RuggedCom RS500 User Manual

Download

RuggedSwitch

RuggedSwitch

RuggedSwitchRuggedSwitch

RS500

RS500 RS500

Installation Guide

Installation GuideInstallation Guide

RuggedCom Inc. 30 Whitmore Road, Woodbridge, Ontario Canada L4L 7Z4

Web: www.ruggedcom.com Tel: (905) 856-5288 Fax: (905) 856-1995 Toll Free: (888) 264-0006

Federal Communications Commission Radio Frequency Interference Statement

This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses and cad radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference on his own expense.

Warning: Changes or modifications not expressly approved by RuggedCom Inc. could void the user’s authority to operate the equipment.

Trademarks:

Ethernet is a trademark of Xerox Corporation RuggedSwitch is a registered trademark of RuggedCom Inc.

Important:

The RS500 contains no user serviceable parts. Attempted service by unauthorized personnel shall render all warranties null and void.

The RS500 should be installed in a restricted access location where access can only be gained by service personnel or users who have been instructed about the reasons for the restrictions applied to the location and about any precautions that shall be taken; and access is through the use of a tool or lock and key, or other means of security, and is controlled by the authority responsible for the location.



Table of Contents

1 Product Overview.....................................................................................................................4

1.1 Functional Overview............................................................................................... 4

1.2 Feature Highlights.................................................................................................. 4

1.3 RS500 Front Panel Description ............................................................................... 5

1.4 RS500 Top and Bottom View .................................................................................. 6

2 Installation................................................................................................................................7

2.1 DIN Rail Mounting.................................................................................................. 7

2.2 Power Supply Wiring and Grounding ....................................................................... 8

2.2.1 Power Supply - DC Input.................................................................................... 9

2.3 HIPOT (Dielectric Strength) Testing ....................................................................... 10

2.4 Failsafe Output Wiring and Specifications............................................................... 11

3 Technical Specifications.........................................................................................................12

3.1 Power Supply Specifications ................................................................................. 12

3.2 Failsafe Relay Specifications................................................................................. 12

3.3 Networking Standards Supported .......................................................................... 12

3.4 Fiber Optical Specifications................................................................................... 13

3.5 Networking Performance Specifications ................................................................. 13

3.6 Type Test Specifications....................................................................................... 14

3.7 Operating Environment......................................................................................... 15

3.8 Physical Dimensions ............................................................................................ 15

3.9 Agency Approvals ................................................................................................ 16

4 Warranty.................................................................................................................................16



1 Product Overview

1.1 Functional Overview

The RuggedSwitch RS500 is a substation hardened, fiber optical Ethernet switch specifically designed to operate in harsh environments such as those found in electric utility substations and harsh industrial environments. The RS500 provides 4 10BaseFL fiber optical ports and one 100BaseFX port.

Specifically tested to the same standards as mission critical protective relaying equipment (i.e. ANSI/IEEE C37.90 and IEC 60255) the RS500 is ideally suited to form the Ethernet network in a UCA2 (Utility Communications Architecture 2.0) based substation automation network. Because the RS500 was designed to meet the demands of the substation environment it is also ideally suited for industrial automation networks based on Industrial Ethernet. The reliability of the RS500 exceeds that of commercial Ethernet switches by having no rotating mechanical parts such as cooling fans and by utilizing high-temperature solid-state components.

1.2 Feature Highlights

 Utility Grade (i.e. substation hardened) per ANSI/IEEE C37.90, IEC 60255, and the new IEC

61850-3 (2002), IEC 61000-6-5 standards

 Operating temperature: -40° to 85°C (no fan)  Radiated RF Immunity: 35V/m per ANSI/IEEE C37.90.2  Power supply options: 24VDC, 48VDC or 110VDC  Failsafe output relay for critical failure or error alarming  4 – 10BaseFL (10Mbps) multimode  1 – 100BaseFX fiber optical port  Full-duplex operation (no collisions)



1.3 RS500 Front Panel Description

Front Panel View

10BaseFL Ports

ST Connectors

POWER LED

Power

DC(+)

DC(-)

Surge Ground

Safety Ground

Stud

100BaseFX Port

MTRJ Connector

Reset

LED

Indicators

LINK/Activity Rx (Receive) Tx (Transmit)

Failsafe

Output

Relay

Normally Open

Common

Normally Closed

Fig. 1.3.1 RS500 Front Panel Detail

ITEM Activity Comments

Solid Link Established LINK LED (Yellow)

Blinking – Once per second Tx, Rx Activity Tx LED (Red) Blinking Tx (Transmit) Activity Rx LED (Green) Blinking Rx (Receive) Activity POWER LED (Red) Solid Power On



1.4 RS500 Top and Bottom View

Top View

Bottom View

DC(+)

DC(-)

Surge Ground

DIN Rail Mounting

10BaseFL Ports

ST Connectors

Safety Ground

Stud

DIN Rail Mounting

Bracket

100BaseFX Port

MTRJ Connector

Reset

Failsafe Output

Relay

Bracket

Fig. 1.4.1 RS500 Top and Bottom View



2 Installation

2.1 DIN Rail Mounting

RS500 DIN Rail

Mounting & Release

Side View

DIN RAIL

Mounting Latch

Release Slot

Release

Direction

Screw Driver

Fig. 2.1.1 RS500 Rail Mounting

Front View

DIN RAIL

Release Action



2.2 Power Supply Wiring and Grounding

Safety Ground

Stud

DC(+)

DC(-)

Surge Ground

Fig. 2.2.1 RS500 Power Supply Inputs

The power supply input is connected as follows:

1. + = DC (+) is connected to the positive (+) terminal if the power source is DC or to the

(Hot) terminal if the power source is AC.

2. - = DC (-) is connected to the negative (-) terminal if the power source is DC or to the

(Neutral) terminal if the power source is AC.

Surge Ground

circuitry internal to the RS500. Surge Ground is connected directly to the safety ground terminal internally.

NOTE: Since the Chassis Ground is connected to the equipment ground bus internally, HIPOT testing cannot be performed in the field.

is used as the ground conductor for all surge and transient suppression



2.2.1 Power Supply - DC Input

Fig. 2.2.2 Power Supply – DC Input

Note: Ground bus can either be connected to the Ground Stud on the rear of the RS500 chassis, or the Surge Ground port on the screw-in terminal block.



2.3 HIPOT (Dielectric Strength) Testing

HIPOT Dielectric strength testing suppression circuitry connected to the RS500 Surge/Chassis Ground. All RuggedSwitch products are HIPOT tested according to IEC 60255-5 (Section 6) during final test.

cannot

be performed in the field due to transient/surge



2.4 Failsafe Output Wiring and Specifications

The “Failsafe” output relay is provided to signal critical error conditions that may occur on the RS500. The contacts are energized upon power up of the unit and remain energized until a critical error occurs.

RS500 Failsafe Relay Outputs

Normally Closed Common Normally Open

*** Normal contact state prior to power being applied to unit. ***



3 Technical Specifications

3.1 Power Supply Specifications

Power Supply Type Minimum

Input

24 VDC 18 VDC 36 VDC 5A(F) 48 VDC 36 VDC 59 VDC 3.15A(T)

HI (110 VDC) 88 VDC 150 VDC 3.15A(T)

NOTES:

1. (T) denotes time-delay fuse

2. For continued protection against risk of fire, replace only with same type and rating of fuse.

3.2 Failsafe Relay Specifications

Parameter Value (Resistive)

Maximum

Input

Fuse Rating Maximum Power

Consumption

10 W

Max Switching Voltage 30VAC, 80VDC Rated Switching Current 0.3A @ 30VAC

1A @ 30VDC, 0.3A @ 80VDC

3.3 Networking Standards Supported

Parameter 10Mbps Ports 100Mbps Ports

IEEE 802.3 IEEE 802.3u IEEE 802.3x



 

Notes

10BaseT / 10BaseFL



100BaseTX / 100BaseFX

Full Duplex Operation



3.4 Fiber Optical Specifications

Parameter

Multi-Mode Single-Mode* Multi-Mode Single-Mode*

Speed Standard 10BaseFL 100BaseFX

Connector Type ST MTRJ LC

Segment Length 2 km 15 km 2 km 15 km

Optical Wavelength 820nm 1310nm 1300nm 1310nm

Cable Size

Core/Cladding

Optical Tx Power

Min/Max (dBm Peak)

Optical Rx Sensitivity

(dBm Average)

Max Optical Rx Power

(dBm Peak)

Typical Optical

Power Budget (dB)

* Available as an option

62.5/125µm 9/125µm 62.5/125µm 9/125µm

-13.5/-7.6 -23/-15 -16/-11 -15/-8

Ports 1 to 4

10Mbps Ports

-34.4 -38 -33.5 -31

-8.2 -3.0 -11 -5

22 18 17 16.5

Uplink

100Mbps Port

3.5 Networking Performance Specifications

Parameter 10Mbps Ports

(10BaseFL)

Latency 16us + frame time 5us + frame time

Filtering Rate 14 880 148 800 Frames/sec

MAC Address Table 8192

VLAN Address Table 4096

100Mbps Ports

(100BaseFX)

Notes



3.6 Type Test Specifications

Electrical Safety Levels Comments

Dielectric Withstand 2 kV rms for 1 minute ANSI/IEEE C37.90 (1989)

IEC 60255-5 (Section 6) High Voltage Impulse 5 kV peak IEC 60255-5 (Section 8) Insulation Resistance 500 VDC for 1 minute IEC 60255-5 (Section 6

Electrical Environment Levels Comments

High Frequency Disturbance

(Oscillatory)

IEC Surge 4 kV / 2 kV IEC 61000-4-5

IEC Fast Transient 2 kV / 1 kV IEC 61000-4-4

ANSI/IEEE Fast Transient 4 kV ANSI/IEEE C37.90.1

IEC Radiated RFI Immunity 10 V/m IEC 61000-4-3

ANSI/IEEE Radiated RFI

Immunity

ESD

(Electrostatic Discharge)

Atmospheric Environment Levels Comments

Temperature (Dry Cold)

Temperature (Dry Heat)

Humidity 95%

2.5 kV @ 1MHz for 2s ANSI/IEEE C37.90.1 IEC 60255-22-1

(Level 4)

35 V/m

15 kV (air discharge)

8 kV (contact)

-40°C

85°C

Non-condensing

Test Ad: 16 hrs @ -40°C

Test Db: 6 cycles, 55°C, 95%

ANSI/IEEE C37.90.2

IEC 61000-4-2

(Level 4)

IEC 60068-2-1

IEC 60068-2-2

Test Bd: 16 hrs @ 85°C

IEC 60068-2-30

Humidity



3.7 Operating Environment

Parameter Range Comments

Ambient Operating

Temperature

Ambient Relative Humidity 5% to 95% Non-condensing

Ambient Storage

Temperature

-40 to 85°C

Ambient Temperature as

measured from a 30cm

radius surrounding the

center of the R500

enclosure.

3.8 Physical Dimensions



Parameter Value Comments

Dimensions 8.0 x 6.84 x 2.43 inches

(203,20) x (173,74) x (61,72) mm

(Length x Width x Height)

with mounting brackets

installed

Weight 5 lb (2.25 Kg)

Enclosure 18 gauge Galvanized Steel

3.9 Agency Approvals

Agency Standards Comments

cCSAus, CE

CSA C22.2 No. 60950, UL 60950, EN 60950

EN 61000-6-2

Approved

FCC FCC Part 15, Class A Approved

4 Warranty

RuggedCom warrants this product for a period of five (5) years from date of purchase. For warranty details, visit http://www.ruggedcom.com/ or contact your customer service representative.

Should this product require warranty or service contact the factory at:

RuggedCom Inc. 30 Whitmore Road, Woodbridge, Ontario Canada L4L 7Z4 Phone: (905) 856-5288 Fax: (905) 856-1995



RuggedCom RS500 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual