Rockwell Automation SD3000 User Manual

Installation Instructions

SD3000 PLUS DC Drive Regulator

Class 1 LED Product

ATTENTION: Hazard of permanent eye damage exists when
using optical transmission equipment. This product emits intense

!

light and invisible radiation. Do not look into module ports or
fiber optic cable connectors.

ATTENTION: Energized industrial control equipment can be
hazardous. Severe injury or death can result from electrical

!

shock, burn, or unintended actuation of controlled equipment.
Hazardous voltages may exist in the cabinet even with the circuit
breaker in the off position. Recommended practice is to
disconnect and lock out control equipment from power sources,
and discharge stored energy in capacitors, if present. If it is
necessary to work in the vicinity of energized equipment, the
Safety Related Practices of NFPA 70E, “ELECTRICAL
SAFETY FOR EMPLOYEE WORKPLACES” must be
followed. DO NOT work alone on energized equipment!

ATTENTION: The installation of the drive must be planned
such that all cutting, drilling, tapping and welding can be

!

accomplished with the drive removed from the enclosure. The
drive is of the open type construction and any metal debris must
be kept from falling into the drive. Metal debris or other foreign
matter may become lodged in the drive circuitry resulting in
component damage.

ATTENTION: An incorrectly applied or installed drive can
result in component damage or a reduction in product life.

!

Wiring or application errors, such as, undersizing the motor,
incorrect or inadequate AC supply, or excessive ambient
temperatures may result in malfunction of the system.

ATTENTION: Only qualified personnel familiar with DC
drives and associated machinery should plan or implement the

!

installation, start-up and subsequent maintenance of the system.
Failure to comply may result in personal injury and/or equipment
damage.

2 SD3000 PLUS DC Drive Regulator

ATTENTION: This drive regulator contains ESD (Electrostatic
Discharge) sensitive parts and assemblies. Static control

!

precautions are required when installing, testing, servicing or
repairing this assembly. Component damage may result if ESD
control procedures are not followed. If you are not familiar with
static control procedures, reference A-B publication 8000-4.5.2,
“Guarding Against Electrostatic Damage” or any other
applicable ESD protection handbook.

Minimum Mounting Clearances

Mount the SD3000 PLUS in a clean, dry location. Contamination from oils,
corrosive vapors and abrasive debris must be kept out of the enclosure.

2.0 in.

(50.8 mm)

Engineered by

PLUS

FDBK OK

RPIOKEXT. FLT

MCR

AUX IN 1

AUX IN 2

AUX IN 3

AUX IN 4

AUX IN 5

AUX OUT

EXT GATE P/S

RESOLVER
FEEDBACK

DRIVE
I/O

FWD - GATES

REV - GATES

120VAC

L1

L2

DRIVE CONTROL

FUSE TYPE
250VAC
3AG 7A

1.25 in.

(31.75 mm)

1.25 in.

(31.75 mm)

GP

P.M. FLT

LP

COM OK

XMT

RCV

METER
PORTS

ARM
FDBK

FIELD

SD3000

Operating Temperatures

2.0 in.

(50.8 mm)

• Do not mount heat-generating equipment underneath the unit

• Mount the unit in a vertical position only

The surrounding air temperature must be within 0 °C to 50 °C (32 °F to 122
°F).

Dimensions

11.63

(295.40)

11.09

(281.686)

0.31

(7.874)

5.25

(133.35)

SD3000 PLUS DC Drive Regulator 3

12.01

(305.054)

10.06

(255.524)

1.03

(26.162)

12.98

3.25

(82.55)

Dimensions are in inches and (millimeters).

Weight kg (lbs.)

Drive Regulator Drive Regulator & Packaging

7.03 (15.5) 7.71 (17.0)

Important: Allow at least 4.5 inches (114.3 mm) for connectors and cable

bend radius in front of unit.

(329.692)

4 SD3000 PLUS DC Drive Regulator

Connecting Power Wiring and Grounding

Engineered by

RESOLVER
FEEDBACK

DRIVE
I/O

EXT GATE P/S

FWD - GATES

REV - GATES

120VAC

L1

L2

DRIVE CONTROL

FUSE TYPE
250VAC
3AG 7A

GP

LP

OK

4

3

SD3000

P.M. FLT

EXT. FLT

COM OK

XMT

RCV

METER
PORTS

FIELD

ARM
FDBK

PLUS

FDBK OK

RPI

MCR

AUX IN 1

AUX IN 2

AUX IN 3

AUX IN 4

AUX IN 5

AUX OUT

Table 1.A Terminal Specifications

No. Name Description

Input Power

1

Terminal Block

Input power 94809302 4.0 mm

Part Number for Customer Plug
(provided with SD3000 PLUS)

L1, L2, Ground

Ground Stud Chassis Ground Use grounding cable kit 97297501 provided with regulator

2

External Gate

3

Power Supply

External Gate
Power Supply

94809301 10 AWG,

(if used)

Meter Ports Meter Port Output 49455-115H 14 AWG,

4

Wire Size Range Torque

Maximum Minimum Recommended

2

(10 AWG)

Twisted Pair,
2 Twists / in.

Twisted Pair,
2 Twists / in.
13feet (4m)
max. length

1

2

2

2.5 mm
(14 AWG)

18 AWG,
Twisted Pair,
2 Twists / in.

22 AWG,
Twisted Pair,
2 Twists / in.
13feet (4m)
max. length

0.677909 N-m
(6 lb.-in.)

0.677909 N-m
(6 lb.-in.)

0.677909 N-m
(6 lb.-in.)

SD3000 PLUS DC Drive Regulator 5

Connecting Control Wiring

Class 1 LED Product

ATTENTION: Hazard of permanent eye damage exists when
using optical transmission equipment. This product emits intense

!

light and invisible radiation. Do not look into module ports or
fiber optic cable connectors.

1

2

6

3

7

Engineered by

GP

LP

OK

METER
PORTS

P.M. FLT

EXT. FLT

COM OK

XMT

RCV

FDBK OK

RPI

MCR

AUX IN 1

AUX IN 2

AUX IN 3

AUX IN 4

AUX IN 5

AUX OUT

RESOLVER
FEEDBACK

FWD - GATES

REV - GATES

9

10

DRIVE
I/O

ARM
FDBK

EXT GATE P/S

4

5

SD3000

FIELD

PLUS

120VAC

L1

L2

DRIVE CONTROL

FUSE TYPE
250VAC
3AG 7A

No. Description Connects to Use Cable Number

XMIT – Fiber optic transmit port The Drive Comm receive port on the

1

RCV - Fiber optic receive port The Drive Comm transmit port on the

2

1756-DMD30, ControlLogix Drive Module

1756-DMD30, ControlLogix Drive Module

• 1756-DMCF001 – 1 meter Drive Comm cable

• 1756-DMCF003 – 3 meter Drive Comm cable

• 1756-DMCF010 – 10 meter Drive Comm cable

• 1756-DMCF030 – 30 meter Drive Comm cable

• 1756-DMAF - adapter for existing UDC/PMI

cable

METER PORTS – Four analog outputs for

3

the monitor of internal registers

ARM FDBK – Voltage, Current and

4

Phasing feedback

Analog meters or analog inputs of a
monitoring device

Scaling Module, Current Transformers and
Phasing Transformer

14-22 AWG, twisted pair, 2 twists per inch.

Cbl, Arm Fdbk/Pwr_Mod

• SD3K-CBLSCLR048 – 4 foot length

• SD3K-CBLSCLR060 – 5 foot length

• SD3K-CBLSCLR096 – 8 foot length

(97305800 to view drawing for additional lengths)

FIELD – Field Gate signals and Current

5

Feedback

Field Power Module Cable,Fld Gate/Fdbk

• SD3K-CBLFLD060 – 5 foot length

11

8

RESOLVER FEEDBACK – Resolver and

6

One input for analog feedback (analog
tachometer, if used or other analog
signal)

Resolver, Analog Tachometer or other Analog
source

(97306200 to view drawing for additional lengths)

Cable,Rslvr/Anlg, DIN TB

• SD3K-CBLRSLVR060 – 5 foot length

• SD3K-CBLRSLVR096 – 8 foot length

(97305600 to view drawing for additional lengths)

6 SD3000 PLUS DC Drive Regulator

No. Description Connects to Use Cable Number

DRIVE I/O – 120VAC Drive Command /

7

Control Inputs

EXT GATE P/S – External Gate Power

8

Supply

FWD GATES – Armature Forward Gates Four forward gate outputs to provide gate

9

REV GATES - Armature Reverse Gates Four reverse gate outputs to provide gate

10

• RPI – Run Permissive Input

• MCR – Output to control M Contactor

• Auxiliary Input 1 – M Contactor feedback

• Auxiliary Input 2 – Inverting fault circuit

breaker (if circuit breaker is used)

• Auxiliary Input 3 – Power module thermal

interlock

• Auxiliary Input 4 – Motor thermal switch

• Auxiliary Input 5 – (spare)

External Gate 48V Power Supply

Contact Development for interlocking
guidelines

signals for up to four power modules

All four outputs are identical

signals for up to four power modules.
All four outputs are identical

Cable, Drive I/O, DIN TB

• SD3K-CBLDRVIO060 – 5 foot length

• SD3K-CBLDRVIO096 – 8 foot length

(97305700 to view drawing for additional lengths)

18 AWG minimum, twisted pair, 2 twists per inch

Cable, “Round Style” Connector, Fwd Gates

• SD3K-CBLFWDPM060 – 5 foot length

• SD3K-CBLFWDPM120 – 10 foot length

• SD3K-CBLFWDPM180 – 15 foot length

• SD3K-CBLFWDPM240 – 20 foot length

(97305100 to view drawing for additional lengths)

Cable, “Round Style” Connector, Rev Gates

• SD3K-CBLREVPM060 – 5 foot length

• SD3K-CBLREVPM120 – 10 foot length

• SD3K-CBLREVPM180 – 15 foot length

• SD3K-CBLREVPM240 – 20 foot length

120VAC – Power input to regulator Cabinet control power 10-14 AWG

11

Note: Refer to part drawing for additional cable lengths.

(97305300 to view drawing for additional lengths)

Checking the Indicators

SD3000 PLUS DC Drive Regulator 7

Engineered by

GP

LP

OK

P.M. FLT

EXT. FLT

COM OK

XMT

RCV

LED Indicates

GP Gate Power is present

LP Logic Power is present

OK The drive regulator has passed its internal power-up diagnostic tests. After

P.M. FLT Shorted SCR, Field Current Feedback too low or too high.

EXT. FLT Loss of AC Line Synchronization, AC Line Missing, Instantaneous Over-Current

COMM OK Drive Comm is active and synchronized.

FDBK OK The SD3000 Plus is receiving feedback from the resolver and no resolver feedback

RPI The Run Permissive Input (RPI) is energized.

AUX IN 1 Auxiliary Input 1 is energized. This input usually indicates the status of the

AUX IN 2 Auxiliary Input 2 is energized. This input often indicates the status of an inverting

AUX IN 3 Auxiliary Input 3 is energized. This input often indicates the status of the Power

AUX IN 4 Auxiliary Input 4 is energized. This input often indicates the status of the motor

AUX IN 5 Auxiliary Input 5 is energized.

AUX OUT Auxiliary Output is energized.

FDBK OK

RPI

MCR

AUX IN 1

AUX IN 2

AUX IN 3

AUX IN 4

AUX IN 5

AUX OUT

power-up this LED will turn off if the internal “watchdog timer” fault occurs.

(IOC), Over-speed, User program has initiated the illumination of the LED.

faults have been detected. If the LED is off, one of the following faults may have
occurred:

• Feedback Loss Fault - armature voltage has exceeded 40% of the rated value

and speed feedback has been less than 5% of motor base speed

• Broken Wire Fault - a resolver sine or cosine signal is missing

M-Contactor.

fault circuit breaker.

Module’s airflow switch.

thermal switch.

Engineered by

GP

LP

OK

SD3000

P.M. FLT

EXT. FLT

COM OK

XMT

RCV

METER
PORTS

FIELD

ARM
FDBK

PLUS

FDBK OK

RPI

MCR

AUX IN 1

AUX IN 2

AUX IN 3

AUX IN 4

AUX IN 5

AUX OUT

RESOLVER
FEEDBACK

EXT GATE P/S

DRIVE
I/O

FWD - GATES

REV - GATES

120VAC

L1

L2

DRIVE CONTROL

FUSE TYPE
250VAC
3AG 7A

8 SD3000 PLUS DC Drive Regulator

Related Products and Documentation

Specifications

Allen-Bradley and Reliance Electric publications are available on the
internet at www.rockwellautomation.com/literature.

Catalog
number: Document title: Pub. number:

1756-DM ControlLogix Drive Module Installation Instructions 1756-IN577…
1756-DM ControlLogix Drive Module User Manual (All Types) 1756-UM522…

1756-DMD30 Reference Manual - ControlLogix Drive Module (SD3000

Interface)

1756-RM088…

Electrical

Control Input 120V ac ±10%, 2.2A, 47-63 Hz

Replacement fuse Littelfuse 312007, 7Amp, 250 V ac, 3AG or

equivalent.

Environmental

Operating Temperature 0 C to 50 C (32 F to 122 F)

Storage Temperature -40 C to 70 C (-40 F to 158 F)

Relative Humidity 5% to 95%, Non-condensing

Gate Hardware Overview

SD3000 PLUS

FWD GATES

REV GATES

(Dr awi ng 97305100)

SD3K- CBLFWD PMxxx

(D rawi ng 97305300)

SD 3K-CBLR EVPMxxx

SD3000 PLUS

Connections to Rockwell Automation

Power Modules

Gate Coupler Assembly

SD 3K-GATM DLHIGH

(9732017 * to view drawi ng)

Gate Coupler Assembly

SD 3K-GATM DLHIGH

(9732017 * to view drawi ng)

(D rawi ng 97329101)

SD 3K-CBLC PLR072

(Make as short as possible.

Do not route with power l eads.)

(D rawi ng 97329101 )

SD 3K-CBLC PLR072

(Make as short as possible.

Do not route with power l eads.)

TB

(R ecomm ended )

TB

(R ecomm ended )

Power Modules:

356405-Cxx
356406-Cxx

356407-Cxx

POWER

MODULES

FWD

MODULE

REV

MODULE

SD3000 PLUS

FWD GATES

REV GATES

SD3000 PLUS

SD3000 PLUS

Retrofit of Non-Rockwell

Power Module (S6R)

Mount to 608877-6A

brac ket. One br acket

Motor ing and

for both

Regener ative

connect ors.

(D rawi ng 97305100)

SD3 K-CBLF WDPM xxx SD 3K-CBLCAN NONx xx

(Dr awi ng 97305300)

SD3K- CBLREVPMx xx SD3K -CBLCANN ONxxx

(D rawi ng 97305500)

(Dr awi ng 97305500)

SD3000 PLUS

Retrofit of Non-Rockwell

Power Module (S6R)

6 Gate Coupler s

97306101

6 Gate Coupler s

97306101

SD3000 PLUS DC Drive Regulator 9

POWER

MODULE

(D rawi ng 97305401)

SD 3K-C BLBOXA 048 (for S6)

SD3K -CBLBOXB 048 (for S6 R)

(Make as short as possibl e.

Do not r oute wi th power l eads.)

(Dr awi ng 97305402)

SD3K -CBLBOXB 048 (for S6 R)

(M ake as shor t as poss ible.

Do not route with power l eads.)

(R ecomm ended)

(R ecomm ended)

TB

TB

FWD

REV

POWER

MODULE

FWD GATES

REV GATES

SD3000 PLUS

FWD GATES

REV GATES

(Dr awi ng 97305100)

SD3K -CBLFWD PMxxx

(D rawi ng 97305300)

SD3K -CBLREVPMx xx

With O-51378-19 (or equivalent) gate couplers.

(D raw i ng 97330000 )

SD 3K-CBL GSCLI Fxxx

(D raw i ng 97330100 )

SD3K -CBLGSCL IRxx x

Gate Coupler Assembly

SD3K -GATMDLH IGH

(9732017 * to view drawing )

Gate Coupler Assembly

SD3K -GATMDLH IGH

(9732017 * to view drawing )

(D raw i ng 97329101)

SD3 K-CBLC PLR072

(Make as short as possible.

Do not route with power l eads.)

(D raw i ng 97329101)

SD3 K-CBLC PLR072

(Make as short as possible.

Do not route with power l eads.)

SD3000 PLUS

Retrofit of Reliance Power Module (S6R)

With “round” style gate connector and

Gate Scal ing M odule
(Par t No . 97331001 )

Gate Scal ing M odule
(Part N o. 97331001 )

(D raw i ng 97305100 )

SD3 K-CBLF WDPM xxx

(D raw i ng 97305300 )

SD3 K-CBLR EVPMxxx

TB

(R ecomm ended)

TB

(R ecomm ended)

Reliance

Power Module (S6R)

POWER

MODULE

FWD

REV

FWD

REV

A

A

SD3000 PLUS

SD3000 PLUS

Retrofit of Reliance Power Module (S6R)

With Elco “rectangular” style gate connector and

With O-51378-19 (or equivalent) gate couplers.

Reliance

Power Module (S6R)

POWER

MODULE

FWD GATES

REV GATES

(D rawi ng 97330000)

SD3K -CBL GSCLI Fxxx

(Dr awi ng 97330100)

SD3K -CBL GSCLI Rxx x

Note: Dierikon power module gate coupling boards are compatible with the SD3000 Plus.

Gate Scaling Module
(Par t No . 97331001 )

Gate Scaling Module
(Part N o . 97331001)

(D rawi ng 97305000)

SD3 K-CBLF WDELCx xx

(Dr awi ng 97305200)

SD3K -CBLREVELCxx x

FWD

REV

www.rockwellautomation.com

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Publication DSSD3P-IN001C-EN-P - November 2005 10

Supersedes DSSD3P-IN001B-EN-P - December 20 04 Copyright © 2005 Rockwell Automation. All right s reserved. Printed in the U.S.A.