Rockwell Automation Solar Turbine Addendum User Manual

Solar Turbine
Addendum

Ver sion 6.0

Instruction Manual

D2-3406

The information in this manual is subject to change without notice.
Throughout this manual, the following notes are used to alert you to safety considerations:

ATTENTION:Identifies information about practices or circumstances that can lead to personal
injury or death, property damage, or economic loss.

!

Important: Identifies information that is critical for successful application and understanding of the product.

ATTENTION:Only qualified electrical personnel familiar with the construction and operation of

this equipment and the hazards involved should install, adjust, operate, or service this equipment.

!

Read and understand this manual and other applicable manuals in their entirety before
proceeding. Failure to observe this precaution could result in severe bodily injury or loss of life.

ATTENTION:The user must provide an external, hardwired emergency stop circuit outside of
the drive circuitry . This circuit must disable the system in case of improper operation. Uncontrolled
machine operation may result if this procedure is not followed. F ailure to observe this precaution
could result in bodily injury.

ATTENTION:The user is responsible for conforming with all applicable local, national, and
international codes. F ailure to observe this precaution could result in damage to, or destruction
of, the equipment.

Reliance is a trademark of Rockwell Automation.

©1999 Rockwell International Corporation

Chapter 1 Introduction

1.1 Intended Audience........................................................................................... 1-1

1.2 Other Required Manuals ................................................................................. 1-1

Chapter 2 About the Drive and Cabinet

2.1 Identifying the Solar Turbine Drive by Model Number and Ratings................. 2-1

2.2 Enclosure Rating .............................................................................................2-2

2.3 Identifying Solar Turbine Cabinet Components...............................................2-2

Chapter 3 Cabinet Mounting and Wire Routing

3.1 Mounting the Drive .... ...... ....... ...... ...... ....... ...... ....... ...... ....... ............................3-1

3.1.1 Verifying the Drive’s Watts Loss Rating ....................................... ....... .. 3-2

3.2 Cabinet Wire Routing ...................................................................................... 3-3

3.3 Grounding the Cabinet .................................................................................... 3-6

Chapter 4 Installing Power Wiring

4.1 Installing Fuses for Branch Circuit Protection.................................................. 4-1

4.2 Installing a Required External/Separate Input Disconnect ..............................4-1

4.3 Installing Power Wiring from the DC Power Supply to the Drive’s Internal

DC Bus Terminals ...........................................................................................4-3

4.4 Recommended Motor Lead Lengths...............................................................4-5

CONTENTS

Chapter 5 Troubleshooting the Drive

5.1 Verifying that DC Bus Capacitors are Discharged...........................................5-1

5.2 Replacement Parts....................................................... ....... ...... ....... ...............5- 1

Appendix A Solar Turbine Drive Parameters...............................................................................A-1

Contents

I

II

Solar Turbine Addendum

List of Figures

Figure 2.1 – Identifying the Drive Model Number .....................................................2-1

Figure 2.2 – Solar Turbine 1 HP Drive Component Locations..................................2-2

Figure 2.3 – Solar Turbine 5 HP Drive Component Locations..................................2-3

Figure 3.1 – Drive Dimensions .................................................................................3-2

Figure 3.2 – Wire Routing Locations for 1 HP Drive.................................................3-4

Figure 3.3 – Wire Routing Locations for 5 HP Drive.................................................3-5

Figure 4.1 – Typical Electrical Connections.............................................................. 4-2

Figure 4.2 – DC Input Terminals............................................................................... 4-4

Contents

III

IV

Solar Turbine Addendum

List of Tables

Table 2.1 – Drive Ratings .........................................................................................2-1

Table 3.1 – Drive Dimensions and Weights.............................................................. 3-1

Table 3.2 – Power and NEMA Enclosure Ratings.................................................... 3-2

Table 4.1 – Recommended Input Line Fuse Ratings ...............................................4-1

Table 4.2 – Recommended Power Wire Sizes......................................................... 4-3

Table 4.3 – Terminal Tightening Torques.................................................................4-4

Table 4.4 – Recommended Motor Lead Lengths .....................................................4-5

Table 5.1 – Solar Turbine Drive Replacement Parts ................................................5-2

Contents

V

VI

Solar Turbine Addendum

This addendum covers the features and specifications that are unique to the
GV3000/SE Solar Turbine drives. GV3000/SE Solar Turbine drives operate from a
120 VDC input, requiring a different power supply than standard GV3000/SE drives.
Only product information that is unique to Solar Turbine drives is covered in this
addendum. This addendum must be used along with the GV3000/SE software and
hardware instruction manuals listed in section 1.2.

1.1 Intended Audience

This addendum is intended for the following qualified personnel:

• Rockwell Automation Global Technical Service personnel who are familiar with the

features described.

• Product end users

1.2 Other Required Manuals

CHAPTER 1

Introduction

This addendum must be used with the following publications:

• D2-3359 GV3000/SE AC General Purpose (Volts/Hertz) and Vector Duty Drive

Software Start-Up and Reference Manual

• D2-3360 GV3000/SE AC Power Modules Hardware Reference, Installation, and

Troubleshooting

Introduction

1-1

1-2

Solar Turbine Addendum

CHAPTER 2

About the Drive and Cabinet

This chapter describes how to identify the Solar Turbine drive and cabinet layout using
the Solar Turbine model number and drive power ratings. Internal cabinet component
drawings are also provided.

2.1 Identi fying the Solar Turbine Drive by Model Number
and Ratings

The Solar Turbine drive is available in 1 HP and 5 HP versions. Each drive can be
identified by its model number. See figure 2.1. This number appears on the shipping

label and on the drive’s nameplate. The drive’s model number includes the Power
Module and the Regulator. Drive power ratings are provided in table 2.1.

N NA N NN N

Horsepower Ratings

Drive

M/N

1G0160S NEMA 1

5G0160S NEMA 1

Enclosure

Type

IP20 V6.04

IP20 V6.04

Regulator Ty pe

G = V/Hz only

Voltage

0 = 120V DC

Enclosure

1 = NEMA 1

Regulator Version

60 = Version 6.0

Hardware Version

S =Special

Figure 2.1 – Identifying the Drive Model Number

Table 2.1 – Drive Ratings

Output

Power

1 HP 120 VDC 13.4 A 90 VAC 11.1 A 3 to 200 Hz

5 HP 120 VDC 37.0 A 90 VAC 30.4 A 3 to 200 Hz

Input
Volts

Input

Amps

Output

Volts

Output

Amps

Output

Frequency

About the Drive and Cabinet

2-1