Rockwell Automation SP200 User Manual [en, de, es, fr]

SP200 AC Drive
Quick Start Guide

Commande SP200 AC
Guide de mise en route Quick Start

Frequenzumrichter SP200
Kurzanleitung

Inverter SP200
Guida di avviamento rapido

Inversor CA SP200

Guia de Inicialização Rápida
Guía rápida del variador de

velocidad para motores de
corriente alterna SP200

Manuel d’utilisation
Bedienerhandbuch
Manuale delle instruzioni
Manual de Instruções
Manual de instrucciones
Instruction Manual

D2-3418-1

The information in this manual is subject to change without notice.
Throughout this manual, the following notes are used to alert you to safety

considerations:

ATTENTION: Identifies information about practices or circumstances
that can lead to personal injury or death, property damage, or
economic loss.

!

Important:Identifies information that is critical for successful application and

understanding of the product.

ATTENTION: Only qualified personnel familiar with the construction
and operation of this equipment and the hazards involved should
install, adjust, operate, and/or service this equipment. Read and

!

understand this document in its entirety before proceeding. Fail ure to
observe this precaution could result in severe bodily injury or loss of
life.

ATTENTION: After disconnecting input power, wait three minutes to
insure that DC bus capacitors are discharged. Failure to observe this
precaution could result in severe bodily injury or loss of life.

ATTENTION: The user is responsible for conforming with all
applicable local and national codes. Failure to observe this precaution
could result in severe bodily injury or loss of life.

ATTENTION: Checking the direction of motor rotation requires
rotating parts and/or electrical circuits to be exposed. Stay clear if the
motor must be running. Disconnect, lockout, and tag the power source
if contact must be made. Failure to observe this precaution could result
in severe bodily injury or loss of life.

SP200 and Reliance are trademarks of Rockwell Automation.

©1998 Rockwell International Corporation

L’information contenue dans le présent manuel est susceptible d’être modifiée sans
préavis.

Tout au long du manuel, les remarques suivantes sont utilisées pour attirer l’attention
de l’utilisateur sur un problème de sécurité :

ATTENTION : Ceci identifie des renseignements concernant des
usages ou des situations pouvant provoquer des dommages corporels
ou entraîner la mort, causer des dégâts matériels ou une perte d’ordre

!

économique.

Important : Ceci identifie des renseignements critiques à la réussite de l’application et

de la compréhension du produit.

ATTENTION : Seul du personnel qualifié et familiarisé avec la
fabrication et le fonctionnement de ce matériel et les risques qu’il
comporte doit procéder à l’’installation, au réglage, au fonctionnement

!

et/ou à l’entretien de ce matériel. Il est impératif de lire et de bien
assimiler ce document dans son intégralité avant de procéder à une
opération quelconque. Tout défaut d’observation de ces précautions
peut entraîner de graves dommages corporels ou même la mor t.

ATTENTION : Après coupure de l’alimentation électrique, atten­dre 3 minutes pour s’assurer que les condensateurs du bus
d’alimentation en courant continu se sont déchargés. Tout défaut
d’observation de ces précautions peut entraîner de grav es dommages
corporels ou même la mort .

ATTENTION : L’utilisateur est responsable du respect des normes
locales et/ou nationales en vigueur. Tout défaut d’observation de ces
précautions peut entraîner de graves dommages corporels ou même
la mort.

ATTENTION : La vérification du sens de rotation du moteur exige
d’exposer les parties tournantes et/ou les circuits électriques. Rester
à l’écart si le moteur doit tourner. Couper la source d’alimentation,
l’isoler et l’étiqueter s’il faut établir un contact. Tout défaut d’observation
de ces précautions peut entraîner de graves dommages corporels ou
même la mort.

SP200 et Reliance sont des marques de commerce de Rockwell Automation.

Die in diesem Handbuch enthaltenen Angaben können ohne vorherige Ankündigung
geändert werden.

In diesem Handbuch werden die folgenden Hinweise verwendet, um auf Sicher­heitsaspekte aufmerksam zu machen.

ACHTUNG: Kennzeichnet Angaben zu Arbeitsweisen und Umstän­den, die zu V erletzungen oder gar zum Tode, sowie zu Sachschäden
oder wirtschaftlichen Verlusten führen können.

!

Wichtig:Kennzeichnet Angaben, die für den erfolgreichen Betrieb und das Verstehen

des Produkts notwendig sind.

ACHTUNG: Die Montage und die Einstellungen sowie der Betrieb
und/oder die Wartung dieser Anlage sollen ausschließlich durch
qualifiziertes Personal, das mit der Bauweise und dem Betrieb dieser

!

Anlage und den damit verbundenen Gefahren vertraut ist, erfolgen.
Vor weiteren Schritten ist darauf zu achten, daß das Bediener­handbuch vollständig gelesen und verstanden worden ist. Die Nicht­einhaltung dieser Sicherheitsmaßnahme kann schwere oder tödliche
Körperverletzungen zur Folge haben.

ACHTUNG: Nach Abschaltung der Stromzufuhr 3 Minuten warten,
um die Entladung der Gleichstrom-Buskondensatoren
sicherzustellen. Die Nichteinhaltung dieser Sicherheitsmaßnahme
kann schwere oder tödliche Körperverletzungen zur Folge haben.

ACHTUNG: Der Bediener trägt die Verantwortung dafür, daß alle
geltenden örtlichen und nationalen Vorschriften eingehalten werden.
Die Nichteinhaltung dieser Sicherheitsmaßnahme kann schwere oder
tödliche Körperverletzungen zur Folge haben.

ACHTUNG: Zur Überprüfung der Laufrichtung des Motors müssen
die Drehteile und/oder die Schaltkreise freigelegt werden. Solange
der Motor läuft, ist Abstand zu halten. Wenn die Berührung der Anlage
notwendig ist, vorher Stromzufuhr trennen, sperren und die Strom­quelle kennzeichnen. Die Nichteinhaltung dieser Sicherheits­maßnahme kann schwere oder tödliche Körperverletzungen zur Folge
haben.

SP200 und Reliance sind Warenzeichen Rockwell Automation.

Le informazioni contenute in questo manuale possono cambiare senza preavviso.
In tutto il manuale si trovano le seguenti note di avvertimento per la sicurezza

dell’operatore:

ATTENZIONE: identif ica informazioni su modi di operare o
circostanze che possono causare infortuni personali o la morte,
danni a beni di proprietà o perdita economica.

!

Importante: identifica informazioni cruciali per la comprensione e l’uso appropriato del

prodotto.

ATTENZIONE: l’installazione, la regolazione, l’operazione e/o la
manutenzione di questo dispositivo devono essere eseguite sola­mente da personale qualificato a conoscenza della struttura e del

!

funzionamento del prodotto e dei relativi pericoli. Prima di procedere,
leggere e capire per intero questo manuale. L ’inosservanza di questa
precauzione può causare gravi infortuni personali o la morte.

ATTENZIONE: dopo aver scollegato la potenza di ingresso, atten­dere 3 minuti affinché i condensatori C.C. del bus si scarichino.
L’inosservanza di questa precauzione può causare gravi infortuni
personali o la morte.

ATTENZIONE: è responsabilità dell’utente conformarsi ad ogni
norma locale e nazionale dispositiva in materia. L’inosservanza di
questa precauzione può causare gravi infortuni personali o la morte.

ATTENZIONE: per il controllo della direzione della rotazione del
motore le parti rotanti del motore e/o i circuiti elettrici devono esse­re esposti. Mantenere le distanze se il motore deve stare in moto.
Scollegare, bloccare ed etichettare la sorgente di alimentazione se è
necessario stabilire il contatto. L’inosservanza di questa precauzione
può causare gravi infortuni personali o la morte.

SP200 e Reliance sono marchi di Rockwell Automation.

As informações contidas neste manual estão sujeitas a mudanças sem aviso prévio.
Através deste manual, as seguintes notas são usadas para alertar sobre as

considerações de segurança:

ATENÇÃO: Identifica informações sobre práticas ou circunstâncias
que podem resultar em morte ou ferimentos pessoais, dano de
propriedade ou perda financeira.

!

Importante: Identifica a informação que é essencial para a aplicação bem-sucedida e

o entendimento do produto.

ATENÇÃO: Somente pessoal qualificado e familiarizado com a

construção e operação destes equipamentos e os perigos envolvidos
deve instalar, ajustar, operar e/ou reparar este equipamento. Leia e

!

entenda todo este documento antes de continuar. Se esta precaução
não for observada pode resultar em lesão corporal grave ou morte.

AT ENÇÃO: Após desconectar a força de entrada, aguarde 3 minutos
para garantir que os capacitores de barramento CC estejam
descarregados. Se esta precaução não for observada pode resultar
em lesão corporal grave ou morte.

ATENÇÃO: O usuário é responsável pela conformidade com todos
os regulamentos locais e nacionais aplicáveis. Se esta precaução não
for observada pode resultar em lesão corporal grave ou morte.

AT ENÇÃO: A verificação da direção da rotação do motor requer a
exposição das peças em rotação e/ou circuitos elétricos. Não fique
perto do motor se ele estiver funcionando. Desconecte, bloqueie e
identifique a fonte de energia se for preciso tocar no motor. Se esta
precaução não for observada pode resultar em lesão corporal grave
ou morte.

La información incluida en esta manual está sujeta a cambios sin previo aviso.

Las siguientes notas se utilizan a través del manual para llamar su atención hacia
ciertos aspectos relacionados con su seguridad:

ATENCIÓN: Indica información referente a prácticas o circunstancias
que pueden ocasionar lesiones personales o la muerte, daños a la
propiedad o pérdidas económicas.

!

Importante: Indica información esencial para el uso correcto del producto y la

comprensión adecuada del mismo.

1

ATENCIÓN: Únicamente el personal familiarizado con la estructura
y funcionamiento de este equipo –así como con los riesgos implícitos–
deberá instalar, ajustar, operar y/o dar servicio a este equipo. Lea y

!

entienda este documento en su totalidad antes de proseguir con el
uso del producto. De no observarse esta precaución, pueden sufrirse
lesiones corporales graves o la muerte.

AT ENCIÓN: Después de desconectar la corriente de entrada, espere
3 minutos para asegurarse de que los condensadores del de corriente
continua (CC) no estén cargados. De no observarse esta precaución,
pueden sufrirse lesiones corporales graves o la muerte.

AT ENCI ÓN: El usuario es responsable de cumplir con todos los

códigos locales y nacionales aplicables. De no observarse esta
precaución, pueden sufrirse lesiones corporales graves o la muerte.

AT ENCI ÓN: Para poder verificar la dirección de rotación del motor
es necesario descubrir partes giratorias y/o circuitos eléctricos. Apár­tese en caso de que el motor deba estar en marcha. Desconecte,
apague y señale con una etiqueta la fuente de energía, en caso de
que deba hacerse contacto. De no observarse esta precaución, pue­den sufrirse lesiones corporales graves o la muerte.

SP200 y Reliance son marcas comerciales de Rockwell Automation.

i

está diseñada para proporcionarle información básica acerca del variador de

following page, a manual in the requested language will be sent to you when it is available.

Le guide de mise en route SP200 Quick Start est conçu pour fournir l'information de base

concernant le variateur de vitesse SP200. Il est prévu à l'usage des personnes possédant de

l'expérience en matière d'installation et de fonctionnement de tels produits.

Le manuel d'utilisation du var iate ur SP2 00 (D 2-340 8) four nit d es rens eignements détaillés au

sujet de l'installation, du câblage, de la programmation et du dépannage du variateur. Le

manuel d'utili sat i on D2 - 34 08 n 'e s t act ue ll e me nt d isp on i ble q u'e n an g l ais. Toutefois, si vous

indiquez la langue de votre choix sur le formulaire de la page suivante, un manuel vous sera

expédié dans la langue demandée dès lors qu'il sera disponible.

Die Kurzanleitung SP200 enthält die wesentlichsten Angaben für den Frequenzumrichter SP200

und richtet sich an Bediener, die bereits Erfahrung mit der Montage und dem Betrieb von Antrieben

aufweisen.

Das Bedienerhandbuch Frequenzumrichter SP200 (D2-3408) liefert detaillierte Angaben zu

Montage, Verdrahtung, Programmierung und Fehlersuche. Das Bedienerhandbuch D2-3408 liegt

gegenwärtig nur auf Englisch vor. Sollten Sie dieses jedoch in einer der auf der nächsten Seite

angeführten Sprachen benötigen, so kreuzen Sie bitte die entsprechende Sprache an, und Sie

erhalten das Handbuch in der gewünschten Sprache, sobald es verfügbar ist.

La guida di avviamento rapido dell’SP200 ha lo scopo di fornire informazioni di base sull’inverter

SP200. La guida si rivolge ad utenti esperti nell’installazione e nell’uso degli inverter.

Il Manuale delle istruzioni sull’inverter SP200 (D2-3408) fornisce informazioni dettagliate

sull’installazione, i collegamenti elettrici e la diagnostica dell’inverter. Al momento il manuale delle

istruzioni è disponibile solo in Inglese. Tuttavia, se sul modulo a pagina seguente ci indicherete la

vostra lingua preferita, una copia del manuale in detta lingua vi verrà spedito quando sarà

disponibile.

O SP200 Quick Start é projetado para fornecer informações bá si c as s o br e o Inversor CA SP200. É

projetado para os usuários experientes na instalação e operação de inversores.

O manual de instrução do Inversor CA SP200 (D2-3408) fornece informações detalhadas com

relação à instalação, fiação, programação e solução de problemas do inversor. Atualmente, o

manual de instrução D2-3408 só está disponível em inglês. Contudo, se você indicar a sua opção

de idiomas no formulário da página seguinte, lhe enviaremos um manual no idioma solicitado,

quando estiver disponível.

La

velocidad para motores de corriente alterna SP200. La guía está orientada a los usuarios con

experiencia en la instalación y funcionamiento de reguladores de velocidad variable.

El manual de instrucciones (D2-3408) del variador de velocidad para motores de corriente alterna

SP200 ofrece información detallada acerca de la instalació n, cableado, programación,

identificación y solución de fallos del variador. Actualmente, el manual de instrucciones D2-3408 se

encuentra disponible sólo en inglés. Sin embargo, si usted indica el idioma de su preferencia en el

formulario que aparece en la siguiente página, se le enviará un manual en el idioma solicitado tan

pronto como esté disponible.

The SP200 Quick Start is intended to provide basic information about the SP200 AC Drive. It is

Guía rápida SP200

intended for users experienced in installing and operating drives.

The SP200 AC Drive instruction manual (D2-3408) provides detailed information regarding drive

installation, wiring, programming, and troubleshooting. Instruction manual D2-3408 is currently

available in English only. Howev er, if you indicate your choice of languages on the form on the

ii

Demande de Manuel d’utilisation D2-3408 pour le variateur de vitesse SP200

Vormerkung für Bedienerhandbuch D2-3408 für den Wech selstromantrieb SP200

Solicitud de manual de instrucciones D2-3408 del variador de velocidad para motores de corriente alterna SP200

Copy this form. Complete the mailing information below. Mail or f ax the completed f orm to:
Photocopier ce formulaire et remplir la partie ci-dessous concernant le destinataire. Envoyer par la poste ou télécopier le formulaire rempli à:

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Copie este formulario. Llene la información postal que aparece en la parte inferior. Envíe el formulario por correo o fax a:

Request for SP200 AC Drive Instruction Manual D2-3408

Richiesta del manuale D2-3408 con le istruzioni sull’inverter SP200

Solicitação para o Manual D2-3408 de Instrução do SP200 AC

Reliance Electric Company
RGA - Attn: Annie Brown
25001 Tungsten Road
Cleveland, OH 44117
USA

Fax: [phone]

Name/Nom/Nome/Nombre
Company/Enterprise/Firma/Società/Empresa/Compañía
Street Address/Adresse (Rue)/Straße/Indirizzo/Endereço/Dirección
City/State/Ville/Stadt/Città/Cidade/Ciudad Zip/Code Postal/Postleitzahl

Codice Postale/Zona Postal/Zona

Country/Pays/Land/Nazione/País

❒ English
❒ França is
❒ Deutsch
❒ Italiano
❒ Português
❒ Español

Drive Identification

Item Description

1 Nameplate
2 OK (green) / Fault (red) LED
3 Control Signal Ter m inal Block
4 Motor Output Terminal Block
5Fan
6 Bottom Finger Guard
7 Optional Local Keypad
8 Top Finger Guard
9 AC Input Power Terminal Block

SP200 AC Drive Components

S20 4

SP200

Voltage

Input
2 = 200-240 V, 3-phase; 230 V, 3-phase
4 = 380-480 V, 3-phase; 460 V, 3-phase
X = Selectable:

100-120 V, 1-phase; 230 V, 3-phase

or

200-240 V, 1-phase; 230 V, 3-phase

Y = 200-240 V, 1-phase; 230 V, 3-phase

Enclosure Type

0 = Protected chassis

Drive Identification

Output

Model Number Structure

-

0 3P5 A1 0

0 0

(Reserved - not used)

(Reserved - not used)
(Reserved - not used)

Model (Control Type)

A1 = Single Channel Analog
B1 = Preset Speed
C1 = Dual Channel Analog

Output Current (Horsepower)

1P3 = 1.3 A (0.5 HP)

2P0 = 2.0 A (1.0 HP)
2P3 = 2.3 A (0.5 HP)
3P5 = 3.5 A (2.0 HP)
4P2 = 4.2 A (1.0 HP)
6P0 = 6.0 A (1.5 HP)
7P0 = 7.0 A (2.0 HP)

1

Technical Specifications

AC Input
Voltage

100-120,
1-phase

200-240,
1-phase

200-240,
3-phase

380-460,
3-phase

1

The input voltage range has a tolerance of ±10%, 47 to 63 Hz.

2

Recommended fuse type: UL Class J or CC, 600 V, time delay.

3

Device must meet UL 489 for UL purposes.

AC

Output

1

Voltage HP

230,
3-phase

230,
3-phase

230,
3-phase

460,
3-phase

0.5

1.0

1.5

0.5

1.0

1.5

2.0

0.5

1.0

2.0

0.5

1.0

2.0

Input
Current
(Amps)

9.4

17.2

24.6

4.7

8.6

12.3

14.3

2.7

5.0

8.3

1.5

2.4

4.1

Output
Current
(Amps)

2.3

4.2

6.0

2.3

4.2

6.0

7.0

2.3

4.2

7.0

1.3

2.0

3.5

Fuse

Rating

(Amps)

15 or 16

30
40

10

15 or 16

20
25

6

10

15 or 16

3 or 4

6

10

2

Control Inputs

• Rated voltage: 10 VDC to 24 VDC (±10%)

• Load (each): 10 mA minimum, 20 mA maximum

• Maximum allowable off-state leakage current: 1.5 V / 2.0 mA

Speed Reference Input

• Analog input impedance: 0 to 10 V: ≥100 kΩ
4 to 20 mA input: ~250 Ω

Circuit

Breaker

Rating

15
30
40

10
15
20
25

15

Typical

Power

3

Loss (W)

(A)

25
45
70

25
45
70
75

5
7

25
40
70

3
4
7

25
30
50

Relay Output

• Rated current and voltage: 0.5 A maximum at 125 VAC

1.0 A maximum at 30 VDC

Operating Performance

• Input frequency resolution: 0.4% analog, 0.1 Hz digital

• Output frequency resolution: 0.1%

• Output voltage regulation: 3%

• Power dip control ride through time: 100 msec minimum

Ambient Conditions

°

• Operating temperature: 0 to 50

• Storage temperature: -40

C (32° F to 122° F)

°

C to 85° C (-40° F to 185° F)

• Humidity: 0 to 95% non-condensing

• Elevation: 1000 meters (3300 ft) maximum without derating. For every 91.4 meters

(300 ft) above 1000 meters, derate the current by 1%. Above 3000 meters,
(10,000 ft), consult your Reliance Electric Sales Office.

2

SP200 AC Drive Quick Start Guide

Standards and Approvals

• UL508C

• CSA22.2

• EN50178, EN60204-1 for Low Voltage Directive

• EN50081-1, EN50082-2, parts of EN61800-3 for EMC

Mounting and Clearanc e Dimensions

• Top and bottom clearance is 38.1 mm [1.5 in].

• Side clearance is 25.4 mm [1.0 in] on the right if installation/removal of the
keypad is required.

Mounting and Clearance Dimensions

3

Wiring AC Power and Control Terminals

The following Attention statements apply to the wiring diagram on the facing page:

ATTENTION: This equipment is at line voltage when AC power is
connected. Disconnect and lockout all ung rounded conductors of the
AC power line before working on the unit. Failure to observe this

!

precaution could result in severe bodily injury or loss of life.
ATTENTION: Many local and national electrical codes require that an

input disconnect be provided in the incoming power lines. Failure to
observe this precaution could result in severe bodily injury or loss of
life.

ATTENTION: Many local and national electrical codes require that
upstream branch protection be provided to protect input power wiring.
Failure to observe this precaution could result in severe bodily injury
or loss of life.

ATTENTION: If the distribution system capacity exceeds the drive’s
maximum symmetrical fault short-circuit current of 100,000 amps,
additional impedance must be added to the AC line supplying the drive
to limit available current in the event of a fault. F ail ure to observe this
precaution could result in damage to, or destruction of, the equi pment.

AT TENTION:The user must provide an external, hardwired
emergency stop circuit outside of the SP200 drive circuitry . This circuit
must disable the system in case of improper operation. Uncontrolled
machine operation may result if this procedure is not followed.F ailure
to observe this precaution could result in severe bodily injury or loss
of life.

ATTENTION: If 2-wire control is selected, the drive will immediately
run when powered up in the presence of a forward or rev erse run
command. Failure to observe this precaution could result in severe
bodily injury or loss of life.

ATTENTION: The 4-pin circular connector (located directly above the
control terminals) may increase to a hazardous voltage level if the
control shield terminal (terminal 1) is left ungrounded. Failure to
observe this precaution could result in severe bodily injury or loss of
life.

4

SP200 AC Drive Quick Start Guide

5

(16 AWG) wire.

2

(12 AWG) wire.

2

(26 AWG) to 1.5 mm

2

Power Terminal Information

• The terminal blocks accept up to 4 mm

• The recommended tightening torque is 1.35 Nm (12 in-lb).

Control Terminal Information

• The terminal block is isolated from input power.

• Control wires should be shielded and routed separately from the power wires.

• The terminal block accepts 0.14 mm

• The maximum control wire length is 30 meters (100 ft).

Wiring AC Power and Control Terminals

Motor Cable Recommendations

Drive-to-Motor Cable Distance

The cable distance between the drive and motor is limited f or t he f oll owing tw o reasons:

1. Long drive-to-motor cables can produce peak voltages that can damage motors
having an electrical insulation system less than that of MG-1 (1600 V). The use of
output line reactors can affect the limit. Use the table on the following page to
determine the maximum distance that may be applied with a non MG-1 motor (for
example, a motor with an insulation of 1000 V peak).

2. Long drive-to-motor cables also produce current that is capacitively coupled to
ground. This can cause the drive to fault and misrepresent the cause. The use of
output line reactors and cable shields or conduit can affect the limit. Use the table
on the followi ng page to det ermine the maximum distance under which the SP200
drive may be applied.

Both of the limitations described above must be considered for your installation. The
smaller of these two numbers will dictate your final limit.

Drive-to-Motor Wire Type

The type of wire that is recommended to be used between the drive and motor is
dependent on the environment in which it is used. The use of wire with PVC (PolyVinyl
Chloride) insulation is restricted to certain conditions. A common example of this wire
type is THHN. In these conditions where PVC is not recommended, XLPE (Cross
Linked PolyEth y lene) is recommended. An example of this wire type is XHHW-2. The
action of pulling wire through 90° bends in conduit removes some of the wire’s

insulation. For this reason, extra care should be taken during this process and a wire
with above average insulation thickness should be chosen.

Recommended Wire Type(s)

Condition

Dry

Wet XLPE XHHW-2

1

When using wire with PVC type insulation, standard 15mil thickness is adequate
under normal conditions; however, when multiple motor’s wires are run in the same
conduit for more than 50 ft (15m), and the voltage is greater than 240V + 10%, 20 mil
or greater thickness is recommended.

6

Insulation Type(s) Example(s)

PVC
XLPE

1

THHN
XHHW-2

SP200 AC Drive Quick Start Guide

460 2.0 (1.5) 300 91 200 61 200 61 200 61 170 52 400 122 400 122 400 122 400 122
460 1.0 (0.75) 300 91 120 37 100 30 100 30 100 30 300 91 300 91 300 91 300 91
460 0.5 (0.37) 300 91 100 30 100 30 100 30 90 27 175 53 175 53 175 53 150 46
240 2.0 (1.5) — — 600 183 600 183 500 152 300 91 600 183 600 183 600 183 60 0 183
120 / 240 1.5 (1.1) — — 600 183 600 183 500 152 300 91 600 183 600 183 600 183 600 183
120 / 240 1.0 (0.75) — — 600 183 600 183 500 152 400 122 600 183 600 183 600 183 600 183
120 / 240 0.5 (0.37) — — 300 91 280 85 280 85 280 85 600 183 600 183 600 183 600 183
460 2.0 (1.5) 80 24 220 67 200 61 170 52 130 40 600 183 600 183 600 183 200 183
460 1.0 (0.75) 40 12 180 55 140 43 100 30 100 30 600 183 600 183 600 18 3 400 122
460 0.5 (0.37) 15 5 120 37 100 30 100 30 90 27 200 61 200 61 200 61 150 46
240 2.0 (1.5) — — 600 183 400 122 300 91 200 61 600 183 600 183 600 183 600 183
120 / 240 1.5 (1.1) — — 600 183 400 122 300 91 200 61 600 183 600 183 600 183 600 183
120 / 240 1.0 (0.75) — — 500 152 300 91 300 91 200 61 600 183 600 183 600 183 600 183
120 / 240 0.5 (0.37) — — 400 122 300 91 300 91 100 30 600 183 600 183 600 183 600 183
460 2.0 (1.5) 20 6 220 67 180 55 180 55 100 30 400 122 400 122 400 122 400 122
460 1.0 (0.75) 25 8 120 37 100 30 100 30 100 30 300 91 300 91 300 91 300 91
460 0.5 (0.37) 50 15 100 30 100 30 100 30 90 27 175 53 175 53 175 53 150 46
240 2.0 (1.5) — — 600 183 600 183 500 152 300 91 600 183 600 183 600 183 600 183
120 / 240 1.5 (1.1) — — 600 183 600 183 500 152 300 91 600 183 600 183 600 183 600 183
120 / 240 1.0 (0.75) — — 500 152 500 152 400 122 300 91 600 183 600 183 600 183 600 183

ft m ft m ft m ft m ft m ft m ft m ft m ft m

2 kHz 4 kHz 6 kHz 8 kHz 2 kHz 4 kHz 6 kHz 8 kHz

Shielded Cable or Wires in Conduit Unshielded Cable

SP200 Drive Limit

Limit

Motor

1000 V

Volts HP (kW)
Input

Drive Rating

Motor
3 % at

Drive
3 % at

None 120 / 240 0.5 (0.37) — — 250 76 250 76 250 76 200 61 600 183 600 183 600 183 600 183
Reactor

7

Motor Cable Recommendations

Local Keypad Operation

1 In display mode, the UP ARROW key increments the local speed reference.

In program mode, this key increments the parameter number or parameter
value.

2 The PROGRAM key toggles between display and program modes. The

PROGRAM LED (5) turns on when the drive is in program mode.

3 In display mode, the ENTER key increments to the next display parameter.

In program mode, this key toggles between the parameter number and
parameter value.

4 The RUN LED turns on when the drive is running in either the foward or

reverse direction. The RU N LED flashes while the drive is changing

direction.
5 The PROGRAM LED turns on when the drive is in program mode.
6 In display mode, the DOWN ARROW key decrements the local speed

reference.

In program mode, this ke y decrements the par ameter number or parameter

value.
7 The STOP key issues stop and fault rese t commands to the drive.
8 The START key issues start commands to the drive when P-10 = 1.
9 The display shows either a parameter number or a parameter value.

The parameter numbers are preceded by either a “P-” or a “d-”.

8

SP200 AC Drive Quick Start Guide

Selecting a Speed Reference

Main

Analog Input 1

Keypad Frequency

Internal Frequency

0
1
2

0
1

2

Speed Reference Source for Model A Drives

Input Terminal Status Resulting Speed

Term 8 Term 7 Term 6 Parameter

0 0 0 41 Preset Speed 1
0 0 1 42 Preset Speed 2
0 1 0 43 Preset Speed 3
0 1 1 44 Preset Speed 4
1 0 0 45 Preset Speed 5
1 0 1 46 Preset Speed 6
1 1 0 47 Preset Speed 7
1 1 1 48 Preset Speed 8

Speed

Ref

(P-20)

Alternate

Speed

Ref

(P-21)

Configurable

Input

(P-11 = 3)

Speed

Reference

Keypad Frequency

Internal Frequency

Speed Reference Source for Model B Drives

Selecting a Speed Reference

Main

0
1
2

0
1

2

Speed

Ref

(P-20)

Alternate

Speed

Ref

(P-21)

Configurable

Input

(P-11 = 3)

Speed

Reference

9

Process

0

Select

(P-28)

Process Ref

1

0

Main

4

(P-29)

Operation

2

1

2

Ref

Speed

0

3

(P-20)

1

Speed

Input

(P-11 = 3)

Configurable

2

3

Reference

Ref

Speed

Alternate

0

1

(P-21)

2

SP200 AC Drive Quick Start Guide

3

Speed Reference Source for Model C Drives

Analog Input 1

Internal Frequency

Keypad Frequency

Analog Input 2

10

Drive Parameters

Display Parameters

(Read Only)

Units / Model

No. Name Default Range A B C

d-00 Command Frequency 0.1 Hz 0 - 240.0 x x x
d-01 Output Frequency 0.1 Hz 0 - 240.0 x x x
d-02 Output Current 0.1 A 0 - 200 (% of rated current) x x x
d-03 Bus Voltage 1 V 0 - 1000 x x x
d-04 Fault Code Annn alphanumeric code x x x
d-05 Input Status decimal 0000 - 7111 x x x
d-06 Drive Rating decimal x x x
d-07 Firmware Version Annn alphanumeric code x x x
d-08 Analog Input 1 Units 0.1 % 0 - 110.0 x x
d-09 Analog Input 2 Units 0.1 % 0 - 110.0 x

Program Parameters

(Parameters that can be programmed only while the drive

No. Name Default Range A B C

Group 0: Protection

P-00Minimum Speed * 0 Hz 0 - Maximum Speed x x x
P-01Maximum Speed * 60 Hz Minimum Speed - 240 x x x
P-02Motor Overload Current x.x A 20% - 200% of drive’s rated current x x x

P-03Reverse Disable * 0 0 = reverse enabled

P-04 Auto Restart Attempts 0 0 - 10 x x x
P-05Current Limit 150 % 10% - 150% of drive’s rated current x x x

Group 1: Digital Input / Output

P-10Start Control * 2 1 = keypad control

P-11Configurable Input * 2 (A) 0 = function loss (P-10 ≠ 3) x

is stopped are indicated by an asterisk *)

Units / Model

1 = reverse disabled

2 = 2-wire control
3 = 3-wire control

1 (B) 1 = disabled x
0 (C) 1 = preset x

1 = reverse run (2-wire) x
2 = jog (P-10 ≠ 1)
2 = jog (P-10 ≠ 1 or 3)

3 = alternate spd ref select x x
3 = alt spd ref select (P-10 ≠ 3) x
4 = n.c. coast-to-stop x x

4 = n.c. coast-to-stop (P-10 ≠ 3)
5 = secondary accel/decel x x

5 = sec accel/decel (P-10 ≠ 3)

x x x

x

x

x

x

x

x

x x

x
x
x

x

x

x

Drive Parameters

11

x

x

xxx

xxx

x

x

x

xxx

xxx

x

x

x

x

xxx

x

x

x

x

xxx
xxx
xxx

SP200 AC Drive Quick Start Guide

analog input 2

output

1 = no fault/auto restarting x x x

2 = run x x x

3 = at frequency x x x

4 = above frequency x x x

5 = above current x x x

0 = preset speeds

1 = keypad

2 = Internal / Jog Frequency (P-40)

3 = analog input 2

4 = Process Operation (P-29)

0 = preset speeds

1 = keypad

2 = Internal / Jog Frequency (P-40)

3 = analog input 2

1 = keypad

2 = Internal / Jog Frequency (P-40)

and analog input 2

1 = multiply Process Ref (P-28)

2 = PI control

3 = inverted PI control

1 = coast-to-rest

2 = DC injection

Program Parameters

Units / Model

is stopped are indicated by an asterisk *)

(Parameters that can be programmed only while the drive

Deceleration Time 1 5.0 sec 0 - 600.0 x x x

Deceleration Time 2 10.0 sec 0 - 600.0 x x x

No. Name Default Range A B C

P-12 Configurable Output 0 0 = no fault x x x

P-13Configurable Output Level 0.0 0 - 999.9 (only when P-12 = 4 or 5) x x x

Group 2: Speed Reference

P-20Main Speed Reference 0 0 = analog input 1

P-21Alternate Speed Reference 1 0 = analog input 1

P-23Analog Input 1 Gain 100.0 % 0 - 110.0 x x

P-25Analog Input 2 Gain 100.0 % 0 - 110.0 x

P-22Analog Input 1 Offset 0.0 % 0 - 110.0 x x

P-24Analog Input 2 Offset 0.0 % 0 - 110.0 x

P-27Process Integral Gain 0.00 0 - 10.0 (0 = off) x

P-26Process Proportional Gain 0.00 0 - 10.0 (0 = off) x

P-28Process Reference 0 0 = analog input 1

P-29Process Operation 0 0 = add Process Ref (P-28) and

Group 3: Dynamic Control

P-30Acceleration Time 1 5.0 sec 0 - 600.0 x x x

P-31

P-32Acceleration Time 2 10.0 sec 0 - 600.0 x x x

P-33

P-34Stop Control 0 0 = ramp-to-rest

DC Brake Current 50 % 10 - 150 x x x
P-35

P-36DC Brake Time at Stop 0.5 sec 0 - 20.0 x x x

12

13

x x x

xxx

x x

0 - 230 or 0 - 460 x x x

Group 5: V / Hz

460 V

P-50Base Voltage 230 V /

P-51Base Frequency 60 Hz 0 - 240 x x x

P-53Breakpoint Frequency 0 Hz 0 - 240 x x x

P-52Breakpoint Voltage 0 V 0 - 230 or 0 - 460 x x x

P-55Auto Torque Boost 3.0 % 0 - 10 x x x

P-54Boost Voltage 11 / 23 V 0 - 46 or 0 - 92 x x x

Group 6: Utility

Program Parameters

Units / Model

is stopped are indicated by an asterisk *)

(Parameters that can be programmed only while the drive

No. Name Default Range A B C

P-37Avoidance Frequency 0.0 Hz 0 - 240.0 x x x

P-38Avoidance Frequency Band 0.0 Hz 0 - 30.0 x x x

Group 4: Fixed Speeds

P-41Preset Speed 1 2.5 Hz 0 - 240.0 x

P-42Preset Speed 2 5.0 Hz 0 - 240.0 x

P-43Preset Speed 3 10.0 Hz 0 - 240.0 x

P-44Preset Speed 4 20.0 Hz 0 - 240.0 x

P-45Preset Speed 5 30.0 Hz 0 - 240.0 x

P-46Preset Speed 6 40.0 Hz 0 - 240.0 x

P-47Preset Speed 7 50.0 Hz 0 - 240.0 x

P-40Internal / Jog Frequency 60.0 Hz 0 - 240.0 x x x

P-48Preset Speed 8 60.0 Hz 0 - 240.0 x

P-61Program Password OFF OFF / ON ; entering 257 toggles

P-60Reset to Defaults * 0 0 - 1; entering 1 performs a reset x x x

the setting

displays

displays

P-63Units at Analog Max 0 0 - 9999; scales d-08 and d-09

P-62Units at Base Frequency 0 0 - 9999; scales d-00 and d-01

P-64Carrier Frequency 2 kHz 2 - 8 x x x

Drive Parameters

Compliance with EU Requirements

The SP200 drive is CE-marked for Low Voltage (LV) Directive 73/23/EEC and all
applicable standards when installed as described within the Low Voltage section that
follows. It also has been tested to meet Electromagnetic Compatibility (EMC) Directive
89/336/EEC when installed as described within the Electromagnetic Compatibility
section that follows. Contact the Rockwell AutoFax service in the United States at
216-646-7777 (or your local Rockwell A utomation office if out side the U .S.) for copies of
the Declaration of Conformity (DOC).

Conformity of the SP200 drive to EU directives does not guarantee that the entire
system will conform. For EMC, many other factors can affect the total installation, and
only direct measurements can verify total conformity. It is the responsibility of the
machine manufacturer (or end user, if the machine is being modified or used beyond

manufacturer’s specifications) to comply.

Low Voltage Directive 72/23/EEC

• Follow all general precautions and ATTENTION statements throughout this manual.

• Provide an earth ground connection to the PE terminal.

• Install in a protective enclosure which restricts access to IP 20 rated devices as
required by your national and local codes and regulatory agencies.

Electromagnetic Compatibility Directive 89/336/EEC

• Install the SP200 drive and Input Mains Filter (see the table below) in a t ypical IEC or
NEMA metal (shielded) enclosure as shown in the figure on the following page.
Adhere to maximum motor cable lengths as specified on page 7 (≤ 25 m).

Drive Model

Number

S20-X02P3..... S20-MF1-Y014 S20-204P2..... S20-MF1-45P0

S20-X04P2..... S20-MF1-Y014 S20-207P0..... S20-MF1-49P5

S20-X06P0..... S20-MF1-Y014 S20-401P3..... S20-MF1-45P0

S20-Y07P0..... S20-MF1-Y014 S20-402P0..... S20-MF1-45P0

S20-202P3..... S20-MF1-45P0 S20-402P3..... S20-MF1-45P0

Refer to

• Keep all input power , output po wer , and control signal wiring, both inside and outside
enclosure, physically separate from one another.

SP200 Mains Filters

Filter Model Number

(D2-3420) for filter dimensions and weights.

• Connect the enclosure to the SP200 PE input (top) terminal.

• Connect the enclosure to earth ground.

• Use shielded cable with a ground conductor or individual conductors in grounded
metal conduit for motor power wiring on the output side of the drive, both inside and
outside the enclosure, all the way to the motor. Bring the shield as close to the output
power terminals as possible. Connect the motor cable ground and shield to the
ground terminal on the output (bottom) side of the SP200 drive. Connect the
opposite end of the motor cable ground conductor and shield to the motor housing.

• Use shielded cable or grounded metal conduit for control wiring both inside and
outside the enclosure, all the way to the control source. Bring the shield as close to
the control terminals as possible. Connect the shield to the SP200 shield/common
(terminal 1) and to the PE terminal on the input side (top) of the SP200 drive. Also
connect the opposite end of the shield to the common of the device that is controlling
the SP200 drive.

• Use EMC-tested 360 degree cable clamps to connect the motor and control shields
to the enclosure cable exit point(s) and to the motor housing. Contact points must be
clean and free of paint or nonconductive coating.

• Make certain all ground connections provide a low impedance path for high
frequency signals.

Drive Model

Number

Filter Model Number

14

SP200 AC Drive Quick Start Guide

Grounding, Control, and Motor Connections

15

Compliance with EU Requirements

Fault Codes and Troubleshooting

• If no fault condition exists , the LED will be green.

• If a fault condition exists, the LED will be continuously red when a local keypad is
connected, or flashing red when a local keypad is not connected.

• All faults can be reset by cycling the reset control input, pressing the stop key, or
cycling power, except as noted in Corrective Action in the table below.

Display

1

Number of

Fault LED

Code

Flashes

CF 2

FL 2

LU 3

HU 4

dO 5
OL 5

OH 6

OC 7

CL 8
UF 9

J1 10
J2 10
J3 10
J4 10
J5 10
J6 10

CH 11

UP 12

Auto Resettable

Fault

Description Fault Cause Corrective Action

Control Input Illegal control input

Function Loss Start attempt while

Under Voltage

Over Voltage1

Drive Overload
Motor Overload

Over
Temperature

Over Current1
(300%)

Bad Keypad
Connection

Negative Slope Con flicting parameter
Ground Short Phase U - Verify output wiring is correct

Phase to Phase
Short

Checksum Failure Parameter value out of

Microprocessor
Fault

sequence.

STOP (Function Loss)
input is off.

1

- Low input line.

- Temporary loss of
input line.

- High input line.

- Decel time too fast.

- Overhauling load.

1

Excessive driven load. Reduce the load.

1

Excessive driven load. - Verify P-02 is set correctly.

- Operating environment

1

is too hot.

- Fan is blocked or not
operating.

- Excessive driven load.

- Shaft rotation blocked.

- Excessive driven load.

- Output wiring is
incorrect or shorted.

Bad connection from
keypad to drive.

values.

Phase V
Phase W
Phase U - V - Verify output wiring is
Phase U - W
Phase V - W

range.
Internal processor error. Cycle power. If fault persists,

- 3-wire: Verify Start and Jog
inputs are not both ON.

- 2-wire: Verify that only one
input (Forward, Reverse, or
Jog) is on.

Verify STOP (Function Loss)
input is ON before attempting
to start drive.

Check input line to verify
voltage is within operating
specifications.

- Check input line to verify

voltage is within operating
specifications.

- Increase decel time.

- Reduce the load.

- Verify the ambi ent

temperature is < 50

- Verify clearance above/
below drive.

- Check for fan obstruction.

Replace fan if required.

- Reduce the carrier

frequency (P-64).

- Reduce the load.

- Check for obstructions to

shaft rotation or reduce
excessive load.

Increase accel / decel time.

-

- Verify output wiring is
correct.

Verify keypad is properly
connected to drive.

Adjust values of parameters ­P-50 through P-54.

- Verify output phase is not

grounded.

- Verify motor is not damaged.

correct.

- Verify motor is not damaged.

Load default parameter values
(P-60 =1), then cycle power. If
fault persists, replace drive.

replace drive.

°.

16

SP200 AC Drive Quick Start Guide

Identification du variateur

Article Description

1 Plaque d'identification
2 Diode électroluminescente : O.K. (vert) / Faute (rouge)
3 Bornier de commande
4 Bornier de la sortie moteur
5 Ventilat eur
6 Cache de protection inférieur
7 Console de commande et de programmation option
8 Cache de protection supérieur
9 Bornier d'alimentation 20 ou 30 AC

Composants du variateur SP200

SP200
Tension

Entrée

2 = 200-240 V, triphasé ; 230 V, triphasé
4 = 380-480 V, triphasé ; 460 V, triphasé
X = 2 choix possibles :

100-120 V, monophasé ; 230 V, triphasé
ou
200-240 V, monophasé ; 230 V, triphasé

Y = 200-240 V, monophasé ; 230 V, triphasé

Type d’enceinte

0 = IP20

Sortie

Structure du numéro de modèle

Identification du variateur

(Réservé - non utilisé)

(Réservé - non utilisé)
(Réservé - non utilisé)

Modèle (ty pe de commande)

A1 = Analogique (1 entrée)
B1 = Vitesse préselectionnée
C1 = Analogique (2 entrées)

Courant de sortie
(kW)

1P3 = 1,3 A (0,37 kW)

2P0 = 2,0 A (0,75 kW)
2P3 = 2,3 A (0,37 kW)
3P5 = 3,5 A (1,5 kW)
4P2 = 4,2 A (0,75 kW)
6P0 = 6,0 A (1,1 kW)
7P0 = 7,0 A (1,5 kW)

1-f

Spécifications techniques

2

disjoncteur

Cal.

(A)

15
30
40

10
15
20
25

5
7

15

3
4
7

Cal.

fusibles

(A)

15 ou 16

30
40

10

15 ou 16

20
25

6

10

15 ou 16

3 ou 4

6

10

1

Tension

sortie

CA CV

230,
triphasé

230,
triphasé

230,
triphasé

460,
triphasé

Tension

entrée CA

100-120,

monophasé

200-240,
monophasé

200-240,
triphasé

380-460,
triphasé

1

La plage des tensions d'entrée a une tolérance de ±10%, 47 à 63 Hz.

2

Type de fusible recommandé : UL classe J ou CC, 600 V, action retardée.

3

Le dispositif doit être conforme à la norme UL 489 pour les besoins UL.

0,5
1,0
1,5

0,5
1,0
1,5
2,0

0,5
1,0
2,0

0,5
1,0
2,0

Courant

entrée

(A)

9,4
17,2
24,6

4,7

8,6
12,3
14,3

2,7

5,0

8,3

1,5

2,4

4,1

Courant

sortie

(A)

2,3
4,2
6,0

2,3
4,2
6,0
7,0

2,3
4,2
7,0

1,3
2,0
3,5

Signaux de commande (entrées)

• Tension nominale : 10 Vcc à 24 Vcc (±10%)

• Charge (chacune) : 10 mA minimum, 20 mA maximum

• Courant de fuite maximum permissible à l'état bloqué : 1,5 V / 2,0 mA

Consigne de vitesse

• Impédance d'entrée analogique : 0 à 10 V : ≥ 100 Ω
4 à 20 mA : ~250 Ω

Sortie relais

• Courant et tension nominaux : 0,5 A maximum sous 125 Vca

1,0 A maximum sous 30 Vcc

Dissi-

3

pation

(W)

25
45
70

25
45
70
75

25
40
70

25
30
50

Performances

• Résolution fréquence d'entrée : analogique 0,4%, numérique 0,1 Hz

• Résolution fréquence de sortie : 0,1%

• Contrôle tension de sortie : 3%

• Durée des intervalles entre chutes de tension : 100 ms minimum

Conditions ambiantes

• Température de serv ice : 0 à 50° C (32° F à 122° F)

• Température de stockage : -40° C à 85° C (-40° F à 185° F)

• Humidité : 0 à 95%, sans condensation

• Altitude : 1 000 mètres (3 300 pieds) maximum sans de’classement. Pour chaque

incrément de 91,4 mètres (300 pieds) au-dessus de 1 000 mètres, réduire le courant
nominal de 1%. Au-dessus de 3 000 mètres (10 000 pieds), consulter le service
commercial de Reliance Electric.

2-f

Guide de mise en route du variateur SP200

Normes et agréments

• UL508C

• CSA22.2

• EN50178, EN60204-1 relativement à la Directive basse tension

• EN50081-1, EN50082-2, parties de EN61800-3 pour les compatibilités
électromagnétiques

Montage et côtes d'enco mb re men t

Vue latérale

49,1 [1,93]

139,7 [5,5]

138,8 [5,47]

Vue de face

5,2 [0,21]

130,0 [5,12]

72,0 [2,83]

60,0 [2,36]

• Espacement en haut et en bas de 38,1 mm [1,5 po.].

• Espacement latéral de 25,4 mm [1,0 po.] sur la droite si l'installation ou le retrait
de la console de programmation est nécessaire.

Montage et côtes d'encombrement

3-f

Câblage des borniers d'alimentation en
courant alternatif (CA) et de commande

Les avertissements suivants s'appliquent au schéma de câblage de la page opposée :

ATTENTION : Cet équipement contient des potentiels élevés lorsque
l'alimentation CA est connectée. Débrancher et isoler tous les
conducteurs de l'alimentation CA non mis à la terre avant d'entre-

!

prendre un travail sur le variateur. Tout défaut d'observation de ces
précautions peut entraîner de graves dommages corporels ou même
la mort.

ATTENTION : De nombreux codes locaux et nationaux exigent qu'un
interrupteur général soit installé sur l’alimentation secteur avant la
distribution au variateur. Tout défaut d'observation de ces précau­tions peut entraîner de graves dommages corporels ou même la mort.

ATTENTION : De nombreux codes locaux et nationaux exigent
qu'une protection en amont sur les phases soit fournie pour protéger
l'alimentation du variateur. Tout défaut d'observation de ces précau­tions peut entraîner de grav es dommages corporels ou même la mort.

ATTENTION : Si la capacité du système de distribution dépasse
l'intensité maximale du courant de court-circuit à défaut symétrique
du variateur, (100 kA), il faut ajouter un l'impédance sur la ligne de
courant alternatif alimentant le variateur pour limiter le courant
disponible en cas de défaut. Tout défaut d'observation de ces
précautions peut entraîner des dégâts matériels ou la destruction
de l'équipement.

ATTENTION : L'utilisateur doit fournir un circuit d'arrêt d'urgence
externe et câblé en dehors des circuits du variateur SP200. Ce circuit
doit pouvoir désactiver le système en cas de fonctionnement anormal.
Un fonctionnement incontrôlé de la machine pourrait survenir si
l’installation d’un tel circuit n’est pas effectuée. Tout défaut d'observa­tion de ces précautions peut entraîner de graves dommages corporels
ou même la mort.

ATTENTION : Si une commande à deux fils est choisie, le variateur
se met immédiatement en marche lorsqu'il est mis sous tension en
présence d'une commande de marche avant ou de marche arrière.
T out défaut d'observation de ces précautions peut entraîner de graves
dommages corporels ou même la mor t .

ATTENTION : La tension du connecteur circulaire à quatre broches
(situé directement au-dessus des borniers de la commande) peut
atteindre un niveau dangereux si la borne de blindage du variateur
(borne 1) n'est pas mise à la masse. Tout déf aut d'observation de ces
précautions peut entraîner de graves dommages corporels ou même
la mort.

4-f

Guide de mise en route du variateur SP200