Rosemount 3051SHP Operating Manual

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Reference Manual

00809-0100-4801, Rev HA

October 2018

Rosemount™ 3051S Series Scalable™ Pressure, Flow, and Level Solution

with HART® Protocol

Reference Manual

00809-0100-4801, Rev HA

Contents

1Section 1: Introduction

2Section 2: Configuration

Contents

October 2018

1.1 Using this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1.2 Models covered . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1.3 Product recycling/disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.1.1 Example software function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.2 Safety messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.3 Commissioning on the bench . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.3.1 Setting the loop to manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.3.2 Wiring diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.4 Field Communicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.4.1 Field Communicator user interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.5 Field Communicator menu trees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2.5.1 Device Dashboard menu tree. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2.5.2 HART 5 with Diagnostic menu trees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

2.5.3 HART 7 menu trees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

2.5.4 Device Dashboard Fast Key sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

2.5.5 HART 5 with Diagnostics Fast Key sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

2.5.6 HART 7 Fast Key sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

2.6 Check output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

2.6.1 Process variables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

2.6.2 Module temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

2.7 Basic setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

2.7.1 Set process variable units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

2.7.2 Set output (transfer function) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

2.7.3 Rerange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

2.7.4 Damping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

2.8 LCD display (Optional Order Code) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

2.9 Detailed setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

2.9.1 Failure mode alarm and saturation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

2.9.2 Alarm and saturation level configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Content s

2.9.3 Alarm and saturation levels for burst mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

2.9.4 Alarm and saturation values for multidrop mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Contents

October 2018

Reference Manual

00809-0100-4801, Rev HA

2.9.5 Alarm level verification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

2.9.6 Process Alerts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

2.9.7 Scaled variable configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

2.9.8 Re-mapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

2.9.9 Module temperature unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

2.10 Diagnostics and service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

2.10.1 Loop test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

2.10.2 Simulate device variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

2.11 Advanced functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

2.11.1 Saving, recalling, and cloning configuration data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

2.11.2 Burst mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

2.12 Multidrop communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

2.12.1 Changing a transmitter address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

2.12.2 Communicating with a multidropped transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

3Section 3: Hardware Installation

3.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

3.2 Safety messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

3.3 Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

3.3.1 Installation considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

3.3.2 Environmental considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

3.3.3 Mechanical considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

3.3.4 Draft range considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

3.4 Installation procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

3.4.1 Mount the transmitter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

3.4.2 Configure alarm and security switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

3.4.3 Impulse piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

3.4.4 Process connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

3.4.5 In-line process connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

3.5 Rosemount 305, 306, and 304 Manifolds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

3.5.1 Rosemount 305 Integral Manifold installation procedure . . . . . . . . . . . . . . . . . . . . . . . . 59

3.5.2 Rosemount 306 Integral Manifold installation procedure . . . . . . . . . . . . . . . . . . . . . . . . 60

3.5.3 Rosemount 304 Conventional Manifold installation procedure . . . . . . . . . . . . . . . . . . . 60

3.5.4 Manifold operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

3.6 Wiring the device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

3.6.1 Remove orange conduit plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

3.6.2 Wire the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

3.6.3 Ground the transmitter housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Contents

Reference Manual

00809-0100-4801, Rev HA

4Section 4: Operation and Maintenance

Contents

October 2018

3.6.4 Remote display wiring and power up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

3.6.5 eurofast/minifast connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

3.6.6 Quick Connect wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

3.6.7 Power the transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

3.6.8 Cover jam screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

4.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

4.2 Calibration for HART Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

4.2.1 Calibration overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

4.2.2 Determining calibration frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

4.2.3 Selecting a trim procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

4.2.4 Sensor trim overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

4.2.5 Zero trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

4.2.6 Sensor trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

4.2.7 Recall factory trim–sensor trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

4.2.8 Analog output trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

4.2.9 Digital-to-Analog trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

4.2.10 Digital-to-Analog trim using other scale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

4.2.11 Recall factory trim–analog output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

4.2.12 Line pressure effect (Range 2 and 3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

4.2.13 Compensating for line pressure (Range 4 and 5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

4.2.14 Diagnostic messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

4.3 Field upgrades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

4.3.1 Labeling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85

4.3.2 Upgrading electronics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

5Section 5: Troubleshooting

5.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

5.2 Safety messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

5.3 Disassembly procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

5.3.1 Remove from service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

5.3.2 Remove terminal block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

5.3.3 Remove interface assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

Content s

5.3.4 Remove the SuperModule from the housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

5.4 Reassembly procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

5.4.1 Attach SuperModule to Plantweb or Junction Box housing . . . . . . . . . . . . . . . . . . . . . . . 91

5.4.2 Install interface assembly in the Plantweb housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

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Contents

October 2018

Reference Manual

00809-0100-4801, Rev HA

5.4.3 Install the terminal block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

5.4.4 Reassemble the process flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

5.5 Service support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

6Section 6: Safety Instrumented Systems

6.1 Rosemount 3051S safety certified identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

6.2 Installation in SIS applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

6.3 Configuring in SIS applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

6.3.1 Damping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

6.3.2 Alarm and saturation levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

6.4 SIS Operation and maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

6.4.1 Proof test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

6.4.2 Partial proof test, PATC diagnostics not enabled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

6.4.3 Comprehensive proof test, PATC diagnostics not enabled . . . . . . . . . . . . . . . . . . . . . . . 98

6.4.4 Comprehensive proof test, PATC diagnostics enabled . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

6.5 Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

6.5.1 Product repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

6.5.2 Rosemount 3051S SIS reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

6.5.3 Failure rate data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

6.5.4 Failure values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

6.5.5 Product life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

7Section 7: Advanced HART Diagnostic Suite

7.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

7.2 User interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

7.2.1 Diagnostic action settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

7.3 Process Intelligence and Plugged Impulse Line Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

7.3.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

7.3.2 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

7.3.3 Assigning statistical values to outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

7.3.4 Process Intelligence and Plugged Impulse Line Diagnostics configuration . . . . . . . . 109

7.3.5 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

7.3.6 Troubleshooting the Process Intelligence and Plugged Impulse Line diagnostics . . . 118

7.4 Loop Integrity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119

7.4.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

7.4.2 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

7.4.3 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

7.4.4 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

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Contents

October 2018

7.5 Diagnostic Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

7.5.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

7.6 Variable Logging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

7.6.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

7.6.2 Pressure Variable Logging. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

7.6.3 Temperature Variable Logging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

7.7 Process Alerts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129

7.7.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129

7.7.2 Pressure Alerts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129

7.7.3 Temperature Alerts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130

7.8 Service Alerts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131

7.8.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131

7.9 Device Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133

7.9.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133

7.9.2 mA Output Diagnostic. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133

7.9.3 Transmitter Power Consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .133

7.10 Emerson Wireless 775 THUM Adapter Configuration with Advanced Diagnostics. . . . . . . 134

7.10.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134

7.10.2 Installation and commissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134

7.11 Rosemount 333 Hart Tri-Loop Configuration with Advanced Diagnostics. . . . . . . . . . . . . . 135

7.11.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135

7.11.2 Installation and commissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135

AAppendix A: Specifications and Reference Data

A.1 Product Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .137

A.2 Ordering Information, Specifications, and Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137

Content s

Contents

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Contents

Reference Manual

00809-0100-4021, Rev HA

Rosemount™ 3051S Series Scalable™ Pressure, Flow, and Level Solutions

The products described in this document are NOT designed for nuclear-qualified applications. Using non-nuclear qualified products in applications that require nuclear-qualified hardware or products may cause inaccurate readings.

For information on Rosemount Representative.

October 2018

™

nuclear-qualified products, contact your local Emerson™ Sales

Title Page

Read this manual before working with the product. For personal and system safety, and for optimum product performance, make sure you thoroughly understand the contents before installing, using, or maintaining this product.

For technical assistance, contacts are listed below:

Customer Central

Technical support, quoting, and order-related questions.

United States - 1-800-999-9307 (7:00 am to 7:00 pm CST)

Asia Pacific- 65 777 211

Europe/ Middle East/Africa - 49 (8153) 9390

North American Response Center

Equipment service needs.

1-800-654-7768 (24 hours—includes Canada)

Outside of these areas, contact your local Emerson representative.

Explosions can result in death or serious injury.

 Do not remove the transmitter covers in explosive environments when the circuit is live.  Fully engage both transmitter covers to meet explosion-proof requirements.  Before connecting a communicator in an explosive atmosphere, make sure the instruments in the

loop are installed in accordance with intrinsically safe or non-incendive field wiring practices.

 Verify the operating atmosphere of the transmitter is consistent with the appropriate hazardous

locations certifications.

Electrical shock can result in death or serious injury.

Avoid contact with the leads and terminals.

Process leaks could result in death or serious injury.

 Install and tighten all four flange bolts before applying pressure.  Do not attempt to loosen or remove flange bolts while the transmitter is in service.

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vii

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October 2018

Reference Manual

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Replacement equipment or spare parts not approved by Emerson for use as spare parts could reduce the pressure retaining capabilities of the transmitter and may render the instrument dangerous.

Use only bolts supplied or sold by Emerson as spare parts.

Improper assembly of manifolds to traditional flange can damage SuperModule

For safe assembly of manifold to traditional flange, bolts must break back plane of flange web (i.e., bolt hole) but must not contact module housing.

SuperModule and electronics housing must have equivalent approval labeling in order to maintain hazardous location approvals.

When upgrading, verify SuperModule and electronics housing certifications are equivalent. Differences in temperature class ratings may exist, in which case the complete assembly takes the lowest of the individual component temperature classes (for example, a T4/T5 rated electronics housing assembled to a T4 rated SuperModule is a T4 rated transmitter.)

Severe changes in the electrical loop may inhibit HART

Communication or the ability to reach alarm values. Therefore, Emerson cannot absolutely warrant or guarantee that the correct failure alarm level (HIGH or LOW) can be read by the host system at the time of annunciation.

™

Platform.

viii

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Section 1 Introduction

1.1 Using this manual

The sections in this manual provide information on installing, operating, and maintaining the Rosemount

 Section 1: Introduction provides an introduction to the pressure transmitter, how to use the manual,

models covered by this manual, and other support information for the transmitter.

 Section 2: Configuration provides instruction on commissioning and operating Rosemount 3051S

transmitters from a bench computer or a hand held field device. Information on software functions, configuration parameters, and on line variables are also included.

 Section 3: Hardware Installation contains instructions for mounting the transmitter, connecting it to

the process, and wiring the transmitter.

 Section 4: Operation and Maintenance contains techniques to maintain the transmitter, and

disassembly/assembly directions.

 Section 5: Troubleshooting provides troubleshooting techniques for the most common operating

issues.

 Section 6: Safety Instrumented Systems contains identification, commissioning, maintenance, and

operations information for the Rosemount 3051S SIS Safety Transmitter.

™

3051S Pressure Transmitter with HART® Protocol. The sections are organized as follows:

Introduction

October 2018

 Section 7: Advanced HART® Diagnostic Suite contains procedures for installation, configuration, and

operation of the Rosemount 3051S HART Diagnostics option.

 Appendix A: Specifications and Reference Data supplies reference and specification data, as well as

ordering information and contains intrinsic safety approval information, European ATEX directive information, and approval drawings.

For transmitter with F

OUNDATION

™

Fieldbus, see Rosemount 3051S Reference Manual.

Introduction

October 2018

1.2 Models covered

The following transmitters and the Rosemount 300S Housing Kit are covered in this manual.

The Rosemount 3051S provides a wide range of applications, and many of these different applications have their own reference manuals. This manual covers the Rosemount 3051S HART, Advanced Diagnostics, and Safety Instrumented Systems (SIS).

Rosemount 3051S Coplanar™ Pressure Transmitter

Reference Manual

00809-0100-801, Rev HA

Performance

class

Ultra X X X

Ultra for Flow X N/A N/A

Classic X X X

Differential Gage Absolute

Measurement type

Rosemount 3051S In-Line Pressure Transmitter

Performance

class

Ultra N/A X X

Classic N/A X X

Differential Gage Absolute

Measurement type

Rosemount 3051S Liquid Level Pressure Transmitter

Performance

class

Classic X X X

Differential Gage Absolute

Measurement type

Rosemount 3051S SIS Safety Certified Transmitter

Performance

class

Classic X X X

Differential Gage Absolute

Measurement type

Introduction

Reference Manual

00809-0100-801, Rev HA

Rosemount 3051S HART Diagnostics Transmitter

Introduction

October 2018

Performance

Measurement type

class

Ultra X X X

Ultra for Flow X N/A N/A

Classic X X X

Differential Gage Absolute

For information on other Rosemount 3051S transmitters, refer to the following reference manuals:

 Rosemount 3051S FOUNDATION Fieldbus Reference Manual

 Rosemount 3051S Wireless Reference Manual

 Rosemount 3051S Electronic Remote Sensor (ERS

 Rosemount 3051S MultiVariable

™

Reference Manual

Rosemount 300S Scalable Housing Kits

Kits are available for all models of Rosemount 3051S Pressure Transmitters.

1.3 Product recycling/disposal

Recycling of equipment and packaging should be taken into consideration and disposed of in accordance with local and national legislation/regulations.

™

) System Reference Manual

Introduction

October 2018

Reference Manual

00809-0100-801, Rev HA

Introduction

Reference Manual

00809-0100-4801, Rev HA

Section 2 Configuration

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5

Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6

Commissioning on the bench . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6

Field Communicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 8

Field Communicator menu trees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 9

Check output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 22

Basic setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 24

LCD display (Optional Order Code) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 29

Detailed setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 29

Diagnostics and service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 38

Advanced functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 39

Multidrop communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 42

Configuration

October 2018

2.1 Overview

This section contains information on commissioning and tasks that should be performed on the bench prior to installation.

Instructions for performing configuration functions are given for handheld communication devices like the Field Communicator or asset management software like Emerson's AMS Device Manager. For convenience, Field Communicator Fast Key sequences (where supported) are labeled “Fast Keys” for each software function below the appropriate headings.

2.1.1 Example software function

The Device Dashboard Fast Keys apply to Device Driver Revision 9 or newer. The HART® 5 with Diagnostics Fast Keys apply to Device Driver Revision 1. The HART 7 Fast Keys apply to Device Driver

™

Revision 2. Contact Emerson

Device Dashboard Fast Keys

HART 5 with Diagnostics Fast Keys

HART 7 Fast Keys

or refer to previous reference manuals for information on older revisions.

1, 2, 3, etc.

Config uration

Configuration

October 2018

2.2 Safety messages

Procedures and instructions in this section may require special precautions to ensure the safety of the personnel performing the operations. Information that raises potential safety issues is indicated by a

warning symbol ( ). Refer to the following safety messages before performing an operation preceded by this symbol.

Explosions can result in death or serious injury.

 Do not remove the transmitter covers in explosive environments when the circuit is live.  Transmitter covers must be fully engaged to meet explosion-proof requirements.  Before connecting a communicator in an explosive atmosphere, make sure the instruments in the

loop are installed in accordance with intrinsically safe or nonincendive field wiring practices.

Electrical shock can result in death or serious injury.

Avoid contact with the leads and terminals. High voltage that may be present on leads can cause electrical shock.

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00809-0100-801, Rev HA

2.3 Commissioning on the bench

Commissioning consists of testing the transmitter and verifying transmitter configuration data. Rosemount

Commissioning the transmitter on the bench before installation using a Field Communicator or AMS Device Manager ensures all transmitter components are in working order.

Equipment required to commission on the bench includes a power supply, a milliamp meter, and a Field Communicator or AMS Device Manager. Wire the equipment as shown in Figure 2-1 on page 7. Verify transmitter terminal voltage is between 10.5–42.4 Vdc. To ensure successful communication, a resistance of at least 250 ohms must be present between the Field Communicator loop connection and the power supply. Connect the Field Communicator leads to the terminals labeled “PWR/COMM” on the terminal block. (Connecting across the “TEST” terminals will prevent successful communication.)

Set all transmitter hardware adjustments during commissioning to avoid exposing the transmitter electronics to the plant environment after installation. Refer to “Wiring the device” on page 59.

When using a Field Communicator, any configuration changes made must be sent to the transmitter by using the Send key. AMS Device Manager configuration changes are implemented when the Apply button is selected.

2.3.1 Setting the loop to manual

Whenever sending or requesting data that would disrupt the loop or change the output of the transmitter, set the process application loop to manual. The Field Communicator or AMS Device Manager will prompt you to set the loop to manual when necessary. Acknowledging this prompt does not set the loop to manual. The prompt is only a reminder; set the loop to manual as a separate operation.

™

3051S Pressure Transmitters can be commissioned either before or after installation.

Configuration

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00809-0100-801, Rev HA

2.3.2 Wiring diagrams

Bench hook-up

Connect the bench equipment as shown in Figure 2-1, and turn on the Field Communicator or log into AMS Device Manager. The Field Communicator or AMS Device Manager will search for a

HART

-compatible device and indicate when the connection is made. If the Field Communicator or AMS Device Manager fail to connect, it indicates that no device was found. If this occurs, refer to Section 5:

Troubleshooting.

Field hook-up

Figure 2-1 illustrate wiring loops for a field hook-up with a Field Communicator or AMS Device Manager. The Field Communicator or AMS Device Manager may be connected at “PWR/COMM” on the transmitter terminal block, across the load resistor, or at any termination point in the signal loop. Signal point may be grounded at any point or left ungrounded.

Figure 2-1. Typical Wiring (4–20 mA)

Configuration

October 2018

A. Power supply B. RL ≥ 250 Ω

Config uration

Configuration

October 2018

2.4 Field Communicator

For convenience, Field Communicator Fast Key sequences are labeled “Fast Keys” for each software function below the appropriate headings. The Device Dashboard Fast Keys apply to Device Driver Revision 9 or newer. The HART 5 with Diagnostics Fast Keys apply to Device Driver Revision 1. The HART 7 Fast Keys apply to Device Driver Revision 2.

2.4.1 Field Communicator user interface

Figure 2-2. HART 5 with Diagnostics Dashboard

3051S DIAG: HDT 93207 Online

1 Overview

2 Configure 3 Service Tools

Reference Manual

00809-0100-801, Rev HA

SAVE

Note

The corresponding menu tree can be viewed on page 9. The Fast Key sequence can be viewed on page 20.

Configuration

Reference Manual

Home

Overview

1 Device Status 2 Comm Status 3 Pressure 4 PV Loop Current 5 Pressure URV 6 Pressure LRV 7 Device Information

Device Information

1 Identification 2 Revisions 3 Material of Construction 4 RS Material of Construction 5 Analog Alarm 6 Security

Identification

1 Tag 2 Model 3 Transmitter S/N 4 Date 5 Description 6 Message 7 Model Number 1 8 Model Number 2 9 Model Number 3

Revisions

1 Universal Revision 2 Field Device Revision 3 Software Revision 4 Hardware Revision 5 Device Driver Revision

Materials of Construction

1 Module Configuration 2 Sensor Range 3 Upper Sensor Limit 4 Lower Sensor Limit 5 Isolator Materials 6 Fill Fluid 7 Process Connection 8 Process Connection Material 9 O-Ring Material 10 Drain Vent Material

RS Material of Construction

1 # of Remote Seals 2 RS Seal Type 3 RS Fill Fluid 4 RS Isolator Material

Analog Alarm

1 Alarm Direction 2 High Alarm 3 High Saturation 4 Low Saturation 5 Low Alarm

Security

1 Write Protect Status 2 Local Zero/Span

1 Overview 2 Configure 3 Service Tools

00809-0100-801, Rev HA

2.5 Field Communicator menu trees

2.5.1 Device Dashboard menu tree

Figure 2-3. Overview

Configuration

October 2018

Config uration

Home

1 Overview 2 Configure 3 Service Tools

1 Pressure Alert 2 Temperature Alert

Alert Setup

Configure

1 Guided Setup 2 Manual Setup 3 Alert Setup

Pressure Alert

1 Alert Mode 2 High Alert Value 3 Low Alert Value

Temperature Alert

1 Alert Mode 2 High Alert Value 3 Low Alert Value

Guided Setup

1 Basic Setup 2 Zero 3 Configure Display 4 Variable Mapping 5 Configure Alarm and Sat levels 6 Process Alerts 7 Scaled Variable

Manual Setup

1 Basic Setup 2 Scaled Variable 3 Display 4 HART 5 Device Information 6 Materials of Construction 7 Security

Basic Setup

1 Tag 2 Unit 3 Range Values 4 Transfer Function 5 Pressure Damping 6 Module Temperature Units 7 Configure Alarm and Sat Levels 8 Range by Applying Pressure

Scaled Variable

1 SV Data Points 2 SV Units 3 SV Transfer Function 4 SV Linear Offset 5 SV Config

Display

1 Pressure 2 Scaled Variable 3 Module Temperature 4 Percent of Range

HART

1 Variable Mapping 2 Polling Address 3 Burst Mode 4 Burst Option

Device Information

1 Tag 2 Model 3 Transmitter S/N 4 Date 5 Description 6 Message 7 Model Number 1 8 Model Number 2 9 Model Number 3

Range Values

1 Pressure URV 2 Pressure LRV

Variable Mapping

1 Primary Variable 2 Secondary Variable 3 Third Variable

Materials of Construction

1 Process Connection 2 Process Connection Material 3 Drain Vent Material 4 # of Remote Seals 5 RS Seal Type 6 RS Fill Fluid 7 RS Isolator Material

Security

1 Write Protect Status 2 Local Zero/Span

Burst Option

PV % range/current Dyn Vars/current

Tag, Description, Message, Date, Pressure Units, Temperature Units, Transfer Function, URV, LRV

Configuration

October 2018

Figure 2-4. Configure

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00809-0100-801, Rev HA

Configuration

Reference Manual

Home

1 Overview 2 Configure 3 Service Tools

Service Tools

1 Device Alerts 2 Variables 3 Trends 4 Routine Maintenance 5 Simulate

Variables

1 Pressure 2 Scaled Variable 3 Module Temperature

Trends

1 Pressure 2 Scaled Variable 3 Module Temperature

Routine Maintenance

1 Pressure Calibration 2 Analog Output Calibration 3 Recall Factory Calibration

Simulate

1 Loop Test

Device Alerts

1 Refresh Alerts 2 Configuration Changed

Only Active Alerts show up

Trend Graph

Pressure Calibration

1 Upper Sensor Trim 2 Lower Sensor Trim 3 Zero 4 Last Calibration Points 5 Sensor Limits

Last Calibration Points

1 Upper Calibration Point 2 Lower Calibration Point

Sensor Limits

1 Upper 2 Lower 3 Minimum Span

00809-0100-801, Rev HA

Figure 2-5. Service Tools

Configuration

October 2018

Config uration

Home

1 Overview 2 Configure 3 Service Tools

Overview

1 Status 2 Primary Purpose Variable 3 Shortcuts

Status

1 Device Status: Good 2 Communications: Polled

Shortcuts

1 Calibration 2 SPM Status 3 All Variables 4 View Logs 5 Device Information

Calibration

1 Pressure 2 Analog Output 3 Restore Factory Calibration

Pressure

1 Sensor Calibration 2 Range Values 3 Current Measurement 4 Last Calibration Points 5 Sensor Limits

Primary Purpose Variable

1 Pressure 2 Analog Output

SPM Status

1 Detection Status 2 Statistical Values 3 Time Stamp 4 Trends

Analog Output

1 Analog Output 2 Percent of Range 3 Analog Calibration

Detection Status

1 SPM Status 2 SPM Status (cont.) 3 Standard Deviation Sensitivity* 4 Mean Sensitivity**

*If CV is selected, "Coefficient of Variation Sensitivity" **If CV is selected, this is not shown

Statistical Values

1 Standard Deviation* 2 Mean

*Or Coefficient of Variation

Time Stamp

1 Time Since Detection 2 Total Operating Time

Trends

1 Standard Deviation* 2 Mean

*If CV is selected, "Coefficient of Variation"

All Variables

1 Primary Variable 2 2nd Variable 3 3rd Variable 4 4th Variable 5 Other Variables

Primary Variable

1 <Mapped variable>

2nd Variable

1 <Mapped variable>

3rd Variable

1 <Mapped variable>

4th Variable

1 <Mapped variable>

Other Variables

1 <Unmapped variable> 2 <Unmapped variable>

Device Information

1 General 2 Model Numbers 3 Revision Numbers 4 Materials of Construction 5 Alarm and Security

View Logs

1 Diagnostic Log 2 Pressure Variable Logging 3 Temperature Variable Logging

Diagnostic Log

1 Most Recent Status Event 2 View Other Status Events 3 Total Operating Time 4 Clear Log

Pressure Variable Logging

1 Pressure Variable Log 2 Time Outside Sensor Limits 3 Pressure 4 Total Operating Time 5 Reset All Pressure Events

Temperature Variable Logging

1 Temperature Variable Log 2 Time Outside Sensor Limits 3 Module Temperature 4 Total Operating Time 5 Reset All Temperature Events

Sensor Calibration

1 Upper Sensor Trim 2 Lower Sensor Trim 3 Zero

Range Values

1 Upper Range value (20 mA) 2 Lower Range Value (4 mA)

Current Measurement

1 Pressure 2 Damping 3 Transfer Function

Last Calibration Points

1 Upper 2 Lower

Sensor Limits

1 Upper 2 Lower 3 Minimum Span

SPM Status (cont.)

1 SPM Insufficient Variability 2 SPM Low Pressure Status

Most Recent Status Event

1 Event 1 - Time since

View Other Status Events

1 Event 2 - Time since 2 Event 3 - Time since 3 Event 4 - Time since 4 Event 5 - Time since 5 Event 6 - Time since 6 Event 7 - Time since 7 Event 8 - Time since 8 Event 9 - Time since 9 Event 10 - Time since

Pressure Variable Log

1 Minimum Pressure 2 Time Since Minimum Event 3 Reset Minimum 4 Maximum Pressure 5 Time Since Maximum Event 6 Reset Maximum

Time Outside Sensor Limits

1 Above Upper Sensor Limit 2 Below Lower Sensor Limit 3 Reset Time Since 1st Events

Temperature Variable Log

1 Minimum Temperature 2 Time Since Minimum Event 3 Reset Minimum 4 Maximum Temperature 5 Time Since Maximum Event 6 Reset Maximum

Time Outside Sensor Limits

1 Above Upper Sensor Limit 2 Below Lower Sensor Limit 3 Reset Time Since 1st Events

General

1 Tag 2 Model 3 Date 4 Descriptor 5 Message 6 Serial Number

Model Numbers

1 Model Number 1 2 Model Number 2 3 Model Number 3

Revision Numbers

1 HART Universal 2 Field Device 3 Electronics SW 4 Electronics HW 5 Sensor SW 6 Sensor HW

Materials of Construction

1 Sensor Module Information 2 Flange Information 3 Remote Seal Information

Alarm and Security

1 Alarm Direction 2 High Alarm 3 High Saturation 4 Low Saturation 5 Low Alarm 6 Write Protect Status 7 Local ZERO/SPAN Buttons

Serial Number

1 Transmitter 2 Electronics

Sensor Module Information

1 Serial Number 2 Type 3 Configuration 4 Sensor Range 5 Sensor Limits 6 Isolator Material 7 Fill Fluid

Flange Information

1 Process Connection 2 Process Connection Material 3 O-ring Material 4 Drain Vent Material

Remote Seal Information

1 Number 2 Type 3 Diaphragm Material 4 Fill Fluid

Configuration

October 2018

2.5.2 HART 5 with Diagnostic menu trees

Figure 2-6. Overview

Reference Manual

00809-0100-801, Rev HA

Configuration

Reference Manual

Home

1 Overview 2 Configure 3 Service Tools

Configure

1 Guided Setup 2 Manual Setup 3 Alert Setup (see Figure 7-33)

Guided Setup

1 Initial Setup 2 Diagnostics Setup 3 Optional Configuration

Manual Setup

1 Process Variables 2 Analog Output 3 Scaled Variable 4 Display Options 5 HART 6 Security 7 Device Information

Initial Setup

1 Basic Setup 2 Zero Trim

Diagnostics Setup

1 Statistical Process Monitoring 2 Power Advisory 3 Process Alerts 4 Service Alert

Optional Configuration

1 Configure Display 2 Configure Burst Mode

Basic Setup

1 Device Tagging 2 Units of Measure 3 Pressure Damping 4 Variable Mapping 5 Analog Output 6

Config Alarm & Saturation Levels

Display Options 1 Pressure: On or Off 2 Scaled Variable: On or Off 3 Module Temperature: On or Off 4 Percent of Range: On or Off 5 Standard Deviation: On or Off 6 Mean: On or Off 7 Coefficient of Variation: On or Off

Process Variables

1 Pressure Setup 2 Module Temperature Setup

Analog Output

1 Set Range Points 2 Set Range Points Manually 3 Sensor Limits 4 Readings 5 Alarm and Saturation Levels

Pressure Setup

1 Pressure 2 Units 3 Damping 4 Transfer Function

Module Temperature Setup

1 Module Temperature 2 Units

Set Range Points

1 PV Upper Range Value 2 PV Lower Range Value 3 Primary Variable

Set Range Points Manually

1 Range By Applying Pressure

Sensor Limits

1 Upper 2 Lower 3 Minimum Span

Readings

1 Analog Output 2 Percent of Range

Alarm and Saturation Levels

1 Alarm Direction 2 High Alarm 3 High Saturation 4 Low Saturation 5 Low Alarm 6 Config Alarm & Saturation Levels

Scaled Variable Setup

1 Scaled Variable 2 Units 3 Transfer Function 4 Linear Options* 5 Configure Scaled Variable

*If Square Root is selected for Transfer Function, "Square Root Options"

Linear Options

1 Offset

Square Root Options

1 Cutoff Mode 2 Low Flow Cutoff

Display

1 Display Options

Display Options

1 Pressure: On or Off 2 Scaled Variable: On or Off 3 Module Temperature: On or Off 4 Percent of Range: On or Off 5 Standard Deviation: On or Off 6 Mean: On or Off 7 Coefficient of Variation: On or Off

HART

1 Variable Mapping 2 Burst Mode Configuration 3 Communication Settings

Variable Mapping

1 Primary Variable 2 2nd Variable 3 3rd Variable 4 4th Variable

Burst Mode Configuration

1 Mode 2 Option

Communication Settings

1 Polling Address

Security

1 Write Protect Status 2 Local ZERO/SPAN Buttons

Device Information

1 Identification 2 Flange Information 3 Remote Seal Information

Identification

1 Tag 2 Model 3 Date 4 Descriptor 5 Message 6 Transmitter Serial Number 7 Model Numbers

Flange Information

1 Process Connection 2 Process Connection Material 3 O-ring Material 4 Drain/Vent Material

Remote Seal Information

1 Number 2 Type 3 Diaphragm Material 4 Fill Fluid

00809-0100-801, Rev HA

Figure 2-7. Configure (Guided Setup and Manual Setup)

Configuration

October 2018

Config uration

Configuration

Home

1 Overview 2 Configure 3 Service Tools

Configure

1 Guided Setup 2 Manual Setup 3 Alert Setup

Alert Setup

1 Statistical Process

Monitoring

2 Power Advisory Diagnostic 3 Device Diagnostics 4 Process Alerts 5 Service Alerts

Statistical Process Monitoring

Status Baseline Configuration Detection Configuration Operational Values

Status

1 Detection Status 2 SPM Control 3 Statistical Values 4 Time Stamp 5 Trends

Detection Status

1 SPM Status 2 SPM Status (cont.) 3 Standard Deviation Sensitivity* 4 Mean Sensitivity**

*If CV is selected, "Coefficient of Variation Sensitivity" **If CV is selected, this is not shown

SPM Control

1 Mode 2 Reset 3 Relearn

Statistical Values

1 Standard Deviation* 2 Mean

*Or Coefficient of Variation

Time Stamp

1 Time Since Detection 2 Total Operating Time

Trends

1 View Standard Deviation Trend* 2 View Mean Trend

*Or Coefficient of Variation

Baseline Configuration

1 Learn Settings 2 Verification Criteria

Learn Settings

1 SPM Variable 2 Learn/Monitor Period 3 Power Interruption Action 4 Low pressure Cut-off *

*Shown only when CV is selected

Verification Criteria

1 Insufficient Variability 2 Standard Deviation Difference 3 Mean Difference

Detection Configuration

1 Standard Deviation Detection Settings*

2 Mean Detection Settings**

*If CV is selected, "Coefficient of Variation Detection Settings" **If CV is selected, this is not shown

Standard Deviation Change*

1 Standard Deviation Sensitivity 2 Threshold Value** 3 Configure Sensitivity 4 Action 5 Alert Delay 6 High Detection Message 7 Low Detection Message

* If CV is selected, “Coefficient of Variation Change” **Shown only if Sensitivity is set to "Custom"

Mean Change**

1 Mean Sensitivity 2 Threshold Value 3 Configure Sensitivity 4 Action 5 Mean Change Message

**If CV is selected, this is not shown

Operational Values

1 Standard Deviation 2 Mean 3 Coefficient of Variation 4 SPM Detection Values 5 Number of Relearns 6 Reset Relearn Counter

SPM Detection Values

1 Standard Deviation 2 Mean 3 Coefficient of Variation

Power Advisory Diagnostic

1 Power Advisory Diagnostic 2 Loop Power Characterization

Power Advisory Diagnostic

1 Terminal Voltage 2 Terminal Voltage Deviation Limit 3 Action 4 Reset Alert

Loop Power Characterization

1 Resistance 2 Power Supply 3 Characterization Time Stamp 4 Characterize Loop

Resistance

1 Previous Baseline 2 Baseline

Power Supply

1 Previous Baseline 2 Baseline

Characterization Time Stamp

1 Previous Characterization 2 Time Since Characterization

Device Diagnostics

1 mA Output Diagnostic 2 Transmitter Power Consumption

mA Output Diagnostic

1 Action 2 Reset Alert

Transmitter Power Consumption

1 Action 2 Reset Alert

Process Alerts

1 Pressure Alerts 2 Temperature Alerts

Pressure Alerts

1 View Trend 2 Pressure 3 Alert Settings 4 Pressure Alert Events

Temperature Alerts

1 View Trend 2 Module Temperature 3 Alert Settings 4 Module Temperature Alert Events

Service Alerts

1 Time Remaining 2 Message 3 Alert Mode 4 Configure 5 Reset Alert

Alert Settings

1 Alert Mode 2 High Alert Value 3 Low Alert Value

Pressure Alert Events

1 High Alert Events 2 Low Alert Events 3 Reset Alert Events

Alert Settings

1 Alert Mode 2 High Alert Value 3 Low Alert Value

Temperature Alert Events

1 High Alert Events 2 Low Alert Events 3 Reset Alert Events

October 2018

Figure 2-8. Configure (Alert Setup)

Reference Manual

00809-0100-801, Rev HA

Configuration

Reference Manual

Home

1 Overview 2 Configure 3 Service Tools

Service Tools

1 Device Alerts 2 Variables 3 Trends 4 Maintenance 5 Simulate

View Variables

1 Primary Variable 2 2nd Variable 3 3rd Variable 4 4th Variable 5 Other Variables

Variables

1 All Variables 2 Pressure Variable Logging 3 Temperature Variable Logging

Pressure Variable Logging

1 Pressure Variable Log 2 Time Outside Sensor Limits 3 Pressure 4Total Operating Time 5 Reset All Pressure Events

Primary Variable

1 <Mapped variable>

2nd Variable

1 <Mapped variable>

3rd Variable

1 <Mapped variable>

4th Variable

1 <Mapped variable>

Other Variables

1 <Unmapped variable> 2 <Unmapped variable>

Pressure Variable Logging

1 Pressure Variable Log 2 Time Outside Sensor Limits 3 Pressure 4 Total Operating Time 5 Reset All Pressure Events

Time Outside Sensor Limits

1 Above Upper Sensor Limit 2 Below Lower Sensor Limit 3 Reset Time Since 1st Events

Temperature Variable Logging

1 Temperature Variable Log 2 Time Outside Sensor Limits 3 Module Temperature 4 Total Operating Time 5 Reset All Temperature Events

Temperature Variable Log

1 Minimum Temperature 2 Time Since Minimum Event 3 Reset Minimum 4 Maximum Temperature 5 Time Since Maximum Event 6 Reset Maximum

Time Outside Sensor Limits

1 Above Upper Sensor Limit 2 Below Lower Sensor Limit 3 Reset Time Since 1st Events

Trends

Pressure Module Temperature Scaled Variable Standard Deviation Mean Coefficient of Variation

Maintenance

Calibration Diagnostic Log

Pressure

1 View Trend 2 Pressure

Module Temperature

1 View Trend 2 Module Temperature

Scaled Variable

1 View Trend 2 Scaled Variable

Standard Deviation

1 View Trend 2 Standard Deviation

Mean

1 View Trend 2 Mean

Coefficient of Variation

1 View Trend 2 Coefficient of Variation

Simulate

Loop Test

Calibration 1 Pressure 2 Analog Output 3 Restore Factory Calibration

Pressure

1 Sensor Calibration 2 Range Values 3 Current Measurement 4 Last Calibration Points 5 Sensor Limits

Analog Output

1 Analog Output 2 Percent of Range 3 Analog Calibration

Diagnostic Log

1 Most Recent Status Event 2 View Other Status Events 3 Total Operating Time 4 Clear Log

Most Recent Status Event

1 Event 1 - Time since

View Other Status Events

00809-0100-801, Rev HA

Figure 2-9. Service Tools

Configuration

October 2018

Config uration

Configuration

Home

1 Overv iew 2 Configure 3 Serv ic e Tools

Overview

1 Device Status: Good 2 Co mm Stat us: Bu rst 3 Pr essu re 4 Statu s 5 Analog Out pu t 6 All Variab les 7 Device Informat ion

All Variables

1 Primary Variable 2 Secondary Variable 3 Thir d Variable 4 Fou rt h Variable 5 Per cent o f Range 6 Analo g Out pu t

Device Information

1 Identification 2 Revisions 3 Materials of Construction 4 Ala rm an d Sec urit y

Primary Variable

1 <Mapped Variable> 2 Gau ge

Secondary Var iable

1 <Mapped Variable> 2 Gau ge

Thir d Variab le

1 <Mapped Variable> 2 Gau ge

Fourth Variable

1 <Mapped Variable> 2 Gau ge

Percent of Range

1 Per cen t o f Range 2 Gau ge

Anal og Ou tpu t

1 Analo g Out pu t 2 Gau ge

Identification

1 Tag 2 Lon g Tag 3 Mod el 4 Serial Nu mb er 5 Dat e 6 Desc rip tion 7 Message 8 Mod el Numb ers

Mod el Nu mbers

1 Mod el Numb er 1 2 Mod el Numb er 2 3 Mod el Numb er 3

Revisions

1 Universal Revision 2 Field Device Rev 3 Elect ro nic s 4 Sensor 5 DD Revision

Electronics

1 Softw are Rev ision 2 Har dware Revision

Sensor

1 Softw are Rev ision 2 Har dware Revision

Materials Of Construction

1 Sen sor Modu le Infor matio n 2 Flange Inform ation 3 Remot e Seal In formatio n

Sensor Module Informati on

1 Serial Nu mber 2 Typ e 3 Co nfigu r atio n 4 Sensor Range 5 Sensor Limits 6 Isolator Material 7 Fill Fluid

Flange Information

1 Process Connection 2 Process Connection Material 3 O-rin g Material 4 Drain/Vent Material

Remote Seal I nformati on

1Number 2 Typ e 3 Diaphragm Material 4 Fill Fluid

Alar m an d Secu rit y

1 Alarm Direc tio n 2 High Alarm 3 High Saturation 4 Low Satu ration 5 Low Alar m 6 Sec ur ity 7 HAR T Lock

Security

1 Write P ro tec t 2 ZERO/SP AN But ton s

October 2018

2.5.3 HART 7 menu trees

Figure 2-10. Overview

Reference Manual

00809-0100-801, Rev HA

Configuration

Reference Manual

Home

1 Over view 2 Co nfig ur e 3 Ser vic e Too ls

Configure

1 Gu ided Setu p 2 Manu al Set up 3 Alert Setup

Guided Setup

1 Init ial Setu p 2 Diagn ostic s Setu p 3 Optional Setup

Initial Setup

1 Basic Setup 2 Zero

Basic Setup

1 Device Tagging 2 Pressure Setup 3 Mod ule Temp eratu re Setu p 4 Var iable Mapp ing 5 Ana log Outp ut 6 Co nfigu re Alar m/Sat 7 Dis play Opt ions

Di agnost ics Setup

1 Stat istical Proc ess Monito ring (SPM) 2 Power Advisory 3 Pr ocess Alert s 4 Ser vic e Alerts

Optional Setup

1 Con fig Sca led Var 2 Bur st Con figurat ion

Manua l Set up

1 Pr ocess Varia bles 2 Analo g Outp ut 3 Scaled Variab le 4 Disp lay Option s 5 HART 6 Secu rity 7 Devic e Info rmatio n

Process Variables

1 Pr essure Setu p 2 Mod ule Tempera tu re Set up

Display Options

1 Pr essure: On or Off 2 Sc aled Variab le : On or Off 3 Mo du le Temper atu re: On o r Off 4 Per cent of Range: On or Off 5 S tand ard Deviatio n: On o r Off 6 Mean: On or Off 7 C oeffic ient o f Variat ion : On or Off

Anal og Ou tp ut

1 Readin gs 2 Con figurat ion 3 Range by Applying Pressure 4 Senso r Limit s 5 Alarm and Sat urat ion Levels

Readin gs

1 Ana log Outp ut 2 Per cent of Rang e

Configuration

1 U pp er R ange Value 2 Low er Range Value 3 PV

Sensor Li mits

1 Up per 2 Low er 3 Minimum Span

Alarm and S aturat io n Level s

1 Alar m Dir ecti on 2 Hig h Alar m 3 High Saturation 4 Low Saturation 5 Low Alar m 6 Co nfigu re Alar m/Sat

Scaled Vari able

1 Scaled Variable 2 Un its 3 Tra nsf er Fun c tio n 4 Linea r Opt ion s 5 Sen sor Limit s 6 Data Points 7 C onf ig Sca led Var

Sensor Li mits

1 Up per 2 Low er 3 Minimum Span

Display Options

1 Pr essure: On o r Off 2 Sc aled Variable: On or Off 3 Module Temperature: On or Off 4 Percent of Range: On or Off 5 St andard Deviation: On or Off 6 Mean: On or Off 7 C oeffic ient of Variat ion : On or Off

HART

1 Var iabl e Mappin g 2 Communication Settings 3 Bu rst Con figu ratio n

Security

1 Writ e Pro tec t 2 ZER O/SP AN Bu t to ns 3 HAR T Lock

Device Information

1 Id ent ificat ion 2 Ser ial Num ber 3 Mod el Num ber s 4 Flange Infor matio n 5 Remot e Seal Infor matio n

Vari abl e Mapp ing

1 PV 2 SV 3 TV 4 QV

Communication Settings

1 Polling Address 2 C han ge Po ll Add ress 3 Un iver sal Revisio n 4 C han ge HAR T Rev

Burst Configuration

1 Bu rst Mo de 2 Bu rst Co mman d 3 Burst Variable 1 4 Burst Variable 2 5 Burst Variable 3 6 Burst Variable 4 7 Config Add’l Msgs

HART Lock

1 Device is Locked: On or Off 2 Loc k/Un loc k

Identification

1 Tag 2 Lon g Tag 3 Mod el 4 Dat e 5 Des cr ipt ion 6 Messa ge

Serial Nu mber

1 F inal Asse mbly Num

Mod el Num ber s

1 Mo del Nu mb er 1 2 Mo del Nu mb er 2 3 Mo del Nu mb er 3

Flan ge In format io n

1 Pr oc ess Con nec tio n 2 Pr oc ess Con nec tio n Mat 3 O- ring Material 4 Drain/V ent Material

Remot e Seal I nfor mati on

1 Nu mb er 2 Typ e 3 Diaphr agm Material 4 Fill Fluid

00809-0100-801, Rev HA

Figure 2-11. Configure (Guided Setup and Manual Setup)

Configuration

October 2018

Config uration

Configuration

Home

1 Over view 2 Co nfig ur e 3 Ser vic e Tools

Configure

1 Guid ed Setup 2 Manual Setu p 3 Alert Setup

Alert Setup

1 S tat istic al Pr oces s Mon itor ing 2 Power Advisory Diagnostic 3 Device Diagnostics 4 Proc ess Alert s 5 Ser vic e Alerts

Statistical Process Mon it or in g

1 SPM Status 2 Baseline Configu ratio n 3 Detection Configuration 4 Oper ation al Valu es

SPM Status

1 Det ectio n St atus 2 SP M Con tr ol 3 St atis tic al Valu es 4 Time St amp 5 Tren ds

Detection Status

1 SP M Stat us 2 In suff Varia bility 3 Std Dev Sensitivity 4 Mean Sensitivit y

SPM Contro l

1 SPM Mod e 2 Reset 3 Relea rn

Statisti cal Values

1 Standard Deviation 2 Mean

Time S tamp

1 Time Sinc e Det ected 2 Oper atin g Time

Trends

1 Standard Deviation 2 Mean

Baseline Configuration

1 Learn Settings 2 Veri fica tio n Crit eria

Learn Settings

1 SP M Variab le 2 Lrn/Monitor Period 3 Power Interrupt Act

Veri ficat ion Cri teri a

1 I nsu ff Varia bilit y: On or Off 2 Std Dev Differen ce 3 Mean Differ ence

Detection Configuration

1 St andard Deviation C hange 2 Mean Change

Operational Values

1 Stand ard Deviatio n 2 Mean 3 Coefficient of Variation

Standard Deviati on Change

1 Std Dev Sensitivity 2 Thr eshold Valu e 3 Conf ig Sensitivity 4 Act ion 5 Alert D elay 6 Hig h Det ect ion Msg 7 Low Detec tion Msg

Mean Cha nge

1 Mean Sensitivit y 2 Thr eshold Valu e 3 Conf ig Sensitivity 4 Act ion 5 Mean Change Msg

Standard Deviation

1 Standard Deviation 2 Base line 3 Upper Threshold 4 Lower Threshold

Mean

1 Mean 2 Base line 3 Upper Threshold 4 Lower Threshold

Coeffici ent of Vari ation

1 Coeff of Variation 2 Base line 3 Upper Threshold 4 Lower Threshold

Power Advisory Diagnostic

1 Terminal Voltage 2 Dev iati on Limi t 3 Act ion 4 Resistance 5 Power Supply 6 Time St amp 7 Charac terize Loop

Resistance

1 Baseline 2 Pr eviou s Bas eline

Power Supply

1 Baseline 2 Pr eviou s Bas eline

Time Stamp

1 Time Since Charac terizat ion 2 Previo us Char acterizatio n

Device Diagnostics

1 mA Output Diagnostic 2 Transmitter Power Consumption

mA Output Di agnostic

1 Act ion

Transmitter Power Consumption

1 Act ion

Pro cess Alerts

1 Pressur e Alerts 2 Temp eratur e Alert s

Pressure Alerts

1 Alert Mod e 2 High Alert Valu e 3 Low Aler t Value 4 Pressure 5 Alert Events 6 View Trend

Temp eratu re Aler ts

1 Alert Mod e 2 High Alert Valu e 3 Low Aler t Value 4 Pressure 5 Alert Events 6 View Trend

Alert Events

1 H igh Aler t Ev ents 2 Lo w Alert Even ts 3 Reset Alert Events

Alert Events

1 H igh Aler t Ev ents 2 Lo w Alert Even ts 3 Reset Alert Events

Service Alerts

1 Time Remainin g 2 Message 3 Alert Mode 4 Configure 5 Reset Alert

October 2018

Figure 2-12. Configure (Alert Setup)

Reference Manual

00809-0100-801, Rev HA

Configuration

Reference Manual

Home

1 Over v iew 2 Co nfigu r e 3 Ser vic e Too ls

Service Tools

1 Alert s 2 Variables 3 Trends 4 Maintenance 5 Simulate

Vari ables

1 Var iable Su m mar y 2 All Variab les 3 Pr essu re Var iab le Logging 4 Temperat ur e Variable Logging

Trends

1 Pr essu re 2 Module Temperature 3 Sc aled Variab le 4 Standard Deviation 5 Mean 6 Coefficient of Variat ion

Mai nten ance

1 Calib ration 2 Sec urit y 3 Locate Device 4 Diagno st ic Log 5 Reset/Restore

Simul ate

1 Loop Test 2 Dev ice Variab les

Calibration

1 Pr essu re 2 Analog Output 3 Rest ore

All Vari abl es

1 Primary Variable 2 Secondary Variable 3 Thir d Variable 4 Four th Variab le 5 Per cent of Range 6 Analog Output

Pressure

1 Sensor Calibration 2 Range Valu es 3 Current Measu rem ent 4 Last Calibration Points 5 Sen so r Lim it s

Analog Output

1 Analog Out put 2 Per cent of Rang e 3 Analog Calib ra tion

Security

1 Write Protect 2 ZERO/SP AN Bu t tons 3 HAR T Lock

Diagnostic Log

1 Status Even ts 2 Oper at ing Time 3 Clear Log

Device Variables

1 Pr essu re 2 Module Temperature 3 Scaled Variable

Pressure Variable Logging

1 Pr essu re Variab le Log 2 Time Above Upper Sensor Limit 3 Time Below Lower Sensor Limit 4 R eset Tim e Sinc e 1

Event s

5 R eset All Pr essur e Ev ents

Temp eratu re Var iabl e Lo ggin g

1 Tem pera ture V ariable Lo g 2 Time Above Upper Sensor Limit 3 Time Below Lower Sensor Limit 4 R eset Tim e Sinc e 1

Event s

5 R eset All Pr essur e Ev ents

Pressure Variable Log

1 Minimu m Pressure 2 Time Since Even t 3 Reset Minimu m 4 Max imum Pressu re 5 Time Since Even t 6 Reset Max imum 7 Pr essur e 8 Operating Tim e

Temp eratu re Variabl e Log

1 Minimum Temperature 2 Time Since Even t 3 Reset Minimu m 4 Maximum Temperature 5 Time Since Even t 6 Reset Max imum 7 Modu le Temp erat ur e 8 Operating Tim e

00809-0100-801, Rev HA

Figure 2-13. Service Tools

Configuration

October 2018

Config uration

Configuration

October 2018

2.5.4 Device Dashboard Fast Key sequence

The following menu indicates Fast Key sequences for common functions. A check () indicates the basic configuration parameters. At minimum, these parameters should be verified as part of the configuration and startup procedure.

Function Fast Key sequence

Alarm and Saturation Levels 1, 4, 5

Alarm Level Configuration 1, 7, 5

Analog Output Alarm Direction 1, 7, 5, 1

Burst Mode Control 2, 2, 4, 3

Burst Option 2, 2, 4, 4

Custom Display Configuration 2, 1, 3

Damping 2, 2, 1, 5



Date 2, 2, 5, 4

Descriptor 2, 2, 5, 5

Digital to Analog Trim (4 - 20 mA Output) 3, 4, 2

Disable Zero & Span Adjustment 2, 2, 7, 2

Field Device Information 1, 7

LCD Display Configuration 2, 2, 3

Loop Test 3, 5, 1

Lower Sensor Trim 3, 4, 1, 2

Message 2, 2, 5, 6

Mod ule Temperature/Tr end 3, 3, 3

Poll Address 1, 2, 2

Pressure Alert Configuration 2, 3, 1

Range Values 2, 2, 1, 3

Re-mapping 2, 2, 4, 1

Rerange - Keypad Input 1, 5

Rerange with Keypad 2, 2, 1, 3

Saturation Level Configuration 2, 2, 1, 7

Scaled D/A Trim (4–20 mA Output) 3, 4, 2

Scaled Variable Configuration 2, 2, 2

Sensor Information (Materials of Construction) 1, 7, 3

Sensor Trim 3, 4, 1

Sensor Trim Points 3, 4, 1, 4

Ta g 2, 2, 5, 1



Temperature Alert Configuration 2, 3, 2

Transfer Function (Setting Output Type) 2, 2, 1, 4



Transmitter Security (Write Protect) 2, 2, 7, 1

Units (Process Variable) 2, 2, 1, 2



Upper Sensor Trim 3, 4, 1, 1

Zero Trim 3, 4, 1, 3

Reference Manual

00809-0100-801, Rev HA

Configuration

Reference Manual

00809-0100-801, Rev HA

2.5.5 HART 5 with Diagnostics Fast Key sequence

Function Fast Key sequence

Alarm and Saturation Levels 2, 2, 2, 5

Alarm Level Configuration 2, 1, 1, 1, 6

Analog Output Alarm Direction 2, 2, 2, 5, 5, 1

Burst Mode On/Off 2, 2, 5, 2, 1

Burst Option 2, 2, 5, 2, 2

Damping

Date 2, 2, 7, 1, 3

Descriptor 2, 2, 7, 1, 4

Digital to Analog Trim (4–20 mA Output) 3, 4, 1, 2, 3

Field Device Information 1, 3, 5

LCD Display Configuration 2, 2, 4

Loop Test 3, 5

Lower Sensor Trim 3, 4, 1, 1, 1, 2

Message 2, 2, 7, 1, 5

Module Temperature 2, 2, 1, 2

Poll Address 2, 2, 5, 3, 1

Pressure Alert Configuration 2, 3, 4, 1, 3

Range Values 3, 4, 1, 1, 2

Re-mapping 2, 2, 5, 1

Rerange - Keypad Input 2, 2, 2, 1

Rerange with Pressure Source 2, 2, 2, 2

Saturation Level Configuration 2, 1, 1, 1, 6

Scaled Variable Configuration 2, 2, 3, 5

Sensor Information 1, 3, 5, 4, 1

Sensor Trim Points 1, 3, 1, 1, 4

Ta g



Temperature Alert Configuration

Transfer Function (Setting Output Type)



Transmitter Security (Write Protect) 1, 3, 5, 5, 6

Units (Process Variable)



Upper Sensor Trim 3, 4, 1, 1, 1, 1

Zero Trim 3, 4, 1, 1, 1, 3

2, 2, 1, 1, 3

2, 2, 7, 1, 1

2, 3, 4, 2, 3

2, 2, 1, 1, 4

2, 2, 1, 1, 2

Configuration

October 2018

Config uration

Configuration

October 2018

2.5.6 HART 7 Fast Key sequence

Function Fast Key sequence

Alarm and Saturation Levels 2, 2, 2, 5

Alarm Level Configuration 2, 2, 2, 5, 6

Analog Output Alarm Direction 2, 2, 2, 5, 1

Burst Mode Control 2, 2, 5, 3

Burst Option 2, 2, 5, 3, 1

Damping 2, 2, 1, 1, 3

Date 2, 2, 5, 4

Descriptor 2, 2, 7, 1, 4

Digital to Analog Trim (4–20 mA Output) 3, 4, 1, 2, 3, 1

Disable Zero & Span Adjustment 2, 2, 6, 4

Field Device Information 1, 7

LCD Display Configuration 2, 2, 4

Loop Test 3, 5, 1

Lower Sensor Trim 3, 4, 1, 2

Message 2, 2, 7, 1, 6

Mod ule Temperature/Tr end 3, 3, 2

Poll Address 2, 2, 5, 2, 1

Pressure Alert Configuration 2, 3, 4, 1

Range Values 2, 2, 2, 2

Re-mapping 2, 2, 5, 1

Rerange - Keypad Input 2, 2, 2, 2, 1

Rerange with Keypad 2, 2, 2, 3

Saturation Level Configuration 2, 2, 2, 5, 6

Scaled D/A Trim (4–20 mA Output) 3, 4, 1, 2, 3, 2

Scaled Variable Configuration 2, 2, 3, 7

Sensor Information (Materials of Construction) 1, 7, 3, 1

Sensor Trim 3, 4, 1, 1, 1

Sensor Trim Points 3, 4, 1, 1, 4

Ta g 2, 2, 7, 1, 1

Temperature Alert Configuration 2, 3, 4, 2

Transfer Function (Setting Output Type) 2, 2, 3, 3

Transmitter Security (Write Protect) 1, 7, 4, 6, 1

Units (Process Variable) 2, 2, 1, 1, 2

Upper Sensor Trim 3, 4, 1, 1

Zero Trim 3, 4, 1, 3

Reference Manual

00809-0100-801, Rev HA

2.6 Check output

Before performing other transmitter on-line operations, review the digital output parameters to ensure that the transmitter is operating properly and is configured to the appropriate process variables.

Configuration

Reference Manual

00809-0100-801, Rev HA

2.6.1 Process variables

The process variables for the Rosemount 3051S provide transmitter output, and are continuously updated. The pressure reading in both engineering units and percent of range will continue to track with pressures outside of the defined range from the lower to the upper range limit of the SuperModule

Field Communicator

Configuration

October 2018

™

Device Dashboard Fast Keys

HART 5 with Diagnostics Fast Keys

HART 7 Fast Keys

Enter the Fast Key sequence “Process Variables” to view the process variables.

Note

Regardless of the range points, the Rosemount 3051S will measure and report all readings within the digital limits of the sensor. For example, if the 4 and 20 mA points are set to 0 and 10 inH transmitter detects a pressure of 25 inH of span reading.

AMS Device Manager

1. Right click on the device and select Overview from the menu.

2. Select the All Variables button to display the primary, secondary, tertiary, and quaternary variables.

2.6.2 Module temperature

The Rosemount 3051S contains a temperature sensor near the pressure sensor in the SuperModule. When reading this temperature, keep in mind module temperature is not a process temperature reading.

3, 2

3, 2, 1

3, 2, 2

O, and the

O, it digitally outputs the 25 inH2O reading and a 250 percent

Config uration

Field Communicator

Device Dashboard Fast Keys

HART 5 with Diagnostics Fast Keys

HART 7 Fast Keys

Enter the Fast Key sequence “Module Temperature” to view the module temperature reading.

3, 2, 3

3, 2, 1, 2

3, 2, 2, 2

AMS Device Manager

1. Right click on the device and select Overview from the menu.

2. Click the All Variables button.

Configuration

October 2018

2.7 Basic setup

2.7.1 Set process variable units

The PV Unit command sets the process variable units to allow you to monitor your process using the appropriate units of measure.

Field Communicator

Reference Manual

00809-0100-801, Rev HA

Device Dashboard Fast Keys

HART 5 with Diagnostics Fast Keys

HART 7 Fast Keys

2, 2, 1, 2

2, 2, 1, 1, 2

Enter the Fast Key sequence “Set Process Variable Units.” Select from the following engineering units:

 inH

O  bar  torr

 inHg  mbar  atm  ftH

O  g/cm

 mmH  mmHg  Pa  mmH  psi  kPa

O  kg/c m

AMS Device Manager

1. Right click on the device and select Configure from the menu.

2. Select Manual Setup from the left window pane.

3. Select the Process Variables tab.

4. Click the Unit drop down menu to select units.

2.7.2 Set output (transfer function)

The Rosemount 3051S has two output settings: linear and square root. Activate the square root output option to make analog output proportional to flow. As input approaches zero, the pressure transmitter automatically switches to linear output in order to ensure a more smooth, stable output near zero (see

Figure 2-14).

 MPa  inH

O at 4 °C

From 0 to 0.6 percent of the ranged pressure input, the slope of the curve is unity (y = x). This allows accurate calibration near zero. Greater slopes would cause large changes in output (for small changes at input). From 0.6 to 0.8 percent , curve slope equals 42 (y = 42x) to achieve continuous transition from linear to square root at the transition point.

Note

If low flow cutoff configuration is desired, use “Scaled variable configuration” on page 33 to configure square root and “Re-mapping” on page 36 to map scaled variable as the primary variable.

If scaled variable is mapped as the primary variable and square root mode is selected, ensure transfer function is set to linear. Do not set the transfer function to square root if square root mode is selected for the primary variable as this would cause the square root function to be performed twice.

Configuration

Reference Manual

Slope=1

Slope=42

Transition Point

Sq. Root Curve

Full Scale

Flow (%)

Full Scale

Output

(mA dc)

Sq. Root Curve

Transition Point

Linear Section

% Pressure Input

00809-0100-801, Rev HA

Field Communicator

Configuration

October 2018

Device Dashboard Fast Keys

HART 5 with Diagnostics Fast Keys

HART 7 Fast Keys

2, 2, 1, 4

2, 2, 1, 1, 4

1. Enter the Fast Key sequence “Set Output (Transfer Function)”.

2. Select Send.

AMS Device Manager

1. Right click on the device and select Configure from the menu.

2. Select Manual Setup from the left window pane.

3. Select the Process Variables tab.

4. Select the Transfer Fun ction drop down menu to select output.

Figure 2-14. Square Root Output Transition Point

Config uration

Note

For a flow turn down of greater than 10:1 it is not recommended to perform a square root extraction in the transmitter. Instead, perform the square root extraction in the system. Alternatively, you can configure scaled variable for square root output. This configuration allows you to select a low flow cutoff value, which will work best for the application. If low flow cutoff configuration is desired, use “Scaled

variable configuration” on page 33 to configure square root and “Re-mapping” on page 36 to map scaled

variable as the primary variable.

Configuration

October 2018

2.7.3 Rerange

The “Range Values” command sets each of the lower and upper range analog values (4 and 20 mA points) to a pressure. The lower range point represents 0 percent of range and the upper range point represents 100 percent of range. In practice, the transmitter range values may be changed as often as necessary to reflect changing process requirements. For a complete listing of range and sensor limits, refer to the Specifications section of the Rosemount 3051S Series of Instrumentation Product Data Sheet

Note

Transmitters are shipped from Emerson fully calibrated per request or by the factory default of full scale (zero to upper range limit.)

Select from one of the methods below to rerange the transmitter. Each method is unique; examine all options closely before deciding which method works best for your process.

 Rerange with a Field Communicator or AMS Device Manager only.  Rerange with a pressure input source and a Field Communicator or AMS Device Manager.  Rerange with a pressure input source and the local zero and span buttons (option D1).

Reference Manual

00809-0100-801, Rev HA

Note

If the transmitter security jumper/switch is ON, adjustments to the zero and span cannot be made. Refer to “Wiring the device” on page 59 for security information.

Rerange with a Field Communicator or AMS Device Manager only

The easiest and most popular way to rerange is to use the Field Communicator only. This method changes the range values of the analog 4 and 20 mA points independently without a pressure input. This means that when you change either the 4 or 20 mA setting, you also change the span.

An example for the 4–20 mA HART output:

If the transmitter is ranged so that

4 mA = 0 inH 20 mA = 100 inH

and you change the 4 mA setting to 50 inH are:

4 mA = 50 inH 20 mA = 100.

Note that the span was also changed from 100 inH remained at 100 inH

O, and

O using the communicator only, the new settings

O to 50 inH2O, while the 20 mA setpoint

To obtain reverse output, simply set the 4 mA point at a greater numerical value than the 20 mA point. Using the above example, setting the 4 mA point at 100 inH

O will result in reverse output.

inH

O and the 20 mA point at 0

Configuration

Reference Manual

00809-0100-801, Rev HA

Field Communicators

Configuration

October 2018

Device Dashboard Fast Keys

HART 5 with Diagnostics Fast Keys

HART 7 Fast Keys

From the HOME screen, enter the Fast Key sequence “Rerange with a Field Communicator Only”.

1. From Keypad Input, select 2 and use the keypad to enter lower range value.

2. From Keypad Input, select 1 and use the keypad to enter upper range value.

3. Select Send to complete reranging the transmitter.

1, 5

2, 2, 2, 1

2, 2, 2, 4

AMS Device Manager

1. Right click on the device and select Configure from the menu.

2. Select Manual Setup from the left window pane.

3. In the Analog Output tab, locate the Configuration box and perform the following procedure: i. Enter the lower range value (LRV) and the upper range value (URV) in the fields provided. ii. Select Send. iii. After carefully reading the warning provided, select Yes.

Rerange with a pressure input source and a Field Communicator or AMS Device Manager

Reranging using the Field Communicator and applied pressure is a way of reranging the transmitter when specific 4 and 20 mA points are not calculated.

Note

The span is maintained when the 4 mA point is set. The span changes when the 20 mA point is set. If the lower range point is set to a value that causes the upper range point to exceed the sensor limit, the upper range point is automatically set to the sensor limit, and the span is adjusted accordingly.

Field Communicator

Device Dashboard Fast Keys

HART 5 with Diagnostics Fast Keys

HART 7 Fast Keys

From the HOME screen, enter the Fast Key sequence “Rerange with a pressure input source and a Field Communicator or AMS Device Manager”. Follow the on-screen instructions.

2, 2, 1, 8

2, 2, 2, 2, 1

2, 2, 2, 3

Config uration

Configuration

October 2018

Reference Manual

00809-0100-801, Rev HA

AMS Device Manager

1. Right click on the device, select Calibrate, then Apply Values from the menu.

2. Select Next after the control loop is set to manual.

3. From the Apply Values menu, follow the on-line instructions to configure lower and upper range values.

4. Select Exit to leave the Apply Values screen.

5. Select Next to acknowledge the loop can be returned to automatic control.

6. Select Finish to acknowledge the method is complete.

Rerange with a pressure input source and the local zero and span buttons (option D1)

Reranging using the local zero and span adjustments and a pressure source is a way of reranging the transmitter when specific 4 and 20 mA points are not known and a communicator is not available.

Note

To rerange the transmitter using the span and zero buttons, perform the following procedure:

1. Using a pressure source with an accuracy at least four times the desired calibrated accuracy, apply a pressure equivalent to the lower range value to the high side of the transmitter.

2. Push and hold the zero adjustment button for at least two seconds but no longer than 10 seconds.

3. Apply a pressure equivalent to the upper range value to the high side of the transmitter.

4. Push and hold the span adjustment button for at least two seconds but no longer than 10 seconds.

Plantweb Junction Box

A. Zero B. Span

2.7.4 Damping

Damping changes the response time of the transmitter; higher values can smooth variations in output readings caused by rapid input changes. Determine the appropriate damp setting based on the necessary response time, signal stability, and other requirements of the loop dynamics of your system. The damping value of your device is user selectable from 0 to 60 seconds.

Configuration

Reference Manual

00809-0100-801, Rev HA

Field Communicator

Configuration

October 2018

Device Dashboard Fast Keys

HART 5 with Diagnostics Fast Keys

HART 7 Fast Keys

Enter the Fast Key sequence “Damping”.

2, 2, 1, 5

2, 2, 1, 1, 3

AMS Device Manager

1. Right click on the device and select Configure from the menu.

2. Select Manual Setup from the left window pane.

3. In the Process Variables tab, locate Damping and set to desired value.

2.8 LCD display (Optional Order Code)

The LCD display connects directly to the interface/electronics board which maintains direct access to the signal terminals. The display indicates output and abbreviated diagnostic messages. A display cover is provided to accommodate the display.

The LCD display features a four-line display and a 0–100% scaled bar graph. The first line of five characters displays the output description, the second line of seven digits displays the actual value, the third line of six characters displays engineering units and the fourth line displays “Error” when the transmitter is in alarm. The LCD display can also display diagnostic messages.

The LCD display configuration command allows customization of the LCD display to suit application requirements. The LCD display will alternate between the selected items.

Field Communicator

Device Dashboard Fast Keys

HART 5 with Diagnostics Fast Keys

HART 7 Fast Keys

To configure the LCD display, enter the Fast Key sequence.

2, 2, 3

2, 2, 4

AMS Device Manager

1. Right click on the device and select Configure from the menu.

2. Select Manual Setup from the left window pane.

3. In the Display tab, select which parameters to show.

2.9 Detailed setup

2.9.1 Failure mode alarm and saturation

Rosemount 3051S Transmitters automatically and continuously perform self-diagnostic routines. If the self-diagnostic routines detect a failure, the transmitter drives the output to configured alarm values.

Config uration

Configuration

October 2018

Reference Manual

00809-0100-801, Rev HA

The transmitter will also drive the output to configured saturation values if the applied pressure goes outside the 4–20 mA range values.

The transmitter will drive its output low or high based on the position of the alarm switch. See “Wiring

the device” on page 59.

Note

The failure mode alarm direction can also be configured using the Field Communicator or AMS Device Manager if hardware switches are not present. See “Alarm and saturation level configuration” on

page 31.

Rosemount 3051S Transmitters have three configurable options for failure mode alarm and saturation levels:

 Rosemount (Standard), see Ta bl e 2 -1 .  NAMUR, see Tab l e 2- 2 .  Custom, see Tab l e 2- 3 .

Table 2-1. Rosemount (Standard) Alarm and Saturation Values

Level 4–20 mA saturation 4–20 mA alarm

Low 3.9 mA ≤ 3.75 mA

High 20.8 mA ≥ 21.75 mA

Table 2-2. NAMUR-Compliant Alarm and Saturation Values

Level 4–20 mA saturation 4–20 mA alarm

Low 3.8 mA ≤ 3.6 mA

High 20.5 mA ≥ 22.5 mA

Table 2-3. Custom Alarm and Saturation Values

Level 4–20 mA saturation 4–20 mA alarm

Low 3.7 — 3.9 mA 3.4 — 3.8 mA

High 20.1 — 21.5 mA 20.2 — 23.0 mA

Per Ta bl e 2 -3 , custom alarm and saturation levels can be configured between 3.4 and 3.9 mA for low values and between 20.1 and 23.0 mA for high values. The following limitations exist for custom levels:

 Low alarm level must be less than the low saturation level  High alarm level must be higher than the high saturation level  High saturation level must not exceed 21.5 mA  Alarm and saturation levels must be separated by at least 0.1 mA

The Field Communicator or AMS Device Manager will provide an error message if a configuration rule is violated.

Configuration

Reference Manual

00809-0100-801, Rev HA

2.9.2 Alarm and saturation level configuration

To configure alarm and saturation levels with a Field Communicator or AMS Device Manager, perform the following procedure:

Field Communicator

Configuration

October 2018

Device Dashboard Fast Keys

HART 5 with Diagnostics Fast Keys

HART 7 Fast Keys

2, 2, 1, 7

2, 2, 2, 5

1. From the HOME screen, follow the Fast Key sequence.

2. Select 6: Config. Alarm and Sat. Levels to configure alarm levels.

3. Select desired setting; if OTHER is selected, enter HI and LO custom values.

AMS Device Manager

1. Right click on the device and select Configure from the menu.

2. Select Manual Setup from the left window pane.

3. In the Analog Output tab, locate and select the Configure Alarm and Saturation Levels button.

4. Follow instructions presented on the screen.

2.9.3 Alarm and saturation levels for burst mode

Transmitters set to burst mode handle saturation and alarm conditions differently.

Alarm conditions

 Analog output switches to alarm value  Primary variable is burst with a status bit set  Percent of range follows primary variable  Temperature is burst with a status bit set

Saturation

 Analog output switches to saturation value  Primary variable is burst normally  Temperature is burst normally

2.9.4 Alarm and saturation values for multidrop mode

Transmitters set to multidrop mode handle saturation and alarm conditions differently.

Alarm conditions

 Primary variable is sent with a status bit set  Percent of range follows primary variable  Module temperature is sent with a status bit set

Saturation

 Primary variable is sent normally  Temperature is sent normally

Config uration

Configuration

October 2018

2.9.5 Alarm level verification

The transmitter alarm level should be verified before returning the transmitter to service if the following changes are made:

 Replacement of electronics board, SuperModule, or LCD display  Alarm and saturation level configuration

This feature is also useful in testing the reaction of the control system to a transmitter in an alarm state. To verify the transmitter alarm values, perform a loop test and set the transmitter output to the alarm value (see Ta bl e 2 -1 , Ta b le 2 - 2, and Ta b l e 2- 3 on page 30, and “Loop Test” on page 38).

2.9.6 Process Alerts

Process Alerts allow the user to configure the transmitter to output a HART message when the configured data point is exceeded. Process Alerts can be set for pressure, module temperature, or both.

A process alert will be transmitted continuously if the pressure or module temperature set points are exceeded and the alert mode is ON. An alert will be displayed on a Field Communicator, AMS Device Manager status screen, and in the error section of the LCD display. The alert will reset once the value returns within range.

Reference Manual

00809-0100-801, Rev HA

Note

HI alert value must be higher than the LO alert value. Both alert values must be within the pressure or module temperature sensor limits.

Field Communicator

Device Dashboard Fast Keys

HART 5 with Diagnostics Fast Keys

HART 7 Fast Keys

To configure the process Alerts with a Field Communicator, perform the following procedure:

1. From the HOME screen, follow the Fast Key sequence Process Alerts.

2. Select 1, Pressure Alerts to configure the pressure alert. Select 2, Temperature Alerts to configure the temperature alerts.

3. Select 2, High Alert Value to configure the high alert value. Select 3, Low Alert Value to configure the low alert value.

4. Select Send to enable changes.

2, 3

2, 3, 4

Configuration

Reference Manual

00809-0100-801, Rev HA

AMS Device Manager

1. Right click on the device and select Configure from the menu.

2. Select Alert Setup from the left window pane and Process Alerts from the sub-menu.

3. In the Analog Output tab, enter High Alert Value and Low Alert Value to configure the pressure alerts.

4. Configure pressure alert mode using the drop down menu.

5. Click the Send button.

6. In the Temperature Alerts tab, enter High Alert Value and Low Alert Value to configure the temperature alerts.

7. Configure temperature alert mode using the drop down menu.

8. Click the Send button.

2.9.7 Scaled variable configuration

The scaled variable configuration allows the user to create a relationship/conversion between the pressure units and user-defined/custom units. There are two use cases for scaled variable. The first use case is to allow custom units to be displayed on the transmitter's LCD display. The second use case is to allow custom units to drive the transmitter's 4–20 mA output.

Configuration

October 2018

If the user desires custom units to drive the 4–20 mA output, scaled variable must be re-mapped as the primary variable. Refer to “Re-mapping” on page 36.

The scaled variable configuration defines the following items:

 Scaled variable units - custom units to be displayed  Scaled data options - defines the transfer function for the application

a. Linear b. Square root

 Pressure value position 1 - lower known value point (possible 4 mA point) with consideration of linear

offset

 Scaled variable value position 1 - custom unit equivalent to the lower known value point (lower known

value point may or may not be the 4 mA point)

 Pressure value position 2 - upper known value point (possible 20 mA point)  Scaled variable value position 2 - custom unit equivalent to the upper known value point (possible 20

mA point)

 Linear offset - value required to zero out pressures affecting the desired pressure reading

 Low flow cutoff - point at which output is driven to zero to prevent problems caused by process noise. It

is highly recommended to use the low flow cutoff function in order to have a stable output and avoid problems due to process noise at a low flow or no flow condition. A low flow cutoff value that is practical for the flow element in the application should be entered.

Note

If scaled variable is mapped as the primary variable and square root mode is selected, ensure transfer function is set to linear. Refer to “Set output (transfer function)” on page 24.

Config uration

Configuration

October 2018

Reference Manual

00809-0100-801, Rev HA

Field Communicator

Device Dashboard Fast Keys

HART 5 with Diagnostics Fast Keys

HART 7 Fast Keys

To configure the scaled variable with a Field Communicator, perform the following procedure:

1. From the HOME screen, follow the Fast Key sequence “Scaled Variable Configuration”.

2. Select SV Config to configure scaled variable.

– Units can be up to five characters long and include A—Z, 0—9, –, /,%, and *. Default unit is

DEFLT.

– The first character is always an asterisk (*), which identifies the units displayed are scaled

variable units.

3. Select scaled data options. a. Select Linear if the relationship between PV and scaled variable units is linear. Linear

prompts for two data points, which results in four values to enter.

b. Select Square Root if the relationship between PV and scaled variable is square root

(flow applications). Square root will prompt for one data point, requiring two values to be entered.

4. Enter Pressure Value Position 1. Pressure values must be within the range of the transmitter. a. (If performing a Linear Function) enter the lower known value point considering any

linear offset.

b. (If performing a Square Root Function) select OK to acknowledge pressure value is set to

zero.

2, 2, 2

2, 2, 3

5. Enter Scaled Variable Position 1. a. (If performing a Linear Function) enter the lower known value point in terms of the

scaled variable; this value must be no longer than seven digits.

b. (If performing a Square Root Function) select OK to acknowledge scaled variable value is

set to zero.

6. Enter Pressure Value Position 2. Pressure values must be within the range of the transmitter. a. Enter the upper known value point in terms of pressure.

7. Enter Scaled Variable Position 2. a. (If performing a Linear Function) enter custom unit equivalent to the upper known value

point; this value must be no longer than seven digits.

b. (If performing a Square Root Function) enter the maximum scaled variable unit that is

equated to the high pressure from step 6; this value must be no longer than seven digits. Skip to Step 9.

8. Enter linear offset value in pressure units (if performing a Linear Function). Skip to Step 10.

9. (If performing a Square Root Function) enter Low Flow cutoff mode. a. Select OFF if a low flow cutoff value is not desired. b. Select ON if a low flow cutoff value is desired and enter this value in scaled variable

(custom) units on the next screen.

10. Select OK to acknowledge that the loop can be returned to automatic control.

Configuration

Reference Manual

230 in.

200 in.

20 mA

12 in.

0.94 sg

00809-0100-801, Rev HA

AMS Device Manager

1. Right click on the device and select Configure from the menu.

2. Select Manual Setup from the left window pane.

3. In the Scaled Variable tab, locate and select the Configure Scaled Variable button.

4. Follow instructions presented on the screen.

DP Level example of scaled variable

Below is an example of scaled variable in a DP Level application. The Rosemount 3051S reads the DP in units of inH

inches.

Figure 2-15. Example Tank

Configuration

October 2018

O, but the output scaled variable is the height of the liquid in the tank in

Config uration

A differential transmitter is used in a level application where the span is 188 inH2O (200-in. 0.94 sg). Once installed on an empty tank and taps vented, the process variable reading is –209.4 inH

O. The process variable reading is the head pressure created by fill fluid in the

capillary. Based on Figure 2-15, the scaled variable configuration would be as follows:

Scaled Variable Units: inches

Scaled Data Options: linear

Pressure Value Position 1: 0 inH2O (0 mbar)

Scaled Variable Position 1: 12 in. (305 mm)

Pressure Value Position 2: 188 inH2O (0.47 bar)

Scaled Variable Position 2: 212 in. (5385 mm)

Linear Offset: –209.4 inH2O (–0.52 bar)

Reference Manual

00809-0100-801, Rev HA

DP Flow example of scaled variable

This DP Flow example of scaled variable takes the DP reading of inH2O, and outputs the resulting flow in gal/h. Output is scaled with a square root operation internally. The DP transmitter is used in conjunction with an orifice plate in a flow application where the differential pressure at full scale flow is 125 inH this particular application, the flow rate at full scale flow is 20,000 gallons of water per hour. It is highly recommended to use the low flow cutoff function in order to have a stable output and avoid problems due to process noise at a low flow or no flow condition. A low flow cutoff value that is practical for the flow element in the application should be entered. In this particular example, the low flow cutoff value is 1000 gallons of water per hour. Based on this information, the scaled variable configuration would be as follows:

Scaled Variable Units: gal/h

Scaled Data Options: square root

Pressure Value Position 2: 125 inH2O (311 mbar)

Scaled Variable Position 2: 20,000 gal/h (75,708 lt/hr)

Low Flow Cutoff: 1000 gal/h (ON)

Configuration

October 2018

O. In

Note

Pressure Value Position 1 and Scaled Variable Position 1 are always set to zero for a flow application. No configuration of these values is required.

2.9.8 Re-mapping

The re-mapping function allows the transmitter primary, secondary, tertiary, and quaternary variables to be configured as desired. Default configuration for transmitter variables is as shown below:

Primary Variable (PV) Pressure

Secondary Variable (SV) Module Temperature

Tertiary Variable (TV) Scaled Variable Standard Deviation Scaled Variable

Quaternary Variable (QV) Coefficient of Variation Standard Deviation

Note

The variable assigned as the primary variable drives the 4–20 mA analog output. The scaled variable can be remapped as the primary variable if desired.

Field Communicator

HART 5 HART 5 with Diagnostics HART 7

Config uration

Device Dashboard Fast Keys

HART 5 with Diagnostics Fast Keys

HART 7 Fast Keys

2, 2, 4, 1

2, 2, 5, 1

From the HOME screen, enter the Fast Key sequence Re-mapping.

1. Set the control loop to manual (see “Setting the loop to manual” on page 6).

Reference Manual

00809-0100-801, Rev HA

2. Select desired primary variable and select Enter.

3. Select desired secondary variable and select Enter.

4. Select desired tertiary variable and select Enter.

5. If using 3051S HART 5 with Diagnostics or 3051S with HART 7, select desired quaternary variable and select Enter. If using 3051S with HART 5, continue to Step 6.

6. Select Send to complete the changes, then return the loop to automatic control.

7. Select OK to acknowledge that the loop can be returned to automatic control.

AMS Device Manager

1. Set the control loop to manual (see “Setting the loop to manual” on page 6).

2. Right click on the device and select Configure from the menu.

3. Select Manual Setup from the left window pane.

4. In the HART tab, locate the Variable Mapping box.

5. Select desired primary variable.

6. Select desired secondary variable.

Configuration

October 2018

7. Select desired tertiary variable.

8. If using 3051S HART 5 with Diagnostics or 3051S with HART 7, select desired quaternary variable and select Enter. If using 3051S with HART 5, continue to Step 9.

9. Select Send button.

2.9.9 Module temperature unit

The sensor temperature unit command selects between Celsius and Fahrenheit units for the module temperature. The module temperature output is accessible via HART only.

Field Communicator

Device Dashboard Fast Keys

HART 5 with Diagnostics Fast Keys

HART 7 Fast Keys

Enter the Fast Key sequence “Module Temperature Unit” and select degC for Celsius or degF for Fahrenheit.

AMS Device Manager

1. Right click on the device and select Configure from the menu.

2. Select Manual Setup from the left window pane.

2, 2, 1, 6

2, 2, 1, 2, 2

Config uration

3. In the Process Variables tab, locate the Module Temperature Setup box.

4. Use the Units drop down menu to select degF (Fahrenheit) or degC (Celsius).

5. Select Send button.

Reference Manual

00809-0100-801, Rev HA

2.10 Diagnostics and service

Diagnostics and service functions listed below are primarily for use after field installation. The transmitter test feature is designed to verify that the transmitter is operating properly, and can be performed either on the bench or in the field. The loop test feature is designed to verify proper loop wiring and transmitter output, and should only be performed after you install the transmitter.

2.10.1 Loop test

The loop test command verifies the output of the transmitter, the integrity of the loop, and the operations of any recorders or similar devices installed in the loop.

Field Communicator

Configuration

October 2018

Device Dashboard Fast Keys

HART 5 with Diagnostics Fast Keys

HART 7 Fast Keys

To initiate a loop test, perform the following procedure:

1. Connect a reference meter to the transmitter by either connecting the meter to the test terminals on the terminal block, or shunting transmitter power through the meter at some point in the loop.

2. From the HOME screen, enter the Fast Key sequence Loop Test to verify the output of the transmitter.

3. Select OK after the control loop is set to manual (see “Setting the loop to manual” on page 6).

4. Select a discrete milliamp level for the transmitter to output. At the CHOOSE ANALOG OUTPUT prompt, select 1: 4mA, 2: 20mA, or 3: “Other” to manually input a value.

a. If you are performing a loop test to verify the output of a transmitter, enter a value between 4 and

20 mA.

b. If you are performing a loop test to verify alarm levels, enter the milliamp value representing an

alarm state (see Tab l e 2- 1 , Ta bl e 2 -2 , and Ta b le 2 - 3).

5. Check the reference meter installed in the test loop to verify it displays the commanded output value.

a. If the values match, the transmitter and the loop are configured and functioning properly. b. If the values do not match, the current meter may be attached to the wrong loop, there may be a

fault in the wiring, the transmitter may require an output trim, or the reference meter may be malfunctioning.

3, 5, 1

Config uration

After completing the test procedure, the display returns to the loop test screen to choose another output value or to end loop testing.

AMS Device Manager

1. Right click on the device and select Service Tools from the menu.

2. Select Simulate form the left window pane.

3. In the Simulate tab, locate and select the Loop Test button.

4. Follow instructions presented on the screen.

Reference Manual

00809-0100-801, Rev HA

2.10.2 Simulate device variables

It is possible to temporarily set the pressure, module temperature, or scaled variable to a user-defined fixed value for testing purposes. Once the simulated variable method is left, the process variable will be automatically returned to a live measurement. Simulate device variables is only available with HART Revision 7.

Field Communicator

Configuration

October 2018

Device Dashboard Fast Keys

HART 5 with Diagnostics Fast Keys

HART 7 Fast Keys

From the HOME screen, enter the Fast Key sequence “Simulate digital signal with a Field Communicator”.

N/A

3, 5, 2

AMS Device Manager

1. Right click on the device and select Service Tools from the menu.

2. Select Simulate from the left window pane.

3. Under Device Variables select a digital value to simulate.

a. Pressure b. Sensor Temperature c. Scaled Variable

4. Follow the screen prompts to simulate selected digital value.

2.11 Advanced functions

2.11.1 Saving, recalling, and cloning configuration data

Config uration

Use the cloning feature of the Field Communicator or the AMS Device Manager “User Configuration” feature to configure several Rosemount 3051S Transmitters similarly. Cloning involves configuring a transmitter, saving the configuration data, then sending a copy of the data to a separate transmitter. Several possible procedures exist when saving, recalling, and cloning configuration data or AMS Device Manager online guides. One common method is as follows:

Field Communicator

Device Dashboard Fast Keys

HART 5 with Diagnostics Fast Keys

HART 7 Fast Keys

1. Confirm and apply configuration changes to the first transmitter.

Note

If transmitter configuration has not been modified, SAVE option in Step 2 will be disabled.

2. Save the configuration data.

N/A

left arrow, 1, 2

Configuration

October 2018

Reference Manual

00809-0100-801, Rev HA

a. Select SAVE from the bottom of the Field Communicator screen. b. Select to save your configuration in either the Internal Flash (default) or the System Card. c. Enter the name for this configuration file. d. Select SAVE.

3. Power the receiving transmitter and connect with Field Communicator.

4. Access the HART Application menu by pressing the LEFT ARROW from the HOME/ONLINE screen.

5. Locate the saved transmitter configuration file.

a. Select Offline. b. Select Saved Configuration. c. Select either Internal Flash Contents or System Card Contents depending on where the

configuration was stored per step 2b.

6. Use the down arrow to scroll through the list of configurations in the memory module, and use the right arrow to select and retrieve the desired configuration.

7. Select Send to transfer the configuration to the receiving transmitter.

8. Select OK after the control loop is set to manual.

9. After the configuration has been sent, select OK to acknowledge that the loop can be returned to automatic control.

When finished, the Field Communicator informs you of the status. Repeat Step 3 through Step 9 to configure another transmitter.

Note

The transmitter receiving cloned data must have the same software version (or later) as the original transmitter.

Creating a Reusable Copy in AMS Device Manager

To create a reusable copy of a configuration, perform the following procedure:

1. Completely configure the first transmitter.

2. Select View then User Configurations from the menu bar (or select the toolbar button).

3. In the User Configurations window, right click and select New from the context menu.

4. In the New window, select a device from the list of templates shown, and select OK.

5. The template is copied into the User Configurations window with the tag name highlighted; rename it as appropriate and select Enter.

Note

A device icon can also be copied by dragging and dropping a device template or any other device icon from Wireless Explorer or Device Connection View into the User Configurations window.

6. Right click on the copied device and select Configure/Setup from the User Configurations window.

7. Select Compare from the bottom left window pane.

8. Transfer values from the current configuration to the user configuration as appropriate or enter values by typing them into the available fields.

9. Select Save to apply the values.

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Applying a User Configuration in AMS Device Manager

Any amount of user configurations can be created for the application. They can also be saved, and applied to connected devices or to devices in the device list or plant database.

Note

When using AMS Device Manager Revision 6.0 or later, the device to which the user configuration is applied must be the same model type as the one created in the user configuration.

To apply a user configuration, perform the following procedure:

1. In the User Configurations window, select the desired user configuration.

2. Drag the icon onto a like device in Wireless Explorer or Device Connection View. The Compare Configurations window opens, showing the parameters of the target device on one side and the parameters of the user configuration on the other.

3. Transfer parameters from the user configuration to the target device as desired. Select the Tr an sfe r Multiple button to send the configuration and close the window.

2.11.2 Burst mode

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When configured for burst mode, the Rosemount 3051S provides faster digital communication from the transmitter to the control system by eliminating the time required for the control system to request information from the transmitter. Burst mode is compatible with the analog signal. Because the HART protocol features simultaneous digital and analog data transmission, the analog value can drive other equipment in the loop while the control system is receiving the digital information. Burst mode applies only to the transmission of dynamic data (pressure and module temperature in engineering units, pressure in percent of range, and/or analog output), and does not affect the way other transmitter data is accessed.

Access to information other than dynamic transmitter data is obtained through the normal poll/response method of HART communication. A Field Communicator, AMS Device Manager or the control system may request any of the information that is normally available while the transmitter is in burst mode. Between each message sent by the transmitter, a short pause allows the Field Communicator, AMS Device Manager or a control system to initiate a request. The transmitter will receive the request, process the response message, and then continue “bursting” the data approximately three times per second.

Selecting burst mode options in HART 5

Message content options:

 PV only  Percent of range/current  PV, 2V, 3V, 4V  Process variables

Config uration

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Selecting burst mode options in HART 7

Message content options:

 PV only  Percent of range/current  PV, 2V, 3V, 4V  Process variables and status  Process variables  Device status  All dynamic variables

Selecting a HART 7 trigger mode

When in HART 7 mode, the following trigger modes can be selected.

 Continuous (same as HART5 burst mode)  Rising  Falling  Windowed  On change

Note

Consult host system manufacturer for burst mode requirements.

Field Communicator

Device Dashboard Fast Keys

HART 5 with Diagnostics Fast Keys

HART 7 Fast Keys

Enter the Fast Key sequence “Burst Mode” to configure the transmitter for burst mode.

2, 2, 4, 3

2, 2, 5, 2

2, 2, 5, 3

AMS Device Manager

1. Right click on the device and select Configure from the menu.

2. Select Manual Setup from the left window pane.

3. Select the HART tab.

4. Enter the configuration in Burst Mode Configuration fields.

2.12 Multidrop communication

Multidropping transmitters refers to the connection of several transmitters to a single communications transmission line. Communication between the host and the transmitters takes place digitally with the analog output of the transmitters deactivated.

Multidrop installation requires consideration of the update rate necessary from each transmitter, the combination of transmitter models, and the length of the transmission line. Communication with transmitters can be accomplished with Bell 202 modems and a host implementing HART protocol.

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Each transmitter is identified by a unique address and responds to the commands defined in the HART protocol. Field Communicators and AMS Device Manager can test, configure, and format a multidropped transmitter the same way as a transmitter in a standard point-to-point installation.

Note

A transmitter in multidrop mode has the analog output fixed at 4 mA. If a meter is installed to a transmitter in multidrop mode, it will alternate the display between “current fixed” and the specified meter output(s).

The Rosemount 3051S is set to address zero (0) at the factory, which allows operation in the standard point-to-point manner with a 4–20 mA output signal. To activate multidrop communication, the transmitter address must be changed to a number from 1 to 15 for HART Revision 5 or 1 to 63 for HART Revision 7. This change deactivates the 4–20 mA analog output, setting it to 4 mA. It also disables the failure mode alarm signal, which is controlled by the upscale/downscale switch/jumper position. Failure signals in multidropped transmitters are communicated through HART messages.

2.12.1 Changing a transmitter address

To activate multidrop communication, the transmitter poll address must be assigned a number from 1 to 15, and each transmitter in a multidropped loop must have a unique poll address.

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Field Communicator

Device Dashboard Fast Keys

HART 5 with Diagnostics Fast Keys

HART 7 Fast Keys

1. From the HOME screen, enter the Fast Key sequence Changing a Transmitter Address and select OK.

2. After removing loop from automatic control, select OK again and enter the address.

1, 2, 2

2, 2, 5, 3, 1

2, 2, 5, 2, 1

AMS Device Manager

1. Right click on the device and select Configure from the menu.

2. For HART Revision 5 devices:

i. Select Manual Setup and select the HART tab. ii. In the Communications Settings box, enter polling address in the Polling Address box. Select

Send.

3. For HART Revision 7 devices:

i. Select Manual Setup and select the HART tab. ii. Select the Change Polling Address button and follow instructions presented on the screen.

4. Carefully read the warning and select Yes if it is safe to apply the changes.

2.12.2 Communicating with a multidropped transmitter

To communicate with a multidropped transmitter, the Field Communicator of AMS Device Manager has to be set up for polling.

Config uration

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Field Communicator

Device Dashboard Fast Keys

HART 5 with Diagnostics Fast Keys

HART 7 Fast Keys

1. Select Utility and Configure HART Application.

2. Select Polling Addresses.

3. Enter address 0–15 for HART Revision 5 devices and 0–63 for HART Revision 7 devices.

3, 1, 2

Left arrow, 3, 1, 2

AMS Device Manager

1. Select the HART modem icon.

2. Select Scan All Devices.

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Section 3 Hardware Installation

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 41

Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 41

Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 42

Installation procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 45

Rosemount 305, 306, and 304 Manifolds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 54

3.1 Overview

The information in this section covers installation considerations for HART® Protocol. The Rosemount™ 3051S Quick Start Guide and startup procedures. Dimensional drawings for each Rosemount 3051S Pressure Transmitter variation and mounting configuration are included in the Rosemount 3051S Series of Instrumentation Product Data Sheet

for HART is shipped with every transmitter to describe basic installation, wiring,

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Note

The following sections contain installation instructions for many optional features. Only follow a section's directions if the transmitter being installed comes with the features described.

3.2 Safety messages

Procedures and instructions in this section may require special precautions to ensure the safety of the personnel performing the operation. Information that raises potential safety issues is indicated by a

warning symbol ( ). Refer to the following safety messages before performing an operation preceded by this symbol.

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Explosions could result in death or serious injury.

Installation of this transmitter in an explosive environment must be in accordance with the appropriate local, national, and international standards, codes, and practices. Review the approvals section of this manual for any restrictions associated with a safe installation.

 Before connecting a Field Communicator in an explosive atmosphere, ensure the instruments in the

loop are installed in accordance with intrinsically safe or non-incendive field wiring practices.

 In an Explosion-Proof/Flameproof installation, do not remove the transmitter covers when power is

applied to the unit.

Process leaks may cause harm or result in death.

Install and tighten process connectors before applying pressure.

Electrical shock can result in death or serious injury.

Avoid contact with the leads and terminals. High voltage that may be present on leads can cause electrical shock.

Replacement equipment or spare parts not approved by Emerson reduce the pressure retaining capabilities of the transmitter and may render the instrument dangerous.

Use only bolts supplied or sold by Emerson as spare parts.

Improper assembly of manifolds to traditional flange can damage SuperModule

For safe assembly of manifold to traditional flange, bolts must break black plane of flange web (i.e., bolt hole) but must not contact module housing.

SuperModule and electronics housing must have equivalent approval labeling in order to maintain hazardous location approvals.

When upgrading, verify SuperModule and electronics housing certifications are equivalent. Differences in temperature ratings may exist, in which case the complete assembly takes the lowest of the individual component temperature classes (for example, a T4/T5 rated electronics housing assembled to a T4 rated SuperModule is a T4 rated transmitter).

™

for use as spare parts could

™

Platform.

3.3 Considerations

3.3.1 Installation considerations

Measurement accuracy depends upon proper installation of the transmitter and impulse piping. Mount the transmitter close to the process and use minimal piping to achieve best performance. Keep in mind the need for easy access, personnel safety, practical field calibration, and a suitable transmitter environment. Install the transmitter to minimize vibration, shock, and temperature fluctuation.

Important

Install the enclosed pipe plug (found in the box) in unused housing conduit opening with a minimum of five threads of engagement to comply with explosion-proof requirements.

For material compatibility considerations, see Material Selection Tech nic al Note.

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3.3.2 Environmental considerations

Best practice is to mount the transmitter in an environment that has minimal ambient temperature change. The transmitter electronics temperature operating limits are –40 to 185 °F (–40 to 85 °C). Refer to Rosemount 3051S Series of Instrumentation Product Data Sheet, operating limits. Mount the transmitter so that it is not susceptible to vibration and mechanical shock and does not have external contact with corrosive materials.

3.3.3 Mechanical considerations

Access requirements and cover installation can help optimize transmitter performance. See the Rosemount 3051S Series of Instrumentation Product Data Sheet

Be sure the transmitter is securely mounted. Tilting of the transmitter may cause a zero shift in the transmitter output.

Side mounted

When the transmitter is mounted on its side, position the coplanar flange to ensure proper venting or draining. Mount the flange as shown in Figure 3-1 and Figure 3-2, keeping drain/vent connections on the bottom for gas service and on the top for liquid service.

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which lists the sensing element

for lists temperature operating limits.

Figure 3-1. Coplanar Installation Examples

Liquid service Gas service Steam service

Flow

Figure 3-2. In-line Installation Examples

Liquid service Gas service Steam service

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3.3.4 Draft range considerations

Installation

For the Rosemount 3051S_CD0 Draft Range Pressure Transmitter, it is best to mount the transmitter with the isolators parallel to the ground. Installing the transmitter in this way reduces oil mounting effect and provides for optimal temperature performance.

There are two recommended methods of reducing process noise:

 “Damping” on page 28  Reference side filtering in gage applications

Reference side filtering

In gage applications it is important to minimize fluctuations in atmospheric pressure to which the low side isolator is exposed. One method of reducing fluctuations in atmospheric pressure is to attach a length of tubing to the reference side of the transmitter to act as a pressure buffer.

Another method is to plumb the reference side to a chamber that has a small vent to atmosphere. If multiple draft transmitters are being used in an application, the reference side of each device can be plumbed to a chamber to achieve a common gage reference.

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3.4 Installation procedures

An overview of the installation steps for a Rosemount 3051S Pressure Transmitter is depicted in

Figure 3-3. These steps are described in more detail in the following sections.

Figure 3-3. HART Installation Flowchart

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3.4.1 Mount the transmitter

Process flange orientation

Mount the process flanges with sufficient clearance for process connections. For safety reasons, place the drain/vent valves so the process fluid is directed away from possible human contact when the vents are used. In addition, consider the need for a testing or calibration input.

Housing rotation

To improve field access to wiring or to better view the optional LCD display:

1. Loosen the housing rotation set screw.

2. First rotate the housing clockwise to the desired location. If the desired location cannot be achieved due to thread limit, rotate the housing counter clockwise to the desired location (up to 360° from thread limit).

3. Re-tighten the housing rotation set screw.

Figure 3-4. Housing Rotation

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Plantweb housing Junction Box housing

A. Housing rotation set screw

LCD display

The LCD display requires a Plantweb housing. In addition to housing rotation, the optional display can be rotated in 90 degree increments by squeezing the two tabs, pulling out, rotating and snapping back into place. If the LCD display pins are inadvertently removed from the interface board when the display is pulled from the housing, carefully remove the pins from the back of the display, and then re-insert the pins into the interface board. Once the pins are back in place, snap the display into place.

Transmitters ordered with the LCD display will be shipped with the display installed. Installing a display on an existing Rosemount 3051S Transmitter requires a small instrument screwdriver and the display kit.

Use the following procedure and Figure 3-5 to replace an LCD display:

1. If the transmitter is installed in a loop, secure the loop and disconnect power.

2. Remove the transmitter cover opposite the field terminal side. Do not remove the instrument covers in explosive environments when the circuit is live.

3. Remove hardware adjustment module if installed. Engage the four-pin connector into the LCD display and snap into place.

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4. Install the meter cover and tighten to ensure metal to metal contact.

Figure 3-5. Optional LCD Display

A. Housing B. Interface board C. Connector pins D. LCD display E. Meter cover

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Electronics housing clearance

Mount the transmitter so the terminal side and the LCD display are accessible. Clearance of 0.75-in. (19 mm) is required for cover removal on the terminal side. Three inches of clearance is required for cover removal if a LCD display is installed.

Flange adapters

Flange adapters are not required for use on an in line transmitter; they are generally used for coplanar and traditional style transmitters. Rosemount 3051S transmitter flange process connection size is 18 NPT. Flange adapters with

/2–14 NPT connections are available as the D2 option. Use your plant-approved lubricant or sealant when making the process connections. The process connections on the transmitter flange are on 2

/8-in. (54 mm) centers to allow direct mounting to a three-valve or five-valve manifold. Rotate one or both of the flange adapters to attain connection centers of 2-in. (51 mm), 2

/8-in. (54 mm), or 21/4-in. (57 mm).

To install adapters to a coplanar flange, perform the following procedure:

1. Remove the flange bolts.

2. Leaving the flange in place, move the adapters into position with the O-ring installed.

3. Clamp the adapters and the coplanar flange to the transmitter module using the longer of the bolts

supplied.

4. Tighten the bolts (reference Table 3-1 on page 49 for torque specifications).

/4–

Installation

Rosemount 3051S/3051/2051/3095

C D

B7M

316 B8M

660

CL A

F593_

(1)

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Failure to install proper flange adapter O-rings may cause process leaks, which can result in death or serious injury. The two flange adapters are distinguished by unique O-ring grooves. Only use the O-ring that is designed for its specific flange adapter, as shown below.

A. Flange Adapter B. O-ring C. PTFE Based D. Elastomer

Whenever you remove flanges or adapters, visually inspect the PTFE O-rings. Replace them if there are any signs of damage, such as nicks or cuts. If you replace the O-rings, re-torque the flange bolts after installation to compensate for cold flow. Refer to the process sensor body reassembly procedure in

“Reassembly procedures” on page 87.

Flange bolts

If the transmitter installation requires assembly of the process flanges, manifolds, or flange adapters, follow these assembly guidelines to ensure a tight seal for optimal performance characteristics of the transmitters. Use only bolts supplied with the transmitter or sold by Emerson as spare parts. Figure 3-6

on page 49 illustrates common transmitter assemblies with the bolt length required for proper

transmitter assembly.

The Rosemount 3051S can be shipped with a coplanar flange or a traditional flange installed with four

1.75-in. flange bolts. Stainless steel bolts supplied by Emerson are coated with a lubricant to ease installation. Carbon steel bolts do not require lubrication. No additional lubricant should be applied

when installing either type of bolt. Bolts supplied by Emerson are identified by their head markings:

1.The last digit in the F593_ head marking may be any letter between A and M.

Carbon Steel (CS) head markings

Stainless Steel (SST) head markings

Alloy K-500 head marking

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2.88 (73) x 4

00809-0100-4801, Rev HA

Bolt installation

Only use bolts supplied with the Rosemount 3051 or sold by Emerson as parts for the Rosemount 3051 Transmitter. The use of non approved bolts could reduce pressure. Use the following bolt installation procedure:

1. Finger-tighten the bolts.

2. Torque the bolts to the initial torque value using a crossing pattern.

3. Torque the bolts to the final torque value using the same crossing pattern.

Initial and final torque values for the flange and manifold adapter bolts are as follows:

Table 3-1. Flange and Flange Adapter Bolt Installation Torque Values

ASTM-A-193-B7M—Option L5 300 in-lb (34 N-m) 650 in-lb (73 N-m)

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Bolt material Initial torque value Final torque value

CS-ASTM-A449 Standard 300 in-lb (34 N-m) 650 in-lb (73 N-m)

316 SST—Option L4 150 in-lb (17 N-m) 300 in-lb (34 N-m)

Alloy K-500 —Option L6 300 in-lb (34 N-m) 650 in-lb (73 N-m)

ASTM-A-453-660—Option L7 150 in-lb (17 N-m) 300 in-lb (34 N-m)

ASTM-A-193-B8M—Option L8 150 in-lb (17 N-m) 300 in-lb (34 N-m)

When installing the transmitter to one of the optional mounting brackets, torque the mounting bolts to 125 in-lb (14.1 N-m).

Figure 3-6. Flange Bolts and Adapters

Transmitter with flange bolts

Transmitter with flange adapters and

flange/adapter bolts

Installation

Dimensions are in inches (millimeters).

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Mounting brackets

Facilitate mounting transmitter to a 2-in. pipe, or to a panel. The B4 Bracket (SST) option is standard for use with the coplanar and in-line process connections. See Rosemount 3051S Series of Instrumentation

Product Data Sheet

Options B1–B3 and B7–B9 are sturdy, epoxy/polyester-painted brackets designed for use with the traditional flange. The B1–B3 brackets have carbon steel bolts, while the B7–B9 brackets have stainless steel bolts. The BA and BC brackets and bolts are stainless steel. The B1/B7/BA and B3/B9/BC style brackets support 2-in. pipe-mount installations, and the B2/B8 style brackets support panel mounting.

for bracket dimensions and mounting configurations for the B4 option.

Panel mount Pipe mount

Coplanar flange

Traditional flange

In-line

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3.4.2 Configure alarm and security switch

Note

If alarm and security adjustments are not installed, the transmitter will operate normally with the default alarm condition alarm high and the security off.

Configure alarm direction

The transmitter alarm direction is set by repositioning the Plantweb housing switch or Junction Box housing jumper. Position the switch/jumper in the “HI” position for fail high and in the “LO” position for fail low. See “Failure mode alarm and saturation” on page 29 for more information.

Configure security (write protect)

Changes can be prevented to the transmitter configuration data with the write protection Plantweb housing switches and Junction Box housing jumpers. Securit y is controlled by the security (write protect) switch/jumper located on the interface assembly or terminal block. Position the switch/jumper in the “ON” position to prevent accidental or deliberate change of configuration data.

If the transmitter write protection switch/jumper is in the “ON” position, the transmitter will not accept any “writes” to its memory. Configuration changes, such as digital trim and reranging, cannot take place when the transmitter security is on.

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Reposition the switches/jumpers

1. Do not remove the transmitter covers in explosive atmospheres when the circuit is live. If the

transmitter is live, set the loop to manual and remove power.

2. Remove the electronics compartment cover, opposite the field terminal side on the Plantweb housing

or the terminal block cover on the Junction Box housing. Do not remove the transmitter covers in explosive atmospheres when the circuit is live.

3. Reposition the switches/jumpers as desired for the specific housing compartment. See Figure 3-7.

a. For Plantweb housing, slide the security and alarm switches into the preferred position by using a

small screwdriver. (An LCD display or an adjustment module must be in place to activate the switches.)

b. For Junction Box housing, pull the pins out and rotate 90° into desired position to set the security

and alarm.

4. Re-install the transmitter cover. Transmitter covers must be fully engaged to meet explosion-proof

requirements.

Figure 3-7. Switch and Jumper Configuration (Option D1)

Plantweb housing switches Junction Box housing jumpers

A. Security B. Alarm

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Usage note

The Field Communicator can be used to configure the security on and off. Otherwise, if the transmitter contains the D1 option, the switch/jumper will override software write protect. To disable the zero and span buttons (local keys), for transmitters with the D1 option, enter the Fast Key sequence “Disable Zero and Span Adjustment:

Device Dashboard Fast Keys

HART 5 with Diagnostics Fast Keys

HART 7 Fast Keys

3.4.3 Impulse piping

Systems that will use impulse piping should follow the guidance in the following section. Not all Rosemount 3051S measurement systems will use impulse piping, especially systems with remote seals, and Rosemount Annubar, compact orifice plates, or an integral orifice plate. Each of these systems has their own manual to assist with installation.

Mounting requirements

Impulse piping configurations depend on specific measurement conditions. Refer to Figure 3-1 and

Figure 3-2 on page 43 for examples of the following mounting configurations:

Liquid measurement

 Place taps to the side of the line to prevent sediment deposits on the transmitter’s process isolators.  Mount the transmitter beside or below the taps so gases can vent into the process line.  Mount drain/vent valve upward to allow gases to vent.

Gas measurement

 Place taps in the top or side of the line.  Mount the transmitter beside or above the taps so liquid will drain into the process line.

2, 2, 6, 2

Steam measurement

 Place taps to the side of the line.  Mount the transmitter below the taps to ensure that the impulse piping will stay filled with

condensate.

 In steam service above 250 °F (121 °C), fill impulse lines with water to prevent steam from contacting

the transmitter directly and to ensure accurate measurement start-up.

Note

For steam or other elevated temperature services, it is important that temperatures at the process connection do not exceed the transmitter’s process temperature limits.

Steam service

For steam service or for applications with process temperatures greater than the limits of the transmitter, do not blow down impulse piping through the transmitter. Flush lines with the blocking valves closed and refill lines with water before resuming measurement. Refer to Figure 3-1 for correct mounting orientation.

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Best practices

The piping between the process and the transmitter must accurately transfer the pressure to obtain accurate measurements. These are some possible sources of error: pressure transfer, leaks, friction loss (particularly if purging is used), trapped gas in a liquid line, liquid in a gas line, density variations between the legs, and plugged impulse piping.

The best location for the transmitter in relation to the process pipe is dependent on the process. Use the following guidelines to determine transmitter location and placement of impulse piping:

 Keep impulse piping as short as possible.  For liquid service, slope the impulse piping at least 1 in./ft (8 cm/m) upward from the transmitter

toward the process connection.

 For gas service, slope the impulse piping at least 1 in./ft (8 cm/m) downward from the transmitter

toward the process connection.

 Avoid high points in liquid lines and low points in gas lines.  Make sure both impulse legs are the same temperature.  Use impulse piping large enough to avoid friction effects and blockage.  Vent all gas from liquid piping legs.  When using a sealing fluid, fill both piping legs to the same level.  When purging, make the purge connection close to the process taps and purge through equal lengths

of the same size pipe. Avoid purging through the transmitter.

 Keep corrosive or hot (above 250 °F [121 °C]) process material out of direct contact with the sensor

module and flanges.

 Prevent sediment deposits in the impulse piping.  Maintain equal leg of head pressure on both legs of the impulse piping.  Avoid conditions that might allow process fluid to freeze within the process flange.

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3.4.4 Process connections

Coplanar or traditional process connection

Install and tighten all four flange bolts before applying pressure, or process leakage will result. When properly installed, the flange bolts will protrude through the top of the sensor module housing. Do not attempt to loosen or remove the flange bolts while the transmitter is in service.

3.4.5 In-line process connection

In-line gage transmitter orientation

Interfering or blocking the atmospheric reference port will cause the transmitter to output erroneous pressure values.

The low side pressure port (atmospheric reference) on the in-line gage transmitter is located under the sensor module neck label. See Figure 3-8 on page 54.

Keep the vent path free of any obstruction, such as paint, dust, and lubrication by mounting the transmitter so that any contaminants can drain away.

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Figure 3-8. In-line Gage Low Side Pressure Port

A. Low side pressure port (under neck label)

3.5 Rosemount 305, 306, and 304 Manifolds

The Rosemount 305 Integral Manifold mounts directly to the transmitter and is available in two styles: Traditional and Coplanar. The traditional Rosemount 305 can be mounted to most primary elements with mounting adapters in the market today. The Rosemount 306 In-Line Manifold is used with in-line transmitters to provide block-and-bleed valve capabilities of up to 10000 psi (690 bar). The Rosemount 304 comes in two basic styles: Traditional (flange x flange and flange x pipe) and Wafer. The Rosemount 304 Traditional Manifold comes in 2-, 3-, and 5-valve configurations. The 304 Wafer Manifold comes in 3- and 5-valve configurations.

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Figure 3-9. Integral Manifold Designs

Conventional Coplanar Traditional In-line

Figure 3-10. Rosemount 305 Manifold Styles

Rosemount 305 Integral

Coplanar

Rosemount 305 Integral

Tra di tio na l

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Figure 3-11. Rosemount 304 Manifold Styles

Rosemount 304 Traditional Rosemount 304 Wafer

3.5.1 Rosemount 305 Integral Manifold installation procedure

To install a Rosemount 305 Integral Manifold to a Rosemount 3051S Transmitter:

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1. Inspect the PTFE sensor module O-rings. Undamaged O-rings may be reused. If the O-rings are

damaged (if they have nicks or cuts, for example), replace with O-rings designed for Rosemount transmitter.

Important

If replacing the O-rings, take care not to scratch or deface the O-ring grooves or the surface of the isolating diaphragm while you remove the damaged O-rings.

2. Install the Integral Manifold on the sensor module. Use the four 2.25-in. manifold bolts for alignment.

Finger tighten the bolts, then tighten the bolts incrementally in a cross pattern as seen in Figure 3-12 to final torque value. See “Flange bolts” on page 48 for complete bolt installation information and torque values. When fully tightened, the bolts should extend through the top of the sensor module housing.

Figure 3-12. Bolt Tightening Pattern

Installation

3. If the PTFE sensor module O-rings have been replaced, the flange bolts should be re-tightened after

installation to compensate for cold flow of the O-rings.

Installation

See “Safety messages” on page 41 for complete warning information.

Drain/Vent

valve

Drain/Vent

valve

Isolate (open)

Process

Equalize (closed)

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3.5.2 Rosemount 306 Integral Manifold installation procedure

The Rosemount 306 Manifold is for use only with a Rosemount 3051S In-line Transmitter.

Assemble the Rosemount 306 Manifold to the Rosemount 3051S In-line Transmitter with a thread sealant. The proper installation torque value for a Rosemount 306 Manifold is 425 in-lb.

3.5.3 Rosemount 304 Conventional Manifold installation procedure

To install a Rosemount 304 Conventional Manifold to a Rosemount 3051 Transmitter:

1. Align the Conventional Manifold with the transmitter flange. Use the four manifold bolts for

alignment.

2. Finger tighten the bolts, then tighten the bolts incrementally in a cross pattern to final torque value.

See “Flange bolts” on page 48 for complete bolt installation information and torque values. When fully tightened, the bolts should extend through the top of the sensor module housing.

3. Leak-check assembly to maximum pressure range of transmitter.

3.5.4 Manifold operation

Improper installation or operation of manifolds may result in process leaks, which may cause death or serious injury.

Always perform a zero trim on the transmitter/manifold assembly after installation to eliminate any shift due to mounting effects. See “Sensor trim overview” on page 72.

Coplanar transmitters

3-valve and 5-valve manifolds

Performing zero trim at static line pressure

In normal operation the two isolate (block) valves between the process ports and transmitter will be open and the equalize valve will be closed.

1. To zero trim the transmitter, close the isolate

valve on the low side (downstream) side of the transmitter.

Drain/Vent

valve

Isolate (open)

Drain/Vent

Equalize (closed)

valve

Isolate

(closed)

Process

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Reference Manual

Drain/Vent

valve

Isolate (open)

Drain/Vent

valve

Isolate

(closed)

Process

Equalize

(closed)

Drain/Vent

valve

Drain/Vent

valve

Isolate (open)

Process

Equalize

(closed)

(Plugged)

Isolate (open)

(Plugged)

Equalize (closed)

Process ProcessDrain vent

(closed)

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Installation

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2. Open the equalize valve to equalize the pressure

on both sides of the transmitter. The manifold is now in the proper configuration for performing a zero trim on the transmitter.

3. After performing a zero trim on the transmitter,

close the equalize valve.

4. Finally, to return the transmitter to service, open

the low side isolate valve.

Drain/Vent

valve

Isolate (open)

Drain/Vent

Equalize

(open)

Process

valve

Isolate

(closed)

Five-valve natural gas manifold

Performing zero trim at static line pressure

Five-valve natural gas configurations shown:

In normal operation, the two isolate (block) valves between the process ports and transmitter will be open, and the equalize valves will be closed. Vent valves may be opened or closed.

Installation

(Plugged)

Isolate (open)

Isolate

(closed)

(Plugged)

Process ProcessDrain vent

(closed)

Equalize

(closed)

Equalize (closed)

(Plugged)

Isolate (open)

Equalize

(open)

Equalize

(closed)

Process ProcessDrain vent

(closed)

Isolate

(closed)

(Plugged)

Isolate (open)

Equalize

(open)

Equalize

(closed)

Process ProcessDrain vent

(closed)

Isolate

(closed)

(Plugged)

October 2018

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1. To zero trim the transmitter, first close the

isolate valve on the low pressure (downstream) side of the transmitter and the vent valve.

2. Open the equalize valve on the high pressure

(upstream) side of the transmitter.

3. Open the equalize valve on the low pressure

(downstream) side of the transmitter. The manifold is now in the proper configuration for performing a zero trim on the transmitter.

4. After performing a zero trim on the transmitter,

close the equalize valve on the low pressure (downstream) side of the transmitter.

(Plugged)

Equalize

(open)

Isolate (open)

Process ProcessDrain vent

Equalize

(open)

(closed)

(Plugged)

Isolate

(closed)

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(Plugged)

Isolate (open)

Isolate

(closed)

(Plugged)

Process ProcessDrain vent

(closed)

Equalize (closed)

(Plugged)

Isolate (open)

(Plugged)

Equalize (closed)

Equalize

(closed)

Process ProcessDrain vent

(closed)

00809-0100-4801, Rev HA

5. Close the equalize valve on the high pressure

6. Finally, to return the transmitter to service, open

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October 2018

(upstream) side.

the low side isolate valve and vent valve. The vent valve can remain open or closed during operation.

In-line transmitter

Two-valve and block and bleed style manifolds

Isolating the transmitter

In normal operation the isolate (block) valve between the process port and transmitter will be open and the test/vent valve will be closed. On a block and bleed style manifold, a single block valve provides transmitter isolation and a bleed screw provides drain/vent capabilities.

1. To isolate the transmitter, close the isolate valve.

Installation

Transmitter

Vent

(closed)

Isolate

Process

(open)

Transmitter

Vent

(closed)

Isolate

Process

(closed)

Installation

Transmitter

Isolate

Vent

(closed)

Process

(open)

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2. To bring the transmitter to atmospheric pressure, open the

vent valve or bleed screw.

Note

/4-in. male NPT pipe plug may be installed in the test/vent port and will need to be removed with a wrench in order to vent the manifold properly. Always use caution when venting directly to atmosphere.

3. After venting to atmosphere, perform any required

calibration and then close the test/vent valve or replace the bleed screw.

4. Open the Isolate (block) valve to return the transmitter to

service.

Transmitter

Vent

(open)

Isolate

Process

(closed)

Transmitter

Vent

(closed)

Isolate

Process

(closed)

3.6 Wiring the device

3.6.1 Remove orange conduit plugs

Use a conduit plug in the unused conduit opening. Thread sealing (PTFE) tape or paste on male threads of conduit is required to provide a water/dust tight conduit seal and meets requirements of NEMA 4X, IP66, and IP68. Consult factory if other Ingress Protection ratings are required.

For M20 threads, install conduit plugs to full thread engagement or until mechanical resistance is met.

Remove orange plugs from the transmitter conduit openings. The orange plugs are used to keep the housing free of debris during shipping. They are not meant to be in the conduit openings when the transmitter is installed and in use.

Type

Installation

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Important

Install the enclosed pipe plug (found in the box) in the unused conduit opening. For straight threads, a minimum of six threads must be engaged. For tapered threads, install the plug wrench-tight.

For material compatibility considerations, refer to Material Selection Technical Note.

3.6.2 Wire the device

Use twisted pairs to yield best results. To ensure proper communication, use 24 to 14 AWG wire, and do not exceed 5000 ft. (1500 m).

Note

Determine local wiring and conduit requirements. Understand local wiring and conduit requirements prior to installation and be sure to follow all regulations during the transmitter’s installation.

Figure 3-13. HART Terminal Blocks

Plantweb Junction Box

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October 2018

Installation

To make connections, perform the following procedure:

1. Remove the housing cover on terminal compartment side. Do not remove the cover in explosive

environments when the circuit is live. Signal wiring supplies all power to the transmitter.

2. Connect the positive lead to the terminal marked (+) and the negative lead to the terminal marked

(PWR/COMM–). Avoid contact with leads and terminals. Do not connect powered signal wiring to the test terminals. Power could damage the test diode.

3. Ensure full contact with Terminal Block screw and washer. When using a direct wiring method, wrap

wire clockwise to ensure it is in place when tightening the terminal block screw.

Note

The use of a pin or ferrule wire terminal is not recommended as the connection may be more susceptible to loosening over time or under vibration.

4. Plug and seal the unused conduit connection on the transmitter housing to avoid moisture

accumulation in the terminal side. Install wiring with a drip loop. Arrange the drip loop so the bottom is lower than the conduit connections and the transmitter housing.

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October 2018

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Surges/transients

The transmitter will withstand electrical transients of the energy level usually encountered in static discharges or induced switching transients. However, high-energy transients, such as those induced in wiring from nearby lightning strikes, can damage the transmitter.

Optional transient protection terminal block

The transient protection terminal block can be ordered as an installed option (Option Code T1 in the transmitter model number) or as a spare part to retrofit existing Rosemount 3051S Transmitters in the field. For a complete listing of spare part numbers for transient protection terminal blocks, refer to

page 82. A lightning bolt symbol on a terminal block identifies it as having transient protection.

Signal wiring grounding

Do not run signal wiring in conduit or open trays with power wiring, or near heavy electrical equipment. Grounding terminations are provided on the sensor module and inside the terminal compartment. These grounds are used when transient protect terminal blocks are installed or to fulfill local regulations. See Step 2 below for more information on how the cable shield should be grounded.

1. Remove the field terminals housing cover.

2. Connect the wiring pair and ground as indicated in Figure 3-14.

a. The terminals are not polarity sensitive. b. The cable shield should:

–Be trimmed close and insulated from touching the transmitter housing –Continuously connect to the termination point –Be connected to a good earth ground at the power supply end

Figure 3-14. Wiring

A. Insulate shield B. Minimize distance C. Connect shield back to the power supply ground D. Trim shield and insulate E. Safety ground

3. Replace the housing cover. It is recommended that the cover be tightened until there is no gap

between the cover and the housing.

4. Plug and seal unused conduit connections.

Installation

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Note

A minimum loop resistance of 250 ohms is required to communicate with a Field Communicator. If a single power supply is used to power more than one Rosemount 3051S Transmitter, the power supply used, and circuitry common to the transmitters, should not have more than 20 ohms of impedance at 1200 Hz.

Electrical considerations

Proper electrical installation is necessary to prevent errors due to improper grounding and electrical noise. For Junction Box housing, shielded signal wiring should be used in high EMI/RFI environments.

Note

Verify transmitter zero point after installation. To reset zero point, refer to “Sensor trim overview” on

page 72.

Cover installation

Always ensure a proper seal by installing the electronics housing cover(s) so that metal contacts metal. Use Rosemount O-rings.

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October 2018

3.6.3 Ground the transmitter housing

Transmitter case

Always ground the transmitter case in accordance with national and local electrical codes. The most effective transmitter case grounding method is a direct connection to earth ground with minimal impedance. Methods for grounding the transmitter case include an internal ground connection.

The internal ground connection screw is inside the terminal side of the electronics housing. The screw is

identified by a ground symbol ( ), and is standard on all Rosemount 3051S Transmitters.

Table 3-2. Option Codes with External Ground Screw Included

Option

code

E1 ATE X Fla mep roof

N1 ATEX Type n

ND ATEX Dust

E4 TIIS Flameproof

K1 ATEX Flameproof, Intrinsic Safety, Type n, Dust (combination of E1, I1, N1, and ND)

E7 IECEx Flameproof, Dust ignition-proof

N7 IECEx Type n

K7 IECEx Flameproof, Dust ignition-proof, Intrinsic Safety, and Type n (combination of E7, I7, and N7)

Description

Installation

KA ATEX and CSA Explosion-proof, Intrinsically Safe, Division 2 (combination of E1, E6, I1, and I6)

KC FM and ATEX Explosion-proof, Intrinsically Safe, Division 2 (combination of E5, E1, I5, and I1)

T1 Transient terminal block

D4 External ground screw assembly

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October 2018

Note

Grounding the transmitter case using the threaded conduit connection may not provide a sufficient ground. The transient protection terminal block (option code T1) will not provide transient protection unless the transmitter case is properly grounded. Use the above guidelines to ground the transmitter case. Do not run transient protection ground wire with signal wiring; the ground wire may carry excessive current if a lightning strike occurs.

3.6.4 Remote display wiring and power up

The remote mount display and interface system consists of a local transmitter and a remote mount LCD display assembly. The local Rosemount 3051S Transmitter assembly includes a Junction Box housing with a three position terminal block integrally mounted to a SuperModule. The remote mount LCD display assembly consists of a dual compartment Plantweb housing with a seven position terminal block. See

Figure 3-15 on page 65 for complete wiring instructions. The following is a list of necessary information

specific to the remote mount display system:

 Each terminal block is unique for the remote display system.  A 316 SST housing adapter is permanently secured to the remote mount LCD display Plantweb housing

providing an external ground and a means for field mounting with the provided mounting bracket.

 A cable is required for wiring between the transmitter and remote mount LCD display. The cable length

is limited to 100 ft.

 50 ft. (option M8) or 100 ft. (option M9) cable is provided for wiring between the transmitter and

remote mount LCD display. Option M7 does not include cable. Other comparable cable may be used as long as it has independent dual twisted shielded pair wires with an outer shield. The power wires must be 22 AWG minimum and the CAN communication wires must be 24 AWG minimum.

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Note

Cable length may be up to 100 ft. (31 m), depending on cable capacitance. The capacitance as wired must be less than 5000 picofarads total. This allows up to 50 picofarads per 1 ft. (0.3 m) for a 100 ft. (31 m) cable.

Intrinsic Safety Consideration: The transmitter assembly with remote display has been approved with Madison AWM Style 2549 cable. Alternate cable may be used as long as the transmitter with remote display and cable is configured according to the installation control drawing or certificate. Refer to appropriate approval certificate or control drawing in Appendix A: Specifications and Reference Data for remote cable IS requirements.

Important

Do not apply power to the remote communications terminal. Follow wiring instructions carefully to prevent damage to system components.

Important

For ambient temperatures above 140 °F (60 °C), cable wiring must be rated at least 9 °F (5 °C) above the maximum ambient temperature.

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(white) 24 AWG

(blue) 24 AWG

(black) 22 AWG

(red) 22 AWG

4-20 mA

00809-0100-4801, Rev HA

Figure 3-15. Remote Mount Display Wiring Diagram

Installation

October 2018

Junction Box housing Remote mount display

Note

Wire colors provided above are per Madison AWM Style 2549 cable. Wire color may vary depending on cable selected.

Madison AWM Style 2549 cable includes a ground shield. This shield must be connected to earth ground at either the SuperModule or the Remote Display, but not both.

3.6.5 eurofast®/minifast® connection

For Rosemount 3051S Transmitters with conduit electrical connectors GE or GM, refer to the cordset manufacturer’s installation instructions for wiring details. For FM Intrinsically Safe, non-incendive or FM FISCO Intrinsically Safe hazardous locations, install in accordance with Rosemount drawing 03151-1009

Installation

to maintain outdoor rating (NEMA

4X and IP66).

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October 2018

Reassembly of conduit receptacles

If the conduit receptacle is removed or replaced, follow the instructions below to re-wire the GE or GM conduit receptacle to the terminal block:

1. Connect the green/yellow lead wire to the internal ground screw.

2. Connect the brown lead wire to the terminal marked (+).

3. Connect the blue lead wire to the terminal marked (pwr/comm-).

3.6.6 Quick Connect wiring

As standard, the Rosemount 3051S Quick Connect arrives properly assembled to the SuperModule and is ready for installation. Cordsets and field wireable connectors (in shaded area) are sold separately.

Figure 3-16. Quick Connect Exploded View

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A. Quick Connect housing B. Straight field wireable connector C. Right angle field wireable connector

1. Order part number 03151-9063-0001.

2. Order part number 03151-9063-0002.

3. Field wiring supplied by customer.

4. Supplied by cordset vendor.

(1)(3)

(2)(3)

D. Cordset E. Cordset/field wireable coupling nut F. Quick Connect coupling nut

(4)

Important

If Quick Connect is ordered as a 300S spare housing or is removed from the SuperModule, follow the instructions below for proper assembly prior to field wiring.

1. Place the Quick Connect onto the SuperModule. To ensure proper pin alignment, remove coupling

nut prior to installing quick Connect onto SuperModule.

2. Place coupling nut over quick connect and wrench tighten to a maximum of 300 in-lb (34 N-m).

3. Tighten the set screw using a

4. Install cordset/field wireable connectors onto the Quick Connect. Do not over tighten.

/32-in. hex wrench.

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Figure 3-17. Quick Connect Housing Pin-Out

A. Ground B. No connection

For other wiring details, refer to pin-out drawing and the cordset manufacturer’s installation instructions.

3.6.7 Power the transmitter

Power supply 4–20 mA transmitters

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October 2018

The dc power supply should provide power with less than two percent ripple. Total resistance load is the sum of resistance from signal leads and the load resistance of the controller, indicator, and related pieces. Note the resistance of intrinsic safety barriers, if used, must be included.

3.6.8 Cover jam screw

For transmitter housings shipped with a cover jam screw, as shown in Figure 3-18, the screw should be properly installed once the transmitter has been wired and powered up. The cover jam screw is intended to disallow the removal of the transmitter cover in flameproof environments without the use of tooling. Follow these steps to install the cover jam screw:

1. Verify the cover jam screw is completely threaded into the housing.

2. Install the transmitter housing cover and verify the cover is tight against the housing.

3. Using an M4 hex wrench, loosen the jam screw until it contacts the transmitter cover.

4. Turn the jam screw an additional

Note

Application of excessive torque may strip the threads.

5. Verify the cover cannot be removed.

/2 turn counterclockwise to secure the cover.

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Figure 3-18. Cover Jam Screw

Plantweb housing Junction Box housing

A. 2x cover jam screw (1 per side) B. Cover jam screw

Installation

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Operation and Maintenance

Section 4 Operation and Maintenance

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 73

Calibration for HART

Field upgrades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 85

4.1 Overview

This section contains information on commissioning and operating Rosemount™ 3051S Pressure Transmitters. Tasks that should be performed on the bench prior to installation are explained in this section.

Field Communicator and AMS Device Manager instructions are given to perform configuration functions. For convenience, Field Communicator Fast Key sequences are labeled “Fast Keys” for each software function below the appropriate headings.

Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 73

October 2018

4.2 Calibration for HART® Protocol

Calibrating a Rosemount 3051S Transmitter may include the following procedures:

 Rerange: Sets the 4 and 20 mA points at required pressures.  Sensor trim: Adjusts the position of the factory sensor characterization curve to optimize performance

over a specified pressure range, or to adjust for mounting effects.

 Analog output trim: Adjusts the analog output to match the plant standard or the control loop.

The Rosemount 3051S SuperModule sensor’s specific characteristics in response to pressure and temperature inputs. A smart transmitter compensates for these sensor variations. The process of generating the sensor performance profile is called factory sensor characterization. Factory sensor characterization also provides the ability to readjust the 4 and 20 mA points without applying pressure to the transmitter.

Trim and rerange functions also differ. Reranging sets analog output to the selected upper and lower range points and can be done with or without an applied pressure. Reranging does not change the factory sensor characterization curve stored in the microprocessor. Sensor trimming requires an accurate pressure input and adds additional compensation that adjusts the position of the factory sensor characterization curve to optimize performance over a specific pressure range.

Note

Sensor trimming adjusts the position of the factory sensor characterization curve. It is possible to degrade performance of the transmitter if the trim is done improperly or with inaccurate equipment.

™

uses a microprocessor that contains information about the

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October 2018

Table 4-1. Recommended Calibration Tasks

Tra ns mitt er Bench calibration tasks Field calibration tasks

1. Reconfigure parameters if necessary.

2. Zero trim the transmitter to compensate for mounting effects or static pressure effects.

1. Reconfigure parameters if necessary.

2. Perform low trim value section of the sensor trim procedure to correct for mounting position effects.

Rosemount 3051S_ CD, 3051S_ CG, 3051S_SAL, 3051S_SAM, 3051S_TG, Range 1–4

Rosemount 3051S_ CA, 3051S_ TA, 3051S_ TG, Range 5

1. Set output configuration parameters:

a. Set the range points.

b. Set the output units.

c. Set the output type.

d. Set the damping value.

2. Optional: Perform a sensor trim (accurate pressure source required).

3. Optional: Perform an analog output trim (accurate multimeter required).

1. Set output configuration parameters:

a. Set the range points.

b. Set the output units.

c. Set the output type.

d. Set the damping value.

2. Optional: Perform a sensor trim if equipment available (accurate absolute pressure source required). Otherwise, perform the low trim value section of the sensor trim procedure.

3. Optional: Perform an analog output trim (accurate multimeter required).

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Note:

A Field Communicator is required for all sensor and output trim procedures.

Rosemount 3051S_C Range 4 and Range 5 Transmitters require a special calibration procedure when used in differential pressure applications under high static line pressure (see “Compensating for

line pressure (Range 4 and 5)” on page 81).

Rosemount 3051S_TG Range 5 Transmitters use an absolute sensor that requires an accurate absolute pressure source to perform the optional sensor trim.

4.2.1 Calibration overview

Complete calibration of the Rosemount 3051S involves the following tasks:

Configure the analog output parameters

 Set Process Variable Units (page 24)  Set Output Type (page 24)  Rerange (page 26)  Set Damping (page 28)

Calibrate the sensor

 Sensor Trim (page 77)  Zero Trim (page 77)

Operation and Maintenance

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ReferenceAccuracy()

TemperatureEffect()

StaticPressureEffect()

00809-0100-4801, Rev HA

Calibrate the 4–20 mA output

 4–20 mA Output Trim (page 79); or  4–20 mA Output Trim Using Other Scale (page 80)

Data flow can be summarized in four major steps:

1. A change in pressure is measured by a change in the sensor output (sensor signal).

2. The sensor signal is converted to a digital format that is understood by the microprocessor (Analog-to-Digital signal conversion).

3. Corrections are performed in the microprocessor to obtain a digital representation of the process input (Digital PV).

4. The Digital PV is converted to an analog value (Digital-to-Analog signal conversion).

Not all calibration procedures should be performed for each transmitter. Some procedures are appropriate for bench calibration, but should not be performed during field calibration. Ta b l e 4- 1 identifies the recommended calibration procedures for each type of transmitter for bench or field calibration.

4.2.2 Determining calibration frequency

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Calibration frequency can vary greatly depending on the application, performance requirements, and process conditions. Use the following procedure to determine calibration frequency that meets the needs of your application.

1. Determine the performance required for your application.

2. Determine the operating conditions.

3. Calculate the Total Probable Error (TPE).

4. Calculate the stability per month.

5. Calculate the calibration frequency.

Sample calculation

Step 1: Determine the performance required for your application.

Required performance: 0.30% of span

Step 2: Determine the operating conditions.

Tra n sm it te r:

Calibrated span: 150 inH

Ambient temperature change: ± 50 °F (28 °C)

Line pressure: 500 psig (34.5 bar)

Step 3: Calculate TPE.

(1)

Rosemount 3051S_CD, range 2A [URL= 250 inH

O(623 mbar)], classic performance

O (374 mbar)

Operation and Maintenance

TPE = = 0.112% of span

Where:

Operation and Maintenance

0.0125 URL× Span

------------------------------- ----- 0.0625+





per 50 °F 0.0833% of span±=±

0.1% reading per 1000 psi (69 bar) 0.05% of span at maximum span±=

Stability

0.125 URL× Span

----------------------------- ---

% of span for 5 years 0.0035% of span per month±=±=

Cal. Freq.

Req. performance TPE–()

Stability per month

------------------------------ ------------- ---------- ------------- ----

0.3 0.112%–()

0.0035%

----------------------------- ----------- 54 months===

October 2018

Reference accuracy = ± 0.055% of span

Ambient temperature effect =

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Span static pressure effect

(1)

Step 4: Calculate the stability per month.

Step 5: Calculate calibration frequency.

4.2.3 Selecting a trim procedure

To decide which trim procedure to use, you must first determine whether the analog-to-digital section or the digital-to-analog section of the transmitter electronics needs trimming. Perform the following procedure:

1. Connect a pressure source, a Field Communicator or AMS Device Manager, and a digital readout device to the transmitter.

2. Establish communication between the transmitter and the Field Communicator.

3. Apply pressure equal to the upper range point pressure.

4. Compare the applied pressure to the pressure process variable value on the Process Variables menu on the Field Communicator or the Process Variables screen in AMS Device Manager. For instructions on how to access process variables, see “Process variables” on page 23.

a. If the pressure reading does not match the applied pressure (with high-accuracy test

equipment), perform a sensor trim. See “Sensor trim overview” on page 76 to determine which trim to perform.

4.2.4 Sensor trim overview

1. Zero static pressure effect removed by zero trimming at line pressure.

5. Compare the Analog Output (AO) line, on the Field Communicator or AMS Device Manager, to the digital readout device.

a. If the AO reading does not match the digital readout device (with high-accuracy test equipment),

perform an analog output trim. See “Analog output trim” on page 79.

Trim the sensor using either sensor or zero trim functions. Trim functions vary in complexity and are application-dependent. Both trim functions alter the transmitter’s interpretation of the input signal.

Zero trim is a single-point offset adjustment. It is useful for compensating for mounting position effects and is most effective when performed with the transmitter installed in its final mounting position. Since this correction maintains the slope of the characterization curve, it should not be used in place of a sensor trim over the full sensor range.

When performing a zero trim with a manifold, refer to “Manifold operation” on page 56.

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Note

Do not perform a zero trim on Rosemount 3051S Absolute Pressure Transmitters. Zero trim is zero based, and absolute pressure transmitters reference absolute zero. To correct mounting position effects on an absolute pressure transmitter, perform a low trim within the sensor trim function. The low trim function provides an offset correction similar to the zero trim function, but it does not require zero-based input.

Sensor trim is a 2-point sensor calibration where two end-point pressures are applied, and all output is linearized between them. Always adjust the low trim value first to establish the correct offset. Adjustment of the high trim value provides a slope correction to the characterization curve based on the low trim value. The trim values allow you to optimize performance over your specified measuring range at the calibration temperature.

4.2.5 Zero trim

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October 2018

Device Dashboard Fast Keys

HART 5 with Diagnostics Fast Keys

HART 7 Fast Keys

Note

The transmitter must be within three percent of true zero (zero-based) in order to calibrate with zero trim function.

3, 4, 1, 3

3, 4, 1, 1, 1, 3

Field Communicator

Calibrate the sensor with a Field Communicator using the zero trim function as follows:

1. Vent the transmitter and attach a Field Communicator to the measurement loop.

2. From the HOME screen, follow the Fast Key sequence Zero Trim.

3. Follow the commands provided by the Field Communicator to complete the zero trim adjustment.

AMS Device Manager

1. Right click on the device and select Methods, then Calibrate, then Zero trim from the menu.

2. Follow the on-screen prompts.

3. Select Finish to acknowledge the method is complete.

4.2.6 Sensor trim

Device Dashboard Fast Keys

HART 5 with Diagnostics Fast Keys

HART 7 Fast Keys

Note

Use a pressure input source that is at least four times more accurate than the transmitter, and allow the input pressure to stabilize for ten seconds before entering any values.

Operation and Maintenance

3, 4, 1

3, 4, 1, 1, 1

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October 2018

Field Communicator

To calibrate the sensor with a Field Communicator using the sensor trim function, perform the following procedure:

1. Assemble and power the entire calibration system including a transmitter, Field Communicator, power supply, pressure input source, and readout device.

2. From the HOME screen, enter the Fast Key sequence “Sensor Trim”.

3. Select 2: Lower sensor trim. The lower sensor trim value should be the sensor trim point that is closest to zero.

Note

Select pressure input values so that lower and upper values are equal to or outside the 4 and 20 mA points. Do not attempt to obtain reverse output by reversing the high and low points. This can be done by going to “Rerange” on page 26 of Section 2: Configuration. The transmitter allows approximately five percent deviation.

4. Follow the commands provided by the Field Communicator to complete the adjustment of the lower value.

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5. Repeat for the upper value. In step 3, select 3: Upper sensor trim.

AMS Device Manager

1. Right click on the device and select Methods, then Calibrate, then Sensor Trim from the menu.

2. Select Lower Sensor Trim.

3. Follow on-screen prompts.

4. Select Finish to acknowledge the method is complete.

5. Right click on the device and select Methods, then Calibrate, then Sensor Trim from the menu.

6. Select Upper Sensor Trim and repeat steps 3-4.

4.2.7 Recall factory trim–sensor trim

Device Dashboard Fast Keys

HART 5 with Diagnostics Fast Keys

HART 7 Fast Keys

The recall factory trim–sensor trim command allows the restoration of the as-shipped factory settings of the sensor trim. This command can be useful for recovering from an inadvertent zero trim of an absolute pressure unit or inaccurate pressure source.

3, 4, 3

3, 4, 1, 3, 1

Field Communicator

Enter the Fast Key sequence “Recall Factory Trim–Sensor Trim”.

Operation and Maintenance

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AMS Device Manager

1. Right click on the device and select Methods, then Calibrate, then Recall Factory Trim from the menu

2. Set the control loop to manual, then select Next.

3. Select Sensor trim under Trim to reca ll and select Next.

4. Follow the on-screen prompts.

5. Select Finish to acknowledge the method is complete.

4.2.8 Analog output trim

The analog output trim commands allow you to adjust the transmitter’s current output at the 4 and 20 mA points to match the plant standards. This command adjusts the Digital-to-Analog signal conversion.

4.2.9 Digital-to-Analog trim

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October 2018

Device Dashboard Fast Keys

HART 5 with Diagnostics Fast Keys

HART 7 Fast Keys

3, 4, 2

3, 4, 1, 2, 3

3, 4, 1, 2, 3, 1

Field Communicator

To perform a digital-to-analog trim with a Field Communicator, perform the following procedure.

1. From the HOME screen, enter the Fast Key sequence Digital-to-Analog Trim.

2. Select OK after setting the control loop to manual. See “Setting the loop to manual” on page 6.

3. Connect an accurate reference milliamp meter to the transmitter at the CONNECT REFERENCE METER prompt. Connect the positive lead to the positive terminal and the negative lead to the test terminal in the transmitter terminal compartment, or shunt power through the reference meter at some point.

4. Select OK after connecting the reference meter.

5. Select OK at the SETTING FLD DEV OUTPUT TO 4 MA prompt. The transmitter outputs 4.0 mA.

6. Record the actual value from the reference meter, and enter it at the ENTER METER VALUE prompt. The Field Communicator prompts you to verify whether or not the output value equals the value on the reference meter.

7. Select 1: Yes if the reference meter value equals the transmitter output value, or 2: No if it does not.

a. If 1: Yes is selected, proceed to Step 8. b. If 2: No is selected, repeat Step 6.

8. Select OK at the SETTING FLD DEV OUTPUT TO 20 MA prompt, and repeat Step 5 and Step 6 until the

9. Select OK after the control loop is returned to automatic control.

Operation and Maintenance

reference meter value equals the transmitter output value.

Operation and Maintenance

October 2018

AMS Device Manager

1. Right click on the device and select Methods, then Calibrate, then D/A Trim from the menu.

2. Follow the on-screen prompts.

3. Select Finish to acknowledge the method is complete.

4.2.10 Digital-to-Analog trim using other scale

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Device Dashboard Fast Keys

HART 5 with Diagnostics Fast Keys

HART 7 Fast Keys

The scaled D/A trim command matches the 4 and 20 mA points to a user selectable reference scale other than 4 and 20 mA (i.e., 1–5 volts if measuring across a 250 ohm load, or 0–100 percent if measuring from a Distributed Control System [DCS]). To perform a scaled D/A trim, connect an accurate reference meter to the transmitter and trim the output signal to scale, as outlined in the output trim procedure.

Note

Use a precision resistor for optimum accuracy. If you add a resistor to the loop, ensure that the power supply is sufficient to power the transmitter to a 23 mA output (maximum alarm value) with additional loop resistance.

3, 4, 2, 2

N/A

3, 4, 1, 2, 3, 2

Field Communicator

Enter the Fast Key sequence “Digital-to-Analog Trim Using Other Scale”.

AMS Device Manager

1. Right click on the device and select Methods, then Calibrate, then Scaled D/A trim from the menu.

2. Set the control loop to manual, select Next.

3. Select Change to change scale and select Next.

4. Follow the on-screen prompts.

5. Select Finish to acknowledge the method is complete.

4.2.11 Recall factory trim–analog output

Device Dashboard Fast Keys

HART 5 with Diagnostics Fast Keys

HART 7 Fast Keys

The recall factory trim–analog output command allows the restoration of the as-shipped factory settings of the analog output trim. This command can be useful for recovering from an inadvertent trim, incorrect Plant Standard or faulty meter.

Field Communicator

Enter the Fast Key sequence “Recall Factory Trim—Analog Output”.

3, 4, 3

3, 4, 1, 3, 2

Operation and Maintenance

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AMS Device Manager

1. Right click on the device and select Methods, then Calibrate, then Recall Factory Trim from the menu

2. Set the control loop to manual, then select Next.

3. Select Analog output trim under Trim t o recall and select Next.

4. Follow the on-screen prompts.

5. Select Finish to acknowledge the method is complete.

4.2.12 Line pressure effect (Range 2 and 3)

The following specifications show the static pressure effect for the Rosemount 3051S Range 2 and 3 Pressure Transmitters used in differential pressure applications where line pressure exceeds 2000 psi (138 bar).

Zero effect

Ultra and Ultra for Flow: ± 0.05% of the upper range limit plus an additional ± 0.1% of upper range limit

error for each 1000 psi (69 bar) of line pressure above 2000 psi (138 bar).

Classic: ± 0.1% of the upper range limit plus an additional ± 0.1% of upper range limit

error for each 1000 psi (69 bar) of line pressure above 2000 psi (138 bar).

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October 2018

Example: Line pressure is 3000 psi (207 bar) for Ultra performance transmitter. Zero effect error calculation:

± {0.05 + 0.1 x [3 – 2 kpsi]} = ± 0.15% of the upper range limit

Span effect

Refer to Rosemount 3051S Product Data Sheet.

4.2.13 Compensating for line pressure (Range 4 and 5)

The Rosemount 3051S Range 4 and 5 Pressure Transmitters require a special calibration procedure when used in differential pressure applications. The purpose of this procedure is to optimize transmitter performance by reducing the effect of static line pressure in these applications. The Rosemount 3051S Differential Pressure Transmitters (Ranges 0, 1, 2, and 3) do not require this procedure because optimization occurs in the sensor.

Applying high static pressure to the Rosemount 3051S Range 4 and 5 Pressure Transmitters causes a systematic shift in the output. This shift is linear with static pressure; correct it by performing the

“Sensor trim” procedure on page 77.

The following specifications show the static pressure effect for the Rosemount 3051S Range 4 and 5 Transmitters used in differential pressure applications:

Zero effect

±0.1% of the upper range limit per 1000 psi (69 bar) for line pressures from 0 to 2000 psi (0 to 138 bar)

For line pressures above 2000 psi (138 bar), the zero effect error is ±0.2% of the upper range limit plus an additional ±0.2% of upper range limit error for each 1000 psi (69 bar) of line pressure above 2000 psi (138 bar).

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October 2018

Example: Line pressure is 3000 psi (207 bar). Zero effect error calculation:

± {0.2 + 0.2 x [3 kpsi – 2 kpsi]} = ±0.4% of the upper range limit

Span effect

Correctable to ±0.2% of reading per 1000 psi (69 bar) for line pressures from 0 to 3626 psi (0 to 250 bar)

The systematic span shift caused by the application of static line pressure is –0.85% of reading per 1000 psi (69 bar) for Range 4 transmitters, and –0.95% of reading per 1000 psi (69 bar) for Range 5 transmitters.

Use the following example to compute corrected input values.

Example

A transmitter with model number 3051S_CD4 will be used in a differential pressure application where the static line pressure is 1200 psi (83 bar). The transmitter output is ranged with 4 mA at 500 inH

(1.2 bar) and 20 mA at 1500 inH

To correct for systematic error caused by high static line pressure, first use the following formulas to determine corrected values for the low trim and high trim.

O (3.7 bar).

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LT = LRV + S x (LRV) x P

LT = Corrected low trim value

Where:

LRV = Lower range value

S = –(Span shift per specification)

P = Static line pressure

HT = URV + S x (URV) x P

HT = Corrected high trim value

Where:

In this example:

To calculate the low trim (LT) value:

URV = Upper range value

S = –(Span shift per specification)

P = Static line pressure

URV = 1500 inH

LRV = 500 inH

P = 1200 psi (82.74 bar)

S = ± 0.01/1000

LT = 500 + (0.01/1000)(500)(1200)

LT = 506 inH

O (3.74 bar)

O (1.25 bar)

O (1.26 bar)

To calculate the high trim (HT) value:

HT = 1500 + (0.01/1000)(1500)(1200)

HT = 1518 inH

O (3.78 bar)

Complete a sensor trim and enter the corrected values for low trim (LT) and high trim (HT), refer to

“Sensor trim” on page 77.

Enter the corrected input values for low trim and high trim through the Field Communicator keypad after you apply the value of pressure as the transmitter input.

Operation and Maintenance

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00809-0100-4801, Rev HA

Note

After sensor trimming Rosemount 3051S Range 4 and 5 Transmitters for high differential pressure applications, verify the 4 and 20 mA points are at the correct values using the Field Communicator. For the example above, this would be 500 and 1500 respectively. The zero effect can be eliminated by doing a zero sensor trim at line pressure after installation without affecting the completed calibration.

4.2.14 Diagnostic messages

In addition to output, the LCD displays abbreviated operation, error, and warning messages for troubleshooting. Messages appear according to their priority; normal operating messages appear last. To determine the cause of a message, use a Field Communicator or AMS Device Manager to further interrogate the transmitter. A description of each LCD display diagnostic message follows.

Error indicator

An error indicator message appears on the LCD display to warn of serious problems affecting the operation of the transmitter. The meter displays an error message until the error condition is corrected, “ERROR” appears at the bottom of the display, and analog output is driven to the specified alarm level. No other transmitter information is displayed during an alarm condition.

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October 2018

Fail module

The SuperModule is malfunctioning. Possible sources of problems include:

Pressure or temperature updates are not being received in the SuperModule.

A non-volatile memory fault that will affect transmitter operation has been detected in the module by the memory verification routine.

Some non-volatile memory faults are user-repairable. Use a Field Communicator or AMS Device Manager to diagnose the error and determine if it is repairable. Any error message that ends in “Factory” is not repairable. In cases of non-user-repairable errors, replace the SuperModule. See “Disassembly

procedures” on page 88.

Fail configuration

A memory fault has been detected in a location that could affect transmitter operation, and is user-accessible. To correct this problem, use a Field Communicator or AMS Device Manager to interrogate and reconfigure the appropriate portion of the transmitter memory.

Warnings

Warnings appear on the LCD display to alert you of user-repairable problems with the transmitter, or current transmitter operations. Warnings appear alternately with other transmitter information until the warning condition is corrected or the transmitter completes the operation that warrants the warning message.

LCD update error

A communications error has occurred between the LCD display and the SuperModule. Verify the LCD display is firmly seated by squeezing the two tabs, pulling the LCD display out, making sure the pins are in the feature board and snapping the LCD display aback into place. If this does not clear the error, replace the LCD display.

Operation and Maintenance

October 2018

PV limit

The primary variable read by the transmitter is outside of the transmitter’s range.

NONPV limit

A non-primary variable read by the transmitter is outside of the transmitter’s range.

Curr sat

The primary variable read by the module is outside of the specified range, and the analog output has been driven to saturation levels.

XMRT info

A non-volatile memory fault has been detected in the transmitter memory by the memory verification routine. The memory fault is in a location containing transmitter information. To correct this problem, use a Field Communicator or AMS Device Manager to interrogate and reconfigure the appropriate portion of the transmitter memory. This warning does not affect the transmitter operation.

Press alert

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A HART alert when the pressure variable read by the transmitter is outside of the user set alert limits.

Temp aler t

A HART alert when the sensor temperature variable read by the transmitter is outside of the user set alert limits.

Operation

Normal operation messages appear on the LCD display to confirm actions or inform you of transmitter status. Operation messages are displayed with other transmitter information and warrant no action to correct or alter the transmitter settings.

Loop test

A loop test is in progress. During a loop test or 4–20 mA trim, the analog output is set to a fixed value. The meter display alternates between the current selected in milliamps and “LOOP TEST.”

Zero pass

The zero value, set with the local zero adjustment button, has been accepted by the transmitter, and the output should change to 4 mA.

Zero fail

The zero value, set with the local zero adjustment button, exceeds the maximum rangedown allowed for a particular range, or the pressure sensed by the transmitter exceeds the sensor limits.

Span pass

The span value, set with the local span adjustment button, has been accepted by the transmitter, and the output should change to 20 mA.

Span fail

The span value, set with the local span adjustment button, exceeds the maximum rangedown allowed for a particular range, or the pressure sensed by the transmitter exceeds the sensor limits.

Operation and Maintenance

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Keys disable

This message appears during reranging with the integral zero and span buttons and indicates that the transmitter local zero and span adjustments have been disabled. The adjustments have been disabled by software commands from the Field Communicator or AMS Device Manager. Keys are disabled when write protect jumper is “ON.” If alarm and security adjustments are not installed, the transmitter will operate normally with the default alarm condition alarm high and the security off.

Stuck key

The zero or span button is stuck in the depressed state or pushed too long.

4.3 Field upgrades

4.3.1 Labeling

Each housing and each SuperModule is labeled individually, so it is imperative that the approval codes on each label match exactly during upgrade. The label on the SuperModule reflects the replacement model code for reordering an assembled unit. The housing labeling will only reflect the approvals and communication protocol of the housing.

Operation and Maintenance

October 2018

4.3.2 Upgrading electronics

The Plantweb™ housing allows for electronics upgrades. Different electronics assemblies provide new functionality and are easily interchanged for upgrade. Keyed slots guide the assemblies into place, and assemblies are secured with two provided screws. If the transmitter you are intending to upgrade does not have a Plantweb housing.

Hardware adjustments

The D1 option is available for local hardware adjustments. This option is available for both the Plantweb and Junction Box housings. In order to use zero, span, alarm and security functions, replace the existing Plantweb assembly with the Hardware Adjustment Interface Assembly (p/n 03151-9017-0001). Install the LCD display or hardware adjustment module to activate the hardware adjustments.

Advanced HART diagnostics

The DA2 option is available for Advanced HART Diagnostics. This option requires the use of the Plantweb housing. In order to gain full access to the Advanced HART Diagnostic capabilities, simply add the 3051S HART Diagnostics Electronics assembly (p/n 03151-9071-0001). Before replacing the existing assembly with the new 3051S Diagnostics Electronics assembly, record the transmitter configuration. Transmitter configuration data must be reentered after adding the Advanced HART Diagnostics electronics assembly and before putting the transmitter back into operation.

FOUNDATION™ Fieldbus

FOUNDATION Fieldbus Upgrade Kits are available for Plantweb housings. Each kit includes an electronics assembly and terminal block. To upgrade to F assembly with the F replace the existing terminal block with the F based on the kit selected). Tab l e 4 -2 shows the available kits.

OUNDATION Fieldbus Output Electronics assembly (P/N 03151-9020-0001) and

OUNDATION Fieldbus, replace the existing electronics

OUNDATION Fieldbus terminal block (part number will vary

Operation and Maintenance

October 2018

Tabl e 4-2. FOUNDATION Fieldbus Upgrade Kits

Kit Part number

Standard FOUNDATION Fieldbus Upgrade kit 03151-9021-0021

Transient Protection FOUNDATION Fieldbus Upgrade kit 03151-9021-0022

FISCO FOUNDATION Fieldbus Upgrade kit 03151-9021-0023

Refer to “Disassembly procedures” on page 88 for information on assembly.

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Operation and Maintenance

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Section 5 Troubleshooting

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 85

Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 85

Disassembly procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 86

Reassembly procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 89

Service support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 91

5.1 Overview

Table 5-1 on page 86 provides summarized maintenance and troubleshooting suggestions for the most

common operating problems.

If you suspect malfunction despite the absence of any diagnostic messages on the Field Communicator display, follow the procedures described here to verify that transmitter hardware and process connections are in good working order. Always deal with the most likely checkpoints first.

Troubleshooting

October 2018

5.2 Safety messages

warning symbol ( ). Refer to the following safety messages before performing an operation preceded by this symbol.

Explosions can result in death or serious injury.

 Do not remove the transmitter covers in explosive environments when the circuit is live.  Transmitter covers must be fully engaged to meet explosion proof requirements.  Before connecting a communicator in an explosive atmosphere, make sure that the instruments in

the loop are installed according to intrinsically safe or nonincendive field wiring practices.

Improper installation or repair of the SuperModule in death or serious injury.

For safe assembly, the high pressure SuperModule must be installed with ASTM A193 Class 2 Grade B8M Bolts and either a Rosemount

Static electricity can damage sensitive components.

Observe safe handling precautions for static-sensitive components.

™

with high pressure option (P0) could result

™

305 Manifold or a DIN-compliant traditional flange.

Troubleshooting

October 2018

Table 5-1. Troubleshooting

Symptom Corrective actions

Verify power is applied to signal terminals

Transmitter milliamp reading is zero

Transmitter Not Communicating with Field Communicator

Transmitter milliamp reading is low or high

Transmitter will not respond to changes in applied pressure

Digital Pressure Variable reading is low or high

Digital Pressure Variable reading is erratic

Milliamp reading is erratic

Transmitter output is normal but LCD display is off Diagnostics indicates an LCD display problem

Check power wires for reversed polarity

Verify terminal voltage is 10.5 to 42.4 Vdc

Check for open diode across test terminal

Verify the output is between 4 and 20 mA or saturation levels

Verify clean DC Power to transmitter (Max AC noise 0.2 volts peak to peak)

Check loop resistance, 250 Ω minimum (PS voltage -transmitter voltage/loop current)

Check if unit is addressed properly

Verify applied pressure

Verify 4 and 20 mA range points

Verify output is not in alarm condition

Verify if 4–20 mA output trim is required

Check test equipment

Check impulse piping or manifold for blockage

Verify applied pressure is between the 4 and 20 mA set points

Verify output is not in alarm condition

Verify transmitter is not in Loop Test mode

Check test equipment (verify accuracy)

Check impulse piping for blockage or low fill in wet leg

Verify transmitter is calibrated properly

Verify pressure calculations for application

Check application for faulty equipment in pressure line

Verify transmitter is not reacting directly to equipment turning on/off

Verify damping is set properly for application

Verify power source to transmitter has adequate voltage and current

Check for external electrical interference

Verify transmitter is properly grounded

Verify shield for twisted pair is only grounded at one end

Replace LCD display

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5.3 Disassembly procedures

Do not remove the instrument cover in explosive atmospheres when the circuit is live.

Troubleshooting

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00809-0100-4801, Rev HA

5.3.1 Remove from service

Follow these steps:

1. Follow all plant safety rules and procedures.

2. Power down device.

3. Isolate and vent the process from the transmitter before removing the transmitter from service.

4. Remove all electrical leads and disconnect conduit.

5. Remove the transmitter from the process connection, if applicable.

a. The Rosemount 3051S Coplanar transmitter is attached to the process connection by four bolts

and two cap screws. Remove the bolts and screws and separate the transmitter from the process connection. Leave the process connection in place and ready for re-installation.

b. The Rosemount 3051S In-Line transmitter is attached to the process by a single hex nut process

connection. Loosen the hex nut to separate the transmitter from the process. Do not wrench on neck of transmitter.

6. Do not scratch, puncture, or depress the isolating diaphragms.

7. Clean isolating diaphragms with a soft rag and a mild cleaning solution, and rinse with clean water.

Troubleshooting

October 2018

8. For the Rosemount 3051S Coplanar transmitter, whenever you remove the process flange or flange adapters, visually inspect the PTFE o-rings. Replace the o-rings if they show any signs of damage, such as nicks or cuts. Undamaged o-rings may be reused.

5.3.2 Remove terminal block

Electrical connections are located on the terminal block (see Figure 5-1) in the compartment labeled “FIELD TERMINALS.”

Plantweb™ housing

Loosen the two small screws located at the 10 o'clock and 4 o'clock positions, and pull the entire terminal block out.

Junction Box housing

Loosen the two small screws located at the 8 o'clock and 4 o'clock positions, and pull the entire terminal block out. This procedure will expose the SuperModule connector. See

Figure 5-1. Terminal Blocks

Plantweb Junction Box

Figure 5-2.

Troubleshooting

October 2018

5.3.3 Remove interface assembly

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The Standard Interface Assembly, Adjustment Interface Assembly, Safety Certified Electronics Assembly (with yellow casing), or HART

located in the compartment opposite the terminal side in the Plantweb housing. To remove the assembly, perform the following procedure.

1. Remove the housing cover opposite the field terminal side.

2. Remove the LCD display or adjustment module, if applicable. To do this, hold in the two clips and pull outward. This will provide better access to the two screws located on the Standard Interface Assembly, Adjustment Interface Assembly, Safety Certified Electronics Assembly, or HART Diagnostics Electronics Assembly.

3. Loosen the two small screws located on the assembly in the 8 o’clock and 2 o’clock positions.

4. Pull out the assembly to expose and locate the SuperModule connector. See

5. Grasp the SuperModule connector and push in the two tabs at the point where they meet the SuperModule and pull upwards (avoid pulling wires.) Housing rotation may be required to access locking tabs (Plantweb housing only.)

Figure 5-2. SuperModule Connector View

Plantweb Junction Box

Diagnostics Electronics Assembly (black casing with white label) is

Figure 5-2.

5.3.4 Remove the SuperModule from the housing

Important

To prevent damage to the SuperModule cable, disconnect it from the Plantweb assembly or Junction Box terminal block before you remove the SuperModule from the housing.

1. Loosen the housing rotation set screw with a

Figure 5-3.

/32-in. hex wrench, then rotate back one full turn. See

Troubleshooting

Rosemount 3051SHP Operating Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Section 1 Introduction

1.1 Using this manual

1.2 Models covered

1.3 Product recycling/disposal

Section 2 Configuration

2.1 Overview

2.2 Safety messages

2.3 Commissioning on the bench

2.4 Field Communicator

2.5 Field Communicator menu trees

2.6 Check output

2.7 Basic setup

2.8 LCD display (Optional Order Code)

2.9 Detailed setup

2.10 Diagnostics and service

2.11 Advanced functions

2.12 Multidrop communication

Section 3 Hardware Installation

3.1 Overview

3.2 Safety messages

3.3 Considerations

3.4 Installation procedures

3.5 Rosemount 305, 306, and 304 Manifolds

3.6 Wiring the device

Section 4 Operation and Maintenance

4.1 Overview

4.2 Calibration for HART® Protocol

4.3 Field upgrades

Section 5 Troubleshooting

5.1 Overview

5.2 Safety messages

5.3 Disassembly procedures