ROTRONIC HF3 User Manual

E-M-HF3-V1_22
Rotronic AG Bassersdorf, Switzerland
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HygroFlex HF3 Transmitters and Thermo­hygrostats: User Guide
Instruction Manual
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HygroFlex HF3
Transmitters and thermo-hygrostats
User Guide
© 2009-2011; Rotronic AG E-M-HF3-V1_22
E-M-HF3-V1_22
Rotronic AG Bassersdorf, Switzerland
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HygroFlex HF3 Transmitters and Thermo­hygrostats: User Guide
Instruction Manual
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Table of contents
1 Overview ............................................................................................................................................... 3
2 Mechanical configurations and dimensions ..................................................................................... 4
2.1 Display option ..................................................................................................................................... 5
3 General description ............................................................................................................................. 5
3.1 Power supply ...................................................................................................................................... 5
3.2 Measured parameters ........................................................................................................................ 5
3.3 Calculated parameters ....................................................................................................................... 6
3.4 Analog output signals (HF32 and HF33) ............................................................................................ 6
3.5 Relay outputs (HF34) ......................................................................................................................... 6
3.6 Service connector ............................................................................................................................... 7
3.7 Sensor protection (dust filter) ............................................................................................................. 7
4 User configurable settings and functions ......................................................................................... 7
4.1 Function overview .............................................................................................................................. 7
4.2 Factory default settings ...................................................................................................................... 9
5 Mechanical installation ...................................................................................................................... 10
5.1 General guidelines ........................................................................................................................... 10
5.2 Type D – through wall mount ........................................................................................................... 10
5.3 Type W – surface mount .................................................................................................................. 10
5.4 Type R and S – surface mount ......................................................................................................... 11
6 Electrical installation ......................................................................................................................... 12
6.1 General guidelines ........................................................................................................................... 12
6.2 Cable grip and cable specifications .................................................................................................. 13
6.3 Wiring ............................................................................................................................................... 13
7 Operation ............................................................................................................................................ 18
7.1 Minimum load requirements for the HF33 with voltage outputs ........................................................ 18
7.2 HF34 thermo-hygrostat .................................................................................................................... 19
8 Maintenance ................................................................ ....................................................................... 21
8.1 Service cable .................................................................................................................................... 21
8.2 Location of the service connector (mini-USB type)........................................................................... 21
8.3 Periodic calibration check ................................................................................................................. 22
8.4 Cleaning or replacing the dust filter (type D and W) ......................................................................... 22
9 Firmware updates .............................................................................................................................. 22
10 Technical data .................................................................................................................................... 23
10.1 Specifications ................................................................................................................................... 23
10.2 Dew point accuracy .......................................................................................................................... 26
11 Accessories ........................................................................................................................................ 27
12 Supporting documents ...................................................................................................................... 27
13 Document releases ............................................................................................................................ 27
© 2009-2011; Rotronic AG E-M-HF3-V1_22
E-M-HF3-V1_22
Rotronic AG Bassersdorf, Switzerland
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HygroFlex HF3 Transmitters and Thermo­hygrostats: User Guide
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Applicability:
This manual applies to all instruments of the HF3 series with firmware version 1.x, where 1.x can be 1.0, 1.1, etc. Changes to the last digit of the version number reflect minor firmware changes that do not affect the manner in which the instrument should be operated.
1 Overview
The HF3 transmitters and thermo-hygrostats measure temperature, relative humidity and the dew or frost point. The HF3 series is designed for fixed installation in cost sensitive HVAC applications where conditions are within the range of 0 to 100 %RH and -40 to 60 C (-40 to 140 F).
The HF3 features well proven sensors and a robust housing. Digital signal processing ensures consistent product performance and also facilitates the task of field maintenance with features such as potentiometer free - digital calibration.
Based on the ROTRONIC AirChip 3000 digital technology, the HF3 series offers the following user functions:
User configurable settings Calculation of the dew or frost point Humidity temperature calibration and adjustment Simulator mode Automatic humidity sensor test and drift compensation Sensor failure mode Data recording
The ability for the user to easily update the AirChip 3000 firmware means that instruments of the HF3 series can be kept up-to-date regarding any future functionality improvement.
HF3 transmitters: two types of electronic circuit are available: HF32: 2-wire, loop powered (4…20 mA current signal) and HF33: 3-wire (voltage or current signal). Both circuit types provide linear analog outputs signals for transmission over a length of cable to a remote display, recorder, controller or data processing unit. The HF3 transmitters can be used to measure humidity only, temperature only or both parameters.
HF3 thermo-hygrostats: the HF34 (3-wire circuit type) is available as a thermo-hygrostat (humidity and temperature), as a thermostat (temperature only) or as a hygrostat (humidity only).
© 2009-2011; Rotronic AG E-M-HF3-V1_22
E-M-HF3-V1_22
Rotronic AG Bassersdorf, Switzerland
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2 Mechanical configurations and dimensions
© 2009-2011; Rotronic AG E-M-HF3-V1_22
E-M-HF3-V1_22
Rotronic AG Bassersdorf, Switzerland
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2.1 Display option
The LC display option is available only with type R and type S mechanical configurations. The upper line of the display corresponds to relative humidity or dew / frost point and the bottom line corresponds to temperature.
The display can be configured to show a trend indicator on each line:
▲: increasing value ▼: decreasing value
In the event of an alarm the display shows the symbol [ ! ] to the right of the value.
For instructions see the following HW4 manual: E-M-HW4v3-F2-002.
The display option for the HF33 has a backlight. The display option for the HF32 does not have a backlight.
3 General description
3.1 Power supply
Depending on the circuit type, the HF3 requires the following power supply: a) HF32 (2-wire, loop powered): 10…28 VDC - depending on the load connected to the output(s). The
minimum supply voltage can be determined as follows: V min = 10 V + (0.02 x Load*) *Load resistance in ohms. For the maximum load of 500 , the minimum supply voltage is 10 + (0.02 x 500) = 20 VDC. With both
output circuits closed, the maximum current consumption is 40 mA.
b) HF33 (3-wire with analog outputs): 15 to 40 VDC (see note below) or 12 to 28 VAC. With both output
circuits closed, the maximum current consumption is 50 mA. Note: depending on the type of output signal, the HF33 will operate with the following minimum voltage
0…1 V outputs: 5 VDC or 5 VAC 0…5 V outputs: 10 VDC or 8 VAC 0…10 V outputs: 15 VDC or 12 VAC 0…20 mA or 4 …20 mA outputs: 6 VDC or 5 VAC with 0 load
15 VDC or 12 VAC with 500 load
c) HF34 (3-wire): 8 to 40 VDC or 12 to 28 VAC. With both relays energized, the maximum current
consumption is 50 mA.
3.2 Measured parameters
The HF3 measures relative humidity with a ROTRONIC Hygromer® IN1 capacitive sensor and temperature with a Pt100 RTD.
© 2009-2011; Rotronic AG E-M-HF3-V1_22
E-M-HF3-V1_22
Rotronic AG Bassersdorf, Switzerland
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Signal type
Maximum offset at range bottom
0…1 V
3 mV
0…5 V
50 mV
0…10 V
90 mV
0…20 mA
4 µA
4…20 mA
No offset
3.3 Calculated parameters
Using the ROTRONIC HW4 software, the HF3 can be configured by the user to calculate either the dew point or the frost point.
3.4 Analog output signals (HF32 and HF33)
HF32 and HF33: with the ROTRONIC HW4 software any of the two analog output signals can be made to
correspond to one of the following:
Relative humidity Temperature
Dew or frost point Any output can also be disabled. The scale of each analog output can be set within the numerical limits of -999.99 and 9999.99. The D/A converters used to generate the analog output signals feature a 16-bit resolution and exhibit a small
positive offset at the bottom of the signal range as indicated below:.
HF33: the ROTRONIC HW4 software allows changing the type of output signal to one of the following: 0…20 mA, 4…20 mA, 0…1V, 0…5V or 0…10V. Both output signals are automatically configured with the same
signal type. No calibration or adjustment is required after changing the type of output signal. In the case of voltage output signals, load requirements apply to the external device or circuit connected to the
HF3 transmitter. These requirements are defined in the “Operation” chapter
3.5 Relay outputs (HF34)
Each of the two independent SPDT relays has its own set-point which can be adjusted with a potentiometer located on the printed circuit board. A relay is energized when the value of the monitored parameter is higher than the corresponding set-point. Operation of each relay is indicated by a LED located on the HF34 printed circuit board. This LED is lit when the corresponding relay is energized.
Using the ROTRONIC HW4 software any of the two relays can be made to correspond to one of the following:
Relative humidity
Temperature
Dew or frost point If so desired, any relay can also be disabled. The minimum and maximum limits for the two adjustable set-
points (potentiometer) can be set within the numerical limits of -999.99 and 9999.99 and the dead band for each set-point can also be adjusted.
© 2009-2011; Rotronic AG E-M-HF3-V1_22
E-M-HF3-V1_22
Rotronic AG Bassersdorf, Switzerland
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MEASUREMENT ACCURACY AND RELIABILITY
AirChip 3000 Functions
Description
Humidity / temperature adjustment
o 1-point or multi-point humidity calibration or adjustment o 1-point or 2-point temperature calibration or adjustment o Generate a time stamp for calibrations and adjustments o Retain and view last adjustment date and adjustment values o Generate calibration and adjustment protocols
Automatic humidity sensor test and optional drift compensation
Tests the humidity sensor for drift caused by contaminants and can be used to automatically apply a correction. The test is automatically carried out at regular intervals of time. Can be configured, enabled, or disabled
The humidity sensor status can be verified either with the HW4 software and is shown as Good, SQ-tuned (corrected for drift) or Bad (defective)
3.6 Service connector
The service connector is a UART digital interface (Universal Asynchronous Receiver Transmitter) with a mini­USB type connector. This allows connecting the HF3 either to a PC running the ROTRONIC HW4 software or to a probe input of another instrument that is compatible with the HygroClip 2 (HC2) probes. In both cases a service cable is required. See “Maintenance” for the location of the service connector and for the type of service cable to be used.
Connecting the HF3 to a PC is used to configure the HF3, gain access to the HF3 functions such as
humidity and temperature adjustment, read data from the HF3 on the PC and update the AirChip 3000 firmware.
Connecting the HF3 to another instrument is useful only when the other instrument has its own display and
keypad (example HP23 hand-held calibrator). The connection allows showing the data measured by the HF3 on the other instrument display and also allows using the other instrument internal menu to do for example a humidity and temperature adjustment of the HF3.
3.7 Sensor protection (dust filter)
With the exception of models with the S configuration, the HF3 is supplied with a Polyethylene filter to protect the sensors against dust particles and high air velocity.
4 User configurable settings and functions
The HF3 ships configured as specified on the customer order. The HF3 can be installed and used just as any conventional humidity and temperature transmitter and most users will never need to use the HF3 configurable settings and functions.
Making use of the HF3 configurable settings and functions is entirely up to the user and the appropriate settings depend on the user application. We have provided below a short description of the HF3 functions and also indicated the factory default settings.
4.1 Function overview
© 2009-2011; Rotronic AG E-M-HF3-V1_22
E-M-HF3-V1_22
Rotronic AG Bassersdorf, Switzerland
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MEASUREMENT ACCURACY AND RELIABILITY
Data recording
The data recording function differs from a true data logging function in the sense that the AirChip 3000 does not time stamp the data. The data recording function can be used to investigate events such as a sensor malfunction as well as to retrieve data that would otherwise be lost
o Start or stop data recording - up to 2000 value pairs (%RH
and temperature). Starting a recording session erases all previously recorded data
o The recording mode and log interval can be specified o When the device is powered off, the recording session is
paused but not ended As long as the recording session has not been ended, the device automatically resumes recording data when powered up again
o The recorded data can be downloaded to a PC with the
HW4 software, time stamped and viewed
MEASUREMENT LOOP VALIDATION
AirChip 3000 Functions
Description
Simulator mode
Used to generate fixed values for the humidity, temperature and calculated parameter. Can be configured, enabled or disabled
DEVICE SAFEGUARDS
AirChip 3000 Functions
Description
Device write protection
Used to protect the device with a password to prevent unauthorized digital access by a digital user. Can be configured, enabled or disabled
PROCESS PROTECTION / PROTECTION OF OTHER DEVICES
AirChip 3000 Functions
Description
Limit humidity output to 100 %RH
Used to prevent the humidity signal from exceeding 100 %RH when condensation forms on the sensor. Can be enabled or disabled
Out-of-limit value alarm
Used to specify the normal range for humidity, temperature and the calculated parameter depending on the user application. Can be configured, enabled or disabled
Out-of-limit values trigger a digital alarm which can be also be seen on the optional display
Bad sensor alarm
Built-in function. Cannot be disabled A bad humidity or temperature sensor triggers a digital alarm
which can be also be seen on the optional display
Fail safe mode
Used to specify a "safe" fixed value for humidity and for temperature in the event of a sensor failure. Can be configured, enabled or disabled
© 2009-2011; Rotronic AG E-M-HF3-V1_22
E-M-HF3-V1_22
Rotronic AG Bassersdorf, Switzerland
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Configurable Settings
Applicability
Factory default
Unit system (Metric or English)
HF32, HF33, HF34
As per ordering code
Analog signal type (4…20 mA or other)
HF33
As per ordering code
Psychrometric calculation
HF32, HF33, HF34
As per ordering code
Output 1 parameter, scale and unit
HF32, HF33
As per ordering code (%RH or DP)
Output 2 parameter, scale and unit
HF32, HF33
Temperature, unit as per ordering code
Relay 1 set-point potentiometer adjust. span
HF34
As per order (%RH or DP)
Relay 2 set-point potentiometer adjust. span
HF34
As per order (temperature)
Display resolution (optional)
HF32-S, HF33-S
1 decimal
Display backlight (optional)
HF33-S
Always on
Displayed parameters
HF32, HF33
As per ordering code
Trend indicator (display)
HF32-S, HF33-S
Enabled
Device name
HF32, HF33, HF34
Instrument model
Functions
Applicability
Factory default
Humidity / temperature adjustment
HF32, HF33, HF34
Device write protection
HF32, HF33, HF34
Disabled
Limit humidity output to 100 %RH
HF32, HF33
Enabled
Out-of-limit value digital / display alarm
HF32-S, HF33-S
Disabled
Data recording
HF32, HF33, HF34
Enabled (loop mode – 10 min. interval)
Automatic humidity sensor test
HF32, HF33, HF34
Disabled
Humidity sensor drift compensation
HF32, HF33, HF34
Disabled
Fail safe mode
HF32, HF33, HF34
Disabled
Simulator mode
HF32, HF33
Disabled
4.2 Factory default settings
Note: Configuration of the HF3 by the user and access to its functions requires a PC with the ROTRONIC
HW4 software (version 2.1.1 or higher) installed. Service cable AC3006 or AC3009 is used to connect the HF3 service connector to a USB port of the PC (see Maintenance > Service Cable).
o For a detailed description of all AirChip 3000 / HF3 main functions see document E-T-AC3000-DF-V1 o Instructions regarding the configuration of the HF3 and access to its functions are provided in the
following manuals:
E-M-HW4v3-Main E-M-HW4v3-F2-002 E-M-HW4v3-DR-001 E-M-HW4v3-A2-001 E-M-AC3000-CP
.
o The factory default setting for dew / frost point calculation is frost point below freezing
© 2009-2011; Rotronic AG E-M-HF3-V1_22
E-M-HF3-V1_22
Rotronic AG Bassersdorf, Switzerland
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5 Mechanical installation
5.1 General guidelines
Relative humidity is extremely dependent on temperature. Proper measurement of relative humidity requires that the probe and its sensors be at exactly the temperature of the environment to be measured. Because of this, the location where you choose to install the probe can have a significant effect on the performance of the instrument. The following guidelines should guarantee good instrument performance:
a) Select a representative location: install the probe where humidity, temperature and pressure
conditions are representative of the environment to be measured.
b) Provide good air movement at the probe: air velocity of at least 200 ft/ minute (1 meter/second)
facilitates adaptation of the probe to changing temperature.
c) Avoid the following: (1) Close proximity of the probe to a heating element, a cooling coil, a cold or
hot wall, direct exposure to sun rays, etc. (2) Close proximity of the probe to a steam injector, humidifier, direct exposure to precipitation, etc. (3) Unstable pressure conditions resulting from
excessive air turbulence. d) Immerse as much of the probe as possible in the environment to be measured. e) Prevent the accumulation of condensation water at the level of the sensor leads. Install the
probe so that the probe tip is looking downward. If this is not possible, install the probe horizontally.
5.2 Type D – through wall mount
Part AC5005 is a flange with compression fitting that is designed to hold the probe of the HF3 type D when mounted through a wall (see Accessories). The HF3 does not require any additional support. The AC5005 allows easy installation and removal of the HF3.
5.3 Type W – surface mount
The transmitter housing can be attached to the mounting wall using screws with an approximate diameter of 3 mm (1/8").
© 2009-2011; Rotronic AG E-M-HF3-V1_22
E-M-HF3-V1_22
Rotronic AG Bassersdorf, Switzerland
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5.4 Type R and S – surface mount
Type R and type S consist of a base plate and an electronics module that plugs into the base plate. The base plate is installed and wired first.
The base plate should be installed with terminals 1 to 4 placed on top. Preferably, use a cable with 18 AWG wires.
Once the base plate has been installed and wired, the electronics module can be inserted and secured with the screw provided.
Note: dimensions in mm
© 2009-2011; Rotronic AG E-M-HF3-V1_22
E-M-HF3-V1_22
Rotronic AG Bassersdorf, Switzerland
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Bus signals such as RS485 Data signals for PCs, printers etc. shielded analog inputs unshielded direct current (<= 60V) shielded process signals (<= 25 V) unshielded alternate current (<= 25V) coaxial cables for CRT monitors
in common bundles or channels / conduits
direct current from 60 V to 400 V
(unshielded)
alternate current from 25V to 400 V
(unshielded)
in separated bundles or channels / conduits, without minimum distance
direct and alternate current > 400 V
(unshielded) Telephone lines lines leading into EX-rated areas
in separated bundles or channels / conduits, without minimum distance
6 Electrical installation
6.1 General guidelines
Power supply wiring
Heavy machinery and instrumentation should not share the same power supply wiring. If this cannot be avoided, noise filters and surge protectors should be used. Most UPS devices have those features already integrated.
General guidelines for signal cables
The following guidelines are derived from European Standard EN 50170 for the transmission of signals by copper wires. When planning an installation, the rules provided by EN 50170 should be followed under consideration of local circumstances to determine the position of machines and equipment.
All ROTRONIC products are tested for Electromagnetic Compatibility according to EMC Directive 2004/106/EG and following European standards:
- EN 61000-6-1: 2001, EN 61000-6-2: 2005
- EN 61000-6-3: 2005, EN 61000-6-4: 2001 + A11
Whenever the level of electromagnetic interference is expected to be high, both the instruments and signal cables should be placed as far away as possible from the source of interference.
In general, signal cables should be installed in bundles or channels / conduits, separate from other cables as indicated in the table below:
© 2009-2011; Rotronic AG E-M-HF3-V1_22
E-M-HF3-V1_22
Rotronic AG Bassersdorf, Switzerland
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Lightning protection
Cabling in areas with a risk of lightning requires a lightning protection. For cabling underground in between buildings, we recommend the use of special fiber optic cables. If this is not possible, use copper cables that are suitable for underground installation.
6.2 Cable grip and cable specifications
Both type D and type W have one M16 sealing cable grip. This cable grip provides effective sealing only with cables having the proper outside diameter. Preferably, use a cable with an outside diameter of 6 to 7 mm (0.236 to 0.275 inch) with 18 AWG wires.
6.3 Wiring
6.3.1 HF32: 2-wire, loop powered transmitter
Electrical diagram
The maximum permissible cable length connecting the HF32 to other devices is determined by the total resistance resulting from the addition of the cable resistance and that of the devices connected in series with the unit. This resistance should not exceed 500 ohms.
© 2009-2011; Rotronic AG E-M-HF3-V1_22
E-M-HF3-V1_22
Rotronic AG Bassersdorf, Switzerland
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Terminals
Description
T-OUT
Temperature output (+) OUT-2
V+
Power supply: 10…28 VDC (+)
H-OUT
Relative humidity or dew point (+) OUT-1
V+
Power supply: 10…28 VDC (+)
Terminals
Description
1
Power supply: 10…28 VDC (+)
2
Temperature output (+) OUT-2
3
Power supply: 10…28 VDC (+)
4
Relative humidity or dew point (+) OUT-1
5
Not used
6
Not used
Terminal block diagram for type D and W
Terminal block diagram for type R and S
Note: connect the + of the power supply to only one of the V+ terminals. The two terminals marked V+ are internally connected.
Measuring humidity or temperature only
Unless configured to measure either humidity only or temperature only, proper operation of the HF32 requires both current loops to be closed. The HF32 can be directly ordered from the factory to measure either humidity or temperature only. When necessary, any unused output of the HF32 can be disabled with the ROTRONIC HW4 software. When the HF32 is configured with one of the two outputs disabled, close only the loop that is being used.
© 2009-2011; Rotronic AG E-M-HF3-V1_22
Note: connect the + of the power supply to only one of the terminals 1 or 3. Terminals 1 and 3 are internally connected.
E-M-HF3-V1_22
Rotronic AG Bassersdorf, Switzerland
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Terminals
Description
V+
Power supply: 15…40 VDC (+) or 12…28 VAC (Phase)
GND
Power supply (-) or neutral
OUT1
Relative humidity or dew point (+) OUT-1
OUT2
Temperature output (+) OUT-2
GND
Ground (tied with other GND)
6.3.2 HF33: 3-wire transmitter
Electrical diagram for voltage outputs
The maximum permissible cable length can be determined under consideration of the voltage drop caused by the current flowing to the devices connected to the unit. The voltage drop in the cable depends both on cable resistance and on the equivalent resistance of the devices connected in parallel to the unit. The total resistance connected to each unit output should be at least 1000 ohms. Cable resistance should not be more than 1/1000 of the load resistance.
Minimum load requirements apply to the external device or circuit connected to the HF3 transmitter. These requirements are defined in the “Operation” chapter
Electrical diagram for current outputs
The maximum permissible cable length, connecting the unit to other devices, is determined by the total resistance resulting from the addition of the cable resistance and that of the devices connected in series with the unit. This resistance should not exceed 500 ohms.
Terminal block diagram for type D and W
© 2009-2011; Rotronic AG E-M-HF3-V1_22
E-M-HF3-V1_22
Rotronic AG Bassersdorf, Switzerland
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Terminals
Description
1
Power supply: 15…40 VDC (+) or 12…28 VAC (Phase)
2
Power supply (-) or neutral / ground
3
Relative humidity or dew point (+) OUT-1
4
Temperature output (+) OUT-2
5
Not used
6
Not used
Terminal block diagram for type R and S
Measuring humidity or temperature only
Operation of the HF33 does not require both current loops to be closed. When using the HF33 to measure either humidity only or temperature only, close only the loop that is being used.
If necessary, any unused output of the HF32 can be disabled with the ROTRONIC HW4 software.
6.3.3 HF34: thermo-hygrostat
Electrical diagram
NC: normally closed contact (relay not energized)
NO: normally open contact (relay not energized)
© 2009-2011; Rotronic AG E-M-HF3-V1_22
E-M-HF3-V1_22
Rotronic AG Bassersdorf, Switzerland
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Terminals
Description
K1-1
Power supply: 15…40 VDC (+) or 12…28 VAC (Phase)
K1-2
Power supply (-) or neutral / ground
K2-1
Relay 1: humidity. Normally closed
K2-2
Relay 1: humidity. Common
K2-3
Relay 1: humidity. Normally open
K3-1
Relay 2: temperature. Normally closed
K3-2
Relay 2: temperature. Common
K3-3
Relay 2: relative temperature. Normally open
Terminal block diagram for type D and W
L1 : LED for relay 1 (lit when relay is energized) L2 : LED for relay 2 (lit when relay is energized) P1 : Set point adjustment potentiometer for relay 1 P2 : Set point adjustment potentiometer for relay 2
Note: the parameter (relative humidity, temperature, dew or frost point) corresponding to each relay can be changed with the HW4 software.
6.3.4 Grounding (HF32, HF33 and HF34)
We generally recommend grounding the (-) side of the power supply, especially if the electronics will be subjected to a low humidity environment (35 %RH or less).
© 2009-2011; Rotronic AG E-M-HF3-V1_22
E-M-HF3-V1_22
Rotronic AG Bassersdorf, Switzerland
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HF33 output signal
Input resistance RL
0…1V
>=1kOhm
0…5V
>=5kOhm
0…10V
>=10kOhm
HF33 signal
VCC
R pull-up
RL
0…1V
3.3V
250 kOhm
1 kOhm
HF33 signal
VCC
R pull-up
RL
0…1V
5.0V
400 kOhm
1 kOhm
0…5V
5.0V
400 kOhm
5 kOhm
HF33 signal
VCC
R pull-up
RL
0…1V
10.0V
1 MOhm
1 kOhm
0…5V
10.0V
1 MOhm
5 kOhm
0…10V
10.0V
1 MOhm
10 kOhm
RL
GND
HF33
Voltage Output
R Pull-up
RL
GND
VCC
HF33
Voltage Output
7 Operation
7.1 Minimum load requirements for the HF33 with voltage outputs
The following requirements apply to any external device or circuit connected to the HF33 transmitter with voltage outputs:
In the situation where the external device uses an internal pull-up resistor the value of this resistor should meet the requirements shown below. It is also necessary to add a pull-down resistor RL connected to ground in order to be able to read 100% of the range of the HF33 voltage output.
© 2009-2011; Rotronic AG E-M-HF3-V1_22
E-M-HF3-V1_22
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Relay is energized above the set-point: Common and Normally Open contacts are connected (use for Dryer)
Relay is not energized below the set-point: Common and Normally Closed contacts are connected (use for Humidifier)
Set Point
Dead Band
%RH or dew point
Relay is energized above the set-point: Common and Normally Open contacts are connected (use for cooling element)
Relay is not energized below the set-point: Common and Normally Closed contacts are connected (use for heating element)
Set Point
Dead Band
Temperature
7.2 HF34 thermo-hygrostat
7.2.1 Relay operating diagram
Relay 1
Relay 2
7.2.2 Set point adjustment procedure
Two different procedures can be used to adjust each set point. Both require connecting the HF34 to a PC with the ROTRONIC HW4 software running.
Note:
Adjustment of the set point is by means of a surface mount potentiometer. The scale corresponding to the minimum and maximum positions of the potentiometer can be changed with the ROTRONIC HW4 software. Precise adjustment of the set point with the potentiometer is made easier when using a narrow scale. Using the example of 50.0 %RH for the set point, it is much easier to precisely adjust the potentiometer at 50.0 %RH with a scale of 49 to 51 %RH than it is with a scale of 0 to 100 %RH. It should be noted that a scale of 49 to 51 %RH does limit any future set point adjustment in the field to only ± 1.0 %RH.
© 2009-2011; Rotronic AG E-M-HF3-V1_22
E-M-HF3-V1_22
Rotronic AG Bassersdorf, Switzerland
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Procedure 1:
1) Use the appropriate model of service cable (see Maintenance > Service Cable) to connect the HF34
service connector to a USB port of a PC with the HW4 software installed. Note that the ROTRONIC USB driver must be installed on the PC as explained in the HW4 manual E-M-HW4v3-Main
2) Start HW4 and search for the HF34 (HW4 Main Menu Bar > Devices and Groups > Search for USB
Masters).
3) Use the HF34 Device Manager to enable the HF34 simulator function (see HW4 manual
E-M-HW4v3-F2-002). Set the fixed humidity and temperature signals to the desired value for both the humidity and temperature set points.
4) Slowly turn each set-point potentiometer up or down so as to find the position where the
corresponding LED switches on and off (see 7.3.3). This position of the potentiometer corresponds to the desired set-point value.
5) Disable the HF34 simulator function
6) Disconnect the HF34 from the PC
Note: when the set-point is a dew or frost point value, proceed as follows prior to using the above procedure:
1) In the HW4 Main Menu bar, select View > Psychrometric Conversions.
2) Under Input Parameter, select dew or frost point.
3) Enter the value of the dew or frost point and a temperature value such as 25°C
4) Calculate the relative humidity corresponding to the dew or frost point.
5) Write down the relative humidity value. The temperature value of 25°C and the calculated relative
humidity value will be used when setting the HF34 simulated values.
Procedure 2:
1) Use the appropriate model of service cable (see Maintenance > Service Cable) to connect the HF34
service connector to a USB port of a PC with the HW4 software installed. Note that the ROTRONIC USB driver must be installed on the PC as explained in the HW4 manual E-M-HW4v3-Main
2) Start HW4 and search for the HF34 (HW4 Main Menu Bar > Devices and Groups > Search for USB
Masters).
3) Open the HF34 Device Manager. In Device Manager, the relays tab shows the current value of each
set point (see HW4 manual E-M-HW4v3-F2-002).
4) Turn each set-point potentiometer up or down in small increments (see 7.3.3). Refresh the Relays
form in Device Manager to show the new value of each set point. Repeat this operation until each set point has the desired value.
5) Disconnect the HF34 from the PC
© 2009-2011; Rotronic AG E-M-HF3-V1_22
E-M-HF3-V1_22
Rotronic AG Bassersdorf, Switzerland
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Service connector
HF33
HF34
HF32
8 Maintenance
8.1 Service cable
IMPORTANT:
o Use service cable AC3009 with all 2-wire, loop powered transmitters. This cable powers up the
transmitter via the service connector. Do not use any other method for powering the transmitter when using this cable AC3009 as this will create a ground loop and damage the transmitter. For the same reasons do not use cable AC3006 with a 2-wire, loop powered transmitter.
o Use service cable AC3006 with all 3-wire transmitters as well as with the HF34 thermo-hygrostat.
This cable does not provide power to the transmitter and the transmitter should powered separately when using this cable
Both cables AC3006 and AC3009 convert UART (service connector) to USB and are used to connect the
HF3 to a USB port of a PC running the ROTRONIC HW4 software. Prior to using any of these cables, the ROTRONIC USB driver must be installed on the PC. Both the driver and the installation instructions (document E-M-HW4v3-Main) are located on the HW4 CD.
As an alternative, cable AC2001 is used to connect the HF3 to a probe input of the HP23 hand-held
calibrator. For service purposes, the HP23 offers essentially the same functionality as the HW4 software.
8.2 Location of the service connector (mini-USB type)
WARNING: the service connector is a UART interface with a mini-USB connector type. Do not connect the
service connector directly to the USB port of a PC or hub.
8.2.1 Type R and S
The service connector (UART interface) is located at the bottom of the transmitter, on the left side.
8.2.2 Type D and W
The service connector (UART interface) is located inside of the enclosure and can be accessed after removing the cover.
© 2009-2011; Rotronic AG E-M-HF3-V1_22
E-M-HF3-V1_22
Rotronic AG Bassersdorf, Switzerland
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8.3 Periodic calibration check
Both the Pt 100 RTD temperature sensor and associated electronics are very stable and should not require any calibration after the initial factory adjustment.
Long term stability of the ROTRONIC Hygromer humidity sensor is typically better than 1 %RH per year. For maximum accuracy, calibration of the HF3 should be verified every 6 to 12 months. Applications where the HF3 is exposed to significant pollution may require more frequent verifications. Calibration and adjustment of the HF3 can be done with either a PC with the HW4 software installed or with another instrument such as the HP23 hand-held calibrator.
Procedure for calibrating or adjusting the HF3 with the ROTRONIC HW4 software:
o Use the appropriate model of service cable (see Maintenance > Service Cable) to connect the
service connector of the HF3 to a USB port of a PC with the HW4 software installed. Note that the ROTRONIC USB driver must be installed on the PC as explained in the HW4 manual E-M-HW4v3- Main
o Start HW4 on the PC and search for the HF3 (HW4 Main Menu Bar > Devices and Groups > Search
for USB Masters).
o After finding the HF3 with HW4, expand the device tree to see the HF3 functions.
Select Probe Adjustment. Instructions for using the ROTRONIC calibration devices and humidity standards are provided in document E-M-CalBasics
o For further instructions see HW4 manual E-M-HW4v3-A2-001
8.4 Cleaning or replacing the dust filter (type D and W)
Depending on the application, the dust filter may require cleaning from time to time, Cleaning should be done without removing the filter from the probe. Clean the filter with a fine brush. If this is not sufficient, the filter should be replaced. To do this, unscrew the filter from the probe. Before putting on a new dust filter, check the alignment of both sensors with the probe. The wires that connect the sensors to the probe are very thin and bend easily. If this happens, correct the alignment by holding the sensor very gently with a pair of small flat nosed pliers.
8.4.1 Validation of the output signals transmission
If so desired, transmission of the HF3 output signals can be validated by using the simulator function. The HW4 software is required to enable and configure this function. When this function is enabled the HF3 generates fixed digital and analog signals as specified by the user. For instructions see HW4 manual
E-M-HW4v3-F2-002
9 Firmware updates
Firmware updates will be available on the ROTRONIC website for downloading. Firmware files are given a name that shows both to which device the file applies and the version number of the firmware. All firmware files have the extension HEX. Procedure for updating the firmware:
Use the appropriate model of service cable (see Maintenance > Service Cable) to connect the
service connector of the HF3 to a USB port of a PC with the ROTRONIC HW4 software installed. Note that the ROTRONIC USB driver must be installed on the PC as explained in the HW4 manual
E-M-HW4v3-Main Copy the firmware update file from the ROTRONIC website to the PC. Start HW4 software on the PC and search for the HF3 (HW4 Main Menu Bar > Devices and Groups
> Search for USB Masters). After finding the HF3, expand the device tree to see the HF3 functions. Select Device Manager. In
the Device Manager menu bar select Tools > Firmware Update. For instructions see HW4 manual
E-M-HW4v3-F2-002
© 2009-2011; Rotronic AG E-M-HF3-V1_22
E-M-HF3-V1_22
Rotronic AG Bassersdorf, Switzerland
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General
HF32
HF33
HF34
Device type
Humidity temperature transmitter
Thermo-hygrostat
Circuit type
2-wire, loop powered
3-wire
Mechanical configuration types
D, R, S and W
D and W
Power supply and connections
HF32
HF33
HF34
Supply voltage (VDD)
10…28VDC V min = 10 V + (0.02 x Load*) *Load resistance in ohms.
15…40 VDC or 12…28 VAC
8…40 VDC or
12…28 VAC Nominal current consumption
2 x 20 mA
< 50 mA
< 50 mA
Electrical connections
Type D and W: terminal block and M16 cable grip Type R and S: terminal block
Type D and W: terminal block and M16 cable grip
Polarity protection
Protective diode on V+
Humidity measurement
HF32
HF33
HF34
Sensor
ROTRONIC Hygromer ® IN1
Measuring range
0…100 %RH
Measurement accuracy at 23 °C
±2.0 %RH (Type D, S and W) / ± 1.0 %RH (Type R)
±2.0 %RH
Repeatability
0.3 %RH
Long term stability
< 1 %RH / year
Sensor time constant
Typical 10 sec, 63% of a 35 to 80 %RH step change (1m/sec air flow at sensor)
Temperature measurement
HF32
HF33
HF34
Sensor
Pt100 RTD, IEC 751 1/3 class B
Measuring range
-4060 °C / -40…140 °F
Measurement accuracy at 23 °C
±0.3 °C (Type D, S and W) / ±0.2 °C (Type R)
Repeatability
0.05°C
Long term stability
< 0.1°C / year
Sensor time constant
Typical 4 sec, 63% of a step change (1m/sec air flow at sensor)
Calculated parameters
HF32
HF33
HF34
Psychrometric calculations
Dew or frost point (user configurable option)
Start-up time and data refresh rate
HF32
HF33
HF34
Start-up time
3.4s (typical)
1.9s (typical)
Data refresh rate
3.4s (typical)
1.7s (typical)
10 Technical data
10.1 Specifications
© 2009-2011; Rotronic AG E-M-HF3-V1_22
E-M-HF3-V1_22
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Configurable analog outputs
HF32
HF33
Output 1
Can be made to correspond to any parameter
Factory default parameter
Relative humidity or dew / frost point
Factory default scale
0…100 %RH or -50…50 °C DP or -50…100 °F DP
Output 2
Can be made to correspond to any parameter
Factory default parameter
Temperature
Factory default scale
0…50 °C or 0… 100 °F
Output 1 and Output 2
Signal type
4…20 mA
0…20 mA 4… 20 mA 0… 1 V 0… 5 V 0… 10 V
(user configurable)
User configurable scaling limits
-999.99 … 9999.99 engineering units
Maximum offset at bottom of signal range
no offset
0…1V signal range : 3 mV 0…5 V signal range : 50mV 0…10 V signal range : 90mV 0…20 mA signal range : 4uA 4…20 mA signal range : no offset
Short circuit tolerant
Yes Maximum external load
500 Ω
500 Ω (current output)
Minimum external load
0 Ω
1 kΩ (0…1 V output)
5 kΩ (0…5 V output) 10 kΩ (0…10 V output) 0 Ω (current output)
Configurable relay outputs
HF34
Relay 1
Can be made to correspond to any parameter
Factory default parameter
Relative humidity or dew / frost point
Factory default set-point scale
0…100 %RH or -50…50 °C DP or -50…100 °F DP
Relay 2
Can be made to correspond to any parameter
Factory default parameter
Temperature
Factory default set-point scale
0…50 °C or 0… 100 °F
Relay 1 and Relay 2
Set point adjustment
Surface mount potentiometer
User configurable set-point limits
Potentiometer minimum and maximum: 0…100 for humidity
-100…200 for temperature or the dew / frost point
Energized relay indication
LED Relay type
SPDT (single pole double throw)
Maximum switching voltage
250 VAC 1)
Maximum switching current
6 A (AC) 1)
1) Resistive load
Digital interface (service connector)
HF32
HF33
HF34
Interface type
UART (Universal Asynchronous Receiver Transmitter)
Maximum service cable length
5 m (16.4 ft)
© 2009-2011; Rotronic AG E-M-HF3-V1_22
E-M-HF3-V1_22
Rotronic AG Bassersdorf, Switzerland
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General specifications
HF32
HF33
HF34
Optional display (S and R configurations only)
LC, 1 or 2 decimals resolution, no backlight, trend indication
LC, 1 or 2 decimals resolution, with backlight and trend indication
Probe material
Polycarbonate, except type R and S
Polycarbonate
Probe dust filter material
Polyethylene, except type R and S
Polyethylene
Housing material
ABS
Housing protection grade
IP 65, except type R and S
IP 65
Physical dimensions
See Models
Weight
90 g (3.1 oz)
105 g (3.7 oz)
Conformity with standards
HF32
HF33
HF34
CE / EMC immunity
EMC Directive 2004/108/EG: EN 61000-6-1: 2001, EN 61000-6-2: 2005 EN 61000-6-3: 2005, EN 61000-6-4: 2001 + A11
Solder type
Lead free (RoHS directive)
Fire protection class
Corresponds to UL94-HB
FDA / GAMP directives
compatible
Environmental limits
HF32
HF33
HF34
Storage and transit
-50…+70 °C / -20…+70 °C (models with display) 0…100 %RH, non condensing
Operating limits at electronics
-40 … +60 °C / -10….60 °C (models with display) 0…100 %RH, non condensing
Temperature limits at probe
-40…+60 °C
Maximum humidity at sensor
100 %RH
Maximum air velocity at probe
20 m/s (3,935 ft /min), except type R and S
Critical environments
Humidity sensor: as per DV04-14.0803.02 - Critical chemicals
© 2009-2011; Rotronic AG E-M-HF3-V1_22
E-M-HF3-V1_22
Rotronic AG Bassersdorf, Switzerland
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10.2 Dew point accuracy
The HF3 can be configured to calculate either the dew point or frost point based on the measurement of relative humidity and temperature. The accuracy of this conversion varies, depending on the humidity and temperature conditions as shown in the graph below:
Example: at a temperature of 10 ˚C, a dew point value of 0 ˚C is measured with an accuracy of ± 1.0 ˚C or better.
© 2009-2011; Rotronic AG E-M-HF3-V1_22
E-M-HF3-V1_22
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Document File Name
Contents
E-M-HC2-accessories
Accessories and parts for probes, indicators and transmitters
E-T-AC3000-DF-V1
AirChip 3000 Description and Main Functions
E-M-HW4v3-DIR
List of the HW4 manuals
E-M-HW4v3-Main
HW4 software version 3: General instructions and functions common to all devices
E-M-HW4v3-F2-002
HW4 software version 3: HF3 transmitters and hygrostats Device configuration and AirChip 3000 functions
E-M-HW4v3-A2-001
HW4 software version 3: Probe Adjustment function AirChip 3000 devices
E-M-HW4v3-DR-001
HW4 software version 3: Data Recording Function AirChip 3000 Devices
E-M-AC3000-CP
AirChip 3000 Communication Protocol
E-M-CalBasics
Temperature and humidity adjustment basics Instructions for using the ROTRONIC humidity standards
E-T-HumiDefs
Humidity Definitions
Doc. Release
Date
Notes
_20
Apr. 11, 2009
Original release
_21
Jun. 18, 2010
Updated document for HW4 software v.3
_22
Oct. 28, 2011
Updated this document regarding the model of service cable to be used with 2-wire and 3-wire models.
11 Accessories
For accessories and parts such as the HW4 configuration software, service cables, calibration accessories and spare dust filters, please see document E-M-HC2-accessories
12 Supporting documents
Note: All document file names have an extension corresponding to the document release number (example of
a first release: E-M-HW4v3-Main_10). This extension is not shown in the above table.
13 Document releases
© 2009-2011; Rotronic AG E-M-HF3-V1_22
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