RuggedCom I800 User Manual

RuggedSwitch™

i800 Family

Installation Guide

www.ruggedcom.com

Copyright

COPYRIGHT © 2008 RuggedCom Inc. ALL RIGHTS RESERVED

Dissemination or reproduction of this document, or evaluation and communication of its contents, is not
authorized except where expressly permitted. Violations are liable for damages. All rights reserved,
particularly for the purposes of patent application or trademark registration.

This document contains proprietary information, which is protected by copyright. All rights are reserved.
No part of this document may be photocopied, reproduced or translated to another language without
the prior written consent of RuggedCom Inc.

Disclaimer of liability

We have checked the contents of this manual against the hardware and software described. However,
deviations from the description cannot be completely ruled out.

RuggedCom shall not be liable for any errors or omissions contained herein or for consequential
damages in connection with the furnishing, performance, or use of this material.

The information given in this document is reviewed regularly and any necessary corrections will be
included in subsequent editions. We appreciate any suggested improvements. We reserve the right to
make technical improvements without notice.

Registered Trademarks

RuggedSwitch™ and RuggedServer™ are registered trademarks of RuggedCom Inc. Other
designations in this manual might be trademarks whose use by third parties for their own purposes
would infringe the rights of the owner.

Contacting RuggedCom

Corporate Headquarters US Headquarters Europe Headquarters

RuggedCom Inc.
30 Whitmore Road
Woodbridge, Ontario
Canada, L4L 7Z4

Tel: [phone]
Fax: [phone]
Toll-free: 1 [phone]

RuggedCom
1930 Harrison St., Suite-307
Hollywood, Florida
USA, 33020

Tel: [phone]
Fax: [phone]
Toll-free: 1 [phone]

RuggedCom
Unit 41, Aztec Centre,
Aztec West, Almondsbury, Bristol
United Kingdom BS32 4TD

Tel: [phone]
Fax: [phone]

Email: [e-mail]

Technical Support

Toll Free (North America): 1 [phone]
International: [phone]
Email: [e-mail]

Web: www.RuggedCom.com

Federal Communications Commission Radio

y

Frequency Interference Statement

This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC
Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is
operated in a commercial environment. This equipment generates, uses and can radiate radio frequency energy and, if not
installed and used in accordance with the instruction manual, may cause harmful interference to radio communications.
Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required
to correct the interference at his expense.

Caution

This product contains a laser system and is classified as a “CLASS 1 LASER PRODUCT”.

Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous
radiation exposure. This product contains no user serviceable parts. Attempted service by unauthorized personnel shall
render all warranties null and void.

Should this device require service see the “Warrant

” section of this installation guide.

Important

This unit should be installed in a restricted access location where access can only be gained by service personnel or users
who have been instructed about the reasons for the restrictions applied to the location and about any precautions that
shall be taken; and access is through the use of a tool or lock and key, or other means of security, and is controlled by the
authority responsible for the location.

Table of Contents

Table of Contents

Federal Communications Commission Radio Frequency Interference Statement ..3

Table of Contents............................................................................................................ 4

Table of Figures ..............................................................................................................4

1 Product Overview.................................................................................................... 5

1.1 Functional Overview.......................................................................................... 5

1.2 Feature Highlights ............................................................................................. 5

1.3 i800 Family Front Panel View ...........................................................................6

1.3.1 Front Panel LEDs ...................................................................................... 7

1.3.2 Front Panel Ethernet Options ....................................................................7

1.4 i800 Family Top Panel View.............................................................................. 8

1.5 i800 Family Bottom Panel View ........................................................................9

2 Installation .............................................................................................................10

2.1 DIN Rail Mounting ........................................................................................... 10

2.2 Power Supply Wiring and Grounding .............................................................. 11

2.3 Failsafe Output Wiring..................................................................................... 13

2.4 RS232 Console Port Wiring ............................................................................14

2.5 RJ45 Ports – Signal Description...................................................................... 15

2.6 Memory Slot .................................................................................................... 16

3 Technical Specifications ......................................................................................17

3.1 Type Test Specifications ................................................................................. 17

3.2 Environmental Specifications .......................................................................... 18

3.3 Power Supply Specifications ........................................................................... 18

3.4 Failsafe Relay Specifications ..........................................................................18

3.5 RJ45 Ethernet Port Specifications................................................................... 19

3.6 Fiber Optic Port Specifications ........................................................................ 19

3.7 Physical Dimensions ....................................................................................... 20

3.8 Agency Approvals ...........................................................................................21

4 Warranty................................................................................................................. 21

Table of Figures

Figure 1: Front Panel ........................................................................................................6

Figure 2: Top Panel........................................................................................................... 8

Figure 3: Bottom Panel .....................................................................................................9

Figure 4: DIN Rail Mounting............................................................................................ 10

Figure 5: DC Power supply and ground connections...................................................... 11

Figure 6: Power Supply Wiring Examples....................................................................... 12

Figure 7: Failsafe Output Relay ......................................................................................13

Figure 8: RS232 Female DCE pin-out ............................................................................14

Figure 9: RJ45 Ethernet port pin-out............................................................................... 15

Figure 10: Mechanical Specifications.............................................................................. 20

RuggedCom® 4 RuggedSwitch™i800 family

Product Overview

1 Product Overview

1.1 Functional Overview

The RuggedSwitch™ i800, or i-Series, is a family of compact, fully managed
Ethernet switches designed to operate reliably in harsh industrial environments. The
flexibility of the i800 family allows the user to choose from managed or unmanaged,
regular or extended temperature, and a mix of fiber optic or copper interfaces, and
fast or Gigabit Ethernet. With up to nine Ethernet ports, the i800 is the perfect choice
for a wide variety of demanding industrial environments such as those found in
process control applications (oil and gas, petrochemical, metals and mining, wind
farms).

The i800 can be equipped with multiple fiber optic Ethernet ports for creating a fiber
optic backbone with high noise immunity and long haul connectivity. The i800 also
provides dual 24VDC power inputs for redundancy, a removable memory card for
preserving the configuration of units replaced in the field, and is packaged in a sleek,
compact, die cast aluminum enclosure that can be DIN rail mounted.

Note that despite the i800 family’s specifications, this product is not intended for
mission critical power substation applications. For equipment designed for these
environments, please visit http://www.ruggedcom.com
sales representative.

or contact a Ruggedcom

1.2 Feature Highlights

• Integrated ROS™ management (optional):

o ROSVue web server (http and https)
o ANSI menu system or Command Line Interface via ssh / telnet / serial

console

o Configuration via a single ASCII text file (transferable via TFTP or

XMODEM)

o SNMP v1, v2c, v3
o RMON remote monitoring

• Advanced layer-2 switching functions:

o Enhanced Rapid Spanning Tree (eRSTP™)
o Quality of Service (IEEE 802.1p)
o Link Aggregation (IEEE 802.3ad)
o VLAN (Virtual Local Area Network – IEEE 802.1q)
o IGMP Snooping
o Port Mirroring

• Exceeds IEC 61000-6-2 standards for industrial environments.

• Operating temperature: -20° to 60°C (-40° to 85°C optional)

• Dual, independent low-voltage power supply inputs for redundancy: 24VDC (9-

36VDC)

• Optional Form-C Failsafe output relay for critical failure or error alarming

• Full-duplex Ethernet operation (no collisions) with flow-control

• Removable microSD memory slot for configuration changes and backup,

redundant firmware storage, and enhanced logging (features pending
development)

RuggedSwitch™i800 family 5 RuggedCom®

Product Overview

1.3 i800 Family Front Panel View

Power Connector

Power LEDs

Ports 5-7, 7&8, or 9:
10/100/1000Base Tx,
100FX, 1000SX/LX

Ports 1 – 4/6/8:
10/100 BaseTx

i802

Power 1

56

3

1

Power 2

Alarm

8

7

4

2

Fail-Safe
Relay

Alarm LED

Fiber port LEDs

Speed LEDs (top)

Link/Act LEDs
(bottom)

R

RS-232
Console Port

Memory Slot

Figure 1: Front Panel

The front panel shown is representative of the i800 family. Note that there are
several Ethernet options available in several models, outlined in Section 1.3.2,
below.

RuggedCom® 6 RuggedSwitch™i800 family

1.3.1 Front Panel LEDs

ITEM Color Activity Comments

Power status Green Solid Power On

Alarm status Red Solid Alarm condition exists

Product Overview

Fiber port status Yellow

RJ45 Speed Yellow Solid 100Mbps

RJ45 Link/Act Yellow

Table 1: Status LEDs

Blinking Link Established

Solid Tx/Rx Activity

Solid Link Established

Blinking Tx/Rx Activity

Note that the LEDs on all RJ45 Ethernet ports regardless of port orientation are
connected such that the top LED of each port is always the Speed indicator and the
bottom LED is always the Link/Activity indicator.

1.3.2 Front Panel Ethernet Options

A varied mix of Ethernet port options is available across four basic models. The basic
configuration and available options for each model are listed in Table 2, below.

Port

1 to 4 10/100Tx 10/100Tx 10/100Tx 10/100Tx

5 100FX MM/SM

6

7

8

9 Not present

i800 i801 i802 i803

10/100Tx 10/100Tx

10/100/1000Tx

1000SX MM

1000LX SM

10/100Tx

10/100/1000Tx
100FX MM/SM

1000SX MM

1000LX SM

Not present Not present

100FX MM/SM

1000SX MM

1000LX SM

Not present

Table 2: Front Panel Ethernet Options by model

For detailed Ethernet port specifications, please refer to Sections 3.5 and 3.6.

RuggedSwitch™i800 family 7 RuggedCom®