RuggedCom RS400 User Manual 2

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RUGGEDCOM

RuggedServer™ RS400

4-Port Serial Device Server with Integrated 4-Port Managed Ethernet Switch

eRSTP TM

The RuggedServer™ RS400 Family is an industrially hardened, serial device server with an integrated, fully managed, Ethernet switch, designed to operate reliably in electrically harsh and climatically demanding environments. Featuring an integrated 4 port serial server, a 4 port managed Ethernet switch, and an optional v.90 modem, the RS400 is able to interconnect multiple types of intelligent electronic devices (IEDs) that have different methods of communications. Using the RS400 results in fewer connectivity devices (which reduces overall system costs) and also extends the useful life of existing legacy IEDs (which minimizes capital expenditure for new equipment).

The RS400 provides a high level of immunity to electromagnetic interference and heavy electrical surges typical of environments found in electric utility substations, factory floors or in curb side traffic control cabinets. The RS400 meets or exceeds a wide range of industry standards including IEC61850, IEEE1613, IEC61000-6-2, IEEE61800-3, and NEMA TS-2. The RS400 also features a wide operating temperature range of -40°C to +85°C allowing it to be installed in virtually any location.

The RS400 also includes an industrially rated integrated power supply that can support a wide range of power supply options suitable for multiple industries and for worldwide operability.

Options include 24VDC, 48VDC, and 88VDC - 300VDC/85VAC - 264VAC, allowing for great installation flexibility.

The embedded Rugged Operating System (ROS™) within the RS400 provides advanced layer 2 and layer 3 networking functions, advanced cyber security features, and a full array of intelligent functionality for high network availability and manageability. Coupled with the ruggedized hardware design, the RS400 is ideal for creating mission-critical, real-time, control applications in any harsh environment.

The RS400 is backed by RuggedCom’s all inclusive five year warranty and unsurpassed technical support.

Features and Benefits

Serial device server

.Fully compliant EIA/TIA RS485, RS422, RS232 serial ports (software selectable) - DB9, RJ45, Phoenix style connectors

.Transmit serial data over an IP network

.Support for Modbus TCP, DNP 3, TIN serial protocols.Baud rates up to 230 kbps

.Point-to-point and multi-point modes.Convert Modbus RTU to Modbus TCP.Supports multiple Modbus masters

.Serial IP' port redirection software to support PC applications statistics and built-in 'sniffer' for troubleshooting

Ethernet Ports

.Integrated Ethernet Switch – up to 4 ports

.High performance and throughput Ethernet switching.Fully IEEE 802.3, IEEE 802.3u, IEEE 802.3x compliance.Non-blocking, store and forward switching.10/100BaseTX, 10BaseFL, 100BaseFX options

Remote Dial Up Access

.Integrated v.90 modem and PPP server

.Provides remote access to serial devices and Ethernet LAN

RuggedRated™ for Reliability in Harsh Environments

.Immunity to EMI and heavy electrical surges.Meets IEEE 1613 (electric utility substations).Exceeds IEC 61850-3 (electric utility substations)

.Exceeds IEEE 61800-3 (variable speed drive systems).Exceeds IEC 61000-6-2 (generic industrial).Exceeds NEMA TS-2 (traffic control equipment)

.Fully independent 2kV (RMS) isolated serial ports.-40°C to +85°C operating temperature (no fans).18 AWG galvanized steel enclosure

Universal Power Supply Options

.Fully integrated power supplies (no external adaptors).Popular low voltage ranges: 24VDC(9-36VDC),

48VDC (36-59VDC)

.Universal high-voltage range: 88-300VDC or 85-264VAC.CSA/UL 60950 safety approved to +85°C

Rugged Operating System (ROS™) Features

.Simple plug and play operation - automatic learning, negotiation, and crossover detection

.Integrated Cyber Security features

.Fast network fault recovery (<5ms) with eRSTP™.Quality of Service (802.1p) for real-time traffic.VLAN (802.1q) and GVRP support

.Port Rate Limiting and Broadcast Storm Limiting.Port configuration, status, statistics, mirroring, security

Management Tools

.Web-based, Telnet, CLI management interfaces.SNMP v1/v2/v3

.Remote Monitoring (RMON).Rich set of diagnostics with

logging and alarms

www.RuggedCom.com

RuggedSwitchTM RS400

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RuggedCom RS400 User Manual 2

RuggedServer™ RS400

4-Port Serial Device Server with Integrated 4-Port Managed Ethernet Switch

RuggedServer™ RS400

Serial Ports

4 - RS232/RS422/RS485

2kV Isolation per Port

Integrated Power Supply

Universal high-voltage range: 88-300VDC or 85 - 264VAC

Popular low voltage DC ranges: 24VDC (9-36VDC), 48VDC (36-59VDC)

Ethernet Ports

4-Port Ethernet Switch

Fiber & Copper Ports

Integrated V.90 Modem

56 kbps

Mounting Options

Panel/Din Rail

19” Rack Mount

Failsafe Output Relay

0.4A @ 120VAC

2A @ 30VDC

www.RuggedCom.com

RuggedSwitchTM RS400

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RuggedServer™ RS400

4-Port Serial Device Server with Integrated 4-Port Managed Ethernet Switch

Ethernet Switch Management Features

Serial IP Encapsulation

Many 'legacy' devices (RTU, PLC, IED, etc.) only support serial communications via RS232 or RS485. ROS encapsulates the serial data within a TCP connection allowing these devices to be reached via an IP network. A wide range of baud rates, frame packetization options, and diagnostics allows any serial protocol to function. The RS400 has specific support for the following serial protocols:

. Raw Socket serial encapsulation. Modbus TCP (client and server). DNP 3

. WIN and TIN. Microlok

MODBUS TCP

The Modbus protocol is ubiquitous in the industrial control and automation world. ROS converts Modbus RTU master/slave serial data packets to Modbus TCP client/server packets for transmission over an IP network. This allows communications to Modbus RTU slaves via Ethernet and allows multiple masters to poll the same slave device.

Remote Dial-Up Access

A v.90 modem coupled with the PPP (Point to Point Protocol) allows ROS to provide dial-up access via POTS (plain old telephone system) providing connectivity to serial devices and Ethernet LAN. PAP/CHAP authentication provide security against

unauthorized access.

Rapid Spanning Tree Protocol (IEEE 802.1w)

RSTP allows the creation of fault-tolerant ring and mesh Ethernet networks that incorporate redundant links that are 'pruned' to prevent loops. The ROS optimized version of RSTP yields worst-case failovers of 5ms times the 'bridge diameter' and allows rings of up to 80 switches. For example, a ring of ten switches will have failover times under 50ms. ROS implements both STP and RSTP to ensure interoperability with commercial switches

unlike other proprietary 'ring' based solutions.

Quality of Service (IEEE 802.1p)

Some networking applications such as real-time control or VoIP (voice over IP) require predictable arrival times for Ethernet frames. Switches can introduce latency in times of heavy network traffic due to the internal queues that buffer frames and than transmit on a first come first serve basis. ROS supports 'Class of Service' in accordance

with IEEE 802.1p that allows time critical

traffic to jump ahead to the front of the queue thus minimizing latency and reducing jitter to allow such demanding applications to operate correctly. ROS allows priority classification by port, tags, MAC address, and IP type of service (TOS). A configurable "weighted fair queuing" algorithm controls how frames are emptied from the queues.

VLAN (IEEE 802.1q)

Virtual local area networks (VLAN) allow the segregation of a physical network into separate logical networks with independent broadcast domains. A measure of security is provided since hosts can only access other hosts on the same VLAN and traffic storms are isolated. ROS supports 802.1q tagged Ethernet frames and VLAN trunks. Port based classification allows legacy devices to be assigned to the correct VLAN.

IGMP Snooping

ROS uses IGMP snooping (Internet Group Management Protocol v1&v2) to intelligently forward or filter multicast traffic streams (e.g. MPEG video) to or from hosts on the network. This reduces the load on network trunks and prevents packets from being received on hosts that are not involved. ROS has a very powerful implementation of IGMP snooping that:

.Can be enabled on a per VLAN basis

.Detects and filters all multicast streams regardless of whether subscribers exist

.Supports "router-less" operation by supporting an "active" mode

.Restores traffic streams immediately after an RSTP topology change

Ethernet Port Mirroring

ROS can be configured to duplicate all traffic on one port to a designated mirror port. When combined with a network analyzer, this can be a powerful troubleshooting tool.

Ethernet Port Configuration and Status

ROS allows individual ports to be 'hard' configured for speed, duplex, auto-negotiation, flow control and more. This allows proper connection with devices that do

not negotiate or have unusual settings. Detailed status of ports with alarm and SNMP trap on link problems aid greatly in system troubleshooting.

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