RuggedCom RS900GP User Manual

RuggedSwitch™

RS900GP

Hardware Installation Guide

Revision 100 - November 10, 2011

www.RuggedCom.com

RuggedSwitch™ RS900GP

RuggedSwitch™ RS900GP: Hardware Installation Guide

Copyright © 2011 RuggedCom Inc.

All Rights Reserved

Dissemination or reproduction of this document, or evaluation and communication of its contents, is not authorized except where expressly
permitted. Violations are liable for damages. All rights are reserved, particularly for the purposes of patent application or trademark registration.

This document contains proprietary information, which is protected by copyright. All rights are reserved. No part of this document may be
photocopied, reproduced or translated to another language without the prior written consent of RuggedCom Inc.

Disclaimer Of Liability

We have checked the contents of this manual against the hardware and software described. However, deviations from the description cannot
be completely ruled out.

RuggedCom shall not be liable for any errors or omissions contained herein or for consequential damages in connection with the furnishing,
performance, or use of this material.

The information given in this document is reviewed regularly and any necessary corrections will be included in subsequent editions. We appreciate
any suggested improvements. We reserve the right to make technical improvements without notice.

Registered Trademarks

ROX™, RuggedBackbone™, RuggedRated™ and eRSTP™ are trademarks of RuggedCom Inc. ROS®, RuggedRouter® and RuggedSwitch®
are registered trademarks of RuggedCom Inc. Other designations in this manual might be trademarks whose use by third parties for their own
purposes would infringe the rights of the owner.

Linux® is the registered trademark of Linus Torvalds in the U.S. and other countries.
The registered trademark Linux® is used pursuant to a sublicense from LMI, the exclusive licensee of Linus Torvalds, owner of the mark on

a world-wide basis.

Warranty

Five (5) years from date of purchase, return to factory. For warranty details, visit www.RuggedCom.com or contact your customer service
representative.

Contacting RuggedCom

Corporate Headquarters US Headquarters Europe Headquarters
RuggedCom Inc.

300 Applewood Crescent,
Concord, Ontario
Canada, L4K 5C7
Tel: [phone]
Fax: [phone]
Toll-free: 1 888 264 0006

Technical Support
Toll Free (North America): 1 866 922 7975

International: [phone]
Email: [e-mail]

Web: www.RuggedCom.com

RuggedCom
1930 Harrison Street, Suite 209
Hollywood, Florida
USA, 33020
Tel: [phone] ext.103
Fax: [phone]
Toll-free: 1 888 264 0006

Email: [e-mail]

RuggedCom
Unit 41, Aztec Centre,
Aztec West, Almondsbury, Bristol
United Kingdom BS32 4TD
Tel: [phone]
Fax: [phone]

RuggedSwitch™ RS900GP

Table of Contents

FCC Statement And Cautions ................................................................................................... 6

1. Product Overview ................................................................................................................... 7

1.1. RS900GP Front Panel ................................................................................................ 9

2. Installation ............................................................................................................................ 10

2.1. DIN Rail Mounting ..................................................................................................... 10

2.2. Panel Mounting Options ............................................................................................ 11

2.2.1. RS900GP Front Panel Mount Option ............................................................. 11

2.2.2. RS900GP Rear Panel Mount Option ............................................................. 12

2.2.3. RS900GP Side Panel Mount Option .............................................................. 13

2.3. DC Power Supply Wiring and Grounding ................................................................. 14

2.4. Failsafe Output Wiring and Specifications ................................................................ 15

2.5. RS232 Port Wiring .................................................................................................... 15

2.6. RJ45 Ports: Signal Description ................................................................................. 16

3. Specifications ....................................................................................................................... 17

3.1. Operating Environment ............................................................................................. 17

3.2. Power Supply Specifications ..................................................................................... 17

3.2.1. General ........................................................................................................... 17

3.2.2. IEEE802.3AF .................................................................................................. 17

3.2.3. IEEE802.3AT .................................................................................................. 17

3.3. Failsafe Relay Specifications .................................................................................... 17

3.4. Twisted Pair Data Port Specifications ....................................................................... 18

3.5. Fiber Optic Port Specifications .................................................................................. 19

3.6. Physical Dimensions ................................................................................................. 20

3.7. Type Test Specifications ........................................................................................... 21

3.7.1. IEC 61850-3 Type Tests ................................................................................ 21

3.7.2. IEEE 1613 Type Tests ................................................................................... 22

3.7.3. IEC Environmental Type Tests ...................................................................... 22

3.8. Agency Approvals ..................................................................................................... 23

A. Warranty .............................................................................................................................. 24

RuggedCom® RuggedSwitch™ 3 RS900GP Installation Guide Rev 100

RuggedSwitch™ RS900GP

List of Figures

1.1. RS900GP Front Panel ........................................................................................................ 9

2.1. DIN Rail Mounting ............................................................................................................ 10

2.2. Front Panel Mounting ....................................................................................................... 11

2.3. Rear Panel Mounting ........................................................................................................ 12

2.4. Side Panel Mounting ......................................................................................................... 13

2.5. DC Power Supply Wiring and Grounding ......................................................................... 14

2.6. RS900GP Chassis Ground Connection ............................................................................ 14

2.7. Failsafe Output Relay ....................................................................................................... 15

2.8. RS232 Female Connector ................................................................................................ 15

2.9. RJ45 Port Connector ........................................................................................................ 16

3.1. RS900GP Physical Dimensions ........................................................................................ 20

RuggedCom® RuggedSwitch™ 4 RS900GP Installation Guide Rev 100

RuggedSwitch™ RS900GP

List of Tables

1.1. Front Panel LED Definitions ............................................................................................... 9

2.1. RS232 Female DCE Pinout .............................................................................................. 15

2.2. RJ45 Ethernet Pin Assignment ......................................................................................... 16

3.1. Operating Environment ..................................................................................................... 17

3.2. RS900GP Power Supply Specifications ........................................................................... 17

3.3. IEEE802.3AF Power Supply Ratings ................................................................................ 17

3.4. IEEE802.3AT Power Supply Ratings ................................................................................ 17

3.5. Failsafe Relay Specifications ............................................................................................ 17

3.6. Twisted Pair Data Port Specifications ............................................................................... 18

3.7. Fiber Optic Port Specifications ......................................................................................... 19

3.8. Physical Specifications ...................................................................................................... 20

3.9. RS900GP IEC 61850-3 Type Tests ................................................................................. 21

3.10. RS900GP IEEE 1613 Type Tests .................................................................................. 22

3.11. IEC Environmental Type Tests ....................................................................................... 22

3.12. Agency Approvals ........................................................................................................... 23

RuggedCom® RuggedSwitch™ 5 RS900GP Installation Guide Rev 100

FCC Statement And Cautions

FCC Statement And Cautions

Federal Communications Commission Radio Frequency Interference
Statement

This equipment has been tested and found to comply with the limits for a Class A digital device
pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection
against harmful interference when the equipment is operated in a commercial environment. This
equipment generates, uses and can radiate radio frequency energy and, if not installed and used in
accordance with the instruction manual, may cause harmful interference to radio communications.
Operation of this equipment in a residential area is likely to cause harmful interference in which
case the user will be required to correct the interference at his own expense.

Caution: LASER

This product contains a laser system and is classified as a CLASS 1 LASER
PRODUCT. Use of controls or adjustments or performance of procedures other than
those specified herein may result in hazardous radiation exposure.

Caution: Service

This product contains no user-serviceable parts. Attempted service by unauthorized
personnel shall render all warranties null and void.

Changes or modifications not expressly approved by RuggedCom Inc. could invalidate
specifications, test results, and agency approvals, and void the user’s authority to
operate the equipment.

Should this device require service, refer to Appendix A, Warranty in this guide.

Caution: Physical Access

This product should be installed in a restricted access location where access can only
be gained by service personnel or users who have been instructed about the reasons
for the restrictions applied to the location and about any precautions that shall be taken;
and access is through the use of a tool or lock and key, or other means of security,
and is controlled by the authority responsible for the location.

Caution: Hot Surfaces

When in operation, regions of the unit surface may be hot.

Caution: Lithium Battery

This product contains a Lithium battery that is not replaceable by the operator or by
service personnel.

RuggedCom® RuggedSwitch™ 6 RS900GP Installation Guide Rev 100

1. Product Overview

1. Product Overview

The RuggedSwitch™ RS900GP is an industrially hardened, fully managed Ethernet switch
providing dual fiber optical Gigabit Ethernet ports and eight Fast Ethernet copper ports - each
capable of supplying high power 802.3at compliant power over Ethernet. Designed to operate
reliably in harsh industrial environments, the RS900GP provides a high level of immunity to
electromagnetic interference and heavy electrical surges typical of environments found in electric
utility substations, factory floors or in curb side traffic control cabinets. An operating temperature
range of -40°C to +85°C coupled with hazardous location certification, a powder coated aluminum
enclosure and optional conformal coating allows the RS900GP to be placed in almost any location.

The embedded Rugged Operating System (ROS™) provides advanced networking features such
as Enhanced Rapid Spanning Tree (eRSTP™), Port Rate Limiting and a full array of intelligent
functionality for high network availability and manageability.

Ethernet Ports

• Up to 2 - Fiber Optic Gigabit-Ethernet Ports(100/1000BaseX)

• 8 - Fast Ethernet Ports (10/100BaseTX) all external 802.3af/802.3at compliant PoE

• Up to 2 - 10/100/1000 BaseTX copper ports

• Full compliance with IEEE: 802.3, 802.3u and 802.3z

• Non-blocking, store and forward switching

• Full duplex operation and flow control (IEEE 802.3x)

• Industry standard fiber optical connectors: LC, SC, SFP

• Bi-Directional simplex fiber support

• Long haul optics allow Gigabit distances up to 70km

Power Over Ethernet (PoE)

• 8-10/100 BaseTx 802.3af/802.3at compliant ports

• Data and power over a single Ethernet cable

• Auto-sensing ports that provide power only to PoE end devices

RuggedRated™ for Reliability in Harsh Environments

• Meets IEEE 1613 (electric utility substations)

• Exceeds IEC 61850-3 (electric utility substations)

• Exceeds IEEE 61800-3 (variable speed drive systems)

• Exceeds IEC 61000-6-2 (generic industrial environment)

• Exceeds NEMA TS-2 (traffic control equipment)

• Hazardous Location Certification: Class 1 Division 2

• -40 to +85°C operating temperature (no fans)

• Conformal coated circuit boards (optional)

• Rugged powder coated aluminum enclosure

RuggedCom® RuggedSwitch™ 7 RS900GP Installation Guide Rev 100

1. Product Overview

Power Supply

• 2 (redundant) 54VDC inputs (51-57VDC)

• Supports 8 30W PoE powered devices (minimum 260W total output)

• Supports power supply sharing

• Reverse polarity protection

• CSA/UL 60950 safety approved to +85°C

Simple Plug and Play Operation

• Plug and play operation 802.3af/802.3at

• Automatic learning of up to 8192 MAC addresses

• Auto-negotiation on all 10/100BaseTX ports

• Auto-MDI/MDIX (crossover) on all 10/100BaseTX ports

• LED indicators for Link/Activity and Power

ROS™ Advanced Network Management

• Enhanced Rapid Spanning Tree (eRSTPTM)

• Quality of Service (802.1p) for real-time traffic

• Port rate limiting: 128kbps to 8Mbps

• VLAN (802.1q) with double tagging

• IGMP Snooping for multicast filtering

• Port configuration, status, statistics, mirroring, security

• Loss of link management on fiber ports

• Web-based, Telnet, CLI management interfaces

• SNMP v2 and RMON

• Rich set of diagnostics with logging and alarms

RuggedCom® RuggedSwitch™ 8 RS900GP Installation Guide Rev 100