Roland CAMM-1 Pro PNC- 1410, CAMM-1 Pro PNC-1210, CAMM-1 Pro PNC-1860 Service Notes

SERVICE NOTES
PNC-1860 / 1410 / 1210
Specifications
Mechanism ............................... Media-movement method
Driving method .........................Digital control servo motor
Maximum cutting area .............. [PNC-1860] 1195 mm (W) x 24998 mm (L) (47"x 984-1/8")
Acceptable material widths ......[PNC-1860] 90 mm—1372 mm (3-1/2"—54")
Tools ........................................Cutters:Special cutter for CAMM-1 series
Max.cutting speed ....................During cutting:850 mm/sec. (in all directions)
Cutting speed ...........................10 mm/sec.— 850 mm/sec. (in increments of 10 mm/sec.)
Blade force ...............................20 gf — 350 gf (in increments of 10 gf)
Software resolution ..................0.025 mm / step
Distance accuracy .................... Error of less than +/- 0.2% of distance travelled, or 0.1mm, whichever is grater
Repetition accuracy.................. 0.1 mm or less
Interface ................................... Parallel (Centronics compatible), Serial (RS-232C)
Buffer size ................................ 1 Mbyte (Expandable up to 3 Mbyte)
Instruction system .................... CAMM-GL III (mode1 and mode2)
Switches ................................... Power switch
Control switches .......................
LED .......................................... POWER LED, SETUP LED
Display .....................................Liquid crystal display unit; 16-character by 2 lines
Power consumption.................. [117V] 1.0A, [220-230V] 0.5A, [230-240V] 0.5A, [100V] AC100V+/-10 % 50/60Hz 1.0A
Acoustic noise level.................. [Cutting mode] under 62dB (A), [Standby mode] under 40dB (A) (According to ISO 7779)
Dimensions ................................. [PNC-1860] 1575 mm (W) x 300 mm (D) x 286 mm (H) (62-1/16" (W) x 11-13/16" (D) x 11-5/16" (H) )
Weight ......................................[PNC-1860] 38 kg (83.8 lb.), [PNC-1410] 28.5 kg (62.8 lb.), [PNC-1210] 22.5 kg (49.6 lb.)
Temperature............................. 5—40ºC (41—104ºF)
Humidity ................................... 35%—80% (non-condensing)
Accessories................................. [100V Only] MANUAL,USE JP PNC-1860 [26015127], ADAPTER PLUG [13499209] , AC CORD 100V 3P [23495214]
Others ......................................CARTON PNC-1860 [22605193], CARTON PNC-1410 [22605109], CARTON PNC-1210 [22605192]
[PNC-1410] 889 mm (W) x 24998 mm (L) (35"x 984-1/8") [PNC-1210] 585 mm (W) x 24998 mm (L) (23"x 984-1/8")
[PNC-1410] 90 mm—1067 mm (3-1/2"—42") [PNC-1210] 50 mm—762 mm (1-15/16"—30")
Pens:Water-based fiber-tipped pens, 32 color plotter pens (options)
Thick water-based fiber-tipped pens (options)
During tool-up:1202 mm/sec. (in 45º direction)
, , , , ENTER, MENU, TEST, SETUP
[PNC-1410] 1270 mm (W) x 300 mm (D) x 286 mm (H) (50-1/16" (W) x 11-13/16" (D) x 11-5/16" (H) ) [PNC-1210] 965 mm (W) x 300 mm (D) x 296 mm (H) (62-1/16" (W) x 11-13/16" (D) x 11-11/16" (H) )
[Others] TOOL,ALIGNMENT [21935110], SHEET SEPARATOR [12569419], TWEEZERS [12569656],
MANUAL,USE EN PNC-1860 [26015128], AC CORD 117V [13499109], AC CORD (220V) [23495125] AC CORD (240V) [23495124], AC CORD KP-610 240VE, BS [13499111]
Structure & Spare Parts
Electrical Section
Replacement of Main Parts
Supplemental Information
Trouble Shooting
Adjustment
Supplement
1 2 3 4 5 6 7
[Parallel]
Standard...................................In compliance with the specifications of Centronics
Input signals .............................STROBE (1BIT), DATA (8BITS)
Output signals .......................... BUSY (1BIT), ACK (1BIT)
Level of input/output signals..... TTL level
Transmission method ............... Asynchronous

Contents

1 Structure & Spare Parts
1-1 COVERS........................................................................................1
1-2 FRAME .......................................................................................... 2
1-3 X/Y-DRAIVE UNIT .........................................................................3
1-4 CARRIAGE ....................................................................................4
1-5 CHASSIS ....................................................................................... 5
1-6 PINCH ROLLER ............................................................................ 6
2 Electrical Section
2-1 WIRING MAP.................................................................................7
2-2 MAIN BOARD ASS'Y..................................................................... 8
2-3 POWER BOARD ASS'Y .............................................................. 12
2-4 SUB BOARD ASS'Y .................................................................... 15
3 Replacement of Main Parts
3-1 PEN CARRIAGE ASSEMBLY ..................................................... 17
3-2 DRIVE PULLEY ASSEMBLY....................................................... 19
3-3 CARRIAGE WIRE........................................................................ 22
3-4 PINCH ROLLER ASSEMBLIES .................................................. 24
3-5 CUTTER PROTECTION.............................................................. 24
4 Adjustment
4-1 Special Tool ................................................................................. 25
[Serial]
Standard...................................RS-232C specifications
Transmission method ............... Asynchronous, duplex data transmission
Transmission speed .................2400, 4800, 9600, 19200 (selected using panel keys)
Parity check..............................Odd, Even, or None (selected using panel keys)
Data bits ...................................7 or 8 bits (selected using panel keys)
Stop bits ................................... 1 or 2 bits (selected using panel keys)
Handsheke ...............................DTR or Xon/Xoff (selected using panel keys)
4-2 Service Mode ............................................................................... 26
4-3 System Report ............................................................................. 27
4-4 Tool Height Adjustment ............................................................... 28
4-5 Spacer Bed Adjustment ............................................................... 30
4-6 Pen Pressure Adjustment ............................................................ 33
4-7 Wire Tension Adjustment............................................................. 37
4-8 Motor Balance Adjustment........................................................... 39
4-9 Calibration.................................................................................... 41
4-10 Softlanding Adjustment................................................................ 44
5 Supplemental Information
5-1 OPERATIONAL SEQUENCE ...................................................... 47
5-2 SENSOR MAP ............................................................................. 48
6 Trouble Shooting
6-1 ERROR MESSAGE ..................................................................... 49
6-1-1 OTHER MESSAGE .....................................................................51
6-2 TROUBLE SHOOTING................................................................ 52
7 Supplement
7-1 MAINTENANCE CHECK LIST .................................................... 57
Second Edition
PNC-1860 '02Jan.DE0
Printed in Japan
DE0031496SN R1-1
Typographic Conventions/ About the Labels Affixed to the Unit
Typographic Conventions
Following marks describes as follows.
: Tips and advice before the adjustment.
: Indicates tightening torque.
Torque
: Indicates amout for Pen Pressure and Tension.
: Indicates clearance.
: Electric charge. Do not touch when power is on.
: The wiring terminal intended for connecetiion of the protective earthing con-
ductor associateed with the supply wiring. Do not disconnect the cable of this terminal except the time of replacement.
About the Labels Affixed to the Unit
These labels are affixed to the body of this product.
1Model Name 2Serial NO. 3Voltage 4Power consumption 5CAMM-1 CAUTION LABEL No.453
4
3
Unauthorized copying or transferral, in whole or in part, of this manual is prohibited.
Copyright © 1996 ROLAND DG CORPORATION
5
1
2
1 Structure & Spare Parts
1-1 COVERS
1 Structure & Spare Parts
3
3
4
**coluwn shows as below.
8
7
2
2
1
4
8
1
1
10
16
11
16
1
3
8
7
8
5
7
1
6
6
12
9
15
5
4
14
13
3
1
8
2
1
5
3
If the part is not used, it is blank.
PNC-1860
PNC-1410
If the part is used, it is marked " ".
PNC-1210
PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-
Parts No. Parts Name Parts Name
1
22355444SZ
2 22025148 COVER,FRONT PNC-1210 2 SCREW BINDING HEAD Cr 3X6
22025161 COVER,FRONT PNC-1410 3 SCREW BINDING HEAD BC 3X8 22025147 COVER,FRONT PNC-1860 4
3 22025150 COVER,RAIL PNC-1210 5 SCREW DOUBLE SEMS BC 3X6
22025158 COVER,RAIL PNC-1410 6 SCREW DOUBLE SEMS BC 3X8 22025149 COVER,RAIL PNC-1860 7 TAPE SCOTCH TAPE #250 W=25MM
4 22065234 COVER,SIDE L PNC-1860 • • • 8 WASHER SPRING Cr M3 5 22065243 COVER,SIDE R PNC-1860 • • • 6 22325106 HINGE,001 • • • 7 22325108 HINGE,003 • • • 8 22505106 LABEL,CAMM-1 PRO NO.546 • • 9 22255302 LCD COVER • • •
10 15029402 LCD RCM2065R-A 16*2 • • •
7393321010
11 12 22055272 PLATE,F COVER PNC-1860 • • • 13 22055262 PLATE,MAGNET PNC-1860 • • • 14 22055180 PLATE,SW COVER PNC-1860 • • • 15 22665174 SHEET,SW PANEL PNC-1860 • • • 16 22155567 SPACER M3X5 • • •
BASE OF SW PANEL • • • 1 SCREW BINDING HEAD Cr 3X4
SCREW BINDING HEAD+FW
Ni 3X8
PANEL BOARD ASS'Y • • •
1
1 Structure & Spare Parts
W
1-2 FRAME
1
}
3
e
9
3
5
5
5
0
}
}
23
}
}
1
q
}
e
3
2
w
22
12
17
4
8
1
6
1
19
3
21
15
8
10
6
4
6
{
5
16
8
11
9
3
{
2
24
11
16
5
7
14
2
8
18
3
13
17
20
7
0
5
3
5
7
9
PARTS LIST -Main Parts-
Parts No. Parts Name * * Parts No. Parts Name * *
1 22805134 ASS'Y,GRIT ROLLER PNC-1210 20 22055176 PLATE,SHUTTER PNC-1210
22805135 ASS'Y,GRIT ROLLER PNC-1410 22055177 PLATE,SHUTTER R PNC-1860 • • 22805136 ASS'Y,GRIT ROLLER PNC-1860 21 22185318 RAIL,GUIDE PNC-1210
2 22175870 ASS'Y,GRIT ROLLER PNC-1860 • • • 22185320 RAIL,GUIDE PNC-1410 3 22115106 BEARING HOUSING A • • • 4 22005104 BED,PNC-1210 22 22175609 ROLL DRIVE GEAR • • •
22005106 BED,PNC-1410 23 22075106 SET,G-ROLLER PNC-1210 • 22005105 BED,PNC-1860 22075107 SET,G-ROLLER PNC-1410
5 21985104 BRACKET,SENSOR PNC-1860 • • • 22075105 SET,G-ROLLER PNC-1860 6 23465140 7 23465139
CABLE-ASSY PAPERSENS F PNC1860 ••• 24 22145381 SHAFT,X-DRIVE PNC-1210 CABLE-ASSY PAPERSENS R PNC1860 • • • 22145387 SHAFT,X-DRIVE PNC-1410
8 22165165 COLLAR • • • 22145380 SHAFT,X-DRIVE PNC-1860 9 22025146 COVER,GUIDE F PNC-1210
22025159 COVER,GUIDE F PNC-1410 • 22025144 COVER,GUIDE F PNC-1860
10 22025145 COVER,GUIDE R PNC-1210
22025160 COVER,GUIDE R PNC-1410 • 22025143 COVER,GUIDE R PNC-1860
22435108SZ FAN MOTOR • • •
11 12 22115570 FRAME,L PNC-1860 • • • 13 22115569 FRAME,R PNC-1860 • • • 14 22045160 GEAR COVER • • • 15 22265102 PAD,CUTTER PNC-1210
22265106 PAD,CUTTER PNC-1410 • 22265103 PAD,CUTTER PNC-1860
16 15229754 PAPER SENSOR • • • 17 11539105 PIN 2.5*8 SUS BTYPE H7 • • • 18 22055259 PLATE,RAIL PNC-1410
22055172 PLATE,RAIL PNC-1860
19 22055260 PLATE,SHUTTER L PNC-1410
22055175 PLATE,SHUTTER L PNC-1860
22185315SZ RAIL,GUIDE PNC-1860
PARTS LIST -Supplemental Parts-
1 SCREW BINDING HEAD Cr 3X4 2 SCREW BINDING HEAD Cr 3X12 3 SCREW HEXAGONAL CAP BC 3X6 4 SCREW HEXAGONAL CAP BC 4X10
SCREW HEXAGONAL CAP+F
5 6 SCREW DOUBLE SEMS BC 3X6 7 SCREW TP BINDING HEAD BC 3X6 8 SCREW DOUBLE SEMS BC 3X12 9 SCREW DOUBLE SEMS BC 3X45 0 SCREW DOUBLE SEMS BC 4X8 { SCREW FLAT HEAD Cr 3X8 } SCREW SOCKET SET Cr 3X3 q WASHER FLAT FIVER M3 w WASHER FLAT Cr 3X8X0.5 e LABEL TAPE,GUIDE
Parts Name
Cr 4X12
2
1Structure&SpareParts
PARTS LIST
PARTS LIST
1-3X・Y-DRIVEUNIT
7
11
10
16
9
3
26
25
15
2
26
13
17
RevisedRevised
Revised
RevisedRevised
20
14
5
24
12
5
21
18
23
4
8
6
1
1
14
19
22
1
-Main Parts-
Parts No. Parts Name
1
22805129
2
22355318
3
22355316
4
22355315
5
22175815
6
23465143
7
23465141
8
23465144
9
23475120
10
13169102
11
22265295
12
22175608
13
12399313
14
21995102
15
7393321020
16
12399102
17
22055171
18
21975106
19
12179723
20
22145122
21
22145345
22
22035318
23
22145170
24
21945105 21945106 21945104
25
12369428
26
12369447
ASS'Y,MOTOR PNC-1860 BASE,I/F BOARD PNC-1860 BASE,SW COVER PNC-1860 BASE,Y-MOTOR PNC-1860 BEARING F8-16ZZ (metal) CABLE-ASSY C POWER PNC-1860 CABLE-ASSY COVER SW PNC-1860 CABLE-ASSY G POWER PNC-1860 CABLE-CARD 26P 350L BB COVER SW R (AVT3234) CUSHION DRIVE GEAR FILTER(E) TR-20-10-10 FLANGE,MOTOR PNC-1860 I/F BOARD ASS'Y MAGNET CATCH TL-105 PLATE,ORIGIN PNC-1860 PULLEY HD42.2 S16(B30C35.5) PULLEY WITH BEARING SHAFT STAY NO.1 SHAFT,PULLEY PNC-1860 STAND OF IDLE PULLEY STAY,COVER RAIL PNC-1860 WIRE,Y-DRIVE PNC-1210 WIRE,Y-DRIVE PNC-1410 WIRE,Y-DRIVE PNC-1860 BINDER BASE KNP-20 WIRE CLIP CA-14
• • •
• • •
• • •
• • •
• • •
• • •
• • •
• • •
• • •
• • •
• • •
• • •
• • •
• • •
• • •
• • •
• • •
• • •
• • •
• • •
• • •
• • •
• • •
• • •
• • •
-Supp ementa Parts-
Parts Name
E-RING ETW-6 Cr M6 PIPE POLY 4X8X10 SCREW BINDING HEAD BC 2X8 SCREW BINDING HEAD BC 3X6 SCREW HEXAGONAL CAP BC 3X6 SCREW HEXAGONAL CAP Cr 3X8 SCREW HEXAGONAL CAP BC 3X16 SCREW HEXAGONAL CAP BC 4X6 SCREW HEXAGONAL CAP Cr 4X8 SCREW HEXAGONAL CAP BC 4X10 SCREW DOUBLE SEMS BC 3X6 SCREW DOUBLE SEMS BC 3X12 SCREW DOUBLE SEMS BC 4X8 SCREW PAN HEAD BC 4X14 WASHER FLAT BC 3X8X0.5 WASHER FLAT Cr 4X8X0.5
3
1 Structure & Spare Parts
1-4 CARRIAGE
0
8
3
9
2
1
2
9
6
7
11
10
6
4
1
8
1
5
5
3
7
2
4
SPRING, BACK UP PNC-960
** SPRING, BACK UP PNC-960 should
be fixed as in the above figure.
PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-
Parts No. Parts Name
1 22805133 ASS'Y,CARRIAGE PNC-1860 • • • 1 SCREW DOUBLE SEMS BC 3X6 2 23475119 CABLE-CARD 8P 1630L BB 2 SCREW DOUBLE SEMS BC 3X8
23475122 CABLE-CARD 8P 1930L BB 3 SCREW DOUBLE SEMS BC 3X10 23475121 CABLE-CARD 8P 2230L BB 4 SCREW PAN HEAD Cr 2X4
7393321030
3 4 22045399 CARRIAGE COVER • • • 6 WASHER FLAT 5 22175828 GUIDE BEARING 2 • • • 7 WASHER OUT SIDE TEETH Cr M4
22175343AS
6 7 22205134 HOLDER,PEN • • • 9 CUSHION CABLE HOLD 2 FELT L=40 8 22175122 SPRING,BACKUP PNC-960 • • • 0 BINDER T-18S
9 22145181 10 22155586 PEN HOLDER NUT • • • 11 22285352 PEN HOLDER BOLT • • •
CARRIAGE BOARD ASS'Y • • • 5 SCREW HEXAGONAL CAP BC 4X6
GUIDE BEARING ASS'Y • • • 8 CUSHION CABLE HOLD 1 FELT L=10
STAY,CARRIAGEBOARD PNC-1860
**
•••
Parts Name
Cr 2X4.3X0.4
4
1-5 CHASSIS
1 Structure & Spare Parts
4
3
23
18
0
19
15
0
16
2
23
3
5
9
17
6
7
7
23
5
9
5
6
10
13
15
5
9
9
12
3
2
4
7•8
11
21
5
14
20
1
{
22
1
8
1
5
PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-
Parts No. Parts Name
1 13429746 AC INLET • • • 1 SCREW BINDING HEAD SUS 4X5 2 23465132 3 23465134 4 22815112 CHASSIS,PNC-1210 4 SCREW SEMS Cr 3X10
22815114 CHASSIS,PNC-1410 5 SCREW DOUBLE SEMS BC 3X6 22815111 CHASSIS,PNC-1860 6 SCREW DOUBLE SEMS BC 3X8
5 12559567 FUSE • • • 7 SCREW DOUBLE SEMS Cr 4X8 6 12559574 FUSE • • • 8 SCREW OVAL HEAD BC 3X8 7 12559444 8 12559570 FUSE 5X20 230/240V • • • 0 NUT HEXAGONAL+SPW Cr M4 9 12559570 FUSE 5X20 • • • { WASHER IN SIDE TEETH Cr M4
10 12189834 FUSE HOLDER FA252B • • •
7393315000
11
7393318000
12 13 13129170 POWER SW AJ7201B • • 14 15449118 ROM A • • • 15 22355168 RUBBER FOOT • • • 16 22165132 SPACER,BED LOWER PNC-1860 • • • 17 22165128 SPACER,BED UPPER PNC-1860 • • •
7393321040
18
22455108U0
19 20 23465157 21 23505898 WIRE,B GRX-410 • • • 22 23505899 WIRE,C GRX-410 • • • 23 12369428 BINDER BASE KNP-20 • • •
CABLE-ASSY POWER PNC-1860
CABLE-ASSY POWERSIGNAL PNC1860
FUSE 5 X 20 SB4 TIME RAG 100/117V
MAIN BOARD ASS'Y • POWER BOARD ASS'Y • •
TRANS BOARD • • • TRANSFORMER-PW PNC-1860 • • •
CABLE-ASS'Y JUNBIWIRE A PNC-960
**
Parts Name
••• 2 SCREW BINDING HEAD BC 4X12
••• 3 SCREW HEXAGONAL CAP BC 4X12
••• 9 NUT HEXAGONAL Cr M4
•••
5
1 Structure & Spare Parts
1-6 PINCH ROLLER
1
2
1
10
8
11
3
8
7
3
3
5
2
9
2
6
3
4
6
3
3
3
7
3
3
5
3
2
3
2
1
12
11
12
6
3
4
6
3
PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-
Parts No. Parts Name * * Parts Name
1 22805130
2 22805131
3 22175847 GRX-450 PINCHROLL • • 3 ERING ETW-3 Cr M3
4 22145404 LEVER OF PINCH ROLL • • •
5 22145831 PIN NO.1 • • •
6 22145832 PIN NO.2 • • •
7 22115722 PINCH ROLL FRAME • • •
8 22175105 PINCH ROLL SPRING • • •
9 22175877 PINCH ROLLER • • • 10 22055170 PLATE,P-ROLLER PNC-1860 • • • 11 22145616 PNC-900 SET LEVER • • • 12 22175128
ASS'Y,P-ROLLER M PNC-1860 ASS'Y,P-ROLLER L R PNC-1860
SPRING,M P-ROLLER PNC-1860
•• 1 SCREW TP BINDING HEAD BC 3X6
••• 2 WASHER FLAT Cr 4X7X0.5
••
6
2 Electrical Section
PNC-1860
PNC-1410
PNC-1210
If the part is used,
it is marked " ".
If the part is not used,
it is blank.
CN4
CN3
CN4
CN3
CN2
CN11
CN6
CN1
CN11
PANEL
BOARD
LCD
CARRIAGE BOARD
CN9
CN10
PAPERSENS R
COVER SW
PAPERSENS F
11
12
13
14
15
16
POWER SW
AJ7201B
FUSE HOLDER
FA252B
1
2
3
4
5
6
CN1
CN9
POWER BOARD ASSY
9
10
AC INLET
SUP-J3G-E
TRANS
FORMER
PNC-1860
FAN MOTOR
FAN MOTOR
DRAM BOARD
ASSY
FACTORY OPTION
CN5
SOLENOID
7
8
POWER
SUPPLY
SERVO
MOTOR
DRIVE
FAN
CONTROL
L6203 L6203
DRAM
2Mbyte
I/F
BOARD
+5V
+40V
+15V
-15V
MAINBOARD ASSY
DRAM
1Mbyte
CENTORO
CONT
LATCH
EPROM
512Kbyte
CPU
DATABUS
Exciton
M60205
SERVOCHIP
MBCG10692
SOLDRIVE
MTD2005
EEPROM
4Kbit
D/A
PCM55
16MHz
49.152MHz
16MHz
DATABUS
ADDRESSBUS
CN2 CN1
DRIVER
SERIAL
PARALLEL
CN12
CN13
CN14
CN5
CN4
CN2
CARIAGE
MOTOR
GRIT
MOTOR
CN6
CN5
CN3
TRANSE BOARD
**
PNC-1860/1410 uses two FAN MOTORS.
PNC-1210 uses only one on CN5.
**
PARTS LIST -Main Parts-
Parts No. Parts Name * * Parts No. Parts Name * *
1 23465157 CABLE ASSY JUNBIWIRE A PNC-960 • • • 10 23465144 CABLE - ASSY G POWER PNC1860 • • •
2 23505898 GRX-410 JUNBIWIRE B • • • 11 23475121 CABLE - CARD 8P 1930L BB
3 23505899 GRX-410 JUNBIWIRE C • • • 23475122 CABLE - CARD 8P 2230L BB
4 23465158 CABLE ASSY JUNBIWIRE D PNC-960 • • • 23475119 CABLE - CARD 8P 1630L BB
5 23465135 CABLE - ASSY JUNBIWIRE E PNC1860 • 12 23465142 CABLE - ASSY LCD PNC-1860 • • •
23465145 CABLE - ASSY JUNBIWIRE E PNC1410 13 23475120 CABLE - CARD 26P 350L BB • • •
23465137 CABLE - ASSY JUNBIWIRE E PNC1210 14 23465141 CABLE - ASSY COVER SW PNC1860 • • •
6 23465136 CABLE - ASSY JUNBIWIRE F PNC1860 • 15 23465140 CABLE-ASSY PAPERSENS F PNC1860 • • •
23465146 CABLE - ASSY JUNBIWIRE F PNC1410 16 23465139 CABLE-ASSY PAPERSENS R PNC1860 • • •
23465138 CABLE - ASSY JUNBIWIRE F PNC1210
7 23465132 CABLE - ASSY POWER PNC1860 • • •
8 23465134
CABLE - ASSY POWER SIGNAL PNC1860
•••
9 23465143 CABLE - ASSY C POWER PNC1860 • • •
2-1 WIRING MAP
2 Electrical Section
2
**coluwn shows as below.
7
2 Electrical Section
2-2 MAIN BOARD ASS'Y
2
DESCRIPTION
3
MAIN BOARD ASS'Y [7393315000]
CABLE CARD 26P 350L BB [23475120]
KURA
FUJIKURA
FUJIKU
FUJIKURA
Character printed side.
1
A
A
7
Indicates revision of the circuit board.
1DIP SW
NO . FUNCTION ON OF F
1 Model Selection PNC1860 2 Model Selection PNC1410 3 Model Selection PNC1210 4 Pen Down Wait Wait time ON Wait time OFF 5 Reserved 6 Reserved Always OFF 7 Reserved 8 Reserved
BIT#4 is a function to make the pen wait for 0.5 seconds after the pen down before cutting. Set it OFF usually.
8
2
2VR
VR No. Function
VR1 (1KVR)
VR2 (22KVR)
Use for Pen Pressure Adjustment.
Use for Pen Pressure Adjustment.
3Electric Maintenance Parts
IC.No. Parts No. Description Function
U31 15189105 MTD2005 Solenoid Driver
2 Electrical Section
MAIN BOARD_1/3 Circuit Diagram
+5
R1
10K
P11
+5
CE0.1u
A11
A13
A15
WRH(LBS)/PA5
VSS
VSS
VSS
+5
1 2 3 4 5
MNR35J5ASJ103
A16
A17
A18
A20
88
A21 A20 A19 A18 A17 A16 A15 A14 A13 A12 A11 A10
A0/(HBS)
AD15 AD14 AD13 AD12 AD11 AD10
AD9 AD8 AD7 AD6 AD5 AD4 AD3 AD2 AD1 AD0
CS7/WAIT
CS6
CS5/RAS
CS4
CS3/CASL
CS2
CS1/CASH
CS0
RD/PA6
WRL(WR)/PA4
VSS
VSS
VSS
VSS
92
RA3
U3
45 44 43 42 40 39 37 36 35 34 33 31 30
A9
29
A8
28
A7
27
A6
26
A5
25
A4
23
A3
22
A2
21
A1
20
19 18 17 16 14 12 11 10 9 8 7 6 5 3 2 1
54 53 52 51 49 48 47 46
57 56 55
69
CK
HD6437021
+5
D7
D12
D14
R6
+5
RA2
1 2 3 4 5
MNR35J5ASJ103
1
2
U10A
3
74HC32F
D10
RA6
1 2 3 4 5
D8
0
10 9 8 7 6
NON
D9
D11
D13
D15
295279
A21
23
A20
22
A19
21
A5
20
A4
19
A3
18
A2
17
A1
16
A0
15
D7
14
D6
13
D5
12
D4
11
D3
10
D2
9
D1
8
D0
7
38 39 41
34 35 36
37 27 30 26
56 57 58
6
10
25
9
68
8
69
7 6
67
3 4 5
+5
31 32 24
335380
40
RA8 RMLS8103J
9
9
8
8
7
7
6
6
5
5
4
4
3
3
2
2 1
U11
82 83 84 85 86 87 88 89
71 72 73 74 70
75 76 77 78 81
90 91 92 93 94 95 96 97 98 99 100
59 60 61 62 63 66 64 65
42 43 44 45 46 47 48 49 50 51 54 55
1
P3
12 13
VIEWLED PAUSELED SERVOSRCH SERVOSRCL SRVGAINCNT FANCNT
SENSORREAD PENFORCE SERVOCS SRVINTVCT CENTRORD
+5 +5
2
1
28
S1
1 2 3 4 5 6 7 8
KSD-08
RA9 MNR34J5A101
4 3 2 1
RA10 MNR34J5A101
4 3 2 1
R17 R18
U18D
11
74HC08
R24 R23 R19
4 3 2 1
RA11 MNR34J5A101
4 3 2 1
RA12 MNR34J5A101
SRVSRCH SRVSRCL SRVGAIN
P4
/SRVCS
/CRD
P5 P6 P7
554 663 772 881
554 663 772 881
554 663 772 881
554 663 772 881
100
100
CE1000p
100 100 100
16 15 14 13 12 11 10 9
C7
CE1000p
NON
D1A
21 21
D2A
21
D3A D4A
21
C8
C9
CE1000p
C17
C18
NON
NON
9
10
4 5
C10
CE1000p
U10C
74HC32F
U10B
74HC32F
DA227
DA227
DA227
DA227
DA227
DA227
DA227
DA227
34 34 34 34
C11
CE1000p
C19
NON
C12
CE1000p
C20
NON
D1B D2B D3B D4B
CE1000p
C21
NON
8
6
C13
C22
C14
CE1000p
NON
9
10
C15
CE1000p
C23
NON
SENS
PENFRC
/SRVINTV
FAN
U18C
74HC08
C16
CE1000p
C24
NON
C25
NON
R3 470
8
PLED0 PLED1 SK0 SK1 KD0 KD1 KD2 KD3 KD4 KD5 KD6 KD7
+5
RS RXW LE LD0 LD1 LD2 LD3 LD4 LD5 LD6 LD7
C26
NON
C27
R5
2.7K
CN4
1 2 3 4 5 6 7 8 9 10 11 12 13 14
IL-S2T2-14EF
CN3
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
IL-S2T2-15EF
2
A21
+5
RA7
1 2 3 4 5
D0D1D2D3D4D5D6
NON
10 9 8 7 6
10 9 8 7 6
A19
A21 A20 A19 A18 A17 A16 A15 A14 A13 A12 A11 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1 A0
D15 D14 D13 D12 D11 D10 D9 D8 D7 D6 D5 D4 D3 D2 D1 D0
+5
RA5
1 2 3 4 5
A0A1A2A3A4A5A6
TXDB
RXDB
TXDA
RXDA
+5 +5
R31
R30
10K
10K
/DSRA
/DTRA /RTSA CRDY
U1
8
+5
7
NU
6
ORG
5
GND
93LC66
/INTSRV
+5
C1
C2 CE0.1u
7 2 3
CS SK
DI
DO
RUN
PENPH
SNS RSTIN CT
1 2 3 4
SERVOINT SERVORUN
P1
P2
PENPHASE
8
U2
+5
RST
VREF
GND
4
7705-B
+5
P8
P9
5 1
C3 CE0.1u
10 9 8 7 6
MNR35J5ASJ103
TXDB RXDB TXDA RXDA
C6
CE22p
C5
CE22p
/DSRA /DTRA /RTSA CRDY
RA1
1 2 3 4 5
MNR35J5ASJ103
+5
R2 470
C4 CE0.1u
+5
RA4
1 2 3 4 5
A7
A8
A10
A12
A14
+5
79 78 77
96 95 94 93
71
Y1
16MHz
72
91 90 89 87 86 85 84 83
10
+5
9 8 7 6
74
100
99 98 97
68 67 66 65
64 62 61 60 58
75 76
10 9 8 7 6
MNR35J5ASJ103
+5
MD2 MD1 MD0
PB11/TXD1 PB10/RXD1 PB9/TXD0 PB8/RXD0
EXTAL
XTAL
PB7 PB6 PB5 PB4 PB3 PB2 PB1 PB0
NMI IRQ7/PB15 IRQ6/PB14 IRQ5/PB13 IRQ4/PB12
IRQ3/DREQ1/PA15 IRQ2/DACK1/PA14 IRQ1/DREQ0/PA13 IRQ0/DACK0/PA12
PA11 PA10 PA9/IRQOUT/AH PA8/BREQ PA7/BACK
WDTOVF RESET
VCC13VCC38VCC63VCC73VCC80VCC
VSS4VSS
VSS
152432415059708182
A9
VSS
CN1
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
TX14-40R-6ST-N1
D[0..15]
D[0..15] A[0..21]
A[0..21]
+5
1 2 3 4 5
D0
6
D1
7
D2
8
D3
9
D4
10
D5
11
D6
12
D7
13
D8
14
D9
15
D10
16
D11
17
D12
18
D13
19
D14
20
D15
21
/RAS1
22
/RAS2
23
/CASL
24
/CASH
25
/WE
26
RA1
27
RA2
28
RA3
29
RA4
30
RA5
31
RA6
32
RA7
33
RA8
34
RA9
35
RA10
36 37 38 39 40
R47
100
R46
A1
4
A2
3
A3
2
A4
1
A5
4
A6
3
A7
2
A8
1
A9
R11 100
A10
R12 100 R13 100
R14 100 R15 100 R16 100
100
RA13 MNR34J5A101
554 663 772 881
RA14 MNR34J5A101
554 663 772 881
10 11 12 13 16 17 18 19 20
9
8
23
7
22
10 11 12 13 16 17 18 19 20
9
8
23
7
22
U4
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9
RAS CAS WE OE
MN414800CSJ U5
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9
RAS CAS WE OE
MN414800CSJ
DQ0 DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7
VSS VSS
DQ0 DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7
VSS VSS
D0
2
D1
3
D2
4
D3
5
D4
24
D5
25
D6
26
D7
27 6
NC
21
NC
+5 +5
NC NC
+5 +5
+5
15 28
1 14
D8
2
D9
3
D10
4
D11
5
D12
24
D13
25
D14
26
D15
27 6 21
+5
15 28
1 14
5
6
74ALS112F
14 15 16
13 18
17
+5
4
U8A
3
J
Q
PR
1
CLK
2
K
Q
CL
15
U7
119 2 3 11 6 7 8 4 5
A11 A12
A17
DE
JP1 NON
+5
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16
A18
U6
12
A0
11
A1
10
A2
9
A3
8
A4
7
A5
6
A6
5
A7
27
A8
26
A9
23
A10
25
A11
4
A12
28
A13
29
A14
3
A15
2
A16
30
A17
31
A18
NON
D0
13
D0
D1
14
D1
D2
15
D2
D3
17
D3
D4
18
D4
D5
19
D5
D6
20
D6
D7
21
D7
24
OE
22
CE
1
NC
A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18
+5
TM27C240-10JL
+5
40
11
+5
GND
30
D10 D11 D12 D13 D14 D15
GND
U9
D0
19
D0
D1
18
D1
D2
17
D2
D3
16
D3
D4
15
D4
D5
14
D5
D6
13
D6
D7
12
D7
10
D8
D8
9
D9
D9
8
D10
7
D11 D12
6
D13
5
D14
4
D15
3
2
CE
20
OE
21
A0
22
A1
23
A2
24
A3
25
A4
26
A5
27
A6
28
A7
29
A8
31
A9
32
A10
33
A11
34
A12
35
A13
36
A14
37
A15
38
A16
39
A17
1
VPP
/RESET
D[0..15] A[0..21] /RD
/WR
9
2 Electrical Section
MAIN BOARD_2/3 Circuit Diagram
+5
2
/RESET
D[0..15]
CRDY
/CRD
SENS
+5
R34
3.3K
CE1000p
C28
14
15
D0 D1 D2 D3 D4 D5 D6 D7
1 2 3
U13A
CEXT
REXT/CEXT A
B CLR
74HC123F
U16
1
DIR
19
G
9
A8
8
A7
7
A6
6
A5
5
A4
4
A3
3
A2
2
A1
74LS245
13
Q
4
Q
U18A
1 2
74HC08
PAPERR
11
B8 B7 B6 B5 B4 B3 B2 B1
PAPERF
12
COVER
13
PINCHROLL
14
YLIMIT
15 16 17 18
P10
PAPERSENSORREAR
PAPERSENSORFRONT
COVERSW
TOCARIAGEBOARD
U14A
12
74LS07
+5
10
U27B
13
PR
CLK
CL
RA16
D
10
8 7 6 5 4 3 2 1
12 11
74HC74
6 7 8 9
MNR35J5ASJ103
CE470p
+5
9
Q
8
Q
3
+5
CN11
1 2 3 4
IL-S2T2-04EF
CN9
1 2 3
IL-S2T2-03EF
CN10
1 2
IL-S2T2-02EF
CN6
IL-FPC-8ST-N
C35
U12E
10
74LS14
5
Q
6
Q
5 4 3 2 1
C36
CE470p
Y-LIMIT PINCHROLL
SOL+ SOL-
4
PR
CLK
CL
1
C37
CE470p
11
U14B
34
74LS07
U27A
2
D
3
74HC74
+5
R25 R26 R27 R28 R29
C38
C39
CE470p
CE470p
SOL+ SOL-
100 100 100 100 100
U12F
1312
74LS14
U26
D6 D4 D2 D0 D1 D3 D5 D7
Q0
5
Q1
6
Q2
9
Q3
12
Q4
15
Q5
16
Q6
19
Q7
G
11
74LS373
2
3
D0
4
D1
7
D2
8
D3
13
D4
14
D5
17
D6
18
D7
OC
1
ifD6 ifD4 ifD2 ifD0 ifD1 ifD3 ifD5 ifD7
/DSRA TXDA TXDB
/DTRA /RTSA
R351KR36
RXDB
RXDA
1K
BUSY
/ACK
/STB
RXDB
/DSRA
TXDA TXDB
RXDA /DTRA /RTSA
ifD7 ifD6 ifD5 ifD4 ifD3 ifD2 ifD1 ifD0
+5
CN2
1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
TOI/FBOARD
IL-FPC-26ST-N
5
9
11
13
1
5 6
3 4
12 13
9
10
13 12
U13B
6
CEXT
7
REXT/CEXT
9
A
10
B
11
CLR
U14C
74LS07 U14D
74LS07 U14E
74LS07 U14F
74LS07 U12A
74LS14 U12C
74LS14 U12B
74LS14 U10D
74HC32F
­+
BA10324A
­+
BA10324A
U25C
U25D
74HC123F
6
8
10
12
2
11
8
14
5
Q
12
Q
10
C43 100u/63V
+
+40
C54 100u/25V
+
-15
C53 100u/25V
+
C40 100u/25V
+
+5
+5
CN5
1 4 2 5 3 6
5566-06A
TOPOWERBOARD
+5
PC1 CE0.1u
PC11 CE0.1u
PC21 CE0.1u
PC2 CE0.1u
PC12 CE0.1u
PC28 CE0.1u
PC3 CE0.1u
PC13 CE0.1u
PC29 CE0.1u
PC4 CE0.1u
PC14 CE0.1u
PC30 CE0.1u
PC5 CE0.1u
PC15 CE0.1u
PC6 CE0.1u
PC16 CE0.1u
PC7 CE0.1u
PC17 CE0.1u
PC8 CE0.1u
PC18 CE0.1u
PC9 CE0.1u
PC19 CE0.1u
PC10 CE0.1u
PC20 CE0.1u
11 13
10
J
PR
CLK K12Q
CL
14
U8B
Q
74ALS112
9
7
2 Electrical Section
MAIN BOARD_3/3 Circuit Diagram
PENFRC
PENPH
A[0..21]
D[0..15]
RUN
/SRVCS
/RD /WR
/INTSRV
/SRVINTV
/RESET
U20
4
+5
2
GND
SG531T49.152MHz
C30
C31
CE1000p
RA15
6
OUT
NC
5
6
7
8
5
6
7
8
4
3
2
1
4
3
2
1
1234567
CN13 IL-G-7P-S3T2-E
+5
1 2 3 4
RA22
881 772 663 554
MNR34J5A102
C29
C32
CE1000p
CE1000p
MNR34J5A330
12345
CN12 IL-G-6P-S3T2-E
+5
CE1000p
U19
D6
D13Q1
D4
D24Q2
D2
D37Q3
D0
D48Q4
D1
D513Q5
D3
D614Q6
D5
D717Q7
D7
D818Q8
11
CLK
1
CLR
74HC273F
A[0..21]
D[0..15]
U12D
74LS14
3 4 5
1
+5
R7 0
U17
A12Y1 A2 A3 A4 A56Y5 A67Y6 A78Y7 A89Y8
G1 G2
74LS541
18 17
Y2
16
Y3
15
Y4
14 13 12 11
3 1
19
98
xpha xphb ypha yphb
SRVGAIN
2
DA6
5
DA4
6
DA2
9
DA0
12
DA1
15
DA3
16
DA5
19
DA7
+40
+5
DA7 DA6 DA5 DA4 DA3 DA2 DA1 DA0
R21 10K
1 2 3 4 5 6 7 8
P25
R20 10K
RA23
16
OM
15 14 13 12 11 10 9
GL
EXBM16D8AL
A1
81
A2
82
A3
83
A4
84
A5
85
A6
86
D0
68
D1
69
D2
70
D3
71
D4
72
D5
73
D6
74
D7
75
76 66 67 87 77 64
80
91 92
xpha
99
100
xphb ypha
61
yphb
62
P26
88 89 94 95 63 96 97 98
93
+5
R22
10K
+5
TR2 DTC114EF
B3C
U23
1
+5
VR1 1KVR
U25B VR2 22KVR
C47 CE1000p
1 2 5 6 7 8
9 10 11 12
13 14 16 17 18 19 20 21 22 23 24 25 26 27 30 31
57 58 59 60 32 33
34 35 36 37
38 39 41 42 43 44 45 46 47 48 49 50 51 52 55 56
R4 470
E
2
D9 SEL-6414E
BA10324A
R44 100K
P19 P20
P23 P24
DX0 DX1 DX2 DX3 DX4 DX5 DX6 DX7 DX8 DX9 DX10 DX11
P29
P28
DY0 DY1 DY2 DY3 DY4 DY5 DY6 DY7 DY8 DY9 DY10 DY11
2
C
5 6
P15P16
D7A
DA227
E
TR1
1
+
-
P21
B
P22
2
3
D7B
DA227
1
4
3
DTC114EF
7
R45
8.2K C48
CE0.01u
P18
P17
DX11 DX10 DX9 DX8 DX7 DX6 DX5 DX4 DX3 DX2 DX1 DX0
DY11 DY10 DY9 DY8 DY7 DY6 DY5 DY4 DY3 DY2 DY1 DY0
4 5
R40 100K
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16
1
2
3
4
5
6
7
8
9 10 11 12 13 14 15 16
U18B
74HC08
U25A
BA10324A
R39 100K
B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 B16(LSB)
20
B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 B16(LSB)
20
+5
COM
-15
COM
-15
3 2
23
U28
+VS
VOUT
-VS
24
+5
23
U29
+VS
VOUT
-VS
24
6
PC22
CE0.1u
IBPO
IOUT
RFB
PC23
CE0.1u PC24
CE0.1u
IBPO
IOUT
RFB
PC25
CE0.1u
+5
+
-
SJ
SJ
411
P12
22 21 19 18 17
PCM55
22 21 19 18 17
PCM55
R56 10K
1
R60 10K
R37 NON
R48 R49
C49
CE2200p
R52 R53
C51
CE2200p
2.2K
2.2K
2.2K
2.2K
R50
47K
R54
47K
C55 CE0.01u
3 2
5 6
+
-
-15
+
-
R57
2.2K
+5
8
U30A
V+
M5220L
V-
4
C50
CE2200p
R51
PC27
U30B
M5220L
C52
CE2200p
R55
R58
8.2K
C56 4700p
PC26
CE0.1u
1
47K
CE0.1u
7
47K
+5
25
3
5 23 24
6 22
2 26
4
1
SRVSRCH SRVSRCL FAN
U31 MTD2005
VCC ALM
PHA PHB DECAY
ENAA ENAB
VREFA VREFB CR
VSA
RSA
11
R59 1/2W
P14
P13
P27
13
PG
VMMA VMMB
OUT1 OUT2 OUT3 OUT4
LGA LGB
VSB
NC NC NC NC
17
RSB
8 20
10 12 14 18
7 21 9 15 16 19
27
100K
R43
SOL-
SOL+
SERVOMUTE VFC
PFC MOTORGAIN
VFG PFG SERVOSRCH
SERVOSRCL FAN
C46
CE1000p
SOL-
SOL+
CN14
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
5483-15A
2
11
2 Electrical Section
VR No. Function
OFS-1 (10KVR)
Use for Motor Balance Adjustment
OFS-2 (10KVR)
Use for Motor Balance Adjustment
GAIN-1 (1KVR)
Use for Motor Balance Adjustment
GAIN-2 (1KVR)
Use for Motor Balance Adjustment
Parts No. Description A 12559567 FUSE 5x20 CEE-1AT WICKMANN B 12559570 FUSE 5x20 CEE-2AT WICKMANN C 12559574 FUSE 5x20 CEE-5AT WICKMANN
2-3 POWER BOARD ASS'Y
DESCRIPTION
2
3
POWER BOARD ASS'Y [7393318000]
1VR
10mm
10mm
10mm
PFC-5000
PFC-5000
5566-06A
D5SBA20
10000u/25V
10mm
T2A
B
T5A
C
104
PFC-5000
PFC-5000
470u/25V 470u/25V
470u/16V
10mm
10mm 10mm
AN7705F AN7915F AN7815F
10mm
104
1000u/35V 1000u/35V
20mm
10mm
20mm
10mm
20mm
-
1B4B1
A
5566-10A
+
10mm
A
20mm
25mm
15mm
15mm
10mm
103
OFS-1
683
L6203
10mm
1SS130
103
1KVR
S2L20U
223223
25mm
104 103
1SS130
10KVR
122
S2L20US2L20U
25mm
15mm
104
472
25mm
472
uPC494
224
103
102
102
M5220L
103
102
1SS130
681
102
10mm
333
104
10mm
15mm
103
10mm
2FUSE
3Electric Maintenance Parts
IC.No. Parts No. Description Function
Q3 15129444 2SB1551 40/20 VSelector
102
472
103
222
223
332
104
472
104
101
104
Q8 15119105 2SC4849 Fan Driver U13 15199294 AN7705F 5V Regulator U14 15199133 AN7815F 15V Regulator U15 15199134 AN7915F -15V Regulator
U6 15219174 NJU201AD Gain selector U10 15199952 L6203 Carriage Motor Driver U11 15199952 L6023 Grit Motor Driver
U7 15199901 micorPC494C Carriage Motor Controller
U8 15199901 micorPC494C Grit Motor Controller
U2, U3 & U5 15189106 M5220L OP Amp for motor
S2L20U
223
25mm
10mm
104
104
472
104 101
10mm
223
10mm 10mm10mm20mm
L6203
104
5566-04A
25mm
10mm 10mm
103
472
uPC494
102
102
10mm
15mm
103
10mm
104
R33/2W R33/2W
10mm
224
25mm
25mm
25mm
DTA114EF
472
DTC114EF 103
222
223
332
102
103
15mm
M5220L
104
472
1SS130
OFS-2
122
681
1SS130
333
GAIN-2
102
10mm
1KVR
5483-15AX
20mm
103
M5220L
104 104
1SS130 1SS130
104
15mm
103
1SS130
10KVR
683
103
104
103
15mm
220u/63V
74HC175
103
10mm
1SS130
1SS130
104
104
10mm
103
1SS130
1SS130
10mm
10mm
104
NJU201A
5566-02A
10mm
104
1SS130 1SS130
20mm
15mm15mm
GAIN-1
S2L20U
PFC-5000
10mm
2.5mm 220u/63V
20mm
1SR35
2SB1551
223
PFC-5000
223
DTC114EF
T2A
B
104
104
10mm
104
104
B
T2A
332/2W
D5SBA20
PFC-5000
10000u/63V
100u/63V
CL02BE181
5267-02A
PFC-5000
S2L20U
5267-02A
15mm
10mm
2SC4849
101
151
DTA114EF
30mm
30mm
30mm
10mm
25mm
10mm
25mm
102
10mm
10mm
12
POWER BOARD
2
MADE IN JAPAN
1
Indicates revision of the circuit board.
POWER BOARD_1/2 Circuit Diagram
2 Electrical Section
FROM MAIN
CN2
5483-15AX
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15
SERVOMute/Live
VFC PFC MotorGainH/L
VFG PFG
MtrSrcH/OFF MtrSrcL/OFF
FanPWMOff/On
MHPOW MLPOW FAN
VFB
R43
V+
145
R67
NON
R51100K
U2A
1
M5220L
CP6 CE0.1u
-15
U6A
23
13
NJU201A
C28 PO0.068u/50V
R23 10K
C20
PO4700p/50V
C51 NON
C26
PO0.033u/50V
CP5
CE0.1u
3 2
R45
100
+15
+15
84
+
-
V-
-15
VR3 1KVR
R16
1.2K
GainC
R44
1K
680
C24
PO0.1u/50V
OfsetC
+15
-15
VR1 10KVR
R49
100K
D13
R19 10K
D12
1SS130
R27 10K
R69
4.7K
R1
10K2%
C55
1SS130
CE0.1u
U2B
5
+
-
D9
1SS130
84
V+
+
-
V-
-15
M5220L 1SS130
D5
10K2%
R2
1K1%
CP7 CE0.1u
U3A
M5220L
CP8
CE0.1u
7
D10
1SS130
1K1%
R20
1K1%
10K
R100
3.3K R28
2.2K
2
D23 NON
1
+5
D6
1SS130
D11
1SS130
C11
PO0.022u/50V
+5
R33
4.7K
R4
R3
1
6
R32
+15
3 2
VREF
C14 PO0.01u/50V
C13
PO0.01u/50V
R30
4.7K
Q1 DTA114EF
3
Q9
DTC114EF
OPEN:MUTEON
+15
CP1
CE0.1u
12
14
U7
3
FB
2
INV1
1
NONI1
15
INV2
16
NONI2
4
DEAD
13
OC
PO0.01u/50V
+5
2
3
2 1
R18
1
10K
C15
9 1
REF
C1 E1 C2 E2
C5R
GND
7
U9
D14Q1 D25Q2 D312Q3 D413Q4
CLK CLR
+5
+5
UPC494
6
R31
4.7K
Q1 Q2 Q3 Q4
74HC175 CP13
CE0.1u
+5 8 9 11 10
R14 1K
+
C53 220u/63V
2 3 7 6 10 11 15 14
C9
CE0.1u
11
5 7 9
CE0.22u
C7
EN IN1 IN2 VREF
6
GND
VX
2
VS
SENSE
10
U10
BOOT1
OUT1 OUT2
BOOT2
L6203
R10
0.33/2W
C1 CE0.022u
4
3 1
8
C2 CE0.022u
D1
S2L20U
C3
R12
NON
NON
D2
S2L20U
CN1
1 2
5566-02A
2
+5 +5
9
U6C
1011
NJU201A
+15
CP14 CE0.1u
8
U6B
NJU201A
76
VFB
R46
C29 PO0.068u/50V
R24 10K
C23
VR4 1KVR
R17
1.2K
PO4700p/50V
C52
GainG
C27
PO0.033u/50V
R48
100
3 2
R47
1K
680
C25
PO0.1u/50V
OfsetG
+15
-15
VR2 10KVR
R50
100K
NON
+15
84
+
­V-
-15
V+
CP12
16
NJU201A
R68
NON
100K
R52 CE0.1u
CP11
U5A
1
M5220L
CE0.1u
U6D
10K
+5
1SS130
D8
D14
1SS130
+15
CP2
CE0.1u
C17
PO0.01u/50V
R101
3.3K R29
2.2K
D24 NON
1 2
C12
PO0.022u/50V
PO0.01u/50V
C16
R34
4.7K
U8
3
FB
2
INV1
1
NONI1
15
INV2
16
NONI2
4
DEAD
13
OC
GND
7
14
REF
12
+5
C1 E1 C2 E2
C5R
UPC494
6
VY
EN IN1 IN2 VREF
6
GND
2
VS
SENSE
10
R11
0.33/2W
U11
BOOT1
OUT1 OUT2
BOOT2
L6203
C4 CE0.022u
4
3 1
8
C5
CE0.022u
C6
D3
S2L20U
NON
R13
NON
D4 S2L20U
CN9
1 2 3 4
5566-04A
+5 8 9 11 10
R15 1K
+
C54 220u/63V
C10
CE0.1u
11
5 7 9
C8
CE0.22u
D16
1SS130
R22 10K
R70
4.7K
R5
D15
1SS130
10K2%
C56 CE0.1u
5 6
1514
5 6
R6
R7
+
-
+
-
D18
1SS130
10K2%
1K1%
U3B
M5220L
U5B
M5220L 1SS130
D7
7
R21
7
D17 1SS130
R9 1K1%
R8
1K1%
-15
CP15 CE0.1u
13
2 Electrical Section
2
POWER BOARD_2/2 Circuit Diagram
CN3
FROMTRANCE
5566-10A
10
10
5
5
9
9
4
4
8
8
3
3
7
7
2
2
6
6
1
1
C39
NON
1
FS5
1
PFC5000
C33
NON
C34
NON
FS3
1
PFC5000
FS1
1
PFC5000
C30 NON
FS7
PFC5000
2
2
2
F6
2
CEE-5AT
F5
CEE-1AT
F4
CEE-1AT
F1
CEE-2AT
1
FS6
1
FS4
1
FS2
1
FS8
PFC5000
PFC5000
PFC5000
3
PFC5000
1SR35-400A D30
1 2
1
D27 D5SBA20
+
2
3
2
1
2
1
+
2
4
­4
4
+
-
2
D26
1B4B1
D25 D5SBA20
2
2
3
R63
3.3K2W
MHPOW
MLPOW
C42
+
1000u/35V
C43
+
1000u/35V
C40
+
10000u/25V
C46
+
10000u/63V
Hi/Off
Low/Off
C36
CE0.1u
C35
CE0.1u
1
C31
CE0.1u
R60
22K
3
R62
NON
3
U14 AN7815F
1
U15
2
U13 AN7705F
VI
VI
VI
3
R59 22K
2
Q10
DTC114EF
1
Q4
1 2
3
R61
NON
2
Q11
NON
1
GND
2
1
GND
AN7915F
VO
GND
2
Q3
2SB1551
NON
VO
VO
3
3
3
C32
CE0.1u
C38
CE0.1u
C37
CE0.1u
+
D28
S2L20U
+
C41
470u/16V
C44
+
470u/25V
C45 470u/25V
+15
-15
+5
FS9
1
FS11
1
PFC5000
2
PFC5000
2
F2
F3
CEE-2AT
CEE-2AT
1
1
FS10
PFC5000
FS12
PFC5000
VX
2
VY
2
+15-15VX +5
R71
2.2K
CN8
1 2 3 4 5 6 7 8
DPX
CN4
1 2 3 4 5 6
5566-06A
TOMAIN
14
FAN
D29
S2L20U
VX
C49 NON
+5
1
Q7
3
DTA114EF
R66
2
150
R64
NON
R65 100
Q8 2SC4849
C50
+
100u/63V
L1 CL02BE181
TP11TPTP12TP
CN5
1 2
5267-02A
CN6
1 2
5267-02A
forFanControl
2-4 OTHER CIRCUIT BOARDS
DESCRIPTION
1 PANEL BOARD ASS'Y [7393321010] 2 I/F BOARD ASS'Y [7393321020] 3 CARRIAGE BOARD ASS'Y [7393321030] 4 TRANS BOARD [7393321040]
2 Electrical Section
EVQ22707K
331
SEL-6414E-TP5
1SS130
Long
TRANS BOARD
4
[7393321040]
GND
PANEL BOARD
MADE IN JAPAN
TRANSE BOARD SUB 4/4
1SS130
MADE IN JAPAN
EVQ22707K
1SS130
SUB1/4
10mm
PANEL BOARD
1
ASS'Y [7393321010]
10mm
RMLA4330J
RMLS4102J
RMLA4330J
RMLS8103J
56364-060-BXE
SUB2/4
RMLS4332J
101
RMLA4330J
104
DS14C238WM
10mm
1SS130
104
10u/25V
10u/25V
10mm
74LS245N
10mm
10mm
10mm
IL-FPC-26-S1T1-SBN
2Electric Maintenance Parts
IC.No. Parts No. Description Function
U3 15199905 DX14C238WMX RS232C Driver
2
I/F BOARD ASS'Y [7393321020]
2
331
Long
SEL-6414E-TP5
1SS130
EVQ22707K
1SS130
EVQ22707K
EVQ22707K
1SS130
10mm
EVQ22707K
CABLE-ASSY PANEL PNC-1860
1SS130
EVQ22707K
1SS130
EVQ22707K
MADE IN JAPAN
I/F BOARD
10mm
10mm
10mm
10mm
DBLC-J25SAF-20L9
10u/25V
10u/25V
CARIAGE BOARD
MADE IN JAPAN
5mm
IL-FPC-8SL-N
273
SUB 3/4
IL-S-02P-S2L2-EF
222
151
10u/25V
104
GP1S53
3 CARRIAGE BOARD
ASS'Y [7393321030]
15
2 Electrical Section
OTHER CIRCUIT BOARDS_1/1 Circuit Diagram
+5
2
CN4
1 2
PLED0
3
PLED1
4
SK0
5
SK1
6
KD0
7
KD1
8
KD2
9
KD3
10
KD4
11
KD5
12
KD6
13
KD7
14
ILS-14P-S2L2-EF
PanelBoard
CN6
1 2 3 4 5 6 7 8
IL-FPC-8SL-N
R4 330
R5 330
+5
D10
SEL-6414E
+5
Y-LIMIT PINCHROLL
SOL+ SOL-
D11
SEL-6414E
+5
R3 27K
C7 CE2200p
C1
10u/25V
CN3
S1 EVQ21307K
S2 EVQ21307K
S3 EVQ21307K
S4 EVQ21307K
S5 EVQ21307K
S6 EVQ21307K
S7 EVQ21307K
S8 EVQ21307K
R2 150
1
3
U2 GP1S53
2
4
D2 1SS130
D3 1SS130
D4 1SS130
D5 1SS130
D6 1SS130
D7 1SS130
D8 1SS130
D9 1SS130
C6 CE0.1u
CN5
1 2
IL-S-2P-S2L2-EF CN7
1 2
IL-S-2P-S2T2-EF
26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10
9 8 7 6 5 4 3 2 1
IL-FPC-26ST-N
N.C.
+
CD7 CD6 CD5 CD4 CD3 CD2 CD1 CD0
BUSY /ACK
/STB
C2
10u/25V
C3
10u/25V
TXDA RXDA /RTSA RXDB /DTRA /DSRA TXDB
CD7 CD6 CD5 CD4 CD3 CD2 CD1 CD0
CP2
CE0.1u
+
+
7 5 3 1
11 15
5 6
18
4 19 22 21 17
18 17 16 15 14 13 12 11
RA4
887 665 443 221
RMLA4330J
U3
V+ V-
T1IN R1OUT T2IN R2OUT T3IN R3OUT T4IN R4OUT
B1 B2 B3 B4 B5 B6 B7 B8
+5
+5
CP1 CE0.1u
U1
A1 A2 A3 A4 A5 A6 A7 A8
G
DIR
74ALS245
9
C1+
VCC
C1-
C2+
C2-
T1OUT
R1IN
T2OUT
R2IN
T3OUT
R3IN
T4OUT
R4IN
GND
MAX238CWG
8
RA1 RMLS8103J
+5
RA2
2 3 4 5 6 7 8 9
19 1
+5
RMLA4330J 7 5 3 1
7 5 3 1
RA3
RMLA4330J
887 665 443 221
887 665 443 221
D1
1SS130
R1
10 12 13 14 2
7 1 3 24 23 20 16
C4 10u/25V
+
+
C5
10u/25V
54321
54321
RA6 RMLS4102J
1
14
2
15
3
16
4
17
5
18
6
19
7
20
8
21
9 22 10 23 11 24 12 25 13
100
CN2
DBLC-J25SAF-20L9
987654321
987654321
10 11 12 13 14 15 16 17 18
1
RA5 RMLS4332J
CN1
1 2 3 4 5 6 7 8 9
56364-060-BXE
19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
554433221
CariageBoard
16
InterfaceBoard
3 Replacement of Main Parts
3 Replacement of Main Parts
Following table describes the necessary adjustment after the replacement of each parts.
Replacement Parts Necessary Adjustment
CARRIAGE MOTOR ASSEMBLY
DRIVE GEAR
GRIT MOTOR ASSEMBLY
ROLL DRIVE GEAR
CARRIAGE WIRE
PEN CARRIAGE ASSEMBLY
MAIN BOARD ASSEMBLY
POWER BOARD ASSEMBLY
Motor Backlash Adjustment, Wire Tension Adjsutment, Motor Balance Adjustment Motor Backlash Adjustment, Wire Tension Adjustment Motor Backlash Adjustment, Motor Balance Adjustment Motor Backlash Adjustment Wire Tension Adjustment Tool Height Adjustment, Pen Pressure Adjustment Pen Pressure Adjustment Motor Balance Adjustment, Calibration
3-1 PEN CARRIAGE ASSEMBLY_REMOVING
Remove the CARRIAGE COVER.
1
Remove SCREW A and WASHER fixing the wire.
Remove the CARRIAGE CABLE and the CARRIAGE
2
BOARD ASS'Y.
3
CARRIAGE COVER
SCREW A
WASHER
CARRIAGE CABLE
CARRIAGE BOARD ASS'Y
Remove the CARRIAGEBOARD STAY and take off the PEN
3
CARRIAGE ASSEMBLY.
CARRIAGEBOARD STAY
PEN CARRIAGE ASSEMBLY
17
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