Rover RM 33 LS Operator's Manual

Safe Operation Practices • Set-Up • Operation • Maintenance • Service • Troubleshooting • Warranty
OperatOrs Manual
WARNING
READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL
BEFORE ATTEMPTING TO OPERATE THIS MACHINE.
FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY.
MTD LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019
Printed In USA
Form No. 769-08151B
(September 10, 2012)
To The Owner
Thank You
Thank you for purchasing an MTD Log Splitter It was carefully engineered to provide excellent performance when properly operated and maintained.
Please read this entire manual prior to operating the equipment. It instructs you how to safely and easily set up, operate and maintain your machine. Please be sure that you, and any other persons who will operate the machine, carefully follow the recommended safety practices at all times. Failure to do so could result in personal injury or property damage.
All information in this manual is relative to the most recent product information available at the time of printing. Review this manual frequently to familiarize yourself with the machine,
its features and operation. Please be aware that this Operator’s
Manual may cover a range of product specifications for various models. Characteristics and features discussed and/or illustrated in this manual may not be applicable to all models. We reserve the right to change product specifications, designs and equipment without notice and without incurring obligation.
Table of Contents
Safe Operation Practices ........................................ 3
Assembly & Set-Up .................................................. 7
Controls & Features ................................................ 12
Operation ................................................................13
1
If applicable, the power testing information used to establish the power rating of the engine equipped on this machine can be
found at www.opei.org or the engine manufacturer’s web site.
If you have any problems or questions concerning the machine, phone your local authorized MTD service dealer or contact us
directly. MTD’s Customer Support telephone numbers, website
address and mailing address can be found on this page. We want to ensure your complete satisfaction at all times.
Throughout this manual, all references to right and left side of the machine are observed from the operating position
Maintenance & Adjustment .................................16
Service .....................................................................18
Troubleshooting .....................................................19
Replacement Parts .................................................21
Record Product Information
Before setting up and operating your new equipment, please
locate the model plate on the equipment and record the information in the provided area to the right. You can locate the
model plate by standing at the operator’s position and looking
down at the top of the reservoir tank behind the engine. This information will be necessary, should you seek technical support via our web site, Customer Support Department, or with a local authorized service dealer.
Model NuMber
Serial NuMber
Customer Support
Please do NOT return the machine to the retailer or dealer without first contacting the Customer Support Department.
If you have difficulty assembling this product or have any questions regarding the controls, operation, or maintenance of this machine, you can seek help from the experts. Choose from the options below:
Visit us on the web at www.mtdproducts..com
See How-to Maintenance and Parts Installation Videos at www.mtdparts.com/KnowledgeCenter
Call a Customer Support Representative at 1300 951 594
Write to MTD Products Australia Pty Ltd. • P.O. Box 376 • Dandenong. Vic. • 3175
2
Important Safe Operation Practices
WARNING! This symbol points out important safety instructions which, if not followed,
could endanger the personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury. When you see this symbol. HEED ITS WARNING!
CALIFORNIA PROPOSITION 65
WARNING! Engine Exhaust, some of its constituents, and certain vehicle components
contain or emit chemicals known to State of California to cause cancer and birth defects or other reproductive harm.
DANGER! This machine was built to be operated according to the safe operation practices in this manual. As with any type of power equipment, carelessness or error on the part of the operator can result in serious injury. This machine is capable of amputating hands and feet and throwing debris. Failure to observe the following safety instructions could result in serious injury or death.
2
Training
1. Read, understand, and follow all instructions on the machine and in the manual(s) before attempting to assemble and operate. Keep this manual in a safe place for future and regular reference and for ordering replacement parts.
2. Be familiar with all controls and their proper operation. Know how to stop the machine and disengage them quickly.
3. Never allow children under 16 years of age to operate this
machine. Children 16 and over should read and understand
the instructions and safe operation practices in this manual and on the machine and be trained and supervised by an adult.
4. Never allow adults to operate this machine without proper instruction.
5. Many accidents occur when more than one person operates the machine. If a helper is assisting in stacking logs, never activate the control until the helper is a minimum of 10 feet from the machine.
6. Keep bystanders, pets, and children at least 10 feet from the machine while it is in operation.
7. Never allow anyone to ride on this machine.
8. Never transport cargo on this machine.
9. Hydraulic log splitters develop high fluid pressures during operation. Fluid escaping through a pin hole opening can penetrate your skin and cause blood poisoning, gangrene, or death. Give attention to the following instructions at all times:
a. Do not check for leaks with your hand.
b. Do not operate machine with frayed, kinked,
cracked, or damaged hoses, fittings, or tubing.
c. Stop the engine and relieve hydraulic system
pressure by cycling the valve control lever from forward to reverse several times while engine is not running; returning to neutral before repairing or adjusting fittings, hoses, tubing, or other system components.
d. Do not adjust the pressure settings of the pump or
valve.
10. Leaks can be detected by passing cardboard or wood, while wearing protective gloves and safety glasses, over the suspected area. Look for discoloration of cardboard or wood.
11. If injured by escaping fluid, see a doctor immediately. Serious infection or reaction can develop if proper medical treatment is not administered immediately.
12. Keep the operator zone and adjacent area clear for safe, secure footing.
3
Horizontal
Vertical
13. If your machine is equipped with an internal combustion engine and is intended for use near any unimproved forest, brush, or grass covered land, the engine exhaust should be equipped with a spark arrestor. Make sure you comply with applicable local, state, and federal codes. Take appropriate firefighting equipment with you.
14. This machine should be used for splitting wood only, do not use it for any other purpose.
15. Follow the instructions in the manual(s) provided with any attachment(s) for this machine.
Preparation
1. Always wear safety shoes or heavy boots.
2. Always wear safety glasses or safety goggles when operating this machine.
3. Never wear jewelry or loose clothing that might become entangled in moving or rotating parts of the machine.
4. Make sure machine is on a flat, dry, solid ground before operating.
5. Always block wheels to prevent unintended movement, and lock beam in either the horizontal or vertical position.
6. Always operate this machine from the operator zone(s) specified in the manual. See Figure 2-1.
Figure 2-1
7. Logs should be cut with square ends prior to splitting.
8. Use log splitter in daylight or under good artificial light.
Safe Handling of Gasoline
To avoid personal injury or property damage use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Serious personal injury can occur when gasoline is spilled on yourself or your clothes which can ignite. Wash your skin and change clothes immediately.
a. Use only an approved gasoline container.
b. Extinguish all cigarettes, cigars, pipes, and other
sources of ignition.
c. Never fuel machine indoors.
d. Never remove gas cap or add fuel while the engine is
hot or running.
e. Allow engine to cool at least two minutes before
refueling.
f. Never overfill the fuel tank. Fill tank to no more than
⁄-inch below bottom of filler neck to provide space for fuel expansion.
g. Replace gasoline cap and tighten securely.
h. If gasoline is spilled, wipe it off the engine and
equipment and move machine to another area. Wait five (5) minutes before starting the engine.
i. Never store the machine or fuel container inside
where there is an open flame, spark or pilot light as on a water heater, space heater, furnace, clothes dryer or other gas appliances.
j. Allow machine to cool at least five (5) minutes before
storing.
Operation
1. Before starting this machine, review the “Safe Operation Practices”. Failure to follow these rules may result in serious injury to the operator or bystanders.
2. Never leave this machine unattended with the engine running.
3. Do not operate machine while under the influence of alcohol, drugs, or medication.
4. Never allow anyone to operate this machine without proper instruction.
5. Always operate this machine with all safety equipment in place and working. Make sure all controls are operating properly for safe operation.
6. Operator Zone
a. Horizontal Operating Position: Stand on the control
lever side of the log splitter and stabilize log as shown, if needed. See Figure 2-1.
b. Vertical Operating Position: Stand in front of the log
splitter and stabilize log as shown, if needed. See Figure 2-1.
WARNING! When stabilizing log with left hand,
remove your hand when the wedge just contacts the log or serious injury may occur.
7. When loading a log, always place your hands on the side of the log, not on the ends, and never use your foot to help stabilize a log. Failure to do so, may result in crushed or amputated fingers, toes, hand, or foot.
8. Use only your right hand to operate the controls.
9. Never attempt to split more than one log at a time.
10. For logs which are not cut square, the least square end of the log should be placed toward the beam and wedge, and the square end placed toward the end plate.
4 Section 2 — impo rtant Safe operation practiceS
11. When splitting in the vertical position, stabilize the log before moving the control handle. Split as follows:
a. Place log on the end plate and turn until it leans
against the beam and is stable.
b. When splitting extra large or uneven logs, the log
must be stabilized with wooden shims or split wood placed between the log and end plate or ground.
12. Always keep fingers away from any cracks that open in the log while splitting. They can quickly close and pinch or amputate your fingers.
13. Keep your work area clean. Immediately remove split wood around the machine so you do not stumble over it.
14. Do not change the engine governor settings or overspeed the engine. The governor controls the maximum safe operating speed of the engine.
15. Never move this machine while the engine is running.
16. This machine should not be towed on any street, highway or public road without checking the existing federal, state, or local vehicle requirements. Any licensing or modifications such as taillights, etc., needed to comply, is
the sole responsibility of the purchaser. If a “Statement of Origin” is required in your state, see your local dealer.
17. Do not tow machine over 45 mph.
18. See Transporting the Log Splitter section in this manual for proper towing instructions once all federal, local, or state requirements are met.
9. Do not alter this machine in any manner, alterations such as attaching a rope or extension to the control handle, or adding to the width or height of the wedge may result in personal injury.
10. According to the Consumer Products Safety Commission (CPSC) and the U.S. Environmental Protection Agency (EPA), this product has an Average Useful Life of seven (7) years, or 130 hours of operation. At the end of the Average Useful Life have the machine inspected annually by an authorized service dealer to ensure that all mechanical and safety systems are working properly and not worn excessively. Failure to do so can result in accidents, injuries or death.
Spark Arrestor
WARNING! This machine is equipped with an
internal combustion engine and should not be used on or near any unimproved forest-covered, brush
covered or grass-covered land unless the engine’s
exhaust system is equipped with a spark arrestor meeting applicable local or state laws (if any).
If a spark arrestor is used, it should be maintained in effective working order by the operator. In the State of California the above is required by law (Section 4442 of the California
Public Resources Code). Other states may have similar laws.
Federal laws apply on federal lands. A spark arrestor for the muffler is available through your nearest engine authorized service dealer or contact the service
department, P.O. Box 361131 Cleveland, Ohio 44136-0019.
Maintenance and Storage
1. Stop the engine, disconnect the spark plug and ground it against the engine before cleaning, or inspecting the machine.
2. Stop the engine and relieve hydraulic system pressure by cycling the valve control lever from forward to reverse several times while engine is not running; returning to neutral before repairing or adjusting fittings, hoses, tubing, or other system components.
3. To prevent fires, clean debris and chaff from the engine and muffler areas. If the engine is equipped with a spark arrestor muffler, clean and inspect it regularly according to manufacturers instructions. Replace if damaged.
4. Periodically check that all nuts and bolts, hose clamps, and hydraulic fittings are tight to be sure equipment is in safe working condition.
5. Check all safety guards and shields to be sure they are in the proper position. Never operate with safety guards, shields, or other protective features removed.
6. The pressure relief valve is preset at the factory. Do not adjust the valve.
7. Never attempt to move this machine over hilly or uneven terrain without a tow vehicle or adequate help.
8. For your safety, replace all damaged or worn parts
immediately with original equipment manufacturer’s (O.E.M.) parts only. Use of parts which do not meet the
original equipment specifications may lead to improper performance and compromise safety!
5Section 2 — impo rtant Safe operation practiceS
Safety Symbols
This page depicts and describes safety symbols that may appear on this product. Read, understand, and follow all instructions on the machine before attempting to assemble and operate.
Symbol Description
READ THE OPERATOR’S MANUAL(S) Read, understand, and follow all instructions in the manual(s) before attempting to assemble and operate
WARNING — CRUSHING HAZARD Keep hands away from wedge, end plate, partially split wood and moving parts.
BYSTAN D ERS Keep bystanders, helpers and children at least 10 feet away.
SINGLE OPERATOR Only one person should operate the machine at a time. The adult who loads and stabilizes the
log must be the person who operates control handle.
WARNING — PRESSURIZED FLUID Never check for hose leaks with your hands. High pressure fluid can escape through a pin hole leak and cause serious injury by puncturing the skin and causing blood poisoning.
EYE PROTECTION Always wear safety glasses or safety goggles when operating this machine.
WARNING — MOVING WEDGE Keep hands away from wedge and moving parts.
WARNING—GASOLINE IS FLAMMABLE Allow the engine to cool at least two minutes before refueling.
WARNING— CARBON MONOXIDE
Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon monoxide, an odorless and deadly gas.
WARNING— HOT SURFACE Engine parts, especially the muffler, become extremely hot during operation. Allow engine and muffler to cool before touching.
WARNING! Your Responsibility — Restrict the use of this power machine to persons who read, understand and
follow the warnings and instructions in this manual and on the machine.
6 Section 2 — impo rtant Safe operation practiceS
SAVE THESE INSTRUCTIONS!
Assembly & Set-Up
Self-Tapping
Screws
Flat Washer
Self-Tapping
Screws
Lock Nut
Contents of Carton
One Log Splitter One Operator’s Manual One Engine Operator’s Manual
3
WARNING! Use extreme caution when unpacking
this machine. Some components are very heavy and will require additional people or mechanical handling equipment.
NOTE: Your log splitter is shipped with motor oil in the engine.
You MUST check the oil level before operating. Be careful not to
overfill.
NOTE: All references in this manual to the left or right side of the log splitter are from the operating position only. Exceptions, if any, will be specified.
Loose Parts In Carton
Reservoir Tank
Engine-Pump Assembly
Wedge, Beam and Cylinder Assembly
Tongue Assembly
Wheels
Beam Support/Latch Bracket
Log Tray Brackets
Fenders
2 Hub Caps
Recommended Tools for Opening Crate
Safety glasses
Leather gloves
Wire cutters
Pry bar
Claw hammer.
Recommended Tools for Assembly
Standard Screw Driver
Standard Socket Set
Adjustable Wrench
Torque Wrench
Pliers
Side Cutters
Rubber Mallet
Assembly
Attaching the Fenders
1. Remove all three self-tapping screws and the flat washer from one side of the reservoir tank. See Figure 3-1.
Figure 3-1
2. Place the fender and the fender bracket up against the reservoir tank and align with the holes.
NOTE: The fender is pre-assembled to the fender bracket by a self-tapping screw, flat washer and lock nut at the factory.
3. Secure the fender bracket to the reservoir tank with two of the self-tapping screws removed in step one. See Figure 3-1.
4. Secure the front of the fender to the reservoir tank using the third self-tapping screw and flat washer removed in step one.
5. Tighten all the hardware.
6. Install the second fender using the instructions above.
7
Attaching The Wheels To The Reservoir Tank Assembly
Slotted Nut
Flat Washer
Cotter
Pin
Hub Cap
Hex bolts
Lock Nuts
Clevis Pin
Spring Clip
1. Block up the reservoir tank assembly about eight to twelve inches.
2. Remove and discard the plastic shipping caps on the outside of the wheels.
3. Remove the cotter pin, slotted nut and flat washer from each axle. See Figure 3-2.
Attaching the Beam Support
1. Remove the two hex bolts and lock nuts from the tongue.
2. Place the beam support/latch bracket on the tongue and secure it with the hex bolts and lock nuts previously removed. Tighten Securely. See Figure 3-3.
Figure 3-2
NOTE: Wiping the axles with emery cloth before installing the wheels is recommended.
4. Place a wheel on each axle with the valve stem facing outward.
5. Place a flat washer on each axle and secure with a slotted nut.
6. Tighten the slotted nut until snug and then back off approximately ⁄-turn or until one of the slots on the slotted nut lines up with the hole in the axle.
7. Insert the cotter pins through the slots in the nuts and holes in the axle and secure the assembly by bending both ends of the cotter pin out and then up against the end of the axle as shown to provide clearance for the hub cap. See inset Figure 3-2.
NOTE: The wheels should spin freely and there should be no side to side play.
8. Place the hub caps in position on the wheels and tap onto the axle with a rubber mallet. See Figure 3-2.
Figure 3-3
Jack Stand
The jack stand is shipped in the transport position.
1. Remove the spring clip and clevis pin and pivot the jack stand toward the ground to the operating position.
2. Secure the jack stand in position with the clevis pin and the spring clip. See Figure 3-4.
8 Section 3— ASSe mbly & Set-Up
Figure 3-4
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