration 2g @ (10 - 150) Hz Class 2

IEC 60255-21-2 Shock 30g @ 11mS Class 2

Class 2 refers to “Measuring relays and protection equipment for which a very high security margin is required or where

the vibration levels are very high, e.g. for shipboard applications and for severe transportation conditions.”

Table 5.3. Environmental Type Tests

Humidity (Damp

Heat, Cyclic)

Test Db 95% (non-condensing), 55°C , 6 cycles N/A

a a

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6. Agency Approvals

Agency Standards Comments

CSA CSA C22.2 No. 60950 Passed

UL UL 60950 Passed CE EN 60950, EN 61000-6-2

FCC FCC Part 15, Class A Passed

CISPR EN55022, Class A Passed

FDA/CDRH 21 CFR Chapter 1, Subchapter J Passed

IEC/EN EN60825-1:1994 + A11:1996 + A2:2001 Passed

ISO ISO9001:2000

Table 6.1. Agency Approvals

CE Compliance is claimed via

Declaration of Self Conformity Route

Designed and manufactured using a

ISO9001: 2000 certified quality program

RuggedCom® RuggedSwitch® 38 RSG2288 Installation Guide Rev 108

7. Warranty

RuggedCom warrants this product for a period of five (5) years from the date of purchase. This product contains no user-serviceable parts. Attempted service by unauthorized personnel shall render all warranties null and void. For warranty details, visit www.RuggedCom.com or contact your customer service representative.

Should this product require service, contact the factory at:

RuggedCom Inc.

300 Applewood Crescent Concord, Ontario Canada L4K 5C7 Phone: +1 905 856 5288 Fax: +1 905 856 1995

RuggedCom® RuggedSwitch® 39 RSG2288 Installation Guide Rev 108

RuggedCom RSG2288 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

RuggedSwitch® RSG2288

Table of Contents

FCC Statement And Cautions

1. Product Overview

1.1. Functional Overview

1.2. Feature Highlights

1.3. Display Panel Description

2. RuggedSwitch® Modules

2.1. Ethernet Panel Description

3. Installation

3.1. Mounting

3.1.1. Rack Mounting

3.1.2. Panel and DIN Rail Mounting

3.2. Fiber Optic Transceiver Orientation and Connection

3.2.1. Pluggable Fiber Transceiver Modules

3.2.2. Fixed Fiber Transceivers

3.2.3. Power Supply Wiring And Grounding

3.2.3.1. AC Power Supply Wiring Examples

3.2.3.2. DC Power Supply Wiring Examples

3.2.3.3. AC and DC Power Supply Wiring Example

3.2.4. Dielectric Strength (HIPOT) Testing

3.2.5. Failsafe Alarm Relay Wiring and Specifications

3.2.6. Console Port Wiring

3.2.7. Ethernet Ports

3.2.7.1. RJ45 Twisted-Pair Data Ports

3.2.7.2. Gigabit Ethernet 1000Base-TX Cabling Recommendations

3.2.7.3. Transient Suppression

3.2.8. Pluggable optics – Installation, removal, and precautions

3.2.8.1. Module Insertion – GBIC and SFP

3.2.8.2. GBIC Module Removal

3.2.8.3. SFP Module Removal

3.3. Precision Time Protocol (PTP) Card and IEEE1588 v2

3.3.1. PTP Card Panel Description

3.3.2. GPS Antenna Installation

3.3.3. GPS Antenna Specifications

3.3.4. GPS Antenna Cabling

3.3.5. Lightning Considerations

3.3.6. Line Amplification and Filtering

3.3.7. IRIG-B Outputs

4. Technical Specifications

4.1. Power Supply Specifications

4.2. Failsafe Relay Specifications

4.3. Networking Standards Supported

4.4. Copper Ethernet Port Specifications

4.5. Fiber Optic Specifications

4.6. Fiber Ethernet Port Specifications

4.6.1. Fast Ethernet (10/100Mbps) Optical Specifications

4.6.2. Gigabit Ethernet (1Gbps) Optical Specifications

4.6.2.1. Fixed Gigabit Transceivers

4.6.2.2. SFP Gigabit Transceivers

4.6.2.3. GBIC Gigabit Transceivers

4.7. PTP Card Specifications

4.7.1. IRIG-B PWM Input

4.7.2. IRIG-B Output

4.8. Operating Environment

4.9. Mechanical Specifications

5. EMI And Environmental Type Tests

6. Agency Approvals

7. Warranty