RuggedCom RSG2288 User Manual

RuggedSwitch® RSG2288

Hardware Installation Guide

January 3, 2013

www.RuggedCom.com

RuggedSwitch® RSG2288

RuggedSwitch® RSG2288 : Hardware Installation Guide

Copyright © 2012 RuggedCom Inc.

All Rights Reserved

Dissemination or reproduction of this document, or evaluation and communication of its contents, is not authorized except where expressly
permitted. Violations are liable for damages. All rights are reserved, particularly for the purposes of patent application or trademark registration.

This document contains proprietary information, which is protected by copyright. All rights are reserved. No part of this document may be
photocopied, reproduced or translated to another language without the prior written consent of RuggedCom Inc.

Disclaimer Of Liability

We have checked the contents of this manual against the hardware and software described. However, deviations from the description cannot
be completely ruled out.

RuggedCom shall not be liable for any errors or omissions contained herein or for consequential damages in connection with the furnishing,
performance, or use of this material.

The information given in this document is reviewed regularly and any necessary corrections will be included in subsequent editions. We appreciate
any suggested improvements. We reserve the right to make technical improvements without notice.

Registered Trademarks

ROX™, RuggedBackbone™, RuggedRated™ and eRSTP™ are trademarks of RuggedCom Inc. ROS®, RuggedRouter® and RuggedSwitch®
are registered trademarks of RuggedCom Inc. Other designations in this manual might be trademarks whose use by third parties for their own
purposes would infringe the rights of the owner.

Linux® is the registered trademark of Linus Torvalds in the U.S. and other countries.
The registered trademark Linux® is used pursuant to a sublicense from LMI, the exclusive licensee of Linus Torvalds, owner of the mark on

a world-wide basis.

Third Party Copyrights

RuggedCom recognizes the following third party copyrights:

• Copyright © 2004 GoAhead Software, Inc. All Rights Reserved.

Warranty

Five (5) years from date of purchase, return to factory. For warranty details, visit www.ruggedcom.com or contact your customer service
representative.

Contacting RuggedCom

Corporate Headquarters US Headquarters Europe Headquarters
RuggedCom Inc.

300 Applewood Crescent
Concord, Ontario
Canada, L4K 5C7
Tel: [phone]
Fax: [phone]
Toll-free: 1 888 264 0006

Technical Support
Toll Free (North America): 1 866 922 7975

International: [phone]
Email: [e-mail]

Web: www.RuggedCom.com

RuggedCom
1930 Harrison St., Suite 209
Hollywood, Florida
USA, 33020
Tel: [phone] ext.103
Fax: [phone]
Toll-free: 1 888 264 0006

Email: [e-mail]

RuggedCom
Unit 41, Aztec Centre,
Aztec West, Almondsbury, Bristol
United Kingdom BS32 4TD
Tel: [phone]
Fax: [phone]

RuggedSwitch® RSG2288

Table of Contents

FCC Statement And Cautions ................................................................................................... 6

1. Product Overview ................................................................................................................... 7

1.1. Functional Overview .................................................................................................... 7

1.2. Feature Highlights ....................................................................................................... 7

1.3. Display Panel Description ........................................................................................... 9

2. RuggedSwitch® Modules ..................................................................................................... 11

2.1. Ethernet Panel Description ....................................................................................... 11

3. Installation ............................................................................................................................ 12

3.1. Mounting .................................................................................................................... 12

3.1.1. Rack Mounting ............................................................................................... 12

3.1.2. Panel and DIN Rail Mounting ......................................................................... 13

3.2. Fiber Optic Transceiver Orientation and Connection ................................................ 15

3.2.1. Pluggable Fiber Transceiver Modules ............................................................ 15

3.2.2. Fixed Fiber Transceivers ................................................................................ 16

3.2.3. Power Supply Wiring And Grounding ............................................................. 16

3.2.4. Dielectric Strength (HIPOT) Testing ............................................................... 20

3.2.5. Failsafe Alarm Relay Wiring and Specifications ............................................. 21

3.2.6. Console Port Wiring ....................................................................................... 21

3.2.7. Ethernet Ports ................................................................................................ 22

3.2.8. Pluggable optics – Installation, removal, and precautions .............................. 24

3.3. Precision Time Protocol (PTP) Card and IEEE1588 v2 ............................................ 25

3.3.1. PTP Card Panel Description .......................................................................... 26

3.3.2. GPS Antenna Installation ............................................................................... 27

3.3.3. GPS Antenna Specifications .......................................................................... 27

3.3.4. GPS Antenna Cabling .................................................................................... 28

3.3.5. Lightning Considerations ................................................................................ 28

3.3.6. Line Amplification and Filtering ...................................................................... 28

3.3.7. IRIG-B Outputs ............................................................................................... 28

4. Technical Specifications ....................................................................................................... 30

4.1. Power Supply Specifications ..................................................................................... 30

4.2. Failsafe Relay Specifications .................................................................................... 30

4.3. Networking Standards Supported ............................................................................. 30

4.4. Copper Ethernet Port Specifications ......................................................................... 31

4.5. Fiber Optic Specifications ......................................................................................... 31

4.6. Fiber Ethernet Port Specifications ............................................................................ 31

4.6.1. Fast Ethernet (10/100Mbps) Optical Specifications ........................................ 32

4.6.2. Gigabit Ethernet (1Gbps) Optical Specifications ............................................ 32

4.7. PTP Card Specifications ........................................................................................... 33

4.7.1. IRIG-B PWM Input ......................................................................................... 33

4.7.2. IRIG-B Output ................................................................................................. 33

4.8. Operating Environment ............................................................................................. 34

4.9. Mechanical Specifications ......................................................................................... 35

5. EMI And Environmental Type Tests .................................................................................... 36

6. Agency Approvals ................................................................................................................ 38

7. Warranty ............................................................................................................................... 39

RuggedCom® RuggedSwitch® 3 RSG2288 Installation Guide Rev 108

RuggedSwitch® RSG2288

List of Figures

1.1. RSG2288 LED Display Panel ........................................................................................... 10

2.1. RSG2288 Ethernet Port Layout ........................................................................................ 11

2.2. Ethernet Panel LEDs ........................................................................................................ 11

3.1. RSG2288 Rack Mount Chassis Orientation: Front Mount ................................................ 12

3.2. RSG2288 Rack Mount Chassis Orientation: Rear Mount ................................................. 12

3.3. Rack Mount Adapter Mounting Locations ......................................................................... 13

3.4. Panel / DIN Rail Mounting Diagram (Connectors at Top) ................................................. 14

3.5. Panel / DIN Rail Mounting Diagram (Connectors at Bottom) ............................................ 15

3.6. 1000LX SFP (mini-GBIC) Module and LC connector ....................................................... 16

3.7. 1000LX GBIC connector ................................................................................................... 16

3.8. 1000LX LC connector ....................................................................................................... 16

3.9. 1000LX SC connector ....................................................................................................... 16

3.10. 100FX/1000LX ST connector .......................................................................................... 16

3.11. MTRJ 100FX connector .................................................................................................. 16

3.12. RS2000 Series Phillips Screw Terminal Block ............................................................... 17

3.13. RS2000 Series Phoenix Plug Terminal Block ................................................................. 17

3.14. Chassis Ground Connection ........................................................................................... 18

3.15. AC Single Power Supply Wiring Example ...................................................................... 19

3.16. AC Dual Redundant Power Supply Wiring Example ....................................................... 19

3.17. DC Single Power Supply Wiring Example ...................................................................... 19

3.18. DC Dual Redundant Power Supply Wiring Example ...................................................... 19

3.19. DC and AC Power Supply Wiring Example .................................................................... 20

3.20. Dielectric Strength (HIPOT) Testing ............................................................................... 21

3.21. Failsafe Alarm Relay Wiring ........................................................................................... 21

3.22. Console Port on Display Board ...................................................................................... 22

3.23. RS2000 Series Console Cable ....................................................................................... 22

3.24. RJ45 Port Pin Configuration ........................................................................................... 23

3.25. SFP Orientation for Top and Bottom Row Ports ............................................................. 24

3.26. GBIC Orientation for Top and Bottom Row Ports ........................................................... 24

3.27. Locking Latch Location on GBIC Optical Modules ......................................................... 25

3.28. SFP Removal .................................................................................................................. 25

3.29. PTP Card Panel Description ........................................................................................... 26

3.30. IRIG-B Simplified Schematic ........................................................................................... 29

4.1. RSG2288 Mechanical Dimensions ................................................................................... 35

RuggedCom® RuggedSwitch® 4 RSG2288 Installation Guide Rev 108

RuggedSwitch® RSG2288

List of Tables

1.1. LED Display – Device status LED behavior definition ...................................................... 10

1.2. Port Status LED behavior definition .................................................................................. 10

3.1. RSG2288 Power Terminal Block Connection Description ................................................ 18

3.2. RS232 Over RJ45 Console Cable Pin-out ....................................................................... 22

3.3. RJ45 Ethernet Pin Assignment ......................................................................................... 23

3.4. Cabling Categories And 1000Base-TX Compliance ......................................................... 23

3.5. RSG2288 Time Synchronization Sources ......................................................................... 25

3.6. RSG2288 Time Synchronization Services ........................................................................ 25

3.7. PTP Card Connectors ....................................................................................................... 26

3.8. PTP Card LED Functions ................................................................................................. 26

3.9. GPS Antenna Specifications ............................................................................................. 27

3.10. Coaxial Cable Delay ....................................................................................................... 28

4.1. Power Supply Specifications ............................................................................................. 30

4.2. Failsafe Relay Specifications ............................................................................................ 30

4.3. Networking Standards Supported ..................................................................................... 30

4.4. Copper Ethernet Port Specifications ................................................................................. 31

4.5. Fast Ethernet (10/100Mbps) Optical Specifications .......................................................... 32

4.6. Fixed Gigabit Transceivers ............................................................................................... 32

4.7. SFP Gigabit Transceivers ................................................................................................. 32

4.8. GBIC Gigabit Transceivers ............................................................................................... 33

4.9. IRIG-B PWM Input Specifications ..................................................................................... 33

4.10. IRIG-B003 PWM Output Specifications .......................................................................... 33

4.11. IRIG-B123 AM Output Specifications .............................................................................. 33

4.12. Operating Environment ................................................................................................... 34

4.13. Mechanical Specifications ............................................................................................... 35

5.1. IEC 61850-3 EMI Type Tests ........................................................................................... 36

5.2. IEEE 1613 (C37.90.x) EMI Immunity Type Tests ............................................................. 36

5.3. Environmental Type Tests ................................................................................................ 37

6.1. Agency Approvals ............................................................................................................. 38

RuggedCom® RuggedSwitch® 5 RSG2288 Installation Guide Rev 108

FCC Statement And Cautions

FCC Statement And Cautions

Federal Communications Commission Radio Frequency Interference
Statement

This equipment has been tested and found to comply with the limits for a Class A digital device
pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection
against harmful interference when the equipment is operated in a commercial environment. This
equipment generates, uses and can radiate radio frequency energy and, if not installed and used in
accordance with the instruction manual, may cause harmful interference to radio communications.
Operation of this equipment in a residential area is likely to cause harmful interference in which
case the user will be required to correct the interference on his own expense.

Caution: LASER

This product contains a laser system and is classified as a CLASS 1 LASER
PRODUCT. Use of controls or adjustments or performance of procedures other than
those specified herein may result in hazardous radiation exposure.

Caution: Service

This product contains no user-serviceable parts. Attempted service by unauthorized
personnel shall render all warranties null and void.

Changes or modifications not expressly approved by RuggedCom Inc. could invalidate
specifications, test results, and agency approvals, and void the user's authority to
operate the equipment.

Should this device require service, please refer to Chapter 7, Warranty in this guide.

Caution: Physical Access

This product should be installed in a restricted access location where access can only
be gained by service personnel or users who have been instructed about the reasons
for the restrictions applied to the location and about any precautions that shall be taken;
and access is through the use of a tool or lock and key, or other means of security,
and is controlled by the authority responsible for the location.

RuggedCom® RuggedSwitch® 6 RSG2288 Installation Guide Rev 108

1. Product Overview

1. Product Overview

1.1. Functional Overview

The RuggedSwitch® RSG2288 is a rugged, fully managed, modular Ethernet switch specifically
designed to operate reliably in electrically harsh and climatically demanding utility substation,
railway and industrial environments. The RSG2288 includes the IEEE 1588 v2 protocol with
hardware time stamping, allowing high precision time synchronization over the Ethernet network

with accuracies of 1µs or better. The RSG2288’s superior rugged hardware design coupled
with the embedded Rugged Operating System (ROS™) provides improved system reliability and
advanced cyber security and networking features, making it ideally suited for creating Ethernet
networks for mission-critical, real-time, control applications.

The RSG2288’s modular flexibility offers 100/1000BaseX fiber and 10/100/1000BaseTX copper
port combinations. Support for front or rear mount connectors coupled with support for multiple
fiber connector types (SFP, GBIC, LC, SC) without loss of port density makes the RSG2288 highly
versatile and suitable for any application. The RSG2288 is packaged in a rugged, galvanized steel
enclosure with industrial grade DIN, panel, or 19" rack-mount mounting options.

1.2. Feature Highlights

Ethernet Ports

• Up to 9-Gigabit Ethernet ports supporting copper and fiber media

• Up to 9 100FX Fiber Fast Ethernet ports

• 2 port modules for tremendous flexibility

• Fiber types supported include multimode, singlemode, and bidirectional single strand

• Full compliance with IEEE: 802.3, 802.3u & 802.3z

• Non-blocking, store and forward switching

• Full duplex operation and flow control (IEEE 802.3x)

• Industry standard fiber optic connectors: LC, SC, SFP, GBIC

• Long haul optics allow Gigabit distances up to 70km

Advanced Time Synchronization

• Support for IEEE 1588 v2, GPS, and IRIG-B time synchronization

• Hardware time stamping on all ports including Gigabit

• Transparent clock operation for high precision on switched networks (1us or better)

• Peer-to-peer path delay measurements

• High precision TCXO (Temperature Compensated Oscillator)

• Supports master, slave and transparent clock modes

• Support for IRIG-B input and output

RuggedCom® RuggedSwitch® 7 RSG2288 Installation Guide Rev 108

1. Product Overview

Cyber Security Features

• Multi-level user passwords

• SSH/SSL encryption

• MAC-based port security

• Selective port enable/disable

• Port-based network access control using IEEE 802.1x

• VLAN support (IEEE 802.1Q) to segregate and secure network traffic

• RADIUS centralized access management

• SNMPv3 featuring encrypted authentication and session

Simple Plug and Play Operation

• Automatic learning of up to 8192 MAC addresses

• Auto-negotiation on all 10/100/1000BaseTX, and micro-D ports

• Auto-MDI/MDIX (crossover) on all 10/100BaseTX and micro-D ports

• LED indicators for link, activity and speed

RuggedRated™ for Reliability in Harsh Environments

• Immunity to EMI and heavy electrical transients:

• Zero-Packet-Loss™ Technology

• Meets IEEE 1613 (electric utility substations)

• Exceeds IEC 61850-3 (electric utility substations)

• Exceeds IEC 61800-3 (variable speed drive systems)

• Exceeds NEMA TS-2 (traffic control equipment)

• Exceeds IEC 61000-6-2 (generic industrial environment)

• -40°C to +85°C operating temperature (no fans)

• Conformal coated printed circuit boards (optional)

• 18 AWG galvanized steel enclosure

• Hazardous Location Certification: Class 1 Division 2

Universal Power Supply Options

• Fully integrated, dual-redundant (optional) power supplies

• Universal high-voltage range: 88-300 VDC or 85-264 VAC

• Popular low voltage DC ranges: 12 VDC, 24 VDC, or 48 VDC

• Screw or pluggable terminal blocks for reliable, maintenance-free connections

• CSA/UL 60950 safety approved to +85 °C

RuggedCom® RuggedSwitch® 8 RSG2288 Installation Guide Rev 108

1. Product Overview

Rugged Operating System (ROS™) Networking Features

• Simple plug and play operation – automatic learning, negotiation, and crossover detection

• RSTP (Rapid Spanning Tree Protocol) support: IEEE 802.1w

• eRSTP™ (Enhanced Rapid Spanning Tree) support, < 5ms network fault recovery

• QoS (Quality of Service) support: IEEE 802.1p, for real-time traffic

• Port rate limiting and broadcast storm limiting

• VLAN (Virtual LAN) support: IEEE 802.1Q with double tagging

• GVRP (GARP VLAN Registration Protocol) support: IEEE 802.1D

• IGMP Snooping for multicast filtering

• GMRP (GARP Multicast Registration Protocol) support: IEEE 802.1D

• Link aggregation support: 802.3ad

• Loss of link management on fiber ports

• Port configuration, status, statistics, mirroring, security

• SNTP time synchronization (both client and server)

• Industrial automation features (e.g. Modbus)

Rugged Operating System (ROS™) Management Features

• Secure Web-based, management interfaces

• Menu and Command Line based management interfaces via serial port, SSH and Telnet

• Remote command execution via RSH

• SNMP v1, v2c, and v3

• RMON (Remote MONitoring)

• Rich set of diagnostics with logging and alarms

1.3. Display Panel Description

RS2000 series products are equipped with a versatile display panel, shown in the following figure,
which provides real-time status information for each port and for the chassis as a whole, to allow
simple diagnostics and troubleshooting. It features:

• RS232 console port for ‘out of band’ console access and configuration

• Power supply and Alarm status indicators

• Convenient port status indicators conveying Link/Activity, Duplex, or Speed via the Mode push­button (toggles between the three display modes)

• System reset via the Mode push-button (if held for 5 seconds)

RuggedCom® RuggedSwitch® 9 RSG2288 Installation Guide Rev 108

1. Product Overview

Figure 1.1. RSG2288 LED Display Panel

The device status LEDs provide a quick visual indication of the operational status of the unit. The
following table lists the possible LED colors and their corresponding descriptions.

LED Color Description

Power 1 / Power 2

Alarm

Table 1.1. LED Display – Device status LED behavior definition

Green Power supply operating normally
Red Power supply failure
Off No power supply installed
Red An alarm condition exists – log in to the web management

interface or to the CLI to determine the alarm code

Off No alarms exist

The port LEDs operate in three display modes: Status, Duplex, and Speed. To set the display
mode, push the Mode button.

Mode Color Description

Status

Duplex

Speed

Table 1.2. Port Status LED behavior definition

Green (Solid) Link detected
Green (Blinking) Activity
Off No link
Green (Solid) Full-Duplex operation
Orange (Solid) Half-Duplex operation
Off No link
Green (Blinking) 1000Mb/s
Green (Solid) 100Mb/s
Orange (Solid) 10Mb/s
Off No link

RuggedCom® RuggedSwitch® 10 RSG2288 Installation Guide Rev 108

2. RuggedSwitch® Modules

2. RuggedSwitch® Modules

2.1. Ethernet Panel Description

The Ethernet connector panel of the RSG2288 is organized into six slots, five of which are modular
and may be selected at the time the unit is ordered. The figure below shows the physical layout
of these ports.

Figure 2.1. RSG2288 Ethernet Port Layout

Slots 1, 2, 3 and 4 support two-port Ethernet modules up to 1Gbps. Slot 5 supports a one-port
module up to 1Gbps. Slot 6 contains the PTP Source Card (see Section 3.3, “Precision Time

Protocol (PTP) Card and IEEE1588 v2” for details) to support advanced time synchronization.

Each Ethernet module is equipped with an LED per port that indicates link/activity status
information. The LED is solid for ports with a valid link, and blinks for activity. Figure 2.2, “Ethernet

Panel LEDs” shows a copper port module in slot 1 and a fiber module in slot 2, along with the

link and activity LEDs for each port.

Figure 2.2. Ethernet Panel LEDs

RuggedCom® RuggedSwitch® 11 RSG2288 Installation Guide Rev 108

3. Installation

3. Installation

3.1. Mounting

RSG2000 series products are designed for maximum mounting and display flexibility. Customers
can order an RSG2000 series switch that can be mounted in a standard 19" rack, 1" DIN Rail,
or directly onto a panel.

3.1.1. Rack Mounting

For rack mount installations, the RSG2000 series can be ordered with connectors on the front
panel or on the rear of the chassis. Placing the connectors on the rear allows all data and power
cabling to be installed and connected at the rear of the rack. See the front and rear rack mount
chassis orientation options below for examples of rack mount orientation.

Figure 3.1. RSG2288 Rack Mount Chassis Orientation: Front Mount

Figure 3.2. RSG2288 Rack Mount Chassis Orientation: Rear Mount

The RSG2000 family of products can be rack mounted using the included rack mount adapters.
Secure the rack mount adapter to the front side of the chassis using the included black PAN head
Phillips screws in the positions shown in Figure 3.3, “Rack Mount Adapter Mounting Locations”.
The entire chassis can then be mounted to a standard 19" rack. Two additional rack mount
adapters are included to optionally secure the rear of the chassis in high-vibration or seismically
active locations.

RuggedCom® RuggedSwitch® 12 RSG2288 Installation Guide Rev 108