RuggedCom RSG2100P User Manual

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RuggedSwitch

RSG2100P

Modular Power over Ethernet

Managed Ethernet Switch

Installation Guide

August 14, 2008

www.ruggedcom.com

RuggedCom Inc. I 30 Whitmore Road, Woodbridge, Ontario, Canada L4L 7Z4

Tel: (905) 856-5288 I Fax: (905) 856-1995 I Toll Free: (888) 264-0006

Federal Communications Commission Radio Frequency Interference

Statement

This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.

CAUTION

This product contains a laser system and is classified as a “CLASS 1 LASER PRODUCT”

CAUTION

Use of controls or adjustments or performance of procedures other than those specified herein

may result in hazardous radiation exposure. This product contains no user serviceable parts.

Attempted service by unauthorized personnel shall render all warranties null and void.

Changes or modifications not expressly approved by RuggedCom Inc. could void the user’s

authority to operate the equipment.

Should this device require service see the “Warranty and Service” section of this guide.

IMPORTANT

The RSG2100 family of products should be installed in a restricted access location where access can only be gained by service personnel or users who have been instructed about the reasons for the restrictions applied to the location and about any precautions that shall be taken; and access is through the use of a tool or lock and key, or other means of security, and is controlled by the authority responsible for the location.

Trademarks:

Ethernet is a trademark of Xerox Corporation RuggedRated, ROS and eRSTP are trademarks of RuggedCom® Inc. RuggedSwitch® is a registered trademark of RuggedCom® Inc.

Table of Contents

1 ...................................................................................................................... 4 Table of Figures

2 ........................................................................................................................ 4 Table of Tables

3 .................................................................................................................... 6 Product Overview

3.1 ........................................................................................... 6 Functional Overview

3.2 ............................................................................................... 6 Feature Highlights

3.3 ................................................................................... 8 Display Panel Description

4 ..............................................................................................................................10 Installation

4.1 ........................................................................................................... 10 Mounting

4.1.1 .......................................................................................... 11 Rack Mounting

4.1.2 .................................................................. 12 Panel and DIN Rail Mounting

4.2 ............................................................... 13 Power Supply Wiring and Grounding

4.2.1 ................................................ 15 AC Power Supply (PS1) Wiring Example

4.2.2 ................................................ 16 DC Power Supply (PS1) Wiring Example

4.3 ................................................................ 17 Dielectric Strength (HIPOT) Testing

4.4 ............................................................................ 18 Failsafe Alarm Relay Wiring

4.5 ......................................................................................... 19 Console Port Wiring

5 ........................................................................................................................20 Ethernet Ports

5.1 ................................................................................... 20 RJ45 Twisted-Pair Ports

5.1.1 .................................................................................................. 20 Data Ports

5.1.2 ................................................................................ 21 Data and Power Ports

5.1.3 ............................................................................... 21 Transient Suppression

5.2 ............................................................................................... 22 Fiber Optic Ports

5.2.1 ..................... 24 Gigabit Ethernet 1000Base-Tx Cabling Recommendations

5.2.2 ........................ 25 Pluggable optics – Installation, removal, and precautions

6 .........................................................................................................27 Technical Specifications

6.1 ............................................................................ 27 Power Supply Specifications

6.2 ............................................................................ 27 Failsafe Relay Specifications

6.3 ..................................................................... 28 Networking Standards Supported

6.4 ....................................................................... 29 Twisted-Pair Port Specifications

6.5 .............................................................................. 30 Fiber Optical Specifications

6.5.1 ................................ 31 Fast Ethernet (10/100 Mbps) Optical Specifications

6.5.2 .............................. 32 Gigabit Ethernet (1000 Mbps) Optical Specifications

6.6 ................................................................................... 34 Type Test Specifications

6.7 ..................................................................................... 34 Operating Environment

6.8 ................................................................................ 35 Mechanical Specifications

7 ..................................................................................................................36 Agency Approvals

8 .................................................................................................................................36 Warranty

1 Table of Figures

Figure 1: RSG2000 Series LED Display Panel ................................................................................ 8

Figure 2: RSG2000 Series Rack mount chassis orientation options – Front and rear mount..........10

Figure 3: RSG2000 Series 19” Rack Mount Adapters.....................................................................11

Figure 4: Rack mount adapter mounting location............................................................................11

Figure 5: RSG2000 Series PANEL/DIN RAIL mounting diagram with ............................................12

Figure 6: RSG2000 Series Philips Screw Terminal Block ...............................................................13

Figure 7: RSG2000 Series Phoenix Plug Terminal Block................................................................13

Figure 8: AC (PS1) & 48VDC (PS2) power supply wiring examples ...............................................15

Figure 9: DC (PS1) & 48VDC (PS2) power supply wiring examples ...............................................16

Figure 10: Dielectric Strength (HIPOT) Testing...............................................................................17

Figure 11: Failsafe Alarm Relay Wiring...........................................................................................18

Figure 12: Console port location on display board ..........................................................................19

Figure 13: RSG200 Console cable..................................................................................................19

Figure 14: Ethernet panel LED description......................................................................................20

Figure 15: RJ45 port pins configuration. .........................................................................................20

Figure 16: 10FL ST connector........................................................................................................22

Figure 17: 100FX MTRJ connector ................................................................................................22

Figure 18: 100FX / 1000LX LC connector.......................................................................................22

Figure 19: 100FX / 1000LX SC connector ......................................................................................22

Figure 20: 100FX / 1000LX ST connector.......................................................................................23

Figure 21: 1000LX GBIC Module and .............................................................................................23

Figure 22: 1000LX SFP (mini-GBIC) Module ..................................................................................23

Figure 23: SFP Orientation for top row and bottom row ports .........................................................25

Figure 24: Locking latch location on GBIC optical modules ............................................................26

Figure 25: SFP Bail Latch location ..................................................................................................26

Figure 26: SFP Removal.................................................................................................................26

Figure 27: Mechanical Specifications..............................................................................................35

2 Table of Tables

Table 1: LED Display – Device status LED behavior definition ........................................................ 8

Table 2: LED Display - Port LED behavior definition........................................................................ 9

Table 3: RSG2100P Series Power terminal block connection description ......................................14

Table 4: RS232 over RJ45 console cable pin-out ...........................................................................19

Table 5: RJ45 Ethernet pin-out assignment ...................................................................................21

Table 6: RJ45 PoE pin-out assignment...........................................................................................21

Table 7: Cabling categories and 1000BaseTx compliance defined.................................................24

Table 8: Power Supply Specifications .............................................................................................27

Table 9: PoE Power Supply Specifications .....................................................................................27

Table 10: Failsafe Relay Contact Ratings .......................................................................................27

Table 11: Networking Standards Supported....................................................................................28

Table 12: Twisted-Pair Port Specifications......................................................................................29

Table 13: Fast Ethernet optical specifications.................................................................................31

Table 14: Gigabit Ethernet optical specifications.............................................................................32

Table 15: Test Type Specifications .................................................................................................34

Table 16: Operating Environment ...................................................................................................34

Table 17: Mechanical Specifications ...............................................................................................35

Table 18: Agency Approvals ...........................................................................................................36

3 Product Overview

3.1 Functional Overview

The RuggedSwitch® RSG2100P is an industrially hardened, Power Over Ethernet (PoE) enabled, fully managed, modular, Ethernet switch specifically designed to operate reliably in electrically harsh and climatically demanding utility substation and industrial environments. The RSG2100P’s superior ruggedized hardware design coupled with the RuggedSwitch® Operating System (ROS) provides improved system reliability and advanced networking features making it ideally suited for creating Ethernet networks for mission-critical, real-time, control applications.

The RSG2100P comes standard with 4 10/100BaseTX 802.3af compliant Ethernet ports (ports 17 – 20) and offers modular flexibility of up to 15 additional Ethernet ports including 10BaseFL /100BaseFX/ 1000BaseX fiber and 10/100/1000BaseTX copper port combinations. The RSG2100P is highly versatile and can support multiple fiber types and connectors (ST, MTRJ, LC, SC) without loss of port density.

The RSG2100P is an ideal solution to power and connect several Ethernet devices (such as IP phones, video cameras, and wireless access points) where AC power is not available or costprohibitive to provide locally.

3.2 Feature Highlights

Power Over Ethernet (PoE)

• 4 10/100BaseTx 802.3af compliant ports

• Data and power over a single Ethernet cable

• Powered from the internal 48VDC source

• No mid-span patch panel required

• Fully compatible with 802.3af powered devices

• Auto-sensing ports that provide power only to PoE end devices

• Power to port is turned off if cables are removed

Additional Ethernet Ports

• up to 3-Gigabit Ethernet ports - copper and/or fiber

• up to 12-Fast Ethernet ports - copper and/or fiber

• Many fiber and connector options

Cyber Security Features

• Muti-level user passwords

• SSH/SSL encryption

• Enable/disable ports, MAC based port security

• Port based network access control (802.1x)

• VLAN (802.1q) to segregate and secure network traffic

• Radius centralized password management

• SNMPv3 encrypted authentication and access security

RuggedRated™ for Reliability in Harsh Environments

• Immunity to EMI and heavy electrical surges

• Meets IEEE 1613 (electric utility substations)

• Exceeds IEC 61850-3 (electric utility substations)

• Exceeds IEEE 61800-3 (variable speed drive systems)

• Exceeds IEC 61000-6-2 (generic industrial)

• Exceeds NEMA TS-2 (traffic control equipment)

• -40 to +85°C operating temperature (no fans)

• Conformal coated printed circuit boards (optional)

• 18 AWG galvanized steel enclosure

Rugged Operating System (ROSTM) Features

• All the same features as the RSG2100

• Enhanced Rapid Spanning Tree (eRSTP™)

• Quality of Service (802.1p) for real-time traffic

• VLAN (802.1q) with double tagging and GVRP support

• Link aggregation (802.3ad)

• IGMP Snooping for multicast filtering

Management Tools

• Web-based, Telnet, CLI management interfaces

• SNMP v1/v2/v3

• Remote Monitoring (RMON)

• Rich set of diagnostics with logging and alarms

Universal Power Supply Options

• Fully integrated power supplies

• PoE power supply: 48VDC

• Unit power supply: 12 VDC, 24VDC, 48VDC, or 88-300VDC/85-264VAC

• Terminal blocks for reliable maintenance free connections

• CSA/UL 60950 safety approved to +85°C

3.3 Display Panel Description

The RSG2000 series products are equipped with a versatile display panel, shown in Figure 1, which is designed to provide quick status information for each port, as well as the entire device to allow for simple diagnostics and troubleshooting. It features:

• RS232 console port for ‘out of band’ console access and configuration

• Power supply and Alarm status indicators

• Convenient port status indicators conveying Link-Activity, Duplex, or Speed via push-

button control.

• System reset via push-button if held for 5 seconds

Figure 1: RSG2000 Series LED Display Panel

Device status LEDs exist to provide a quick visual indicator to operators for operational status of the unit. Table 1 defines the possible LED colours and the corresponding description.

LED Colour Description

PS1 (Main) /

PS2 (PoE)

Alarm

Table 1: LED Display – Device status LED behavior definition

Green Power supply operating normal Red Power supply failure Red Alarm exist – login to console to determine alarm code Off No alarms exist

The port-based LEDs can be cycled between three display modes: Status, Duplex, and Speed. Pushing the mode button causes the display mode to be cycled. Table 2 defines the possible port LED colours and the corresponding description.

Mode Colour Description

Green (Solid) Link

Status

Duplex

Speed

Table 2: LED Display - Port LED behavior definition

Green (Blinking) Activity Off No link Green (Solid) Full-Duplex operation Orange (Solid) Half-Duplex operation Off No link Green (Blinking) 1000Mb/s Green (Solid) 100Mb/s Orange (Solid) 10Mb/s Off No link

4 Installation

4.1 Mounting

The RSG2000 series of products have been designed with maximum mounting and display flexibility. Customers can order an RSG2000 series switch that can be mounted in a standard 19” rack, 1” DIN Rail, or directly onto a panel. For rack mount installations, the RSG2000 series can be ordered with connectors on the front of the unit, or located on the rear of the chassis to allow for all data and power cabling to be installed and connected at the rear of the rack. See Figure 2 for rack mount orientation examples.

Figure 2: RSG2000 Series Rack mount chassis orientation options – Front and rear mount.

4.1.1 Rack Mounting

Figure 3: RSG2000 Series 19” Rack Mount Adapters

Figure 4: Rack mount adapter mounting location

The RSG2000 series family of products can be rack mounted using the included rack mount adapter assemblies shown in Figure 3. Secure the one rack mount adapter to the front of each side of the chassis using the included black PAN head Philips screws in the positions shown in Figure 5. The entire chassis can then be mounted to a standard 19” rack. An additional two rack mount adapters are included to optionally secure the rear of the chassis in high-vibration, or seismically active locations.

NOTE: Since heat within the RSG2100P is channeled to the enclosure, it is recommended that 1 rack unit of space (1.75”) be kept unpopulated and free of equipment above each RSG2000 series product to allow for a small amount of convectional airflow. Although forced airflow is not necessary, any increase in airflow will result in a reduction of ambient temperature that will improve long-term reliability of all equipment mounted within the rack space.

4.1.2 Panel and DIN Rail Mounting

The RSG2000 series products can be ordered as a Panel/DIN mount chassis. Both options involve the use of the panel/DIN adapters to be mounted on each side of the chassis enclosure. The adapter allows for the chassis to be mounted on the standard 1” DIN rail using the grooves in the adapter, secured using the included philips screw. See Figure 5 for a PANEL/DIN mount diagram.

Figure 5: RSG2000 Series PANEL/DIN RAIL mounting diagram with

4.2 Power Supply Wiring and Grounding

Philips Screw Terminal without CoverPhilips Screw Terminal with Cover

Safety Cover

Screws

Chassis Ground

Connection

Surge / Chassis Ground Jumper

Terminal

Figure 6: RSG2000 Series Philips Screw Terminal Block

Phoenix Plug Terminal without CoverPhoenix Plug Terminal with Cover

Safety Cover

Screws

Chassis Ground

Connection

Surge / Chassis Ground Jumper

Terminal

Figure 7: RSG2000 Series Phoenix Plug Terminal Block

The RSG2100P supports a single AC or DC power supply, “Power Supply 1 (PS1)” and a separate 48VDC power supply, “Power Supply 2 (PS2)” used to provide the power over Ethernet. The connections for PS1, PS2 and the fail-safe relay are located on the terminal block as shown in Figure 6 and Figure 7.

The RSG2000 Family chassis ground connection, shown in Figure 8, uses a #6-32 screw. It is recommended to terminate the ground connection in a #6 ring lug, and to use a torque setting not exceeding 15 in.lbs (1.7 Nm).

#6-32 screw with ext. washer.

#6 ring lug

stainless steel standoff

Figure 8: Chassis Ground Connection

The RSG2100P can be equipped with either a Philips Screw Terminal Block or a Phoenix Plug Terminal Block. The Philips Screw Terminal Block has Philips screws with a compression plate allowing either bare wire connections or crimped terminal lugs. We recommend the use of #6 size ring lugs to ensure secure, reliable connections under severe shock or vibration. Both terminal blocks have a safety cover which must be removed via two Phillips screws before connecting any wires. The safety cover must be re-attached after wiring to ensure personnel safety. Refer to Table 3 below for a description of each terminal as well as sections 4.2.1 through 4.2.2 for wiring examples.

Terminal # Description Usage

PS1 Live / + is connected to the positive (+) terminal if the

1 PS1 Live / +

2 PS1 Surge Ground

3 PS1 Neutral / -

4 Chassis Ground

5 PS2 +

6 PS2 Surge Ground

7 PS2 -

8 Relay NO Contact Normally open, failsafe relay contact. 9 Relay Common Failsafe relay common contact.

10 Relay NC Contact Normally closed, failsafe relay contact.

Table 3: RSG2100P Series Power terminal block connection description

power source is DC or to the (Live) terminal if the power source is AC. PS1 Surge Ground is connected to the Chassis Ground via a jumper on the terminal block. Surge Ground is used as the ground conductor for all surge and transient suppression circuitry. PS1 Neutral / - is connected to the negative (-) terminal if the power source is DC or to the (Neutral) terminal if the power source is AC. Chassis Ground is connected to the Safety Ground terminal for AC inputs or the equipment ground bus for DC inputs. Chassis ground connects to both power supply surge grounds via a removable jumper. PS2 + is connected to the positive (+) terminal of the 48VDC power supply. PS2 Surge Ground is connected to the Chassis Ground via a jumper on the terminal block. Surge Ground is used as the ground conductor for all surge and transient suppression circuitry. PS2 - is connected to the negative (-) terminal of the 48VDC power supply.

4.2.1 AC Power Supply (PS1) Wiring Example

Figure 9: AC (PS1) & 48VDC (PS2) power supply wiring examples

NOTES:

1. 100-240VAC rated equipment: A 250VAC appropriately rated circuit breaker must be installed.

2. Equipment must be installed according to the applicable country wiring codes.

4.2.2 DC Power Supply (PS1) Wiring Example

Figure 10: DC (PS1) & 48VDC (PS2) power supply wiring examples

NOTES:

1. 88-300VDC rated equipment: A 300VDC appropriately rated circuit breaker must be installed.

2. A circuit breaker is not required for 12, 24 or 48 VDC rated power supplies.

3. Equipment must be installed according to the applicable country wiring codes.

4.3 Dielectric Strength (HIPOT) Testing

For dielectric strength (HIPOT) testing in the field, users must remove the metal jumper located on terminal 2, 4, and 6 of the power supply terminal block. This metal jumper connects transient suppression circuitry to chassis ground and must be removed in order to avoid damage to transient suppression circuitry during HIPOT testing. Figure 11 shows the proper HIPOT test connections and should be followed to avoid damage to the device.

Figure 11: Dielectric Strength (HIPOT) Testing

4.4 Failsafe Alarm Relay Wiring

The “Failsafe” output relay is provided to signal critical error conditions that may occur on the RSG2000 series switches. The contacts are energized upon power up of the unit and remain energized until a critical error occurs. The proper relay connections are shown in Figure 12. Control of the output is user selectable and can be programmed via the Rugged Operating System (ROS). One common application for this output is to signal an alarm if a power failure or removal of control power occurs.

Figure 12: Failsafe Alarm Relay Wiring

)

4.5 Console Port Wiring

A RS232 console port for configuration and management of the device is located on the LED display module shown in Figure 13. This port is intended to be a temporary connection during initial configuration or troubleshooting and allows for direct access to the serial-based management console. The connection is made using the DB9-Female to RJ45 console cable included in the device packaging shown in Figure 14. Console connection settings are: 57600 baud, no parity bits, 8 data bits, and 1 stop bit.

Figure 13: Console port location on display board Figure 14: RSG200 Console cable

For user reference, the console cable pin-out is show in Table 5.

RuggedCom RS232 over RJ45 pin-out specification

Signal Name (PC is DTE) DB9- Female RJ45 Male

DCD – Carrier detect 1 2

RxD – Receive data (to DTE

TxD – Transmit data (from DTE

DTR – Data terminal ready 43

Signal GND 5 4

DSR – Data set ready 61*

RTS – Ready to send 7 8

CTS – Clear to send 8 7

RI – Ring Indicator 9 1*

Table 4: RS232 over RJ45 console cable pin-out

After initial configuration, the RuggedSwitch device can be configured via a number of new mechanisms such as Telnet, and the built-in web server. Consult the RuggedSwitch ROS User Guide for further details.

NOTE: This port is not intended to be a permanent connection and the cable shall be less than 2m (6.5 ft) in length.

25 36

5 Ethernet Ports

Each Ethernet module is equipped with two LEDs that indicate link/activity status information. The LED will be solid for ports with link, and will blink for activity. The diagram in Figure 15 highlights the port and the associated link/activity LED.

Port 2 Port 1

Port 4 Port 3

Figure 15: Ethernet panel LED description

5.1 RJ45 Twisted-Pair Ports

5.1.1 Data Ports

The RSG2100P may have several 10/100BaseTX ports that allow connection to standard CAT-5 UTP cable with RJ45 male connectors. All RSG2000 series RJ45 RuggedSwitch products feature auto-negotiating, auto-polarity, and auto-crossover functions. The RJ45 receptacles can also accept and take advantage of screened (commonly known as “shielded”) cabling. Figure 16 shows the RJ45 port pins configuration.

Pin 1 Pin 8

Figure 16: RJ45 port pins configuration.

10/100BaseTx Pin-out

Pin Description

1 RX + 2 RX 3 TX + 6 TX 4, 5, 7, 9 NC

Table 5: RJ45 Ethernet pin-out assignment

5.1.2 Data and Power Ports

The RSG2100P comes standard with 4 10/100BaseTX IEEE 802.3af (PoE) compliant Ethernet ports (ports 17 – 20). In addition to the 10/100BaseTX port features, the PoE ports provide nominal 48 VDC at 350 mA (max 15.4W/port), auto-sensing and automatic power off when cables are removed. Table 6 shows the RJ45 PoE pin-out assignment.

10/100BaseTx PoE Pin-out

Pin Description

1 RX + and Power 2 RX - and Power 3 TX + and Power + 6 TX - and Power + 4, 5, 7, 9 NC Table 6: RJ45 PoE pin-out assignment

5.1.3 Transient Suppression

RuggedCom does not recommend the use of copper cabling of any length for critical real-time substation automation applications. However, transient suppression circuitry is present on all copper ports to protect against damage from electrical transients and to ensure IEC 61850-3 and IEEE 1613 Class 1 conformance. This means that during the transient event communications errors or interruptions may occur but recovery is automatic. RuggedCom also does not recommended to use these ports to interface to field devices across distances which could produce high levels of ground potential rise, (i.e. greater than 2500V) during line to ground fault conditions.

5.2 Fiber Optic Ports

Depending on the order code of the product, the RSG2000 series products can be equipped with several different types of fiber optic ports. The Transmit (TX) and Receive (RX) connections of each port must be properly connected and matched for proper link and operation. Modules populated on the top row of the device typically have locking mechanisms or tabs towards the top of the unit. Modules located on the bottom row of the device have locking mechanisms or tabs towards the bottom of the device.

The drawings in the following figures show each fiber optical connector style with a side and top view to allow the user to identify the proper cable connection orientation. If modules are populated on the bottom row of the device, the transceiver orientation will be reversed (i.e. RX and TX will be reversed).

Figure 17: 10FL ST connector

Figure 19: 100FX / 1000LX LC connector

Figure 18: 100FX MTRJ connector

Figure 20: 100FX / 1000LX SC connector

Figure 21: 100FX / 1000LX ST connector

Figure 23: 1000LX SFP (mini-GBIC) Module

and LC connector

Figure 22: 1000LX GBIC Module and

SC connector

5.2.1 Gigabit Ethernet 1000Base-Tx Cabling Recommendations

The IEEE 802.3ab Gigabit Ethernet standard defines 1000Mbit/s Ethernet communications over distances of up to 100 meters using 4 pairs of category 5 (or higher) balanced unshielded twistedpair cabling. For wiring guidelines, system designers and integrators should refer to the Telecommunications Industry Association (TIA) TIA/EIA-568-A wiring standard that characterizes minimum cabling performance specifications required for proper Gigabit Ethernet operation. To ensure reliable, error-free data communications, new and pre-existing communication paths should be verified for TIA/EIA-568-A compliance. Table 7 summarizes cabling standards available today.

Cabling

5.2.2 Pluggable optics – Installation, removal, and precautions

The RSG2000 series of products can be ordered with pluggable optic form factors such as SFP (Small Form-factor Pluggable) or GBIC (Gigabit Interface Converter) modules. These modules can be safely inserted and removed while the chassis is powered and operating – this feature is also known as “hot-swappable”. When inserting or removing optics there are several precautions that should be taken. They include:

1. Ensuring that dust caps are mounted on SFP cages at all times unless a user is in the process of inserting or removing an SFP module. The dust caps will prevent the accumulation of residue or particles that may inhibit proper operation.

2. Ensuring that the user has properly discharged any possible electrostatic build-up and electrostatic discharges (ESD). This can be accomplished by properly user ‘grounding’ via an ESD wrist strap, or by touching earth or chassis ground before performing installation or removal of optics. ESD can damage or shorten the life of optical modules when not plugged into a chassis.

3. SFP and GBIC optical modules should always be stored in an ESD safe bag or other suitable ESD safe environment, free from moisture and stored at proper storage temperature (–40 to +85°C).

4. Disconnect all cables from SFP or GBIC module before insertion or removal of module.

5. Only RuggedCom Inc. certified optics should be used on RuggedCom products. Damage can occur to optics and product if compatibility and reliability have not been properly assessed.

5.2.2.1 Module Insertion – GBICs and SFPs

To insert GBICs or SFPs, special attention should be taken into the proper module orientation. Refer to Figure 24 for proper module orientation, as ports on the upper row of the product require optics to be inserted topside-up, and ports on the lower row of the product require modules to be inserted topside-down. GBICs should be inserted with module dust cover in place. SFPs should be inserted with dust cover in place, and the bail-latch in the locked position. Module should gently slide into port and should lock in place when module is fully inserted. To protect optics, dust covers should always be installed when cables are not connected.

Figure 24: SFP Orientation for top row and bottom row ports

5.2.2.2 GBIC Module Removal

GBIC Modules have two locking latches on either side of the module shown in Figure 25. To remove GBIC module, disconnect any cable and replace with dust cover to protect the optics. User should depress both latches simultaneously and gently pull the module from the chassis. The module should be immediately stored in an ESD-safe environment.

Figure 25: Locking latch location on GBIC optical modules

5.2.2.3 SFP Module Removal

SFP Modules are removed using the metal bail latch located on the top of the module shown in Figure 26. To remove the SFP module, disconnect any cable and replace with dust cover to protect the optics. User should grasp bail latch and gently pull outwards to unlock and remove the SFP module. Removal of the SFP module is shown further in Figure 27. The module should be immediately stored in an ESD-safe environment.

Figure 26: SFP Bail Latch location

Figure 27: SFP Removal

6 Technical Specifications

6.1 Power Supply Specifications

Power Supply

Type (PS1)

12 – 24 VDC 10 VDC 36 VDC 6.3A(F)

24 VDC 18 VDC 36 VDC 5A(F) 48 VDC 36 VDC 59 VDC 2A(T)

Input Range Max. Power Consumption

Min Max

Rating

Fuse

10/100TX

Worst Case

FE Ports

15 W 30 W

HI (125/250 VDC) 1 HI (110/230 VAC)

88 VDC

85 VAC

300 VDC 265 VAC

2A(T)

1,2

Table 8: Power Supply Specifications

Power Supply

Type (PS2)

48 VDC 37 VDC 72 VDC 2A(T)

Input Range

Min Max

Fuse

Rating

Max. Power Consumption

68 W

Table 9: PoE Power Supply Specifications

NOTES:

1. This is the same power supply for both AC and DC.

2. (F) Denotes fast-acting fuse, (T) denotes time-delay fuse

3. Power consumption varies based on configuration. 10/100Tx ports consume roughly 1W

less than fiber optic ports

4. For continued protection against risk of fire, replace only with same type and rating of fuse.

6.2 Failsafe Relay Specifications

Parameter Value (Resistive Load)

Max Switching Voltage 240VAC, 125VDC Rated Switching Current 2A @ 240VAC

0.15A @ 125VDC, 2A @ 30VDC Max Switching Capacity 150W, 500VA Table 10: Failsafe Relay Contact Ratings

6.3 Networking Standards Supported

Parameter

IEEE 802.3

IEEE 802.3u

IEEE 802.3z

IEEE 802.3ab

IEEE 802.3x IEEE 802.1D IEEE 802.1Q

IEEE 802.1p

IEEE 802.3af

Table 11: Networking Standards Supported

10Mbps

Ports

9 9 9 9 9 9 9 9 9 9 9

100Mbps

Ports

10BaseT / 10BaseFL

1000Mbps

Ports

100BaseTX / 100BaseFX

9 9

9 9 9

Power over Ethernet Ports (17 – 20)

Notes

1000BaseSX/LX

1000BaseTx

Full Duplex Operation

MAC Bridges

VLAN (Virtual LAN)

Priority Levels

6.4 Twisted-Pair Port Specifications

Parameter Specification Notes

Speed 10/100 Mbps Auto-negotiating Duplex FDX / HDX Auto-negotiating Cable-Type > Category 5 Shielded/Unshielded Wiring Standard TIA/EIA T568A/B Auto-Crossover, Auto-polarity Max Distance 100 m Connector RJ45 Isolation 1.5 kV RMS 1-minute PoE Voltage 44 – 57 V PoE Ports 17 – 20 PoE Current 350 mA PoE Ports 17 – 20

Table 12: Twisted-Pair Port Specifications

6.5 Fiber Optical Specifications

The following sections detail fiber optical specifications on ports that can be ordered with the RSG2000 series Ethernet switch. The user determines the type of optics at time of ordering, and can determine the modules installed on a particular unit by reading the factory data file via the RuggedSwitch ROSTM user interface. The following sections detail specifications of fiber optic modules in two general categories, Ethernet / Fast Ethernet (10/100Mbps) and Gigabit Ethernet (1000Mbps).

6.5.1 Fast Ethernet (10/100 Mbps) Optical Specifications

The dual-port fast Ethernet optical specifications for RSG2100P ports 1-8 and 13-20 are shown below organized by module order code. Module order codes are contained within each product’s factory data when assembled and configured at the factory. Consult the RuggedCom ROS to determine the optical assemblies installed in a particular product.

Optics

Order

Code

12-11-0011 10FL MM/ST 820 62.5/125 -16 -9 -34 -11.2 2 18

50/125 -19.8 -12.8 -34 -11.2 2 14.2

12-11-0012 10FL SM/ST 1310 9/125 -27 -14 -35 -3 5 8

12-11-0007 100FX MM/ST 1300 62.5/125 -19 -14 -33.9 -14 2 14.9

50/125 -22.5 -14 -33.9 -14 2 11.4

12-11-0009 100FX MM/SC 1300 50/125 -22.5 -14 -33.9 -14 2 11.4

62.5/125 -19 -14 -33.9 -14 2 14.9

12-11-0008 100FX MM/MTRJ 1300 50/125 -22.5 -14 -33.5 -14 2 11

62.5/125 -19 -14 -33.5 -14 2 14.5

12-11-0046 100FX MM/LC 1310 62.5/125 -19 -14 -32 -14 2 13

12-11-0006 100FX SM/ST 1310 9/125 -15 -7 -34 -3 20 19

12-11-0005 100FX SM/SC 1300 9/125 -15 -8 -31 -7 20 16

12-11-0004 100FX SM/LC 1300 9/125 -15 -8 -38 -3 20 23

12-11-0031 100FX SM/SC 1310 9/125 -5 0 -34 -3 50 29

12-11-0032 100FX SM/LC 1310 9/125 -5 0 -35 -3 50 30

12-11-0033 100FX SM/SC 1310 9/125 5 0 -37 0 90 42

12-11-0034 100FX SM/LC 1310 9/125 0 5 -37 0 90 37

Table 13: Fast Ethernet optical specifications

Speed

Standard

Mode /

Connector

(nm)

Cable

Type

(um)

min

(dBm)

max

(dBm)

Sensitivity

(dBm)

Saturation

(dBm)

Typical

Distance

(km)

Power

Budget

(dB)

6.5.2 Gigabit Ethernet (1000 Mbps) Optical Specifications

For maximum flexibility RuggedCom Inc. offers a number of different transceiver choices for Gigabit fiber optical communications. The table below details fiber optic specifications based on the 2-port modules or pluggable transceivers selected at time of ordering.

Optics

Order

Code

12-11-0036 1000SX MM/LC 850 62.5/125 -9.5 -4 -20 0 0.4 10.5

MM/LC 850 50/125 -9.5 -4 -20 0 0.7 10.5

12-11-0027 1000LX SM/LC 1310 9/125 -9.5 -3 -21 -3 10 11.5

12-11-0028 1000LX SM/LC 1310 9/125 -5 0 -24 -3 25 19

12-11-0025 1000LX SM/SC 1310 9/125 -10 -3 -20 -3 10 10

12-11-0026 1000LX SM/SC 1310 9/125 -5 0 -20 -3 25 15

25-10-0111 1000SX MM/LC 850 62.5/125 -9 -2.5 -20 0 0.3 11

850 50/125 -9 -2.5 -20 0 0.55 11

25-10-0100 1000LX SM/LC 1310 9/125 -9.5 -3 -21 -3 10 11.5

25-10-0101 1000LX SM/LC 1310 9/125 -3 2 -23 -3 25 20

25-10-

0108

25-10-

0109

25-10-0202 1000BX SM/SC 1310

25-10-

0203

25-10-0102 1000LX SM/SC 1310 9/125 -9.5 -3 -21 -3 10 11.5

25-10-0103 1000LX SM/SC 1310 9/125 -3 2 -23 -3 40 20

25-10-

0113

Table 14: Gigabit Ethernet optical specifications

Speed

Standard

1000LX SM/LC 1550 9/125 -6 0 -23 -3 40 17

1000LX SM/LC 1550 9/125 0 5 -23 -3 70 23

Mode /

Connector

(nm)

Cable Type

(um)

min

(dBm)

max

(dBm)

Sensitivity

(dBm)

Saturation

(dBm)

Typical

Distance

(km)

Power

Budget

(dB)

SIMPLEX

9/125

-9 -3 -22 -3 10 13

SIMPLEX

1000BX SM/SC 1490

1000LX SM/SC 1550 9/125 0 5 -23 -3 70 23

9/125 -9 -3 -22 -3 10 13

NOTES:

1. Maximum segment length is greatly dependent on factors such as fiber quality, and number of patches and splices. Please consult RuggedCom sales associates when determining maximum segment distances.

2. All cabling is duplex type unless otherwise specified.

3. All optical power numbers are listed as dBm averages.

4. These transceivers utilize a distributed feedback (DFB) type laser and are rated for -20°C to +85°C operation only.

5. The 25-10-0108 SFP module is obsolete, and has been replaced with the 70km 25-10-0109 SFP module.

6.6 Type Test Specifications

Electrical Safety Levels Comments

Dielectric Withstand

High Voltage Impulse 5 kV peak IEC 60255-5 (Section 8) Insulation Resistance 500 VDC for 1 minute IEC 60255-5 (Section 6

Electrical Environment Levels Comments

High Frequency Disturbance

(Oscillatory)

IEC Surge

IEC Fast Transient

ANSI/IEEE Fast Transient 4 kV ANSI/IEEE C37.90.1

IEC Radiated RFI Immunity 10 V/m IEC 61000-4-3

ANSI/IEEE Radiated RFI

Immunity

ESD

(Electrostatic Discharge)

Atmospheric Environment Levels Comments

Temperature (Dry Cold)

Temperature (Dry Heat)

Humidity

Table 15: Test Type Specifications

2 kV rms for 1 minute

2.5 kV @ 1MHz for 2s

4 kV / 2 kV

2 kV / 1 kV

35 V/m ANSI/IEEE C37.90.2

15 kV (air discharge)

8 kV (contact)

-40°C

85°C

95%

non-condensing

Test Db: 6 cycles, 55°C, 95% Humidity

ANSI/IEEE C37.90 (1989)

IEC 60255-5 (Section 6)

ANSI/IEEE C37.90.1

IEC 60255-22-1

IEC 61000-4-5

(Level 4)

IEC 61000-4-4

(Level 4)

IEC 61000-4-2

(Level 4)

IEC 60068-2-1

Test Ad: 16 hrs @ -40°C

IEC 60068-2-2

Test Bd: 16 hrs @ 85°C

IEC 60068-2-30

6.7 Operating Environment

Parameter Range Comments

Ambient Temperature as

Ambient Operating

Temperature

Ambient Relative Humidity 5% to 95% Non-condensing

Ambient Storage

Temperature

Table 16: Operating Environment

-40 to 85°C

measured from a 30cm

radius surrounding the

center of the enclosure.

6.8 Mechanical Specifications

Parameter Value Comments

Dimensions 18.29 x 10.17 x 1.74 inches

(464,57) x (258,32) x (44,20) mm

Weight 10 lb (4.5 Kg)

Enclosure 18awg galvanized steel

Table 17: Mechanical Specifications

(Length x Width x Height)

with mounting brackets

installed

Figure 28: Mechanical Specifications

7 Agency Approvals

Agency Standards Comments

CSA CSA C22.2 No. 60950, UL 60950 Approved

CE EN 60950, EN 61000-6-2 Approved

FCC FCC Part 15, Class A Approved

CISPR EN55022, Class A Approved

FDA/CDRH 21 CFR Chapter 1, Subchapter J Compliant

IEC/EN EN60825-1:1994 + A11:1996 + A2:2001 Compliant

Table 18: Agency Approvals

8 Warranty

RuggedCom warrants this product for a period of five (5) years from date of purchase. For warranty details, visit http://www.ruggedcom.com/ or contact your customer service representative.

Should this product require warranty or service contact the factory at:

RuggedCom Inc. 30 Whitmore Road, Woodbridge, Ontario Canada L4L 7Z4 Phone: (905) 856-5288 Fax: (905) 856-1995

RuggedCom RSG2100P User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

1 Table of Figures

2 Table of Tables

3 Product Overview

3.1 Functional Overview

3.2 Feature Highlights

3.3 Display Panel Description

4 Installation

4.1 Mounting

4.1.1 Rack Mounting

4.1.2 Panel and DIN Rail Mounting

4.2 Power Supply Wiring and Grounding

4.2.1 AC Power Supply (PS1) Wiring Example

4.2.2 DC Power Supply (PS1) Wiring Example

4.3 Dielectric Strength (HIPOT) Testing

4.4 Failsafe Alarm Relay Wiring

4.5 Console Port Wiring

5 Ethernet Ports

5.1 RJ45 Twisted-Pair Ports

5.1.1 Data Ports

5.1.2 Data and Power Ports

5.1.3 Transient Suppression

5.2 Fiber Optic Ports

5.2.1 Gigabit Ethernet 1000Base-Tx Cabling Recommendations

5.2.2 Pluggable optics – Installation, removal, and precautions

5.2.2.1 Module Insertion – GBICs and SFPs

5.2.2.2 GBIC Module Removal

5.2.2.3 SFP Module Removal

6 Technical Specifications

6.1 Power Supply Specifications

6.2 Failsafe Relay Specifications

6.3 Networking Standards Supported

6.4 Twisted-Pair Port Specifications

6.5 Fiber Optical Specifications

6.5.1 Fast Ethernet (10/100 Mbps) Optical Specifications

6.5.2 Gigabit Ethernet (1000 Mbps) Optical Specifications

6.6 Type Test Specifications

6.7 Operating Environment

6.8 Mechanical Specifications

7 Agency Approvals

8 Warranty