RuggedCom M2100 User Manual

RuggedSwitch® M2100

Hardware Installation Guide

November 1, 2012

www.RuggedCom.com

RuggedSwitch® M2100

RuggedSwitch® M2100 : Hardware Installation Guide

Copyright © 2012 RuggedCom Inc.

All Rights Reserved

Dissemination or reproduction of this document, or evaluation and communication of its contents, is not authorized except where
expressly permitted. Violations are liable for damages. All rights are reserved, particularly for the purposes of patent application or
trademark registration.

This document contains proprietary information, which is protected by copyright. All rights are reserved. No part of this document may
be photocopied, reproduced or translated to another language without the prior written consent of RuggedCom Inc.

Disclaimer Of Liability

We have checked the contents of this manual against the hardware and software described. However, deviations from the description
cannot be completely ruled out.

RuggedCom shall not be liable for any errors or omissions contained herein or for consequential damages in connection with the
furnishing, performance, or use of this material.

The information given in this document is reviewed regularly and any necessary corrections will be included in subsequent editions.
We appreciate any suggested improvements. We reserve the right to make technical improvements without notice.

Registered Trademarks

ROX™, RuggedBackbone™, RuggedRated™ and eRSTP™ are trademarks of RuggedCom Inc. ROS®, RuggedRouter® and
RuggedSwitch® are registered trademarks of RuggedCom Inc. Other designations in this manual might be trademarks whose use by
third parties for their own purposes would infringe the rights of the owner.

Linux® is the registered trademark of Linus Torvalds in the U.S. and other countries.
The registered trademark Linux® is used pursuant to a sublicense from LMI, the exclusive licensee of Linus Torvalds, owner of the

mark on a world-wide basis.

Third Party Copyrights

RuggedCom recognizes the following third party copyrights:

• Copyright © 2004 GoAhead Software, Inc. All Rights Reserved.

Warranty

Five (5) years from date of purchase, return to factory. For warranty details, visit www.ruggedcom.com or contact your customer
service representative.

Contacting RuggedCom

Corporate Headquarters US Headquarters Europe Headquarters

RuggedCom Inc.
300 Applewood Crescent
Concord, Ontario
Canada, L4K 5C7
Tel: [phone]
Fax: [phone]
Toll-free: 1 888 264 0006

Technical Support

Toll Free (North America): 1 866 922 7975
International: [phone]
Email: [e-mail]

RuggedCom
1930 Harrison St., Suite 209
Hollywood, Florida
USA, 33020
Tel: [phone] ext.103
Fax: [phone]
Toll-free: 1 888 264 0006

Email: [e-mail]

RuggedCom
Unit 41, Aztec Centre,
Aztec West, Almondsbury, Bristol
United Kingdom BS32 4TD
Tel: [phone]
Fax: [phone]

Web:www.RuggedCom.com

RuggedSwitch® M2100

Table of Contents

FCC Statement And Cautions .................................................................................................... 5

1. Product Overview .................................................................................................................. 6

1.1. Functional Overview and Feature Highlights ................................................................. 6

1.2. Ethernet Panel Description .......................................................................................... 7

1.2.1. Fiber Optic Transceiver Orientation and Connection ........................................... 8

1.3. Display Panel Description ............................................................................................ 9

2. Installation ........................................................................................................................... 11

2.1. Panel Mounting ......................................................................................................... 11

2.2. Power Supply Wiring and Grounding .......................................................................... 12

2.2.1. AC Power Supply Wiring Examples ................................................................. 13

2.2.2. DC Power Supply Wiring Examples ................................................................. 14

2.2.3. Dual Power Supplies - DC and AC Inputs ........................................................ 15

2.3. Dielectric Strength (HIPOT) Testing ........................................................................... 15

2.4. Failsafe Alarm Relay Wiring and Specifications ........................................................... 16

2.5. Console Port Wiring .................................................................................................. 16

2.6. Twisted-Pair Data Ports ............................................................................................. 17

2.6.1. Micro-D Twisted-Pair Data Ports ..................................................................... 17

2.6.2. Protection on Twisted-Pair Data Ports ............................................................. 18

2.7. Gigabit Ethernet 1000Base-TX Cabling Recommendations .......................................... 19

3. Technical Specifications ....................................................................................................... 20

3.1. Power Supply Specifications ...................................................................................... 20

3.2. Failsafe Relay Specifications ..................................................................................... 20

3.3. Networking Standards Supported ............................................................................... 20

3.4. Twisted-Pair Port Specifications ................................................................................. 20

3.5. Fiber Optic Specifications .......................................................................................... 21

3.5.1. Dual-Port Ethernet (10/100 Mbps) Optical Specifications ................................... 21

3.5.2. Gigabit Ethernet (1000 Mbps) Modules ............................................................ 22

3.6. Operating Environment .............................................................................................. 22

3.7. Mechanical Specifications .......................................................................................... 22

4. Type Tests .......................................................................................................................... 24

4.1. IEC 61850-3 Type Tests ........................................................................................... 24

4.2. IEEE 1613 Type Tests .............................................................................................. 25

4.3. Military Standard Tests .............................................................................................. 25

5. Agency Approvals ................................................................................................................ 27

6. Warranty ............................................................................................................................. 28

RuggedCom® RuggedSwitch® 3 M2100 Installation Guide Rev 1.0

RuggedSwitch® M2100

List of Figures

1.1. Ethernet panel LED description ........................................................................................... 8

1.2. 10FL ST connector ............................................................................................................. 8

1.3. 100FX ST connector ........................................................................................................... 8

1.4. 100FX / 1000SX / 1000LX FC connector .............................................................................. 8

1.5. M2000 Series LED Display Panel ........................................................................................ 9

2.1. M2100 Panel Mounting Diagram ........................................................................................ 11

2.2. M2000 Series Phillips Screw Terminal Block ...................................................................... 12

2.3. Chassis Ground Connection .............................................................................................. 12

2.4. AC Single Power Supply Wiring Example ........................................................................... 13

2.5. AC Dual Redundant Power Supply Wiring Example ............................................................ 13

2.6. DC Single Power Supply Wiring Example ........................................................................... 14

2.7. DC Dual Redundant Power Supply Wiring Example ............................................................ 14

2.8. DC and AC Power Supply Wiring Example ......................................................................... 15

2.9. Dielectric Strength (HIPOT) Testing ................................................................................... 16

2.10. Failsafe Alarm Relay Wiring ............................................................................................. 16

2.11. Console port location on display board ............................................................................. 17

2.12. M2000 Console cable ...................................................................................................... 17

2.13. Micro-D 10/100BaseTX Port Pin Configuration .................................................................. 18

2.14. Micro-D 10/100/1000BaseTX Port Pin Configuration .......................................................... 18

3.1. M2100 Mechanical Dimensions .......................................................................................... 23

RuggedCom® RuggedSwitch® 4 M2100 Installation Guide Rev 1.0

FCC Statement And Cautions

FCC Statement And Cautions

Federal Communications Commission Radio Frequency Interference
Statement

This equipment has been tested and found to comply with the limits for a Class A digital device pursuant
to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against
harmful interference when the equipment is operated in a commercial environment. This equipment
generates, uses and can radiate radio frequency energy and, if not installed and used in accordance
with the instruction manual, may cause harmful interference to radio communications. Operation of this
equipment in a residential area is likely to cause harmful interference in which case the user will be
required to correct the interference on his own expense.

Caution: LASER

This product contains a laser system and is classified as a CLASS 1 LASER PRODUCT.
Use of controls or adjustments or performance of procedures other than those specified
herein may result in hazardous radiation exposure.

Caution: Service

This product contains no user-serviceable parts. Attempted service by unauthorized
personnel shall render all warranties null and void.

Changes or modifications not expressly approved by RuggedCom Inc. could invalidate
specifications, test results, and agency approvals, and void the user's authority to operate
the equipment.

Should this device require service, please refer to Chapter 6, Warranty in this guide.

Caution: Physical Access

This product should be installed in a restricted access location where access can only
be gained by service personnel or users who have been instructed about the reasons for
the restrictions applied to the location and about any precautions that shall be taken; and
access is through the use of a tool or lock and key, or other means of security, and is
controlled by the authority responsible for the location.

RuggedCom® RuggedSwitch® 5 M2100 Installation Guide Rev 1.0

1. Product Overview

1. Product Overview

1.1. Functional Overview and Feature Highlights

The RuggedSwitch® M2100 is an MIL-STD hardened, fully managed, modular Ethernet switch
specifically designed to operate reliably in harsh environments.

The M2100's superior ruggedized hardware design coupled with the embedded Rugged Operating
System (ROS™) provides improved system reliability and advanced cyber security and networking
features making it ideally suited for creating secure Ethernet networks for mission critical, real-time,
control applications.

The M2100's modular flexibility offers 10BaseFL/100BaseFX/1000BaseSX/1000BaseLX fiber and
10/100/1000BaseTX copper port combinations, and can support multiple fiber connectors (ST, LC,
Micro-D) without loss of port density, making it highly versatile for any application. The M2100 is
packaged in a rugged galvanized steel enclosure and provides MIL-STD 901D shock and vibration
immunity.

Ethernet Ports

• 3-Gigabit Ethernet ports supporting copper and fiber media

• 16-Fast Ethernet ports supporting copper and fiber media

• Modular port design for unrivaled flexibility

• Multimode and Singlemode fiber support

• Bi-directional simplex (single strand) fiber support

• Full compliance with IEEE: 802.3, 802.3u and 802.3z

• Non-blocking, store and forward switching

• Full duplex operation and flow control (IEEE 802.3x)

• Industry standard fiber optic connectors: LC, ST

• Long haul optics allow Gigabit distances up to 90 km (56 mi)

RuggedRated™ for Reliability in Harsh Environments

• Immunity to EMI and heavy electrical surges

• Zero-Packet-Loss™ Technology

• -40 to +85 °C (-40 to +185 °F) operating temperature (no fans)

• Conformal coated printed circuit boards

• 18 AWG galvanized steel enclosure

MIL-STD Ratings

• MIL-STD 901D - Shock (Hard Mounted)

RuggedCom® RuggedSwitch® 6 M2100 Installation Guide Rev 1.0

1. Product Overview

• MIL-STD 167 - Vibration

• MIL-STD 461 - EMI

• MIL-STD 1399 - Magnetic Field (DC Magnetic Exposure)

• MIL-STD 810 - Temperature and Humidity

Universal Power Supply Options

• Fully integrated, dual-redundant (optional) power supplies

• Universal high-voltage range: 88-300 VDC or 85-264 VAC

• Popular low voltage DC ranges: 12, 24 or 48 VDC

• Terminal blocks for reliable maintenance free connections

• CSA/UL 60950 safety approved to +85 °C (+185 °F)

Simple Plug and Play Operation

• Automatic learning of up to 8192 MAC addresses

• Auto-negotiation on all 10/100/1000BaseTX ports

• Auto-MDI/MDIX (crossover) on all 10/100BaseTX ports

• LED indicators for link, activity and speed

Rugged Operating System (ROS™) Advanced Network Management

• Enhanced Rapid Spanning Tree (eRSTP™)

• Quality of Service (802.1p) for real-time traffic

• Port rate limiting: 128 kbps - 8 Mbps

• VLAN (802.1q) with double tagging

• IGMP Snooping for multicast filtering

• Port configuration, status, statistics, mirroring, security

• Loss of link management on fiber ports

• Web-based, Telnet, CLI management interfaces

• SNMP v2 and RMON

• Rich set of diagnostics with logging and alarms

1.2. Ethernet Panel Description

Each Ethernet module is equipped with two LEDs that indicate link/activity status information. The LED
will be solid for ports with link, and will blink for activity. The diagram in Figure 1.1, “Ethernet panel LED

description” highlights the port and the associated link/activity LED.

RuggedCom® RuggedSwitch® 7 M2100 Installation Guide Rev 1.0

1. Product Overview

Figure 1.1. Ethernet panel LED description

1.2.1. Fiber Optic Transceiver Orientation and Connection

Depending on the order code of the product, the M2000 series products can be equipped with several
different types of fiber optic ports. The Transmit (TX) and Receive (RX) connections of each port must
be properly connected and matched for proper link and operation. Modules populated on the top row of
the device typically have locking mechanisms or tabs towards the top of the unit. Modules located on
the bottom row of the device have locking mechanisms or tabs towards the bottom of the device.

The drawings in the following figures show each fiber optic connector style with a side and top view
to allow the user to identify the proper cable connection orientation. If modules are populated on the
bottom row of the device, the transceiver orientation will be reversed (i.e. RS and TX will be reversed).

Figure 1.2. 10FL ST connector

Figure 1.4. 100FX / 1000SX / 1000LX FC connector

RuggedCom® RuggedSwitch® 8 M2100 Installation Guide Rev 1.0

Figure 1.3. 100FX ST connector

1. Product Overview

1.3. Display Panel Description

The M2000 series products are equipped with a versatile display panel, shown in Figure 1.5, “M2000

Series LED Display Panel”, which is designed to provide quick status information for each port, as well

as the entire device to allow for simple diagnostics and troubleshooting. It features:

• RS232 console port for "out of band" console access and configuration

• Power supply and Alarm status indicators

• Convenient port status indicators conveying Link-Activity, Duplex, or Speed via push-button control.

• System reset via push-button if held for 5 seconds

Figure 1.5. M2000 Series LED Display Panel

Device status LEDs exist to provide a quick visual indicator to operators for operational status of the
unit. Table 1.1, “LED Display - Device status LED behavior definition” defines the possible LED colours
and the corresponding description.

LED Colour Description

Green Power supply operating normal

Red Power supply failurePS1/PS2

Off No power supply installed

Red Alarm exist - login to console to determine alarm code

Alarm

Off No alarms exist

Table 1.1. LED Display - Device status LED behavior definition

The port-based LEDs can be cycled between three display modes: Status, Duplex, and Speed. Pushing
the mode button causes the display mode to be cycled.

Mode Colour Description

Status

Green (Solid) Link

RuggedCom® RuggedSwitch® 9 M2100 Installation Guide Rev 1.0