Rough Country 43102-00 User Manual

1997 - 2004 TJ Wrangler Fuel Door

Installation Instructions

Polished Aluminum Part Number: 43102-00

TM

®

Inc.

Black Part Number: 43101-01

Installation Tips

Before you begin installing this product, read all
instructions thoroughly. Below are a few tips to
make this installation easier.

Clean the installation area before installing
this product.

Have all necessary tools on hand.

43101-01/43102-00 pg 1

Table of Contents

FUEL DOOR PARTS LIST .................................. PAGE 2

FUEL DOOR TOOLS NEEDED ............................... PAGE 2

FUEL DOOR INSTALLATION ................................ PAGE 2

FUEL DOOR WARRANTY .................................. PAGE 3

0704 Rev. A

Fuel Door Assembly, Qty - 1

Parts List and Hardware Identification

Tools Needed

4mm Allen Wrench

T-25 Torx Wrench

Safety Glasses

Installation

Step One

REMOVE ORIGINAL FUEL CUP

Unscrew the gas cap from the fuel filler neck.
Use a T-25 Torx Wrench to remove the four

screws around the filler neck and the four
screws around the outside of the cup. Set
these screws aside to be used to install the
new fuel cup.

Remove the fuel cup from the vehicle.

Step Three

INSTALL THE REPLACEMENT FUEL CUP

Slide the filler neck on the Replacement Fuel
Cup into the filler hole. Reinstall the eight (8)
screws that were removed in Step One ( four
(4) around the filler neck and four (4) around
the outside of the cup).

Remove T-25 Torx Screws

Step Two

REMOVE THE FUEL DOOR FROM THE REPLACEMENT
FUEL CUP

Use a 4mm Allen Wrench to remove the
six (6) bolts that attach the Fuel Door to
the replacement plastic cup. Make sure
that the six (6) hex nuts on the back of
the assembly remain in place. Set the
bolts aside to be used later.

Step Four

INSTALL GAS CAP TETHER

Remove the gas cap tether from the old
fuel cup. Push your thumb between the
tether and the cup until it comes free.
Then push the tether into the mounting
hole in the new fuel cap. Screw the gas
cap onto the filler neck.

Replacement Fuel Cup

43101-01/43102-00 pg 2

0704 Rev. A