Roland CAMM-2 PNC-2300 User Manual
MODEL PNC-2300
USER'S MANUAL
Thank you very much for purchasing the CAMM-2 Model
PNC-2300.
• To ensure correct and safe usage with a full understanding
of this product's performance, please be sure to read
through this manual completely and store it in a safe
location.
• Unauthorized copying or transferral, in whole or in part, of
this manual is prohibited.
• The contents of this operation manual and the specifications of this product are subject to change without notice.
• The operation manual and the product have been prepared
and tested as much as possible. If you find any misprint or
error, please inform us.
NOTICE
Grounding Instructions
Do not modify the plug provided - if it will not fit the outlet,
have the proper outlet installed by a qualified electrician.
Check with qualified electrician or service personnel if the
grounding instructions are not completely understood, or if in
doubt as to whether the tool is properly grounded.
Use only 3-wire extension cords that have 3-prong
grounding plugs and 3-pole receptacles that accept the tool’s
plug.
Repair or replace damaged or worn out cord immediately.
Operating Instructions
KEEP WORK AREA CLEAN. Cluttered areas and benches
invites accidents.
DON’T USE IN DANGEROUS ENVIRONMENT. Don’t
use power tools in damp or wet locations, or expose them to
rain. Keep work area well lighted.
DISCONNECT TOOLS before servicing; when changing
accessories, such as blades, bits, cutters, and like.
REDUCE THE RISK OF UNINTENTIONAL STARTING.
Make sure the switch is in off position before plugging in.
USE RECOMMENDED ACCESSORIES. Consult the
owner’s manual for recommended accessories. The use of
improper accessories may cause risk of injury to persons.
NEVER LEAVE TOOL RUNNING UNATTENDED.
TURN POWER OFF. Don’t leave tool until it comes to a
complete stop.
For the USA
FEDERAL COMMUNICATIONS COMMISSION
RADIO FREQUENCY INTERFERENCE
STATEMENT
This equipment has been tested and found to comply with the
limits for a Class A digital device, pursuant to Part 15 of the
FCC Rules.
These limits are designed to provide reasonable protection
against harmful interference when the equipment is operated
in a commercial environment.
This equipment generates, uses, and can radiate radio
frequency energy and, if not installed and used in accordance
with the instruction manual, may cause harmful interference
to radio communications.
Operation of this equipment in a residential area is likely to
cause harmful interference in which case the user will be
required to correct the interference at his own expense.
Unauthorized changes or modification to this system can void
the users authority to operate this equipment.
The I/O cables between this equipment and the computing
device must be shielded.
For Canada
CLASS A NOTICE
This Class A digital apparatus meets all requirements of the
Canadian Interference-Causing Equipment Regulations.
CLASSE A AVIS
Cet appareil numérique de la classe A respecte toutes les
exigences du Règlement sur le matériel brouilleur du
Canada.
ROLAND DG CORPORATION
1-6-4 Shinmiyakoda, Hamamatsu-shi, Shizuoka-ken, JAPAN 431-2103
MODEL NAME : See the MODEL given on the rating plate.
RELEVANT DIRECTIVE : EC MACHINERY DIRECTIVE (89/392/EEC)
EC LOW VOLTAGE DIRECTIVE (73/23/EEC)
EC ELECTROMAGNETIC COMPATIBILITY DIRECTIVE (89/336/EEC)
WARNING
This is a Class A product. In a domestic environment this product may cause radio interference in which
case the user may be required to take adequate measures.
i
Table of Contents
How to Read This Manual .............................................................................................................................ii
Typographic Conventions............................................................................................................................. iii
To Ensure Safe Use......................................................................................................................iv
About the Labels Affixed to the Unit ............................................................................v
To Ensure Correct Use............................................................................................................................vi
Part 1 Startup
1. Checking the Accessories .......................................................................................................................1
2. Part Names and Functions ......................................................................................................................2
3. Installation and Connections ...................................................................................................................4
4. Setting the Connection Parameters .......................................................................................................6
5. Loading a Workpiece for Cutting ............................................................................................................7
6. Loading a Cutter........................................................................................................................................8
7. Vacuum Cleaner Connection ............................................................................................................... 11
8. Setting the Origin (Home Position)...................................................................................................... 12
9. Cutting Condition Setting ...................................................................................................................... 13
10.Setting the Z1 and Z2 Position............................................................................................................. 16
11.Sending Cutting Data ............................................................................................................................ 17
12.Finishing .................................................................................................................................................. 18
Part 2 User's Reference
Cutting Area.................................................................................................................................................. 19
Operating Each Function............................................................................................................................ 20
Explanation of the Display Menus............................................................................................................. 24
Maintenance ................................................................................................................................................. 27
Troubleshooting ........................................................................................................................................... 30
Error Messages............................................................................................................................................ 32
Other Messages........................................................................................................................................... 33
List of CAMM-GL I Instructions.................................................................................................................. 34
Device Control Instructions ........................................................................................................................ 37
Display Menus Flowchart ........................................................................................................................... 39
List of Options............................................................................................................................................... 41
Specifications ............................................................................................................................................... 42
ii
How to Read This Manual
This manual is organized in the following format. Please use it in the way that best matches your needs.
Part 1 Startup
Basic operation, and the procedures to follow when cutting are explained here. Please read this section if you are using the
PNC-2300 for the first time.
Part 2 User's Reference
Usage of the PNC-2300’s functions, daily care, and an overview of instruction sets sent from the computer are explained here.
Copyright © 1996 ROLAND DG CORPORATION
Windows is a registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.
iii
Typographic Conventions
This manual uses certain typographic symbols, outlined below.
This indicates a point requiring particular care to ensure safe use of the product.
: Failure to heed this message will result in serious injury or death.
: Failure to heed this message may result in serious injury or death.
: Failure to heed this message may result in minor injury.
: Indicates important information to prevent machine breakdown or
malfunction and ensure correct use.
: Indicates a handy tip or advice regarding use.
The names of keys on the control panel are printed in bold type and enclosed in square brackets.
Example: [ENTER] key
Messages that appear on the liquid-crystal display are enclosed in quotation makes.
Example: “I/O”
iv
To Ensure Safe Use
Never disassemble or modify
this product.
Do not allow liquids, metal
objects or flammables inside the
machine.
Fire or
breakdown
may result.
Do not step on or damage the power
cord, or allow heavy objects to be
placed atop it. Failure to heed this may
result in
electrocution
or fire.
Handle the power cord with care. When pulling the power cord
from an electrical socket, be
sure to grip the plug.
Do not install in an unstable or
high location.
Do not
installation the
machine on the
edge of a table,
or it may fall.
Unpacking, installation, and
moving must be carried out by
two or more persons.
Do not drop when unpacking,
installing, or moving.
Do not carelessly insert the
hands while in operation.
Do not use cutting oil when
performing cutting.
Perform dry cutting with no cutting oil.
Use of cutting oil may result in fire or
machine failure.
Blocking the ventilation holes at the
rear of the unit may prevent heat
radiation and cause fire.
Do not block the ventilation holes.
If the transparent cover at the front or
the side of the unit is cracked, contact a
service agent immediately for repairs.
Do not operate if a transparent
cover is cracked or broken.
If the safety device is removed, which
is very dangerous.
Wash hands when finished.
Wash hands with
water to remove
any adhering
cutting chips.
The fingers may become caught by
moving parts (during manual operation.)
v
About the Labels Affixed to the Unit
These labels are affixed to the body of this product. The following figure describes the location and content of these messages.
Please use a vacuum cleaner to remove cutting dust.
Do not use any blower like an airbrush. Otherwise, dust
spread in the air may harm your health or damage this
machine.
Handle tool with care.
Be sure to determine that the machine is not moving
at all, when operating the cover.
Rating plate
vi
To Ensure Correct Use
This product is a precision instrument
and must be handled with care.
Do not install in an area subject to dust,
high humidity or poor ventilation.
Do not connect to an AC outlet that
supplies other than the specified voltage.
When the unit is not in use for an
extended period, detach the electrical
plug from the AC outlet.
Do not operate beyond capacity or
subject the tool to undue force.
The tool may break. If machining
operation beyond capacity is started
inadvertently, immediately press the
EMERGENCY STOP switch.
Fasten the tool and material securely in
place. This items may come loose
during cutting and fly off in a random
direction.
1
Part 1
Startup
1. Checking the Accessories
Power cord ColletCutter holder
(For diameter 4.36 mm
(11/64") cutters)
The cutter holder for cutters
with a diameter of 3.175 mm
(1/8") is installed on the
engraving machine.
Character cutter Hexagonal screw driver
Wrenches (10 mm/21 mm)
Spare cutter securing screw
ClampsAdhesive sheet
Vacuum adaptor set
CAMM-2 DRIVER for Windows 3.1
CAMM-2 DRIVER for Windows 95
Motor brushes
User's manual
(For diameter 4.36 mm
(11/64") cutters)
(1/8")
2
Part 1
Depth regulator nose
This is adjusted when engraving a material which
does not have uniform thickness.
Cover
Opening the cover during cutting results in an emergency stop.
Any cutting data in use becomes invalid, and cutting cannot be
continued.
If the cover must be opened during cutting, first press the [EN-
TER/PAUSE] key to pause the PNC-2300, then open the cover.
After the cover has been closed, cutting resumes when the paused
state is canceled.
The spindle will not rotate while the cover is open.
2. Part Names and Functions
Parallel connector
A parallel (printer)
cable is connected here.
Serial connector
A serial (RS-232C)
cable is connected here.
Left side view
Right side view
Power switch
Power connector
The power cord included with
the machine is connected here.
Head
This moves the spindle (cutter) up and down). The
head performs X-axis, Y-axis and Z-axis movement.
External output
connector
Described on the
following page
Table
The table grips the workpiece to be cut.
Scale
(for Checking the Z-axis Cutting Range)
This can be used to confirm the cutting range of the
Z axis.
The cutting range of the Z axis is 30 mm (1-1/8").
According to the scale, the cutting range is 5 to 35
(mm) when the depth-regulator nose is installed, and
0 to 30 (mm) when not installed.
Z adjust screw
Loosen the Z adjust screw if it is
necessary to adjust the depth regulator
nose for performing engraving.
Cutter holder
This is where the cutter
is mounted.
Scale
(for Checking the Z1 Position)
When using the depth-regulator nose,
this can be used to confirm the Z1
position that has been set.
3
Part 1
Making Settings with the Liquid-crystal Display
EMERGENCY STOP switch
This switch cuts the power supply and forces the
machine to stop, regardless of whether operation is
in progress. Press the EMERGENCY STOP
switch immediately if dangerous or abnormal
operation occurs.
Canceling an emergency stop
Rotate the red
portion of the
switch clockwise.
Spindle control
This is used to set the speed of the spindle motor.
Liquid-crystal display
The settings and selection choices (or values) for the PNC-2300 are shown on this display.
Error messages also appear here in the event of a problem.
MENU key
This key scrolls through the menu on the liquid-crystal display (i.e., it changes the panel
display).
ENTER/PAUSE key
This key is used to confirm settings, values, and selections made with the liquid-crystal
display.
When pressed during cutting, operation is paused.
SPINDLE TEST ON/OFF key
This key is used to start and stop the spindle motor. The spindle will not rotate while the
cover is open.
+Z (CUTTER UP) key
This key makes the cutter move in a positive direction on the Z axis (i.e., upward).
Movement is always at a constant speed.
-Z (CUTTER DOWN) key
This key makes the cutter move in a negative direction on the Z axis (i.e., downward).
Movement is always at a constant speed.
Arrow keys
Pressing an arrow key causes the XY table to move in the corresponding direction.
Holding down the key makes the XY table move faster (except during spindle rotation,
when the speed of movement does not change).
The arrow keys are also used together with the liquid-crystal display to manipulate
settings, select items, display other choices, and change values.
When coordinate values are displayed:
Use the and keys to move along the X axis.
Use the and keys to move along the Y axis.
Use the and keys to move along the X axis.
Press the and
keys to move the blinking
cursor (“ ”) and select the
setting item.
Press the and
keys to change the value (or
selection choice), and then
press the key to confirm.
Press the key to
display the next menu.
The value (or selection
choice) enclosed in angled
brackets (“< >”) indicates
the current setting.
Use the and keys to move the blinking
cursor (“ ”) and select the execution item.
Press the key to execute.
Press the and keys
to move the blinking cursor (“ ”)
and select the setting item.
Press the key to confirm.
Press the and keys
to move the blinking cursor (“ ”)
and select the setting item.
Press the key to confirm.
4
Part 1
3. Installation and Connections
Installation
• Do not install the machine in a location where it may tip over, such as at the edge of a table.
• Two or more people are needed to take the PNC-2300 out of the carton. The machine weighs 31 kg
(68.3lb.).
The space shown in the figure below is required for installation.
• Use the PNC-2300 on a stable surface.
• Use within a temperature range of 5 to 40°C (41 to
104°F) and within a humidity range of 35 to 80%.
• To prevent accidents, do not install in any of the
following types of areas.
Avoid use in areas subject to strong electric noise.
Avoid use in areas subject to high humidity or
dust.
The PNC-2300 generates heat when used, and
should not be installed in an area with poor heat
radiation characteristics.
Do not install in an area subject to strong vibration.
Do not install in an area exposed to strong light
such as direct sunlight.
5
Part 1
Connections
• Ensure that the power supply voltage is within ±10% of the machine's rated voltage.
• Connect the cables only when the PNC-2300 and the computer power sources are OFF.
• Connect the power supply cord and the computer-use input/output cable firmly so that they don't come loose or cause a poor
connection.
The cable for computer connection is optional. Please purchase the appropriate cable for the type of computer and software used.
Use either a parallel
cable or serial cable
to connect.
Left side
Right side
Power cord
Printer connector
on the computer
Parallel cable
(sold separately)
Lock-use pin
RS-232C connector
on the computer
Serial (RS-232C) cable
(sold separately)
Screw
Screw
Screw
6
Part 1
4. Setting the Connection Parameters
Connection with a parallel cable is called a “parallel connection,” and connection with a serial cable is called a “serial connection.”
Make the appropriate settings on both the computer and the PNC-2300 to configure the equipment for the type of connection that has
been made. Normally, the setting on the PNC-2300 should be made to match the setting on the computer. The steps below describe how
to set connection parameters on the PNC-2300. To make the settings on the computer, refer to the manual for the computer or the
software in use.
Press the [MENU] key to make the following screen
appear on the display.
1
Press the [ ] key to move the blinking cursor (“ ”) to
“I/O,” and then press the [ENTER] key.
2
Press the [ ] key to move the blinking cursor (“ ”) to
“AUTO,” and then press the [ENTER] key.
3
Press the [MENU] key once.
Make the settings for stop bit, then press the
[ENTER] key.
4
Press the [MENU] key once.
Make the settings for parity check, then press the
[ENTER] key.
6
Press the [MENU] key once.
Press the Make the settings for data bits, then press
the [ENTER] key.
5
For serial connection only
Press the [MENU] key once.
Make the settings for handshake, then press the
[ENTER] key.
8
Press the [MENU] key once.
Make the settings for baud rate, then press the
[ENTER] key.
7
*“REPEAT” is displayed only
when the buffer size has been
expanded.
For serial connection only
For serial connection only
For serial connection onlyFor serial connection only
7
Part 1
5. Loading a Workpiece for Cutting
To load workpiece, use the adhesive sheet or clamps included with the machine.
When performing engraving that subjects the workpiece to a load, use the clamps to secure the workpiece in place. When engraving the
edge of the workpiece or when loading a workpiece with a thickness of 10 mm (25/64") or more, use the adhesive sheet.
Large-size material (i.e., material that is about the same size as the PNC-2300's table) cannot be affixed to the table securely using the
adhesive sheet or clamps. In such cases, use commercially available double-sided tape to secure the workpiece in place.
* A vacuum table (ZV-23A) and a center vise (ZV-23C) are optionally available and should be purchased if needed.
Loading Workpiece Using the Adhesive Sheet
Place the adhesive sheet on the table and press it
down.
1
Place the workpiece to be cut on the adhesive sheet
and fasten it while pressing down.
2
Do not attempt to wash the adhesive sheet with water. Doing so will damage the adhesive surface and make it impossible to grip
the material.
Adhesive
sheet
Adhesive
sheet
Workpiece
Store the adhesive sheet in a location free from dust.
Loading Workpiece Using the Clamps
Place the workpiece on the table.
1
Slide the square portion protruding from the bottom
of the clamp plate into the groove on the table to
secure the workpiece in place.
2
Workpiece
Tighten
Groove
Workpiece
8
Part 1
6. Loading a Cutter
Replacing the Cutter holder and Collet
Loading Workpiece Using Double-sided Tape
Apply the double-sided tape to the bottom of the workpiece and secure it to the table.
Double-sided tape
Workpiece
Install a cutter holder and collet which are suitable for the cutter
to be used. The combination of cutter, cutter holder, and collet
is correct if the thickness of the cutter just fits in the hole in the
cutter holder and collet.
Two types of cutter holders and collets are included with the
engraving machine. The cutter holder and collet which are
originally installed are for cutters with a diameter of 3.175 mm
(1/8"). These are used for installing installed the included
character cutter (diameter 3.175 mm (1/8")). (The cutter holder
and collet packed with the machine are for cutters with a
diameter of 4.36 mm (11/64").)
Remove the depth regulator nose.
1
Bottom of the head
2
Remove the cutter holder and collet. To remove the
collet, use the wrench included with the engraving
machine.
2
Install the cutter holder and collet for the cutter to be
used.
3
1
Micrometer
dial assembly
Head
Wrench
Wrench
Collet
Head
Cutter holder
Wrench
Wrench
Collet
Cutter holder
Loosen the
screw by hand
Knurled
retainer nut
Depth nose
9
Part 1
When Using the Depth regulator nose
Using the depth regulator nose makes it possible to engrave even workpiece of non-uniform thickness at the same depth.
Rotate than depth regulator nose in the direction of the
arrow 2 in the figure to tighten it completely.
1
This determines the engraving depth (cutting-in
amount). The scale on the micrometer dial assembly
has 25 grooves, with one groove corresponding to an
engraving depth of 0.025 mm (1/1000"). (One full
turn of the scale corresponds to an engraving depth of
0.625 mm.) Rotate the scale in the direction of the
arrow shown in the figure by an amount equal to or
greater than the engraving depth.
For example, when engraving to a depth of 0.5 mm,
the scale should be rotated by 20 grooves or more
(approximately one full turn). For engraving at a
depth of 1.5 mm, rotate the scale by 60 grooves or
more (approximately three turns).
2
Bottom of the head
2
1
Insert the cutter into the hole in the cutter holder, and
use the hexagonal screwdriver that comes with the
machine to tighten the cutter mounting screw.
6
Surface of
the workpiece
Head
Press the arrow keys and the [-Z] key to move the tip
of the depth nose to the surface of the workpiece.
4
Bottom of the head
Surface of the
workpiece
Table
Loosen the Z adjust screw.
3
Z adjust
screw
Bottom of the head
Use the operation panel to set Z0.
Refer to “Setting the Z0 Position.”
5
If the depth regulator nose does not reach the surface of the
workpiece even when the [-Z] key is held down, rotate the
micrometer dial in the direction shown by the arrow in the
figure to extent the tip of the depth regulator nose to the
workpiece surface.
Bottom of the head
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