RuggedPower™ RP100
Hardware Installation Guide
Revision 100 - June 13, 2011
www.RuggedCom.com
RuggedPower™ RP100
RuggedPower™ RP100: Hardware Installation Guide
Copyright © 2011 RuggedCom Inc.
All Rights Reserved
Dissemination or reproduction of this document, or evaluation and communication of its contents, is not authorized except where expressly
permitted. Violations are liable for damages. All rights are reserved, particularly for the purposes of patent application or trademark registration.
This document contains proprietary information, which is protected by copyright. All rights are reserved. No part of this document may be
photocopied, reproduced or translated to another language without the prior written consent of RuggedCom Inc.
Disclaimer Of Liability
We have checked the contents of this manual against the hardware and software described. However, deviations from the description cannot
be completely ruled out.
RuggedCom shall not be liable for any errors or omissions contained herein or for consequential damages in connection with the furnishing,
performance, or use of this material.
The information given in this document is reviewed regularly and any necessary corrections will be included in subsequent editions. We appreciate
any suggested improvements. We reserve the right to make technical improvements without notice.
Registered Trademarks
ROX™, RuggedRated™ and eRSTP™ are trademarks of RuggedCom Inc. RuggedRouter® is a registered trademark of RuggedCom Inc.
RuggedBackbone™ is a trademark of RuggedCom Inc. Other designations in this manual might be trademarks whose use by third parties for
their own purposes would infringe the rights of the owner.
Linux® is the registered trademark of Linus Torvalds in the U.S. and other countries.
The registered trademark Linux® is used pursuant to a sublicense from LMI, the exclusive licensee of Linus Torvalds, owner of the mark on
a world-wide basis.
Warranty
Five (5) years from date of purchase, return to factory. For warranty details, visit www.RuggedCom.com or contact your customer service
representative.
Contacting RuggedCom
Corporate Headquarters US Headquarters Europe Headquarters
RuggedCom Inc.
300 Applewood Crescent,
Concord, Ontario
Canada, L4K 5C7
Tel: +1 905 856 5288
Fax: +1 905 856 1995
Toll-free: 1 888 264 0006
Technical Support
Toll Free (North America): 1 866 922 7975
International: +1 905 856 5288
Email: Support@RuggedCom.com
Web: www.RuggedCom.com
RuggedCom
1930 Harrison Street, Suite 209
Hollywood, Florida
USA, 33020
Tel: +1 954 922 7938 ext.103
Fax: +1 954 922 7984
Toll-free: 1 888 264 0006
Email: RuggedSales@RuggedCom.com
RuggedCom
Unit 41, Aztec Centre,
Aztec West, Almondsbury, Bristol
United Kingdom BS32 4TD
Tel: +44 1454 203 404
Fax: +44 1454 203 403
RuggedPower™ RP100
Table of Contents
Cautions ..................................................................................................................................... 6
1. Product Overview ................................................................................................................... 7
1.1. Functional Overview .................................................................................................... 7
1.2. RP100 Front Panel Description .................................................................................. 7
1.3. RP100 Top View ......................................................................................................... 8
1.4. RP100 Side View ........................................................................................................ 8
2. Installation .............................................................................................................................. 9
2.1. DIN Rail Mounting ....................................................................................................... 9
2.2. AC Power Supply Wiring and Grounding .................................................................... 9
2.3. DC Power Supply Wiring and Grounding ................................................................. 10
2.4. RJ45 Ports – Signal Description ............................................................................... 10
2.4.1. 10/100 TX Port ............................................................................................... 10
2.4.2. RuggedMAX Power Port / IEEE802.3at Port .................................................. 11
3. Specifications ....................................................................................................................... 12
3.1. Power Supply Specifications ..................................................................................... 12
3.2. Mechanical Specifications ......................................................................................... 12
3.3. Physical Dimensions ................................................................................................. 13
A. Warranty .............................................................................................................................. 14
RuggedCom® RuggedPower™ 3 RP100 Installation Guide Rev100
RuggedPower™ RP100
List of Figures
1.1. RP100 Front Panel ............................................................................................................. 7
1.2. RP100 Top View ................................................................................................................. 8
1.3. RP100 Side View ................................................................................................................ 8
2.1. RP100 DIN Rail Mounting .................................................................................................. 9
2.2. AC Power Supply and Ground Connections ...................................................................... 9
2.3. DC Power Supply and Ground Connections .................................................................... 10
2.4. RJ45 Port Pinout .............................................................................................................. 11
3.1. RP100 Dimensions ........................................................................................................... 13
RuggedCom® RuggedPower™ 4 RP100 Installation Guide Rev100
RuggedPower™ RP100
List of Tables
1.1. RP100 Front Panel LED ..................................................................................................... 7
2.1. RJ45 Ethernet Port Pinout ................................................................................................ 11
3.1. RP100 HI AC/DC Power Supply Specifications ................................................................ 12
3.2. RP100 LO DC Power Supply Specifications .................................................................... 12
3.3. Mechanical Specifications ................................................................................................. 12
RuggedCom® RuggedPower™ 5 RP100 Installation Guide Rev100
Cautions
Cautions
Caution: Service
This product contains no user-serviceable parts. Attempted service by unauthorized
personnel shall render all warranties null and void.
Changes or modifications not expressly approved by RuggedCom Inc. could invalidate
specifications, test results, and agency approvals, and void the user’s authority to
operate the equipment.
Should this device require service, refer to Appendix A, Warranty in this guide.
Caution: Physical Access
This product should be installed in a restricted access location where access can only
be gained by service personnel or users who have been instructed about the reasons
for the restrictions applied to the location and about any precautions that shall be taken;
and access is through the use of a tool or lock and key, or other means of security,
and is controlled by the authority responsible for the location.
RuggedCom® RuggedPower™ 6 RP100 Installation Guide Rev100
1. Product Overview
1. Product Overview
1.1. Functional Overview
The RuggedPower™ RP100 is a wide mouth power injector. Data presented on the 10/100 TX
port is coupled with power on the RuggedMax port. This allows for a single CAT-5E STP (shielded
twisted pair) cable between the RP100 and the powered device, providing both data and power.
The RP100 can be ordered with one of two power supply options:
• “LO” power supply option: the RP100 operates on DC power in the range of 10 VDC to 60 VDC
and can deliver power up to 36 W.
• “HI” power supply option: the RP100 operates on AC power in the range of 90 VAC to 264 VAC,
or on DC power in the range of 88 VDC to 300 VDC, and can deliver power up to 25 W.
The RP100 can be ordered with one of two application options:
• “RM” option: the RP100 is intended for RuggedMax WiMax devices only.
• “AT” option: the RP100 complies with the IEEE802.3at specification.
1.2. RP100 Front Panel Description
Figure 1.1. RP100 Front Panel
The front panel LED provides the following indication:
LED Activity Description
Power Solid (Green) Power On
Table 1.1. RP100 Front Panel LED
RuggedCom® RuggedPower™ 7 RP100 Installation Guide Rev100
1. Product Overview
1.3. RP100 Top View
Figure 1.2. RP100 Top View
1.4. RP100 Side View
Figure 1.3. RP100 Side View
RuggedCom® RuggedPower™ 8 RP100 Installation Guide Rev100
2. Installation
2. Installation
2.1. DIN Rail Mounting
The RP100 comes with a standard DIN rail mounting bracket. Figure 2.1, “RP100 DIN Rail
Mounting” details the mounting configuration for a standard 1" DIN rail.
Figure 2.1. RP100 DIN Rail Mounting
2.2. AC Power Supply Wiring and Grounding
This section applies only to RP100 units equipped with the “HI” power supply option.
Figure 2.2. AC Power Supply and Ground Connections
Connect the AC power supply as follows:
1. +/L = AC HOT, and is connected to the HOT terminal of the AC power source.
RuggedCom® RuggedPower™ 9 RP100 Installation Guide Rev100
2. Installation
+
2. -/N = AC NEUTRAL, and is connected to the NEUTRAL terminal of the AC power source.
3. Ground must be connected to the Safety Ground via a braided cable or other appropriate
grounding wire.
4. Safety Ground should be connected to the power supply ground or equipment ground bus.
2.3. DC Power Supply Wiring and Grounding
Figure 2.3. DC Power Supply and Ground Connections
Connect the DC power supply as follows:
1. +/L = DC (+), and is connected to the positive (+) terminal of the DC power source.
2. -/N = DC (-), and is connected to the negative (-) terminal of the DC power source.
3. Ground must be connected to the Safety Ground via a braided cable or other appropriate
grounding wire.
4. Safety Ground should be connected to the power supply ground or equipment ground bus.
Ground must be disconnected from Chassis Ground during HIPOT (Dielectric
strength) testing.
2.4. RJ45 Ports – Signal Description
2.4.1. 10/100 TX Port
10/100Base-TX ports allow connection to standard CAT-5E STP (shielded twisted pair) cable with
RJ45 male connectors. The RJ45 receptacles are directly connected to the chassis ground on the
unit and can accept CAT-5E STP (shielded twisted pair) cables. When shielded cables are used,
care must be taken to ensure that a ground loop is not formed via the shield wire and the RJ45
receptacles at either end. Figure 2.4, “RJ45 Port Pinout” shows the RJ45 port pinout.
RuggedCom® RuggedPower™ 10 RP100 Installation Guide Rev100
2. Installation
2.4.2. RuggedMAX Power Port / IEEE802.3at Port
The RuggedMax Power port takes data received on the 10/100 Base TX port and injects power
on pins 4, 5 and 7, 8. CAT-5E STP (shielded twisted pair) cable should be used to connect this
port to the powered device. For RP100 units with the “AT” IEEE802.3at-compliance option, the
unit only delivers power when an IEEE802.3at-compliant powered device is attached.
RuggedMax Power 10/100 Base Tx
Pin Signal Pin Signal
1 +Tx 1 +Tx
2 -Tx 2 -Tx
3 +Rx 3 +Rx
4 V+ 4 Terminated
5 V+ 5 Terminated
6 -Rx 6 -Rx
7 V- 7 Terminated
Figure 2.4. RJ45 Port Pinout
8 V- 8 Terminated
Case
Shield (Chassis
Ground)
Table 2.1. RJ45 Ethernet Port Pinout
Case
Shield (Chassis
Ground)
The unused pins, 4, 5, 7, and 8 of the 10/100Tx port are terminated to Chassis Ground
via a network that improves EMI and ESD performance.
RuggedCom® RuggedPower™ 11 RP100 Installation Guide Rev100
3. Specifications
3. Specifications
3.1. Power Supply Specifications
Power
Supply Type
RP100 HI AC/DC
Table 3.1. RP100 HI AC/DC Power Supply Specifications
Power
Supply Type
RP100 LO DC 10 VDC 60 VDC 5 A 54 V
Table 3.2. RP100 LO DC Power Supply Specifications
Minimum Input Maximum Input Fuse Rating Output Voltage
90 VAC 264 VAC 3.15 A 54 V 25 W
88 VDC 300 VDC 3.15 A 54 V 25 W
Minimum Input Maximum Input Fuse Rating Output Voltage
3.2. Mechanical Specifications
Specification Value
Dimensions
(Length × Width × Depth)
Weight 1.92 lb (0.87 Kg)
Enclosure Die cast aluminum
Table 3.3. Mechanical Specifications
Output Power
@ 85°C
Output Power
@ 85°C
24 W @ 12 Vin
36 W @ 24-48 Vin
4.625 × 2.225 × 3.75 inches
(117 × 57 × 95 mm)
RuggedCom® RuggedPower™ 12 RP100 Installation Guide Rev100
3. Specifications
3.3. Physical Dimensions
Figure 3.1. RP100 Dimensions
RuggedCom® RuggedPower™ 13 RP100 Installation Guide Rev100
Appendix A. Warranty
Appendix A. Warranty
RuggedCom warrants this product for a period of five (5) years from the date of purchase. This
product contains no user-serviceable parts. Attempted service by unauthorized personnel shall
render all warranties null and void. For warranty details, visit www.RuggedCom.com or contact
your customer service representative.
Should this product require service, contact the factory at:
RuggedCom Inc.
300 Applewood Crescent
Concord, Ontario
Canada L4K 5C7
Phone: +1 905 856 5288
Fax: +1 905 856 1995
RuggedCom® RuggedPower™ 14 RP100 Installation Guide Rev100
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