Ronan X11CA Hardware Manual

Series X11CA

Computer Annunciators

Hardware Manual

REVISION: 1.0 DOCUMENT NUMBER: X11CA-3002 DATE: 1/6/03 EDITOR: Nana Lee, Mark Layos Ronan Engineering Company

APPROVED: __V.J.____________________________________ __1-14-03_______

APPROVED: __R.H.____________________________________ __1-14-03_______

APPROVED: __A.G.____________________________________ __1-14-03_______

Ronan Engineering

21200 Oxnard Street, Woodland Hills, CA 91367

TEL (818) 883-5211 FAX (818) 992-6435 Direct urgent problems to: 1-800-327-6626

 Copyright 2002 Ronan Engineering Company. All rights reserved. This document may not be reproduced or transmitted in any form, electronic or mechanical, including photocopying, recording, storing in an information retrieval system, or translating, in whole or in part, without the prior written permission of Ronan Engineering Company.

Project Manager

Engineering Manager

Date

Rev 1.0 Series X11CA Common Alarm Annunciator Systems Operating Manual: Revision Log

REVISION LOG

Rev #

1.0

Description Date

1/14/03

nLEE VJ RH AG

Eng Appr QA

Rev 1.0 Series X11CA Hardware Manual: Table of Contents

1. OVERVIEW..........................................................................................................................1

1.1 Abbreviations.....................................................................................................................................................................2

1.2 Revision History................................................................................................................................................................3

1.3 References ........................................................................................................................................................................... 3

1.4 Specifications and Power Requirements .......................................................................................................................3

1.4.1 System Voltage..........................................................................................................................................................3

1.4.2 Power Source (System External)............................................................................................................................3

1.4.3 Temperature Range..................................................................................................................................................4

1.4.4 Inputs...........................................................................................................................................................................4

1.4.5 Response Time ...........................................................................................................................................................4

1.4.6 EMI/RFI Compatibility............................................................................................................................................4

1.4.7 Outputs........................................................................................................................................................................4

1.4.8 Controls......................................................................................................................................................................4

1.4.9 Diagnostic..................................................................................................................................................................4

1.4.10 Communications.......................................................................................................................................................5

1.4.11 Serial Protocols ........................................................................................................................................................5

1.4.12 Network Protocols...................................................................................................................................................5

1.4.13 Serial..........................................................................................................................................................................5

1.4.14 Special Feature........................................................................................................................................................5

1.4.15 System Size................................................................................................................................................................5

1.4.16 System Weight...........................................................................................................................................................5

1.4.17 Warranty....................................................................................................................................................................5

1.4.18..Approvals(Pending).................................................................................................................................................5

2. X11CA HARDWARE...........................................................................................................6

2.1 X11CA Annunciator Display Modules..........................................................................................................................6

2.1.1 Display and Name Plates ..........................................................................................................................................6

2.1.2 Color Coding..............................................................................................................................................................8

2.1.3 Monalarm Module: Part NO: X11CA-1000..........................................................................................................9

2.1.4 Binalarm Module: Part NO: X11CA-2000..........................................................................................................10

2.1.5 Trialarm Module: Part NO: X11CA-3000...........................................................................................................10

2.1.6 Quadalarm Module: Part NO: X11CA-4000.....................................................................................................10

2.2 X11CA Alarm Module: Part NO. X11 -1047 .............................................................................................................. 11

2.2.1 Power Sources..........................................................................................................................................................11

2.2.2 Field Contact Inputs................................................................................................................................................12

2.2.3 Micro controller (U2) ..............................................................................................................................................12

2.2.4 Outputs.......................................................................................................................................................................12

2.2.5 RS485 Network.........................................................................................................................................................13

2.2.6 Input Response Time................................................................................................................................................13

2.2.7 Summary of Jumper Settings ..................................................................................................................................13

2.3 Auxiliary Contact Module: Part NO. X11 -1049 ........................................................................................................ 14

2.4 Cables ................................................................................................................................................................................15

2.4.1 X11CA to X11CA-IM without PB.........................................................................................................................15

2.4.2 X11CA-IM (P2) to PC (RS232)............................................................................................................................16

2.5 Mounting...........................................................................................................................................................................16

2.5.1 Mounting the Modules in the Alarm Cabinet.....................................................................................................16

2.5.2 Mounting the Alarm Cabinet to the Pane l..........................................................................................................16

2.6 Wiring Instructions..........................................................................................................................................................19

2.6.1 X11CA-2000 Rear Terminal Arrangement and Wiring ....................................................................................19

2.6.2 X11CA-4000 Rear Terminal Arrangement and Wiring ....................................................................................20

2.7. Power Up ........................................................................................................................................................................... 24

Rev 1.0 Series X11CA Hardware Manual: Table of Contents

2.8 Troubleshooting...............................................................................................................................................................25

2.8.1 General.....................................................................................................................................................................25

2.8.2. Non-operating Alarm System...............................................................................................................................25

2.9 Dimension.........................................................................................................................................................................25

2.9.1 . Models X11CA-RelayRack Mounted Series-1000, -2000, -3000. –4000 ......................................................26

3. EVENT SEQUENCES........................................................................................................28

3.1 Options..............................................................................................................................................................................28

3.2 Basic Sequence Types....................................................................................................................................................29

3.3 First-out Sequence...........................................................................................................................................................30

3.4 Sequences of X11CA......................................................................................................................................................31

3.4.1 A-1 .............................................................................................................................................................................31

3.4.2 F1A-1 ........................................................................................................................................................................32

3.4.3 F1M-1 .......................................................................................................................................................................33

3.4.4 F2A -1 .......................................................................................................................................................................34

3.4.5 F2M-1 .......................................................................................................................................................................35

3.4.6 F3A-1 ........................................................................................................................................................................36

3.4.7 F3M-1 .......................................................................................................................................................................37

3.4.8 M-1 ............................................................................................................................................................................38

4. APPENDIX A: LIST OF FIGURES .................................................................................39

5. APPENDIX B: DATA CON VERSION (BIN TO DEC) TABLE................................... 40

6. INDEX..................................................................................................................................47

Rev 1.0 Series X11CA Hardware Manual

1. Overview

The RONAN Series X11CA Computer Annunciator system is a state of art annunciator group system, designed to provide the most advanced data acquisition and monitoring system that meet the requirement of the process and power industries in the most economic way.

The X11CA-Interface Module of the system provides advanced communication protocols to interface the external host computer, local network or plant network. For field contact repeater or remote group alarms it utilizes common trouble alarm and auxiliary relay outputs.

The followings are some of its key features.

§ The system is offered in both the Window Annunciator model and the Remote Chassis model.

§ The Window Annunciator model feature Monalarm, Binalarm, Trialarm and Quadalarm within Ronan’s standard 3.5 inch (89mm) by 3.5-inch (89mm) mechanical cabinet modules.

§ The Remote Logic system features high density input field contact capacity with remote light indicators.

§ Each single plug-in module is internally expandable from one to four input channels and Monalarm, Bialarm, Trialarm and Quadalarm display units.

§ It utilizes the state of art technology, Philips micro-controller.

§ It holds up to four input alarm circuitry of high-speed conventional CMOS

integrated circuit solid-state design with maximum noise immunity and reliability.

§ The polarity of each field contact is set as normally open or closed using jumper switch for each channel.

§ The most popular industry-wide sequences of ISA, such as A-1, A-4, A-5, A-6, F1A, F1M-1, F2A-1, F2M-1, F3A-1, and M-1 are available.

§ It is powered by external 24VDC power supply.

Rev 1.0 Series X11CA Hardware Manual

1. Overview

§ The maximum of 256 modules are allowed per system.

§ Microprocessor Based system

§ High noise immunity

§ Field proven off-the shelf worldwide

§ Serial input/output

§ Comprehensive user configuration with standard windows software

1.1 Abbreviations

GF : Global Function CTA /CA : Common Trouble Alarm FC : Field Contact MEIN : First Out AUX : Auxiliary Relay TO : Transistor Output H1 : Horn 1 H2 : Horn 2

NC TCP : Transport Control Protocol.

IP : Internet Protocol DWG NO : Drawing Number

Figure 1-1 X11CA System

: Not Connected

Rev 1.0 Series X11CA Hardware Manual

1. Overview

1.2 Revision History

Revision 0.1 : First Draft Revision 0.2 : Second Draft Revision 1.0 : First approved and released document

1.3 References

QA400 : Design Control

QA4000 QA4500

X11CA-3000

X11CA-3001-IOM

1.4 Specifications and Power Requirements

1.4.1 System Voltage

: Design Development Quality Assurance Plan : Project Archive

: X11CA-IM Master Modules : X11CA Configuration Software User’s Manual

§ Lamps, Logic – 24 Vdc ± 20%

§ Field contacts – 24 Vdc, 48 Vdc, 125 Vdc, 115 Vac, or 240 Vac

1.4.2 Power Source (System External)

§ Power Supply – 115 Vac 50/60 Hz; 240 Vac 50/60 Hz

§ Converter – 24 Vdc, 48 Vdc, or 125 Vdc

To specify the correct power supply, count the number of alarm modules you need to power from the supply. Calculate the total requirements as follows.

Total Watts = Number of Modules x Factor F + (F Aux.) + P (IM)

F Aux.

Model F Lamps F LEDs

X11CA (1000 Series) 6.5 W X11CA (2000 Series) 10.5 W X11CA (3000 Series) 14.5 W X11CA (4000 Series) 10.5 W

8.5 W

7.0 W

6.5 W

7.0 W

Relay

Adder

1 W 2 W 3 W 4 W

P (IM)

10 W 10 W 10 W 10 W

Match the total wattage with the next higher power rating of the Power Supply or Converter listed.

Rev 1.0 Series X11CA Hardware Manual

1. Overview

1.4.3 Temperature Range

§ Operating – 0° to 60° C (32° to 140° F)

§ Storage - -40° to +85° C (-40° to + 185° F)

1.4.4 Inputs

§ Contact – Dry or Live; Normally Open / Normally Closed

§ Field Selectable

§ Interrogation Voltage – 24 Vdc, 48 Vdc, 125 Vdc, 115 Vac, or 240

Vac

1.4.5 Response Time

§ 20 Milliseconds by default. It can be modified using the X11CA Configuration software.

1.4.6 EMI/RFI Compatibility

§ CE Compliant

1.4.7 Outputs

§ Visual – Fast Flash, Slow Flash, Steady ON, Intermittent Fast Flash

§ Audible – Dual, Selectable by Cabinet Module

§ Auxiliary Relays – Form C, Selectable Form A or B; Normally not

Energized or Normally Energized

§ Contact Rating – General Purpose: 1 Amps @ 28 Vdc; 0.65 Amp @ 115 Vac

§ Common System Trouble – Form C, 2 Amps @ 28 Vdc; 0.65 Amp @ 115 Vac – Open Collector Transistor Output 200 mA @ 28 Vac

§ Common System Reflash – Form C, 2 Amps @ 28 Vdc; 0.65 Amp @ 115 Vac – Open Collector Transistor Output 200 mA @ 28 Vac

1.4.8 Controls

§ Momentary Push Button: Integral or Remote; Single Pole

§ Normally Open; +V Switched; Silence; Acknowledge; Reset, Test,

GP1, GP2

1.4.9 Diagnostic

§ System Trouble Alarm (RUN) – Form C, 2 Amps @ 28 Vdc; 0.65 Amp @ 115 Vac

§ System Trouble Alarm (RUN) – Indicating LED Green

§ Communication Diagnostic (ERROR) – Indicating LED Red

§ Transmit/Receiver LED Pair

Rev 1.0 Series X11CA Hardware Manual

1. Overview

1.4.10 Communications

§ Serial – RS485 (P1) to External Host

§ Network – RJ45 (TCP/IP) to External Host

1.4.11 Serial Protocols

§ MODBUS RTU, Allen Bradley, DF1, DNP 3.0, Ronan Proprietary

1.4.12 Network Protocols

§ TCPIP (OPC)

1.4.13 Serial

§ RS232 (P2) – System Sequence and Option Programming via Laptop or Computer

§ Software – Ronan X11CA Configuration

1.4.14 Special Feature

§ Alarm Storage – 256 Alarm modules with four alarm points each

§ GP1, GP2 – Special Function Push-button Interface

1.4.15 System Size

§ Basic Cabinet Module – 3.50 inch (88.90 mm) x 3.50 inch (88.90 mm)

1.4.16 System Weight

§ Per Cabinet Module – 1.75 pounds (0.79 kg), Not Including Power Supply

1.4.17 Warranty

§ Three years

1.4.18..Approvals(Pending)

§ UL: Underwriters Laboratories

§ CE: Cenelec

• CUL: Canadian Underwriters Laboratories

Rev 1.0 Series X11CA Hardware Manual

2. X11CA Hardware Setup

2. X11CA Hardware

The RONAN X11CA Computer Annunciator System with microprocessor based electronics is assembled from basic 3.50 inch (88.90 mm) by 3.50 inch (88.90 mm) modules to make up the overall size requirements and number of windows required.

The mechanical modules assembled from aluminum castings and extrusions provide excellent heat dissipation for a continuously lit annunciator system and feature the structural strength required in industrial applications.

The rear terminal is designed as a single piece molded plastic assembly per window for durability. A small 4.00 inch (101.60 mm) wide x 6.00 inch (152.40 mm) deep x

1.00 inch (25.40 mm) high module (interface module) is provided to connect the system to an external host.

2.1 X11CA Annunciator Display Modules

The X11CA Annunciator module allows field programmable selections of all commonly used ISA sequences from a host computer.

The lamp display of each module can have single, dual, triple or quad alarm channel alarm logic displays, and field contact polarity of each channel is selected by setting the jumpers on the board.

2.1.1 Display and Name Plates

The colored nameplates can be supplied in five standard colors, (red, green, amber, white, and blue) to distinguish such functions as fire alarm or shut down…etc.

The Sandwich nameplates, an option exclusive to RONAN Visual Annunciator, are generally supplied with white front lenses and colored back lenses. This lens combination displays all windows white in non-lit status, changing to the selected color in OFF normal condition. The Sandwich nameplates are for lamps only.

Each lamp cell uses dual bulbs with 1 watt each, except Quadalarm.

Rev 1.0 Series X11CA Hardware Manual

2. X11CA Hardware Setup

Figure 2-1 Displays and Nameplates

Rev 1.0 Series X11CA Hardware Manual

2. X11CA Hardware Setup

LEDS Only Lamps Only

Chassis

No.1 No.2 No.3 No.4

Type Front

Lens

X11CA-1000 WL1-C X11CA-2000 WL2-C X11CA-3000 WL3-C X11CA-4d000 WL4-C

WL1-W1 WL2-W1 WL3-W1 WL4-W1

Engraving Colors

Rear Lens

Front

Lens

WL1-C WL2-C WL3-C WL4-C

Rear Lens

WL1-W2 WL2-W2 WL3-W2 WL4-W2

One

Piece

Lens

WL1-( ) WL2-( ) WL3-( ) WL4-( )

Front

Lens

WL1-W2 WL2-W2 WL3-W2 WL4-W2

Rear Lens

WL1-( ) WL2-( ) WL3-( ) WL4-( )

Black characters for (W) White Translucent lens

White characters for (R) Red Translucent lens

White characters for (G) Green Translucent lens

Black characters for (A) Amber Translucent lens

White characters for (B) Black Translucent lens

(R1) Red Transparent lens

(G1) Green Transparent lens

(A1) Amber Transparent lens

(B1) Blue Transparent lens

2.1.2 Color Coding

• Eight bezel colors The bezels are available in eight colors (black, brown, red, yellow, green , blue, gray and white) to allow distinction of the different system functions, such as sequence types, first out groups, common alarm groups, etc.

NOTE: All lens holders are white colors.

Rev 1.0 Series X11CA Hardware Manual

2. X11CA Hardware Setup

The following is the color specification for each X11CA type.

Chassis Type Bezel Color Lens Holder

X11CA-1000 WB1-( ) LH1 X11CA-2000 WB2-( ) LH2 X11CA-3000 WB3-( ) LH3 X11CA-4000 WB4-( ) LH4

Figure 2-2 Eight Benzel Colors

• Colored lenses (not suitable for LED displays)

2.1.3 Monalarm Module: Part NO: X11CA-1000

The Monoalarm plug-in Module features single channel alarm logic with two 2-watt incandescent or optional LED type indicators illuminating a 3.00-inch (76.20 mm) high by 3.00-inch wide window.

NOTE: Even when a lamp bulb or an LED extinguishes or burns out, the other lamp bulbs or LEDs remain functioning. The extinguished bulbs or LED can be replaced without un-plugging the module.

Module Windows

with Two LEDs

Figure 2-3 Monoalarm plug in module

Inspect the hookup wiring to insure conformity with the schematic provided on the CD. Verify that ME terminals are connected to other ME terminals only.

Rev 1.0 Series X11CA Hardware Manual

2. X11CA Hardware Setup

2.1.4 Binalarm Module: Part NO: X11CA-2000

The double window Bialarm Module contains two channel alarm logic with 2watt incandescent or optional LED type indicators illuminating a 3.00-inch (76.20 mm) high by 3.00-inch wide window.

Figure 2-4 Bialarm plug in module

2.1.5 Trialarm Module: Part NO: X11CA-3000

The three window Trialarm Module provides three 0.86 inch (21.84 mm) high by 3.00 inch (76.20 mm) wide nameplates and is illuminated by three sets of two 2-watt lamps or LED type indicators. Each set is driven by one channel of the three-channel alarm logic.

Figure 2-5 Trialarm plug in module

2.1.6 Quadalarm Module: Part NO: X11CA-4000

The four windows Quadalarm Module represent the highest density of annunciation in the X11CA series. The 1.40 inch (35.56 mm) high by 1.40 inch wide window is illuminated by two 1-watt lamps or LED indicators.

Rev 1.0 Series X11CA Hardware Manual

2. X11CA Hardware Setup

Figure 2-6 Quadalarm plug in module

2.2 X11CA Alarm Module: Part NO. X11-1047

Figure 2-7 X11-1047C Module

2.2.1 Power Sources

The external 24 VDC power is supplied to the V+ jumper connector J5 (pin 7,15) and to the V- jumper connector J5 (pin 8,16) on the PC board.

The voltage regulator, VR2, and two resistors, R59 and R63, on the board reduce the voltage down to 5 VDC.

The electrolytic capacitor, C32, and two ceramic capacitors, C17 and C19, keep the voltage constant for load variations and voltage transients.

Rev 1.0 Series X11CA Hardware Manual

2. X11CA Hardware Setup

2.2.2 Field Contact Inputs

Field contacts can be set as normally open or normally closed by setting jumper switches (J11, J6, J7, and J8) either as NO or NC on each alarm module.

• Dry contact – The system internal interrogation powered 24 Vdc.

• Live contact – 0pto-isolated inputs. The opto-couplers, U1, U5, U7 and

U11, provide 2,500-volt isolation.

• 24 Vdc, 48 Vdc, 125 Vdc or 115 Vac, 240 Vac

2.2.3 Micro controller (U2)

U2 is a Single-Chip 8-Bit Micro controller manufactured in advanced CMOS process and is a derivative of the 80C51 flash micro controller family.

The device contains a non-volatile 32KB Flash program memory that is serial In Application programmable. That means the micro controller fetches a new program code and reprograms itself while the applicat ion is running in the system.

After the serial connection is made between the host computer and the X11-1047 Alarm module via the X11CA -IM (Refer to the Figure 2-17 X11CA-2000 Rear

Terminal Wiring Diagram), the X11CA configuration software on the host computer

uses IAP for the remote programming to erase and reprogram the content of the Flash Memory. (For reprogramming the Micro controller see X11CA Software Manual).

It is synchronized by the clock generator (Y1) that generates 18,432 MHz oscillations.

2.2.4 Outputs

• Auxiliary Output Signals:

These signals provide open collector outputs to the energized relays on the auxiliary modules, and it is programmable for various system functions.

• Transistor Output: Transistor output provides an open collector output

(pulling to V), and it is programmable for various system functions. A typical application is to drive an auxiliary relay following the field contact or lamp logic.

• Lamp Drivers (U3, U12, U13, U14): Lamp drivers are designed to operate

at 70V (1A) with over voltage, over temperature and short circuit protection.

+ 37 hidden pages

Ronan X11CA Hardware Manual

Specifications and Main Features

Frequently Asked Questions

User Manual