RuggedCom RMC40 User Manual

Rugged
Rugged
RuggedRugged
MC
MC
MCMC
Installation Guide
 RMC40
RMC40
RuggedCom Inc. 30 Whitmore Road Woodbridge, Ontario Canada L4L 7Z4
Web: http://www.ruggedcom.com/ Tel: (905) 856-5288 Fax: (905) 856-1995 Toll Free: (888) 264-0006
Federal Communications Commission Radio Frequency Interference
Statement
This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference on his own expense.
Warning: Changes or modifications not expressly approved by RuggedCom Inc. could void the user’s authority to operate the equipment.
Caution – This product contains a laser system and is classified as a
“CLASS 1 LASER PRODUCT”
Caution – Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure. This product contains no user serviceable parts. Attempted service by unauthorized personnel shall render all warranties null and void.
Should this device require service see the “Warranty and Service” section of this installation guide.
Important:
The RuggedMCTM should be installed in a restricted access location where access can only be gained by service personnel or users who have been instructed about the reasons for the restrictions applied to the location and about any precautions that shall be taken; and access is through the use of a tool or lock and key, or other means of security, and is controlled by the authority responsible for the location.
Trademarks:
Ethernet is a trademark of Xerox Corporation Rugged MediaConverter and RuggedMC is a registered trademark of RuggedCom Inc.
2
2006 RuggedCom Inc. All rights reserved Rev101
Table of Contents
1 Product Overview .................................................................................................................... 4
1.1 Functional Overview ....................................................................................................... 4
1.2 Feature Highlights........................................................................................................... 4
1.3 RuggedMC
1.4 RuggedMC
2 Installation ............................................................................................................................... 7
2.1 DIN Rail Mounting........................................................................................................... 7
2.2 Panel Mounting............................................................................................................... 8
2.3 Power Supply Wiring and Grounding.............................................................................. 9
2.4 RJ45 Ports – Signal Description ................................................................................... 10
3 Specifications ........................................................................................................................ 11
3.1 Power Supply Specifications......................................................................................... 11
3.2 Twisted-Pair Port Specifications ................................................................................... 11
3.3 Fiber Optical Port Specifications................................................................................... 12
3.4 Networking Standards Supported ................................................................................. 12
3.5 Operational Specifications ............................................................................................ 13
3.6 Mechanical Specifications ............................................................................................ 14
4 Type Test Specifications ....................................................................................................... 15
4.1 Operating Environment................................................................................................. 16
4.2 Agency Approvals......................................................................................................... 16
5 Warranty................................................................................................................................ 16
TM
Front Panel Description ............................................................................ 5
TM
Side and Bottom View .............................................................................. 6
3
2006 RuggedCom Inc. All rights reserved Rev101
1 Product Overview
1.1 Functional Overview
The Rugged MediaConverterTM is an industrially hardened fiber optical media converter specifically designed to operate in harsh environments such as those found in electric utility substations and factory floors. The RMC40TM provides industrial strength Ethernet copper-to-fiber media conversion, providing copper-based 10BaseT or 100BaseTx clients 100BaseFX fiber optical connectivity.
Specifically tested to the same standards as mission critical protective relaying equipment (i.e. ANSI/IEEE C37.90 and IEC 60255), and the newly issued IEC 61850-3 “Communications Systems and Networks in Substations” standard, the RuggedMCTM is ideally suited for substation or industrial environments. The reliability of the Rugged MediaConverterTM family exceeds that of commercial media converters by having no rotating mechanical parts (i.e. no cooling fans), utilizing high-temperature solid state components and incorporating the necessary transient and surge suppression circuitry required for substation and harsh industrial environments.
1.2
Feature Highlights
Utility Grade (i.e. substation hardened) per ANSI/IEEE C37.90, IEC 60255, and the new IEC
61850-3 (2002), IEC 61000-6-5 standards
Operating temperature: -40° to 85°C (no fan) Radiated RF Immunity: 35V/m per ANSI/IEEE C37.90.2 Power supply options: 24 (10-36VDC), 48 (36-72) or HI (88-300VDC / 85-264VAC) 2 – 10/100BaseTx RJ45 style auto-negotiating Ethernet ports Choice of one of the following:
1 – 100BaseFX (100Mbps) SC style connector (multimode or single-mode) transceiver
2 - 100BaseFX (100Mbps) MTRJ (multimode) or LC (single-mode) style transceivers Full-Duplex operation on all ports (no collisions) Non-blocking, low latency switching with IEEE 802.3x flow-control protocol results in high-
speed reliable communications.
4
2006 RuggedCom Inc. All rights reserved Rev101
1.3 RuggedMC
Blinking (Yellow)
Tx, Rx Activity
Off 10Mbps Operation
Blinking (Yellow)
Tx, Rx Activity
TM
Front Panel Description
Fig. 1.3.1 RuggedMCTM Front Panel Detail (Dual LC Style 100BaseFX fiber optic connector shown)
ITEM Activity Comments
RJ45: Lk/Act
RJ45: 100
Fiber: Lk/Act
Power LED Solid (Green) Power On
Solid (Yellow) Link Established
Solid (Yellow) 100Mbps Operation
Solid (Yellow) Link Established
5
2006 RuggedCom Inc. All rights reserved Rev101
1.4 RuggedMC
TM
Side and Bottom View
Fig. 1.4.1 RuggedMCTM Side and Bottom View
6
2006 RuggedCom Inc. All rights reserved Rev101
2 Installation
2.1 DIN Rail Mounting
Fig. 2.1.1 RuggedMCTM DIN Rail Mounting
7
2006 RuggedCom Inc. All rights reserved Rev101
2.2 Panel Mounting
With the use of an optional panel-mount adapter, the RuggeMCTM series of media converters can be panel mounted. The drawing shown in Figure 2.2.1 shows an example of an RMC unit panel mounted using the optional panel mount adapter.
The panel mount adapter can be secured to a panel with three screws. The RuggedMCTM product is easily mounted onto the panel mount adapter via the two metal clips on either side of the unit, and a single screw located on the bottom.
Figure 2.2.1: RuggedMC panel mounted using optional panel mount mounting adapter.
8
2006 RuggedCom Inc. All rights reserved Rev101
2.3 Power Supply Wiring and Grounding
Fig. 2.2.1 RuggedMCTM Power Supply Inputs
The RuggedMCTM power supply inputs are identical and are connected as follows:
1. +/L = DC (+) / AC (Hot) is connected to the positive (+) terminal if the power source is DC or to the (Hot) terminal if the power source is AC.
2. -/N = DC (-) / AC (Neutral) is connected to the negative (-) terminal if the power source is DC or to the (Neutral) terminal if the power source is AC.
3. Surge Ground is connected to the Chassis Ground via a braided cable or other appropriate grounding wire. Surge Ground is used as the ground conductor for all surge and transient suppression circuitry internal to the RuggedMCTM.
Chassis Ground is connected to the Safety Ground terminal for AC inputs or the equipment ground bus for DC inputs.
Note: Surge Ground must be disconnected from Chassis Ground during HIPOT
(dielectric strength) testing.
Notes:
1. For 125/250VDC rated equipment: An appropriately rated 300VDC circuit breaker must be installed within 3 meters of unit.
2. For 110/230VAC rated equipment: An appropriately rated 250VAC circuit breaker must be installed within 3 meters of the unit
3. A circuit breaker is not required for 48 or 24VDC rated equipment.
4. For multiple supplies, separate circuit breakers must be installed. Equipment must be installed according to the applicable country wiring codes.
9
2006 RuggedCom Inc. All rights reserved Rev101
2.4 RJ45 Ports – Signal Description
The RJ45 port accepts standard category 5 unshielded twisted pair (UTP), or screened twisted pair (STP) cable with RJ45 male connectors. Fig. 2.3.1 shows the RJ45 port pin configuration. Both RJ45 Ethernet ports on the RMC40TM are auto-crossover, auto-polarity, auto-crossover (MDI / MDIX) equipped, for simple plug-and-play operation.
Although transient suppression circuitry is present on all RJ45 ports, they cannot protect the port from high-amplitude, high-energy transients that can potentially damage the RMC40TM and its link partners. In general, RuggedCom strongly recommends limiting connections used by the RJ45 ports to those that are less than 3m in length, or limited to environments sufficiently protected from such transients.
PIN 1
PIN 8
PIN 8
PIN SIGNAL
PIN SIGNAL
1 RX+
1 RX+ 2 RX-
2 RX­3 TX+
3 TX+ 4 n.c.
4 n.c. 5 n.c.
5 n.c. 6 TX-
6 TX­7 n.c.
7 n.c. 8 n.c.
8 n.c.
PIN 1
Fig. 2.3.1 RJ45 Port Pins
NOTE:
For substation applications it is not recommended to use these ports to interface to
field devices across distances which could produce high levels of ground potential rise (GPR), (i.e. greater than 2500V) during line-to-ground fault conditions.
10
2006 RuggedCom Inc. All rights reserved Rev101
3 Specifications
3.1 Power Supply Specifications
Power Supply Type Minimum
Input
24 VDC 18 VDC 36 VDC 3.15A(T) 2 48 VDC 36 VDC 72 VDC 3.15A(T) 2
HI (88/300 VDC) 1
HI (120/240 VAC) 1
Notes: 1 – This is the same power supply for both AC and DC. 2 – (T) Denotes time-delay fuse
CAUTION:
For continued protection against risk of fire, replace only with same type and rating of
88 VDC 85 VAC
fuse.
3.2 Twisted-Pair Port Specifications
Parameter Specification Notes
Speed 10/100 Mbps Auto-negotiating
Duplex FDX / HDX Auto-negotiating
Cable-Type > Category 5 Shielded/Unshielded
Wiring Standard TIA/EIA T568A/B Auto-Crossover, Auto-polarity
Max Distance 100m
Connector RJ45
Isolation 1.5kV RMS 1-minute
Maximum
Input
300 VDC 264 VAC
Fuse
Rating
3.15A(T) 2
Maximum Power
Consumption
3 W
11
2006 RuggedCom Inc. All rights reserved Rev101
3.3 Fiber Optical Port Specifications
Speed
Standard
Mode /
Connector
Tx
λλλλ
(nm)
Cable Type
(
µµµµ
m)
2
Tx Pwr
(dBm peak) 3
(Min / Max)
Rx
Sensitivity
(dBm Average) 3
Rx Saturation
(dBm Peak) 3
Typical
Distance
(km) 1
Power
Budget
(dB)
100BaseFX MM / ST 1310 50/125 -15.7 -33.5 -11 2 17
100BaseFX MM / SC 1310 50/125 -16/-11 -33 -11 2 17
100BaseFX MM / LC 1310 50/125 -19 / -14 -32 -14 2 15
100BaseFX MM / MTRJ 1310 50/125 -16/-11 -33.5 -11 2 17
100BaseFX SM / SC 1310 9/125 -13/5 -31 -4 20 20
100BaseFX SM / LC 1310 9/125 -15/-8 -31 -5 15 16.5
Notes:
1. Maximum segment length is greatly dependent on factors such as fiber quality, and number of patches and splices. Please consult RuggedCom sales associates when determining maximum segment distances.
2. To convert from average to peak add 3 dBm. To convert from peak to average, subtract 3 dBm.
3.4 Networking Standards Supported
Parameter 10FL
Module
IEEE 802.3 10BaseT IEEE 802.3u 100BaseTX / 100BaseFX IEEE 802.3x FDX, Flow Control
100FX
Module
Notes
12
2006 RuggedCom Inc. All rights reserved Rev101
3.5 Operational Specifications
Parameter Specification Notes
Conversion Type Cut-Through High-speed, non-blocking
Mac Address Table Length 2048
Frame Buffer Memory 1Mbit
13
2006 RuggedCom Inc. All rights reserved Rev101
3.6 Mechanical Specifications
Parameter Value Comments
Dimensions
4.30 x 2.40 x 3.30 inches
(110) x (61) x (84) mm
(Length x Width x Height)
Weight 1.5 lb (0,68 Kg)
Enclosure 18 gauge Galvanized Steel
14
2006 RuggedCom Inc. All rights reserved Rev101
4 Type Test Specifications
Electrical Safety Levels Comments
Dielectric Withstand 2 kV rms for 1 minute ANSI/IEEE C37.90 (1989)
IEC 60255-5 (Section 6) High Voltage Impulse 5 kV peak IEC 60255-5 (Section 8) Insulation Resistance 500 VDC for 1 minute IEC 60255-5 (Section 6
Electrical Environment Levels Comments
High Frequency Disturbance
(Oscillatory)
IEC Surge 4 kV / 2 kV
IEC Fast Transient 2 kV / 1 kV
ANSI/IEEE Fast Transient 4 kV ANSI/IEEE C37.90.1
IEC Radiated RFI Immunity 10 V/m IEC 61000-4-3
ANSI/IEEE Radiated RFI
Immunity
ESD
(Electrostatic Discharge)
Atmospheric Environment Levels Comments
Temperature (Dry Cold)
Temperature (Dry Heat)
Humidity
2.5 kV @ 1MHz for 2s
35 V/m ANSI/IEEE C37.90.2
15 kV (air discharge)
8 kV (contact)
-40°C
85°C
95%
Non-condensing
Test Ad: 16 hrs @ -40°C
Test Db: 6 cycles, 55°C, 95%
ANSI/IEEE C37.90.1
IEC 60255-22-1
IEC 61000-4-5
(Level 4)
IEC 61000-4-4
(Level 4)
IEC 61000-4-2
(Level 4)
IEC 60068-2-1
IEC 60068-2-2
Test Bd: 16 hrs @ 85°C
IEC 60068-2-30
Humidity
15
2006 RuggedCom Inc. All rights reserved Rev101
4.1 Operating Environment
Parameter Range Comments
Ambient Operating
Temperature
Ambient Relative Humidity 5% to 95% Non-condensing
Ambient Storage
Temperature
-40 to 85°C
-40 to 85°C
Ambient Temperature as measured from a 30cm radius surrounding the
center of the RuggedMCTM enclosure.
4.2 Agency Approvals
Agency Standards Comments
CSA, CE CSA C22.2 No. 60950, UL 60950,
EN 60950
EN 61000-6-2
FCC FCC Part 15, Class A
CISPR EN55022, Class A Approved
FDA/CDRH 21 CFR Chapter 1, Subchapter J Compliant
IEC/EN
EN60825-1:1994 + A11:1996 +
A2:2001
Approved
Approved
Compliant
5 Warranty
RuggedCom warrants this product for a period of five (5) years from date of purchase. For warranty details, visit http://www.ruggedcom.com/ or contact your customer service representative.
Should this product require warranty or service contact the factory at:
RuggedCom Inc. 30 Whitmore Road Woodbridge, Ontario Canada L4L 7Z4 Phone: (905) 856-5288 Fax: (905) 856-1995
16
2006 RuggedCom Inc. All rights reserved Rev101
Loading...