Rotronic HP23-AW-A User Manual

Solutions for measurement
and monitoring of
water activity
Avoid stale surprises
INTRODUCTION TO WATER ACTIVITY
Water activity is often called “free” or “non-chemically bound” water in foods and other products. Although these terms are easier to understand, they do not define all aspects of the concept of water activity.
The correct definition
the relationship between the water vapor pressure of a product and the saturation
pressure of pur e water at the same temper ature. It is state d in “aw” in the range 0…1 aw
and is an important indicator for product quality in the industrial production of, for
example, plastics. The determination of water activity is also very important in the
food, tobacco, pharmaceutical and cosmetics industries. Water activity should not
be confused with the water content – the “chemically bound” water – of a product.
Tex ture Taste Color Nutritional value Shelf life
Interested?
Scan the QR code
for our water activity
video or visit
www.rotronic.com/aw
Water activity influences the following properties of a product:
• microbiological stability
• chemical stability
• enzymatic stability
• color, taste and nutritional value
• protein and vitamin content
• stability of the composition
• shelf life
• storage and packaging
• solubility and texture
Contents
Introduction to water activity 2
Applications 3
Product overview 4
Products 5 - 8
Software 9
Calibration 10
Theory 11
Rotronic worldwide 12
2
Rotronic – Water activity measurement
APPLICATIONS
All forms of life depend on water. Water activity indicates the amount of water which is biologically available to microorganisms. Each species of microorganism (bacteria, yeast, mold…) has a minimum water activity value below which growth is no longer possible.
Water activity plays an important role for product quality in
various fields, including:
• Industrial manufacturing
• Food industr y
• Pharmaceutical and Cosmetics industry
• Tobacco industry
• Seed storage
The US Food and Drug Administration (FDA) has adopted the concept of water activity for establishing limits beyond which certain
types of foods are considered susceptible to mold and bacteria and have established the following table indicating which process
control procedure can be used. It specifies pathogens of concern and control methods for various product categories (including
examples of foods that may need to be evaluated for time/temperature control needs for safety).
Product category (examples of possible foods for evaluation)
Meats and poultry
(fermented sausage)
Fish and seafood (smoked fish) Vibrio vulnificus, Vibrio parahaemolyticus, Vi-
Cereal grains and related products
(fresh pasta, foccacia bread)
Pathogens of concern Types of process control 1
Clostridium botulinum5 and Clostridium
perfringens, Salmonella spp., enterohemmorr-
hagic Escherichia coli, Camplylobacter...
brio cholerae, C. botulinum5, L. monocytoge-
nes, Salmonella spp., Shigella spp., S. aureus
Salmonella spp., S. aureus, B. cereus, C.
botulinum5
Water activity Contaminant
aw = 0.91...0.95 Many bacteria
aw = 0.88 Many yeasts
aw = 0.80 Many mildews
aw = 0.75 Halophile bacteria
aw = 0.70 Osmiophile yeasts
aw = 0.65 Xerophile mildew
(alone and in combination)
Time/temperature, pH, aw, preserva-
tives, moisture protein ratio, fermen-
tation, heat processing
Time/temperature, harvest site cont­rol, fermentation, pH, aw, water-pha-
se salt, preservatives, drying, salting Cooking, aw, pH, preservatives, time/
temperature
The water activity (aw) in foods can be controlled by using various additives (humectants), using satisfactor y packaging materials
and by maintaining favorable maturation and storage conditions. Should too much water be available, there is a risk of microbial
growth and water migration. Food manufacturers today must prove to the FDA that the water activity of a product has been re-
duced sufficiently so that bacteria can’t grow.
The water activity (aw) of a product will always tr y to reach equilibrium with the surrounding atmosphere. Water will migrate inside
the product from regions with a high aw value to the regions of low aw. Water will migrate until equilibrium is reached! Therefore
it is crucial to measure the water activity level of all components of a product as well as the ambient atmosphere to ensure the
quality of a product. Water migration may cause the following issues: clumping, change of texture, reduced shelf life.
Water activity data may be used when deciding whether a product requires testing or not. The United States Pharmacopeia (USP)
<1112> states that pharmaceutical drug products with water activities well below 0.75 would be excellent candidates for reduced
microbial limit testing for product release and stability evaluation. Proposals exist stating that products with a water activity of
0.6 or less would not require routine testing for objectionable organisms.
Rotronic – Water activity measurement
3
PRODUCT OVERVIEW
Rotronic offers a complete range of products for measurement of water activity. The instruments are accurate and boast high efficiency, compatibility and simple calibration. Combine the measurement heads, insertion probes, benchtop display units and handheld instruments as you need.
Product overview
Measurement unit
Display unit
Stationar y
Portable
Interchangeable probe connector
Probe connector fitted
USB port/connector
Ethernet inter face
AwTherm
HygroLab C1
HP23-AW-A
HC2-AW-USB
HC2-AW-USB-SW
HC2-AW
HC2-P05
HC2-HP28
4 2
HC2-HP50
AwQuick function
Includes PC software HW4-P-Quick
Dew and frost point calculation
HW4 compatibility
Temperature controlled
4
Rotronic – Water activity measurement
PRODUCTS
AwTher m
Temperature-stabilized measurement
The AwTherm is a professional high-end laboratory analyser for temperature-stabilized measurement of water activity in the food,
pharmaceutical, cosmetics and other industries.
The wide control range permits measurements to be integrated directly in the temperature controlled manufacturing or storage
process. Water activity measurement reacts ver y sensitively to variances in temperature. Stabilizing the temperature prevents im-
precise results due to external temperature influences. Tested at 25 °C, AwTherm therefore fulfills the requirements of ISO 21807
(Microbiolog y of food and animal feeding stuffs – Determination of water activity), which requires measurement at 25 °C.
Order code
AwT herm-PS14
AwT herm-PS40
AwT herm-SET
AwT- MHS
AwT-PS14
AwT- PS40
!
Interchangeable measurement head
A further advantage of AwTherm is the removable measurement head, which means
that the probe can be temperature calibrated or adjusted to achieve high precision.
User friendliness
In stand-alone use, the AwTher m excels with its easy handling and clarity and, together
with the Rotronic HW4 software (FDA 21 CFR part 11 compliant), should be available in
any laboratory.
Features
• Accuracy: ±0.005 aw, ±0.1 K
• Temperature control range: 0...60 °C
• High temperature stability: ±0.01 °C / min
• Measurement repeatability: 0.002 aw
• Variable sample container sizes: 14 / 40 mm
• Interchangeable reference probes for cleaning or calibration
• Aw Quick function for fast measurement results
(typically 4-5 minutes after reaching a stable temperature)
• Aw Equilibrium method available
AwT-MHS: Interchangeable measurement head
Fully automatic aw measurement can be planned if the AwTherm is connected to the HW4 soft­ware. The instrument then moves to preset temperature points automatically and carries out a pre-selected Aw Quick or Aw Equilibrium measurement.
Rotronic – Water activity measurement
5
PRODUCTS
HygroLab C1
Laboratory application
The HygroLab C1 is a laboratory analyzer for water activity measurements with up to four interchangeable measurement heads.
The possibility to combine measurement heads and insertion probes makes the HygroLab C1 extremely flexible.
Order code
HygroLab C1
Hygr oL ab C1-SET-40
Validated software
The HygroLab C1 is easy and intuitive to use. It offers a high degree of user friendli-
ness and the possibility to connect the benchtop display unit to a PC running Rotronic
HW4 software (included in the SET) using a USB cable and via the Ethernet.
The HW4 sof tware can be used to configure instruments and as a remote control for
the complete system.
Features
• 4-channel benchtop display unit for the measurement of water activity,
relative humidity and temperature
• Aw Quick function for fast measurement results (typically 4-5 minutes)
• Aw Equilibrium method available
• Multi-channel display
• Suitable for applications throughout industr y
• Audible alarm to indicate completed aw measurement
HygroPalm23-AW-A
Mobile application
As a mobile laboratory unit, the HygroPalm HP23-AW-A is perfect for on-site water activity measurements to determine the sta-
bility and preservability of the sample being analyzed. Like the HygroLab C1, the HP23-AW-A can also be used with measurement
heads or insertion probes (two can be connected). The HygroPalm can be controlled externally using the HW4 software running
on a PC.
Order code
HP23-AW-A
HP 23 -AW-SE T-14
HP23-AW-SET-40
6
Rotronic – Water activity measurement
Portable and handy
The handheld instrument for measurement of water activity has the same functions
as the HygroLab C1, but is handier in its portable version.
Features
• 2-channel handheld instrument with multi-channel display for measurement
of water activity, relative humidity and temperature
• Aw Quick function for fast measurement results (typically 4-5 minutes)
• Aw Equilibrium method available
• Audible alarm to indicate completed measurement
• Saves up to 10,000 measured values
• Battery charging function via a USB mains adapter cable (AC1212)
Aw measurement head HC2-AW
PRODUCTS
The aw measurement head was developed for use in combination with the HygroLab C1
and the HP23-A-AW handheld analyser. This digital probe enables quick and easy
measurement of water activity. It can be calibrated via the HygroLabC1, HP23-A-AW
or via the HW4 PC software.
The sample holder size is reduced to a minimum, thereby making it possible for
humidity equilibrium to be reached quickly for all products being tested, while the
metal housing ensures high temperature stability. All critical surfaces are made of
chrome steel for minimal soiling.
You can find information on sample holders, disposable plastic sample containers
and the clamp sealing mechanism under Accessories on the Rotronic website and in
the main catalogue.
Aw measurement head HC2-AW-USB
This USB measurement head can be connected directly to a PC and comes in a set
including software or as a single instrument for addition to a system.
The set HC2-AW-USB-SW contains the HW4 software with AW Quick function,
thereby opening up all the possibilities of water activity measurement. It can be ex-
tended into a multi-station application with up to 64 measurement heads used with
a powered USB hub.
Order code
HC2-AW
Order code
HC2-AW-USB
HC2-AW-USB-SW
Features
• Measurement range: 0…1.00 aw (0…100 %RH), -40…85 °C
• Direct USB PC connection
Clamp sealing mechanism
Under certain circumstances additional mechanical sealing of the AW measurement
station and sample holder may be necessary to prevent external conditions influenc-
ing the sample. The AW-KHS ensures a strong mechanical seal and is compatible with
the WP-40 and WP-40TH sample holders.
Order code
AW-KHS
Rotronic – Water activity measurement
7
PRODUCTS
AW insertion probes HC2-P05, HC2-HP28, HC2-HP50
Direct measurement
This probe is suitable for direct measurement of water activity in bulk material sam-
ples such as powder, granulated materials, corn and grain. The HC2-HP is equipped
with a robust stainless steel probe with a diameter of 10 mm and interchangeable
sinter steel dust filter for measurement in dusty bulk materials. The HC2-P05 is the
ideal measuring instrument for dust-free applications such as tablets, gel capsules
and granulated plastics.
Features
• 5 mm insertion probe, for water activity measurement
in dust-free bulk materials (P05)
• 10 mm insertion probe for water activity measurement
in dusty bulk materials (HC2-HP28 and HC2-HP50)
Water Activit y sets
The different aw start sets contain ever ything needed
to measure water activit y and calibrate the measuring
instruments to confirm sensor performance.
HP23-AW-SET-40
Order code
HC2-HP05
HC2-HP28
HC2-HP50
HP28
Order code
HP 23 -AW-SE T-14
HP23-AW-SET-40
HygroLab C1-Set-40
AwT herm-Set
P05
HP50
Sample holders and disposable sample containers
Sample holders and disposable sample containers
The sample holders ensure optimal temperature stability for the product. The WP-40TH
sample holder can be combined with a water jacket for additional stabilization of the
temperature.
The disposable sample containers (PS-14 and PS-40) ensure optimal utilization of
the volume in the sample holder. They prevent the sample holders from coming into
direct contact with the product being tested, thereby preventing soiling or cross con-
tamination. The disposable sample containers also provide a convenient means of
collecting and storing samples.
PS-40PS -14
8
Rotronic – Water activity measurement
WP -14-S WP-40 WP-40TH
Order code
PS -14
PS-40
WP -14-S
WP-40
WP-40TH
HW4 sof tware
AwQuick Mode
Batch Number: 1443 Product Name: Cereals Comments: Cereals stored in ambient conditions
Dwell Time: 4[min]
Temperature stability: 0.04[°C/min] Date: Dienstag, 22. November 2016 Time:09:11:04
Input Name: AW-USB
Probe S/N: 0060985604 Elapsed Time: 00:04:27 Water Activity: 0.7975Aw
Temperature: 22.43°C
______________________________________________________________________ Configured by HW4 User name: Rico Hasler
User description: Admin
User ID number: 1453247 ______________________________________________________________________ HW4 Information
Version:V3.8.0.16151
HW4 ID:01 33818116 _______________________________________ User Events File
c:\users\rico.hasler\appdata\roaming\rotronic_hw4\event\HW4USER_2016.evt ______________________________________________________________________
SOFTWARE
Full compatibility
The HW4 sof tware is compatible with all Rotronic products with USB, UART or Ether-
Order code
HW4-P-Quick
net interfaces and runs on all WINDOWS 7/8/10 operating systems.
Functions
• Live display of current measured
values
• Recording of measured values
• Configuration of instruments
• Alarm function with e-mail
• AwQuick function (HW4-P-QUICK)
• Measurement within 4-5 minutes
• User management
• Probe calibration and adjustment
• Online calculation of humidity
and aw values
Viewing of measured values / Monitoring
Viewing of measured values is very easy and user-friendly. Files of any device shown
in the device tree can be copied and opened directly with the HW4 explorer. The data
is presented in both tabular and graphical formats. The graph module can be config-
ured by the user.
PDF report available
Instrument configuration
The HW4 P C soft ware can be use d to adjust the set tings of Rotr onic instrument s and probes. Dep ending on the instru ment and probe,
the following functions and settings can be changed:
• general device settings
• password protection of device settings
• change the system units: metric / Imperial
• AwE and Aw Quick
• aw mode settings
• validation FDA 21 CFR part 11
Water activity measurement setup with HW4 PC softwareHW4 measured values shown graphically
Rotronic – Water activity measurement
9
HygroGen2 S & XL
CALIBRATION
This mobile calibration system is appreciated around the world
as it generates stable temperature and humidity conditions
quickly and saves considerable time in the calibration of all t ypes
of humidity measuring instruments from all manufacturers.
The HygroGen2 calibrates measuring instruments across their
complete working range and fulfills strict quality and confor-
mity regulations, as a result of which it has become a lead-
ing instrument in its class par ticularly in the pharmaceutical
industr y.
The chamber volume of the XL version is 10 times greater than
that of the HygroGen2-S, making it perfect for companies that
need to calibrate a large number of probes and complete mea-
suring instruments regularly.
Calibration variant ISO 17025
Arrange a calibration appointment with our SCS team and we
will reser ve our accredited equipment for your devices. Should
your devices not attain ISO 17025 calibration, we will offer you
a factory calibration certificate.
Order code
HG2-S
HG2-XL
HG2-S
HG2-XL
Order code Nominal value Measurement
uncertainty
at 23 °C
EA00-SCS 0.5 %RH
EA10-SCS 10 %RH
±0.3 %RH
EA11-SCS 11.3 % RH
International unit
National standard
Accredited agency
End customer
Consumer
Validation: Rotronic offers validation of both the HygroLab C1 and
the AwTherm. Please contact us for further details.
SI unit
METAS
SCS 0065
Consumer
EA20-SCS 20 %RH
EA35-SCS 35 %R H ±0.4 %RH
EA50-SCS 50 %RH
±0.6 %RHEA60-SCS 60 %RH
EA65-SCS 65 %RH
EA75-SCS 75.3 %RH
±0.7 %RH
EA80-SCS 80 %RH
EA95-SCS 95 %RH ±0.8 %RH
SCS-certified humidity standards
Enables end-user calibration and adjustment of Rotronic or
third-par ty probes on site. With the Rotronic humidity stan-
dards, a calibration device, service cable and the HW4 soft-
ware running on a PC, this is easy to do. The HygroLab C1 and
HP23-A can also be calibrated and adjusted without software.
10
Rotronic – Water activity measurement
Probe and sample holder form a tight seal together
Sample holder typically stainless steel
product to be measured
THEORY
White paper
WATER ACTIVITY
The measurement of water activity (aw) or equilibrium relative humidity (ERH) is a key parameter in the quality con-
trol of moisture sensitive products or materials. Water activity is by denition the free or non-chemically bound water
in foods and other products.
C
ontent
Theory 2
What is water? 2
What is water acti vity? 2
What produc ts contain water 2
Why measure water activity? 3
Water activit y (aw) of some common foods 3
Water migration wi thin a product 4
What is static equilibrium? 4
How to control water ac tivity? 4
How can water act ivity measurements be
applied in the real world? 4
Total water in a product 4
What is moisture content? 4
Is it possible to correlate water ac tivity and
moisture content? 4
What should I measure: water act ivity or
Fig 1: Fresh apple and dried apple rings (different levels of water activity).
How to carr y out a test procedure 5
How to carry out a water activity measurement 6
Temperature control 7
What measurement principle is use d? 7
How can I be sure that all of my measurement s
are correc t? 7
How long is the calibration cer ticate valid? 7
Calibration and adjust ment options 7
Is there any way to accelerate the mea surement
if it takes too long? 8
What other func tions does the software of fer? 8
Products 9
For more information 10
How to carry out a water activity measurement? Temperature control?
1. As a qualitative measurement it is important that variables are eliminated when
performing measurements, this includes temperature and sample preparation.
2. Place a sample of the product to be measured into a sample cup (14 or 40 mm
deep). Recommendation: fill up to within 3 mm of the rim if possible. The less air
in the container, the faster the time to achieve equilibrium.
Important: Do not allow the sample to touch the measurement probe head!
Contamination of the measurement head will falsify all other measurements
made with other product samples.
3. Place the sample cup into the sample holder.
4. Close the lid or place the measurement head on the sample holder.
Important: the probe and sample holder must form a tight seal. Only with this
seal is the system closed and equilibrium can be achieved. Rotronic manufac-
tures a clamp sealing mechanism.
5. Water activity can be measured in two ways. Either using a predictive model or
by waiting until the water vapor pressure and the temperature have reached
equilibrium within the measurement chamber. Rotronic devices have a predic-
tive model, the AwQuick, embedded software to perform this process quickly
and repeatably.
Water activity is sensitive to tempera-
ture. Measurements can only be made
when the product sample, sample hold-
er and measurement sensors are at
stable temperatures. Many standards
require measurements to be made at a
specific temperature.
In situations where ambient tempera-
ture cannot be controlled or where you
wish to test samples at temperatures
away from ambient a temperature con-
trolled system should be used. Rotronic
provides measurement solutions for
both applications, in each case our in-
struments are designed to maintain sta-
ble temperature through the use of large
thermal mass or active thermal control.
Download the aw Whitepaper here: www.rotronic.com/aw
Cross section HC2-AW with WP-40
Probe with humidity and temperature sensors
Sample cup filled with
Measurement sample not yet in equilibrium
Measurement sample in equilibrium
Rotronic – Water activity measurement
11
ROTRONIC WORLDWIDE
Rotronic is present in more than 40 countries worldwide. You can find a complete list of all our par tners on
www.rotronic.com
Rotronic International
Rotronic Par tners
SWITZERLAND
ROTRONIC AG
Grindelstrasse 6 CH-8303 Bassersdorf Phone +41 44 838 11 44 Fax +41 44 838 14 83 www.rotronic.ch
UK
ROTRONIC Instruments UK Ltd.
Crompton Fields, Crompton Way Crawley, West Sussex RH10 9EE Phone +44 1293 571 000 Fax +44 1293 571 008 www.rotronic.co.uk
CHINA
ROTRONIC Shanghai Rep. Office
2B, Zao Fong Universe Building No. 1800 Zhong Shan West Road Shanghai 200233, China Phone +86 40 0816 2018 Fax +86 10 8225 4374 www.rotronic.cn
GERMANY
ROTRONIC Messgeräte GmbH
Einsteinstrasse 17 – 23 D-76275 Ettlingen Phone +49 7243 383 250 Fax +49 7243 383 260 www.rotronic.de
USA
ROTRONIC Instrument Corp. Suite 150, 135 Engineers Road, Hauppauge, NY 11788 Phone +1 631 427 3898 Fax +1 631 427 3902 www.rotronic-usa.com
JAPAN
ROTRONIC Japan KK
7th Floor, 1-13-12 Shin-Yokohama Kohoku-ku, Yokohama Japan 222-0033 Phone +81 45 473 89 28 www.rotronic.co.jp
FRANCE
ROTRONIC Sarl
56, Bld. de Courcerin F-77183 Croissy-Beaubourg Phone +33 1 60 95 07 10 Fax +33 1 60 17 12 56 www.rotronic.fr
CANADA
ROTRONIC Canada Inc.
236 Pritchard Rd, Unit 204 Hamilton, ON, Canada L8W 3P7 Phone +1 905 754 5164 Fax +1 905 383 5593 www.rotronic.ca
ITALY
ROTRONIC Italia srl
Via Repubblica di San Marino 1 I-20157 Milano Phone +39 02 39 00 71 90 Fax +39 02 33 27 62 99 www.rotronic.it
SINGAPORE
ROTRONIC Instrument PTE Ltd.
1003 Bukit Merah Central #06-31 Inno Centre Singapore 159836 Phone +65 6376 2107 Fax +65 6376 4439 www.rotronic.sg
50002E/2017-03
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