RuggedCom RS910L User Manual

Rugged

RuggedVDSL

RuggedRugged

Serial and Ethernet Device Server with Ethernet over VDSL

VDSL RS9

VDSLVDSL

Uplink

RS911110000LLLL

RS9RS9

Installation Guide

www.ruggedcom.com

RuggedCom Inc. I 30 Whitmore Road, Woodbridge, Ontario, Canada L4L 7Z4

Tel: [phone] I Fax: [phone] I Toll Free: [phone]

Federal Communications Commission

Radio Frequency Interference Statement

This equipment has been tested and found to comply with the limits for a Class A digital device
pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection
against harmful interference when the equipment is operated in a commercial environment. This
equipment generates, uses and can radiate radio frequency energy and, if not installed and used in
accordance with the instruction manual, may cause harmful interference to radio communications.
Operation of this equipment in a residential area is likely to cause harmful interference in which
case the user will be required to correct the interference at his expense.

Caution

This product contains a laser system and is classified as a “CLASS 1 LASER PRODUCT”.

Use of controls or adjustments or performance of procedures other than those specified herein
may result in hazardous radiation exposure. This product contains no user serviceable parts.
Attempted service by unauthorized personnel shall render all warranties null and void.

Should this device require service see the “Warranty” section of this installation guide.

Important

This unit should be installed in a restricted access location where access can only be gained by
service personnel or users who have been instructed about the reasons for the restrictions
applied to the location and about any precautions that shall be taken; and access is through the
use of a tool or lock and key, or other means of security, and is controlled by the authority
responsible for the location.

Trademarks:

Ethernet is a trademark of Xerox Corporation
RuggedSwitch, RuggedRated, ROS and eRSTP are trademarks of RuggedCom® Inc.

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 2007 RuggedCom Inc. All rights reserved Rev100

Table of Contents

1 Product Overview ............................................................................................................................... 5

1.1 Functional Overview ................................................................................................................... 5

1.2 Feature Highlights ...................................................................................................................... 5

1.3 RS910L Front Panel Description ................................................................................................ 6

1.4 RS910L Bottom Panel Description .............................................................................................. 7

2 Installation........................................................................................................................................... 8

2.1 Din Rail Mounting....................................................................................................................... 8

2.2 Power Supply Wiring and Grounding ......................................................................................... 9

2.3 Failsafe Output Wiring.............................................................................................................. 12

2.4 RS232 Console Port Wiring ...................................................................................................... 13

3 Serial Ports ........................................................................................................................................ 14

4 Ethernet Ports ................................................................................................................................... 18

4.1 RJ11 Ethernet over VDSL Port ................................................................................................. 18

4.2 RJ45 Ethernet Ports .................................................................................................................. 20

4.3 Fiber Optic Ethernet Ports ........................................................................................................ 21

4.4 Ethernet Panel Description ....................................................................................................... 22

5 Technical Specifications ................................................................................................................... 23

5.1 Operating Environment ............................................................................................................. 23

5.2 Power Supply Specifications ..................................................................................................... 23

5.3 Failsafe Relay Specifications .................................................................................................... 23

5.4 RJ11 Ethernet over VDSL Port Specifications .......................................................................... 24

5.5 Serial Ports................................................................................................................................ 24

5.6 Ethernet Ports............................................................................................................................ 25

5.7 Communication Standards ........................................................................................................ 25

5.8 Mechanical Specifications......................................................................................................... 26

6 Type Tests.......................................................................................................................................... 27

6.1 IEC 61850-3 Type Tests ............................................................................................................ 27

6.2 IEEE 1613 Type Tests ............................................................................................................... 28

6.3 IEC Environmental Type Tests .................................................................................................. 28

7 Warranty ........................................................................................................................................... 29

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 2007 RuggedCom Inc. All rights reserved Rev100

Table of Figures

Figure 1 - RS910L Front Panel Description ............................................................................................... 6

Figure 2 - RS910L Bottom Panel Description ............................................................................................ 7

Figure 3 - RS910L DIN Rail Mounting....................................................................................................... 8

Figure 4 - RS910L Power Supply Inputs .................................................................................................... 9

Figure 5 - DC Power supply wiring and grounding diagram ................................................................. 10

Figure 6 - Dielectric Strength Testing....................................................................................................... 11

Figure 7 - RS910L Failsafe Output Relay ................................................................................................ 12

Figure 8 - RS232 Female DCE pin-out ..................................................................................................... 13

Figure 9: Fiber Serial Interface (ST Connector) ..................................................................................... 14

Figure 10: DB9 Port pin-out ...................................................................................................................... 15

Figure 11: RJ45 Port pin-out..................................................................................................................... 16

Figure 12: Conceptual recommended RS485 wiring diagram ............................................................... 17

Figure 13 - RJ11 port pin-out and LEDs.................................................................................................. 18

Figure 14 - RJ45 Ethernet port pin-out.................................................................................................... 20

Figure 15: 10FL ST connector.................................................................................................................. 21

Figure 16: 100FX MTRJ connector ......................................................................................................... 21

Figure 17: 100FX ST connector ............................................................................................................... 21

Figure 18: 100FX LC connector ............................................................................................................... 22

Figure 19: 100FX SC connector ............................................................................................................... 22

Figure 20: Ethernet panel LED description ............................................................................................ 22

Figure 21 - Mechanical Specifications ...................................................................................................... 26

Table of Tables

Table 1 - Status LEDs................................................................................................................................... 6

Table 2 - RJ11 port pin-out ....................................................................................................................... 18

Table 3 - RJ11 port LED description........................................................................................................ 18

Table 4 - Typical Performance on 24 AWG PIC twisted-pair................................................................ 19

Table 5 - RJ45 Ethernet port pin-out ....................................................................................................... 21

Table 6 - Operating Environment ............................................................................................................. 23

Table 7 - Power Supply Specifications...................................................................................................... 23

Table 8 - Failsafe Relay Specifications...................................................................................................... 23

Table 9 – RJ1 Ethernet over VDSL Port Specifications ......................................................................... 24

Table 10: Copper Port Specification......................................................................................................... 24

Table 11: Fiber Optic Port Specification.................................................................................................. 24

Table 12: Ethernet Ports - Copper Specifications ................................................................................... 25

Table 13: Ethernet Ports – Fiber Optic Specifications........................................................................... 25

Table 14 - Communication Standard Compliance .................................................................................. 25

Table 15 - Mechanical Specifications........................................................................................................ 26

Table 16 - IEC 61850-3 Type Tests ........................................................................................................... 27

Table 17 - IEEE 1613 Type Tests .............................................................................................................. 28

Table 18 - Environmental Type Tests ....................................................................................................... 28

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 2007 RuggedCom Inc. All rights reserved Rev100

1 Product Overview

1.1 Functional Overview

The RuggedVDSLTM RS910L is an industrial hardened serial server and managed Ethernet switch
supporting Ethernet over VDSL (EoVDSL). The RS910L can be configured with 2 serial ports
(RS485/RS422/RS232/fiber) and/or 2 Ethernet ports (copper or fiber). The RS910L can
interconnect multiple types of intelligent electronic devices (IEDs) that have different methods of
communications. The EoVDSL port allows for aggregation of these devices at a remote location
back to the central control room using existing telephone grade cable (or other legacy serial
cabling). The EoVDSL uplink allows up to 4km LAN segments at up to 50 Mbps.

1.2 Feature Highlights

• Interface Ports

o 1 Ethernet over VDSL (EoVDSL) interface
o 2 Serial and/or 2 Fast Ethernet Ports
o RS485/RS422/RS232 Serial Ports (DB9 and RJ45)
o Serial Fiber Interface (ST) available
o 10/100BaseTX or 100BasesFX Ethernet ports

• Ethernet Over VDSL Port Characteristics:

o Up to 4 km LAN segments
o Symmetric data rates up to 50 Mbps
o Automatically selects fastest data rate based on distance and quality of cable
o Software selectable to be master or slave
o Frequency Division Multiplexing (FDM)

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1.3 RS910L Front Panel Description

Ports 3 & 4

10/100Base-TX

or

100Base-FX

Or

10Base-FL

Ports 1 & 2

RS485/422/232

Serial

Or

Serial over Fiber

Power & Alarm

Port 9

Ethernet over VDSL

Failsafe Relay Power Port

Figure 1 - RS910L Front Panel Description

Status LED Colour Activity Comments

Power LED Green Solid Power On

Alarm LED Red Solid Alarm condition exists

Table 1 - Status LEDs

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1.4 RS910L Bottom Panel Description

Console Port

Failsafe Relay

Figure 2 - RS910L Bottom Panel Description

Chassis

Ground

Power

Port

Optional Din-Rail

Mounting Bracket

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2 Installation

2.1 Din Rail Mounting

An optional DIN rail mounting bracket is available for the RS910L. The figure below details
mounting instructions for the standard 1” DIN Rail.

Figure 3 - RS910L DIN Rail Mounting

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 2007 RuggedCom Inc. All rights reserved Rev100

2.2 Power Supply Wiring and Grounding

2.2.1 AC Power Supply Wiring and Grounding

Figure 4 - RS910L Power Supply Inputs

The RS910L AC power supply inputs should be connected as follows:

1. +/L should be connected to AC Line/Hot.

2. -/N should be connected to AC Neutral.

3. Surge Ground should be connected to the Chassis Ground via a braided cable or other

appropriate grounding wire. Surge Ground is used as the ground conductor for all surge
and transient suppression circuitry internal to the unit.

4. Chassis Ground must be connected to the AC ground terminal.

NOTES:

1. Equipment must be installed according to the applicable country wiring codes.

2. All line-to-ground transient energy is shunted to the Surge Ground terminal. In cases

where users require the inputs to be isolated from ground, remove the ground braid
between Surge and Chassis Ground. Note that all line-to-ground transient protection
circuitry will be disabled.

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 2007 RuggedCom Inc. All rights reserved Rev100