RuggedCom M2100 User Manual

RuggedSwitch™ M2100

MIL-STD 19-Port Modular Managed Ethernet Switch

with Gigabit Uplink Ports

Installation Guide

www.RuggedCom.com

RuggedCom Inc. I 30 Whitmore Road, Woodbridge, Ontario, Canada L4L 7Z4

Tel: 905-856-5288 I Fax: 905-856-1995 I Toll Free: 1-888-264-0006

Federal Communications Commission

Radio Frequency Interference Statement

This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his expense.

CAUTION

This product contains a laser system and is classified as a “CLASS 1 LASER PRODUCT”

CAUTION

Use of controls or adjustments or performance of procedures other than those specified herein

may result in hazardous radiation exposure. This product contains no user serviceable parts.

Attempted service by unauthorized personnel shall render all warranties null and void.

Changes or modifications not expressly approved by RuggedCom Inc. could void the user’s

authority to operate the equipment.

Should this device require service see the “Warranty and Service” section of this guide.

IMPORTANT

The M2100 family of products should be installed in a restricted access location where access can only be gained by service personnel or users who have been instructed about the reasons for the restrictions applied to the location and about any precautions that shall be taken; and access is through the use of a tool or lock and key, or other means of security, and is controlled by the authority responsible for the location.

Trademarks:

Ethernet is a trademark of Xerox Corporation RuggedSwitch, RuggedRated, ROS and eRSTP are trademarks of RuggedCom® Inc.

Table of Contents

1 Table of Figures ...................................................................................................................... 4

2 Table of Tables........................................................................................................................ 4

3 Product Overview.................................................................................................................... 5

3.1 Functional Overview & Feature Highlights........................................................ 5

3.2 Ethernet Panel Description ................................................................................. 7

3.2.1 Fiber Optical Transceiver Orientation and Connection..............................8

3.3 Display Panel Description................................................................................... 9

4 Installation..............................................................................................................................11

4.1 Panel Mounting.................................................................................................11

4.2 Power Supply Wiring and Grounding............................................................... 12

4.2.1 AC Power Supply Wiring Examples ........................................................ 14

4.2.2 DC Power Supply Wiring Examples ........................................................ 15

4.2.3 Dual Power Supplies – DC and AC Inputs............................................... 16

4.3 Dielectric Strength (HIPOT) Testing................................................................ 17

4.4 Failsafe Alarm Relay Wiring and Specifications.............................................. 18

4.5 Console Port Wiring ......................................................................................... 19

4.6 Twisted-Pair Data Ports.................................................................................... 20

4.6.1 Micro-D Twisted-Pair Data Ports............................................................. 20

4.6.2 RJ45 Twisted-Pair Data Ports................................................................... 21

4.6.3 Protection on Twisted-Pair Data Ports...................................................... 22

4.7 Gigabit Ethernet 1000Base-TX Cabling Recommendations............................ 23

5 Technical Specifications.........................................................................................................24

5.1 Power Supply Specifications ............................................................................24

5.2 Failsafe Relay Specifications............................................................................ 24

5.3 Networking Standards Supported..................................................................... 25

5.4 Twisted-Pair Port Specifications....................................................................... 25

5.5 Fiber Optical Specifications.............................................................................. 26

5.5.1 Dual-Port Ethernet (10/100Mbps) Optical Specifications........................ 26

5.5.2 Gigabit Ethernet (1000Mbps) Modules.................................................... 27

5.6 Type Test Specifications................................................................................... 28

5.7 Operating Environment..................................................................................... 28

5.8 Mechanical Specifications................................................................................ 29

6 Agency Approvals ..................................................................................................................30

7 Warranty.................................................................................................................................30

1 Table of Figures

Figure 1: Ethernet panel LED description........................................................................................ 7

Figure 2: 10FL ST connector........................................................................................................... 8

Figure 3: 100FX ST connector........................................................................................................ 8

Figure 4: 100FX / 1000SX / 1000LX LC connector....................................................................... 8

Figure 5: M2000 Series LED Display Panel.................................................................................... 9

Figure 6: M2100 Panel Mounting Diagram.....................................................................................11

Figure 7: M2000 Series Philips Screw Terminal Block....................................................................12

Figure 8: AC Power supply wiring examples...................................................................................14

Figure 9: DC Power supply wiring examples..................................................................................15

Figure 10: DC And AC power supply wiring examples...................................................................16

Figure 11: Dielectric Strength (HIPOT) Testing...............................................................................17

Figure 12: Failsafe Alarm Relay Wiring...........................................................................................18

Figure 13: Console port location on display board.........................................................................19

Figure 14: M2000 Console cable...................................................................................................19

Figure 15: Micro-D port pin configuration........................................................................................20

Figure 16: RJ45 port pins configuration ..........................................................................................21

Figure 17: Mechanical Dimensions.................................................................................................29

2 Table of Tables

Table 1: LED Display – Device status LED behavior definition....................................................... 9

Table 2: LED Display Description...................................................................................................10

Table 3: M2100 Power terminal block connection description.........................................................13

Table 4: RS232 over RJ45 console cable pin-out..........................................................................19

Table 5: Cabling categories and 1000BaseTX compliance defined...............................................23

3 Product Overview

3.1 Functional Overview & Feature Highlights

The RuggedSwitch™ M2100 is an MIL-STD hardened, fully managed, modular, Ethernet switch specifically designed to operate reliably in harsh environments.

The M2100's superior ruggedized hardware design coupled with the embedded Rugged Operating System (ROS™) provides improved system reliability and advanced cyber security and networking features making it ideally suited for creating secure Ethernet networks for mission critical, real-time, control applications.

The M2100's modular flexibility offers 10BaseFL /100BaseFX/1000BaseSX/1000BaseLX fiber and 10/100/1000BaseTX copper port combinations, and can support multiple fiber connectors (ST, LC, Micro-D) without loss of port density, making it highly versatile for any application. The M2100 is packaged in a rugged galvanized steel enclosure and provides MIL-STD 901D shock and vibration immunity.

Ethernet Ports

• 3-Gigabit Ethernet ports supporting copper and fiber media

• 16-Fast Ethernet ports supporting copper and fiber media

• Modular port design for unrivaled flexibility

• Multimode and Singlemode fiber support

• Bi-directional simplex (single strand) fiber support

• Full compliance with IEEE: 802.3, 802.3u & 802.3z

• Non-blocking, store and forward switching

• Full duplex operation and flow control (IEEE 802.3x)

• Industry standard fiber optical connectors: LC, ST

• Long haul optics allow Gigabit distances up to 90 km

RuggedRated™ for Reliability in Harsh Environments

• Immunity to EMI and heavy electrical surges

• Zero-Packet-Loss™ Technology

• -40 to +85°C operating temperature (no fans)

• Conformal coated printed circuit boards

• 18 AWG galvanized steel enclosure

MIL-STD Ratings

• MIL-STD 901D – Shock (Hard Mounted)

• MIL-STD 167 – Vibration

• MIL-STD 461 – EMI

• MIL-STD 1399 – Magnetic Field (DC Magnetic Exposure)

• MIL-STD 810 – Temperature and Humidity

Universal Power Supply Options

• Fully integrated, dual-redundant (optional) power supplies

• Universal high-voltage range: 88-300VDC or 85-264VAC

• Popular low voltage DC ranges: 12, 24 or 48 VDC

• Terminal blocks for reliable maintenance free connections

• CSA/UL 60950 safety approved to +85°C

Simple Plug and Play Operation

• Automatic learning of up to 8192 MAC addresses

• Auto-negotiation on all 10/100/1000BaseTX ports

• Auto-MDI/MDIX (crossover) on all 10/100BaseTX ports

• LED indicators for link, activity and speed

Rugged Operating System (ROS™) Advanced Network Management

• Enhanced Rapid Spanning Tree (eRSTP™)

• Quality of Service (802.1p) for real-time traffic

• Port rate limiting: 128kbps - 8Mbps

• VLAN (802.1q) with double tagging

• IGMP Snooping for multicast filtering

• Port configuration, status, statistics, mirroring, security

• Loss of link management on fiber ports

• Web-based, Telnet, CLI management interfaces

• SNMP v2 and RMON

• Rich set of diagnostics with logging and alarms

3.2 Ethernet Panel Description

Each Ethernet module is equipped with two LEDs that indicate link/activity status information. The LED will be solid for ports with link, and will blink for activity. The diagram in Figure 1 highlights the port and the associated link/activity LED.

Figure 1: Ethernet panel LED description

3.2.1 Fiber Optical Transceiver Orientation and Connection

Depending on the order code of the product, the M2000 series products can be equipped with several different types of fiber optic ports. The Transmit (TX) and Receive (RX) connections of each port must be properly connected and matched for proper link and operation. Modules populated on the top row of the device typically have locking mechanisms or tabs towards the top of the unit. Modules located on the bottom row of the device have locking mechanisms or tabs towards the bottom of the device.

The drawings in the following figures show each fiber optical connector style with a side and top view to allow the user to identify the proper cable connection orientation. If modules are populated on the bottom row of the device, the transceiver orientation will be reversed (i.e. RX and TX will be reversed).

Figure 2: 10FL ST connector

Figure 4: 100FX / 1000SX / 1000LX LC connector

Figure 3: 100FX ST connector

3.3 Display Panel Description

The M2000 series products are equipped with a versatile display panel, shown in Figure 5, which is designed to provide quick status information for each port, as well as the entire device to allow for simple diagnostics and troubleshooting. It features:

• RS232 console port for ‘out of band’ console access and configuration

• Power supply and Alarm status indicators

• Convenient port status indicators conveying Link-Activity, Duplex, or Speed via push-

button control.

• System reset via push-button if held for 5 seconds

Figure 5: M2000 Series LED Display Panel Device status LEDs exist to provide a quick visual indicator to operators for operational status of

the unit.

Table 1: LED Display – Device status LED behavior definition

Table 1 defines the possible LED colours and the corresponding description.

LED Colour Description

Green Power supply operating normal

PS1 / PS2

Alarm

Red Power supply failure Off No power supply installed Red Alarm exist – login to console to determine alarm code Off No alarms exist

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