RuggedSwitch
RuggedSwitch
RuggedSwitchRuggedSwitch
RS500
RS500
RS500 RS500
Installation Guide
Installation Guide
Installation GuideInstallation Guide
RuggedCom Inc.
30 Whitmore Road,
Woodbridge, Ontario
Canada L4L 7Z4
Web: www.ruggedcom.com
Tel: (905) 856-5288
Fax: (905) 856-1995
Toll Free: (888) 264-0006
Federal Communications Commission Radio Frequency Interference
Statement
This equipment has been tested and found to comply with the limits for a Class A digital device
pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection
against harmful interference when the equipment is operated in a commercial environment. This
equipment generates, uses and cad radiate radio frequency energy and, if not installed and used in
accordance with the instruction manual, may cause harmful interference to radio communications.
Operation of this equipment in a residential area is likely to cause harmful interference in which
case the user will be required to correct the interference on his own expense.
Warning: Changes or modifications not expressly approved by RuggedCom Inc. could void the
user’s authority to operate the equipment.
Trademarks:
Ethernet is a trademark of Xerox Corporation
RuggedSwitch is a registered trademark of RuggedCom Inc.
Important:
The RS500 contains no user serviceable parts. Attempted service by unauthorized personnel shall
render all warranties null and void.
The RS500 should be installed in a restricted access location where access can only be gained
by service personnel or users who have been instructed about the reasons for the restrictions
applied to the location and about any precautions that shall be taken; and access is through the
use of a tool or lock and key, or other means of security, and is controlled by the authority
responsible for the location.
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2008 RuggedCom Inc. All rights reserved Rev101
Table of Contents
1 Product Overview.....................................................................................................................4
1.1 Functional Overview............................................................................................... 4
1.2 Feature Highlights.................................................................................................. 4
1.3 RS500 Front Panel Description ............................................................................... 5
1.4 RS500 Top and Bottom View .................................................................................. 6
2 Installation................................................................................................................................7
2.1 DIN Rail Mounting.................................................................................................. 7
2.2 Power Supply Wiring and Grounding ....................................................................... 8
2.2.1 Power Supply - DC Input.................................................................................... 9
2.3 HIPOT (Dielectric Strength) Testing ....................................................................... 10
2.4 Failsafe Output Wiring and Specifications............................................................... 11
3 Technical Specifications.........................................................................................................12
3.1 Power Supply Specifications ................................................................................. 12
3.2 Failsafe Relay Specifications................................................................................. 12
3.3 Networking Standards Supported .......................................................................... 12
3.4 Fiber Optical Specifications................................................................................... 13
3.5 Networking Performance Specifications ................................................................. 13
3.6 Type Test Specifications....................................................................................... 14
3.7 Operating Environment......................................................................................... 15
3.8 Physical Dimensions ............................................................................................ 15
3.9 Agency Approvals ................................................................................................ 16
4 Warranty.................................................................................................................................16
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2008 RuggedCom Inc. All rights reserved Rev101
1 Product Overview
1.1 Functional Overview
The RuggedSwitch RS500 is a substation hardened, fiber optical Ethernet switch specifically
designed to operate in harsh environments such as those found in electric utility substations and
harsh industrial environments. The RS500 provides 4 10BaseFL fiber optical ports and one
100BaseFX port.
Specifically tested to the same standards as mission critical protective relaying equipment (i.e.
ANSI/IEEE C37.90 and IEC 60255) the RS500 is ideally suited to form the Ethernet network in a
UCA2 (Utility Communications Architecture 2.0) based substation automation network. Because
the RS500 was designed to meet the demands of the substation environment it is also ideally
suited for industrial automation networks based on Industrial Ethernet. The reliability of the RS500
exceeds that of commercial Ethernet switches by having no rotating mechanical parts such as
cooling fans and by utilizing high-temperature solid-state components.
1.2 Feature Highlights
Utility Grade (i.e. substation hardened) per ANSI/IEEE C37.90, IEC 60255, and the new IEC
61850-3 (2002), IEC 61000-6-5 standards
Operating temperature: -40° to 85°C (no fan)
Radiated RF Immunity: 35V/m per ANSI/IEEE C37.90.2
Power supply options: 24VDC, 48VDC or 110VDC
Failsafe output relay for critical failure or error alarming
4 – 10BaseFL (10Mbps) multimode
1 – 100BaseFX fiber optical port
Full-duplex operation (no collisions)
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2008 RuggedCom Inc. All rights reserved Rev101
1.3 RS500 Front Panel Description
Front Panel View
10BaseFL Ports
ST Connectors
POWER LED
Power
DC(+)
DC(-)
Surge Ground
Safety Ground
Stud
100BaseFX Port
MTRJ Connector
Reset
LED
Indicators
LINK/Activity
Rx (Receive)
Tx (Transmit)
Failsafe
Output
Relay
Normally Open
Common
Normally Closed
Fig. 1.3.1 RS500 Front Panel Detail
ITEM Activity Comments
Solid Link Established LINK LED (Yellow)
Blinking – Once per second Tx, Rx Activity
Tx LED (Red) Blinking Tx (Transmit) Activity
Rx LED (Green) Blinking Rx (Receive) Activity
POWER LED (Red) Solid Power On
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2008 RuggedCom Inc. All rights reserved Rev101