The information in this manual is subject to change without notice.
Trademarks not belonging to Rockwell Automation are
property of their respective companies.
Throughout this manual, the following notes are used to alert you to safety
considerations:
ATTENTION:
circumstances that can lead to personal injury or death, property
damage, or economic loss.
Identifies information about practices or
!
Important: Identifies information that is critical for successful application and
understanding of the product.
ATTENTION:
injury or death. Remove all power from the drive, and then verify
power has been removed before installing or removing a
!
This product has been self-tested by the manufacturer and found to comply with
ControlNet International Conformance Test Software Version 12.
Windows, Windows NT,and Microsoft are trademarksof Microsoft Corporation.ControlNet is a trademark ofControlNet International, Ltd.Reliance, SP600, VS Utilities,DPI, RSLogix, ControlLogix, and SLC aretrademarks of Rockwell Automation.
ControlNet module. Failure to observe these precautions could
result in severe bodily injury or loss of life.
ATTENTION:
drive and power products and the associated machinery should
plan or implement the installation, start up, configuration, and
subsequent maintenance of the product using a ControlNet
module. Read and understand this manual in its entirety before
proceeding. Failure to observe these precautions could result
bodily injury and/or damage to equipment.
ATTENTION:
together via RECBL-xxx cables. Unpredictable behavior due to
timing and other internal procedures can result if two or more
devices are connected in this manner. Failure to observe this
precaution could result bodily injur y and/or damage to equipment.
ATTENTION:
I/O to the drive, the drive may fault when you reset the module.
Determine how your drive will respond before resetting an module.
Failure to observe this precaution could result bodily injury
and/or damage to equipment.
ATTENTION:
you determine the action of the module and connected drive if
communications are disrupted. By default, these parameters fault
the drive. You can set these parameter s so that the drive continues
to run. Precautions should be taken to ensure that the settings of
these parameters do not create a hazard of injury or equipment
damage. Failure to observe this precaution could result bodily
injury and/or damage to equipment.
ATTENTION:
may be unintended or incorrect machine motion. Disconnect the
motor from the machine or process during initial system testing.
Failure to observe this precaution could result bodily injury
and/or damage to equipment.
The drive may contain high voltages that can cause
Only qualified electrical personnel familiar with
DPI host products must not be directly connected
If the ControlNet module is transmitting control
Comm Flt Action (10) and Idle Flt Action (11) let
When a system is configured for the first time, there
Table 8.6 – Event Codes and Descriptions............................................... 8-8
Contents
V
VI
ControlNet Communications Module
C
HAPTER
Introduction
The ControlNet module (RECOMM-CNET) is an embedded
communication option for DPI AC drives, such as the SP600
drive. The module is mounted in the drive and receives its required
power from the drive and from the network.
The module can be used with other products that implement DPI, a
peripheral communication interface. Refer to the documentation for
your product for specific information about how it works with the
module.
This manual is intended for qualified electrical personnel familiar
with installing, programming, and maintaining AC drives and
networks.
1.1ControlNet Module Features
The ControlNet module features the following:
A number of configuration tools that can be used to configure the
•
module and connected drive. The tools include the LCD Operator
Interface Module (OIM) on the drive and drive-configuration
software such as VS Utilities (version 1.01 or later)
Status indicators that report the status of the drive
•
communications, module, and network. They are visible both
when the cover is opened and when it is closed.
I/O, including Logic Command/Reference and up to four pairs of
•
Datalinks, that may be configured for your application using a
parameter.
Support of explicit messages.
•
User-defined fault actions that determine how the module and the
•
drive respond to communication disruptions on the network and
controllers in idle mode.
1
.
Introduction
1-1
1.2Related Documentation
Refer to the following related publications as necessary for more
information. All of the publications are available from
http://www.theautomationbookstore.com.
D2-3485SP600 AC Drive User Manual
•
D2-3488VS Utilities Getting Results Manual
•
9399-WAB32GRGetting Results with RSLinx
•
9399-RL53GRRSLogix 5 Getting Results Guide
•
9399-RL50GRRSLogix 500 Getting Results Guide
•
9399-RLD300GRRSLogix 5000 Getting Results Guide
•
9357-CNETL3RSNetWorx for ControlNet Getting Results
•
Online help installed with the software
Online help installed with the software
Online help installed with the software
Online help installed with the software
Online help installed with the software
Guide
Online help installed with the software.
1.3Conventions Used in This Manual
The following convention is used throughout this manual:
Parameters are referenced as follows:
•
Parameter Name (Parameter Number)
For example: DPI Port (1)
1.4Getting Assistance from Reliance
Electric
If you have any questions or problems with the products described
in this instruction manual, contact your local Reliance Electric sales
office.
For technical assistance, call 1-800-726-8112.
1-2
ControlNet Communications Module
C
HAPTER
Getting Started
This chapter provides:
A description of the ControlNet module components
•
A list of parts shipped with the module
•
A list of user-supplied parts required for installing the module
•
An installation checklist
•
2.1ControlNet Module Components
➊
➋
2
➎
➌➍
Status IndicatorsFour LEDs that indicate the status of the
➊
DPI ConnectorA 20-pin, single-row shrouded male header. An
➋
Channel A BNC
➌
Receptacle
Channel B BNC
➍
Receptacle
ControlNet Node
➎
Address Switches
Figure 2.1 – Components of the ControlNet Module
Getting Started
ControlNet channel(s), DPI, and the module. Refer
to chapter 8 for more information.
Internal Interface cable is connected to this
connector and a connector on the drive.
Channel “A” BNC connection for the ControlNet
cable.
Channel “B” BNC is an optional connection for the
redundnat ControlNet cable.
Switches for setting the node address.
2-1
2.2Required Equipment
Table 2.1 lists the equipment shipped with the ControlNet module.
When you unpack the module, verify that the package includes all of
these items.
Table 2.1 – Equipment Shipped with the ControlNet Module
Item Description
One RECOMM-CNET ControlNet module
A 2.54 cm (1 in) and a 15.24 cm (6 in) Internal Interface cable
(only one cable is needed to connect the module to the drive)
One grounding wrist strap
ControlNet Module User Manual (D2-3497)
Table 2.2 lists user-supplied equipment also required to install and
configure the ControlNet module.
Table 2.2 – Required User-Supplied Equipment
Item Description
A small flathead or Phillips screwdriver
Configuration tool, such as:
LCD OIM
•
VS Utilities (version 1.01 or later)
•
• with RECOMM-232 Serial Converter
RSNetWorx for ControlNet (version 3.00.00 or later)
Controller configuration software (for example, RSLogix 5,
RSLogix 500, or RSLogix 5000)
A PC connection to the ControlNet network, such as:
1784-PCC
•
1770-KFC
•
1784-KTCX
•
2-2
ControlNet Communications Module
2.3Installation Checklist
This section is designed to help experienced users start using the
ControlNet module. If you are unsure about how to complete a step,
refer to the referenced chapter.
✔StepActionRefer to
❒
❒
❒
❒
❒
❒
❒
1
Review the safety precautions for the
module.
2
Verify that the drive is properly installed.
3
Install the module.
Verify that the drive is not powered. Then,
connect the module to the network using a
ControlNet cable and to the drive using the
Internal Interface cable. Use the captive
screws to secure and ground the module to
the drive.
4
Apply power to the module.
The module receives power from the drive.
Apply power to the drive. The status
indicators should be green. If they flash red,
there is a problem. Refer to chapter 8,
Troubleshooting the ControlNet Module and
the Network.
5
Configure the module for your
application.
Set the parameters for the following features
as required by your application:
I/O configuration.
•
Fault actions.
•
6
Apply power to the ControlNet master and
other devices on the network.
Verify that the master and network are
installed and functioning in accordance with
ControlNet standards, and then apply power
to them.
7
Configure the scanner to communicate
with the module.
Use a network tool for ControlNet to
configure the master on the network.
Throughout
this manual
SP600 AC
Drive User
Manual
Chapter 3,
Installing the
ControlNet
Module
Chapter 3,
Installing the
ControlNet
Module
Chapter 4,
Configuring
the
ControlNet
Module
Chapter 5,
RSNetWorx
Configuration
for PLC-5C
Applications
Getting Started
2-3
✔
StepActionRefer to
8
❒
Create a ladder logic program.
Use a programming tool to create a ladder
logic program that enables you to do the
following:
Control the module and connected drive.
•
Monitor or configure the drive using Explicit
•
Messages.
Chapter 6,
PLC-5C
Applications
2-4
ControlNet Communications Module
C
HAPTER
Installing the
ControlNet Module
Chapter 3 provides instructions for installing the module on an
SP600 drive.
3.1Preparing for an Installation
Before installing the ControlNet module, verify that you have all
requirement equipment. Refer to chapter 2, Getting Started, for a
list of equipment.
3.2Commissioning the Module
To commission the module, you must set a unique node address on
the network. (Refer to the Glossary for details about node
addresses.)
3
Important:
!
Important:
Step 1.Set the ControlNet module’s node address by rotating the
Important:
Installing the ControlNet Module
New settings are recognized only when power is
applied to the module or it is reset. If you change a
setting, cycle power or reset the module.
ATTENTION:
(Electrostatic Discharge) sensitive parts that can be
damaged if you do not follow ESD control
procedures. Static control precautions are required
when handling the module. Failure to observe these
precautions could result in damage to equipment.
To guard against device malfunction, you must wear a
grounding wrist strap when installing the ControlNet
module.
node address switches to the desired value for each digit
as shown in figure 3.1.
Each node on the ControlNet network must have a
unique address.
The ControlNet module contains ESD-
3-1
Important:
The node address must be set before power is applied
because the module uses the node address it detects
when it first receives power. To change a node
address, you must set the new value and then remove
and reapply power to or reset the module.
2
3
4
1
0
5
9
6
4
5
6
7
8
Ones
Digit
0
1
9
2
8
Tens
Digit
3
7
SettingDescription
0 to 99Node address used by the module if switches are enabled.
The default switch setting is 02.
Important:
If the address switch is set to “00”, the module
will use the setting of CN Addr Cfg (03) for the node
address. Refer to chapter 4, Configuring the ControlNet
Module, for more information.
Figure 3.1 – Setting the Module’s Node Address
3.3Connecting the Module to the Drive
Step 1.Remove power from the drive.
Step 2.Use static control precautions.
Step 3.Connect the Internal Interface cable to the DPI port on the
drive and then to the DPI connector on the module. See
figure 3.2.
3-2
ControlNet Communications Module
➊
ControlNet Module
➌
➋
SP600 Drive
1-20 HP @ 460 V
SP600 Drive
25-40 HP @ 460 V
➊
➋
➌
Installing the ControlNet Module
DPI Connector
15.24 cm (6 in) Internal Interface cable
2.54 cm (1 in) Internal Interface cable
Figure 3.2 – DPI Ports and Internal Interface Cables
Step 4.For 1-20 HP SP600 drives, fold the Internal Interface
cable behind the module and mount the module on the
drive using the four captive screws. See figure 3.3.
For 25-40 HP SP600 drives, mount the module on the
drive using the four captive screws to secure and ground
it to the drive.
3-3
Important:
All screws must be tightened since the module is
grounded through a screw.
SP600 1-20 HP Drive
Drive
Module
Adapter
Internal Interface Cable
Folded Behind the Module
and in Front of the Drive
3-4
SP600 Drive
25-40 HP @ 460 V
Figure 3.3 – Mounting the Module
ControlNet Communications Module
3.4Connecting the Module to the
Network
ATTENTION:
voltages that can cause injury or death. Remove
!
Step 1.Remove power from the drive.
Step 2.Use static control precautions.
Step 3.Route the ControlNet cable through the bottom of the
Step 4.Connect the ControlNet cable to the module.
See figure 3.4 for typical ControlNet network wiring.
power from the drive, and then verify power has
been discharged before installing or removing a
module. Failure to observe this precaution could
result in severe bodily injury or loss of life.
SP600 drive. (See figure 3.3.)
A 1786-TPS (straight tap) is recommended.
Scanner
The SP600 drive may contain high
SP600 DriveSP600 Drive
Figure 3.4 – Typical ControlNet Network Wiring
Installing the ControlNet Module
3-5
3.5Applying Power
ATTENTION:
if parameter settings and switch settings are not
!
Step 1.Close the door or reinstall the cover on the drive. The
Step 2.Apply power to the drive. The module receives its power
Step 3.Apply power to the master device and other devices on
compatible with your application. Verify that
settings are compatible with your application
before applying power to the drive. Failure to
observe these precations could result in severe
bodily injury of loss of life.
status indicators can be viewed on the front of the drive
after power has been applied.
from the connected drive. When you apply power to the
product for the first time, the status indicators should be
green or off after an initialization. If the status indicators
are red, refer to chapter 8.
the network.
Unpredictable operation may occur
3-6
ControlNet Communications Module
C
Configuring the
ControlNet Module
Chapter 4 provides instructions and information for setting the
parameters in the module.
For a complete list of parameters, refer to Appendix B, ControlNet
Module Parameters. For definitions of terms in this chapter, refer to
the Glossary.
4.1Configuration Tools
The ControlNet module stores parameters and other information in
its own non-volatile memory. Therefore, you must access the
module to view and edit its parameters. Table 4.1 lists the tools that
can be used to access the module parameters.
Table 4.1 – Configuration Tools
ToolRefer to:
VS Utilities SoftwareVS Utilities online help
LCD OIMSection 4.2
HAPTER
4
Configuring the ControlNet Module
4-1
4.2Using the LCD OIM to Configure the
pp
pp
pp
g
g
g
Module
Use the procedure in figure 4.1 to access the parameters on the
ControlNet module using the LCD OIM. If you are unfamiliar with
the operation of the LCD OIM, refer to the SP600 AC Drive User
Manual (D2-3485) for more information.
>>
Sto
P0: SP600
Main Menu
Device Select
Monitor
Use to hi
Device Select icon
Auto
ed
Lan
hlight
>>
Sto
P0: SP600
Device: Port 0
SP600
RECOMM-CNET
Use to select
RECOMM-CNET.
Auto
ed
Figure 4.1 – Accessing the ControlNet Parameters using the LCD OIM
4.3Setting the Node Address
If the node address switches are set to “00”, the value of CN Addr
Cfg (3) determines the node address.
Step 1.Set the value of CN Addr Cfg (3) to a unique node
address.
Port 5 Device
RECOMM-CNET
Parameter #: 3
CN Addr Cfg
02
0 <> 99
Default = 02
>>
Sto
P5: RECOMM-CNET
Main Menu
Parameters
Edit the ControlNet
parameters usin
same techniques as for
drive parameters.
Auto
ed
the
Figure 4.2 – ControlNet Node Address Screen on an LCD OIM
Step 2.Reset the module. Refer to section 4.7.3, Resetting the
Module.
4-2
ControlNet Communications Module
4.4Setting the I/O Configuration
The I/O configuration determines the type of data sent to the drive.
This is a two-part process: enabling/disabling the data transmitted
betweeen the module and the drive, and identifying the data
transmitted between the module and the scanner.
Step 1.Enable or disable the data transmitted between the
module and the drive by setting the bits in DPI I/O Config
(13). A “1” enables the I/O. A “0” disables the I/O.
Port 5 Device
RECOMM-CNET
Parameter #: 13
DPI I/O Config
xxxxxxxxxxx0000
Cmd/Refb00
Figure 4.3 – I/O Configuration Screen on an LCD OIM
BitDescription
0Logic Command/Reference (Default)
1Datalink A
2Datalink B
3Datalink C
1
4Datalink D
5 - 15 Not Used
Bit 0 is the right-most bit. In figure 4.3, it is highlighted and equals
“1.”
Step 2.If Logic Command/Reference is enabled (default),
configure the parameters in the drive to accept the Logic
Command and Reference from the module. For example,
set Speed Ref A Sel (90) in an SP600 drive to “Network”
so that the drive uses the Reference from the module.
Also, verify that Logic Source Sel (89) is configured to
receive the desired logic from the module.
Step 3.If you enabled one or more Datalinks (optional), configure
parameters in the drive to determine the source and
destination of data in the Datalink(s). Also, ensure that the
ControlNet module is the only module using the enabled
Datalink(s).
Step 4.Reset the module. Refer to section 4.7.3, Resetting the
Module.
The module is ready to receive I/O from the master (i.e., scanner).
You must now configure the scanner to recognize and transmit I/O
to the module. Refer to chapter 5, RSNetWorx Configuration for
PLC-5C Applications, for more information.
Configuring the ControlNet Module
4-3
4.5Selecting Master-Slave
A hierarchy determines the type of device with which the module
exchanges data. In a Master-Slave hierarchy, a module exchanges
data with a scanner.
To set a Master-Slave hierarchy
Step 1.Enable the desired I/O in DPI I/O Config (13). Refer to
Step 2.Set the bits in the M-S Input (25). This parameter
figure 4.3.
determines the data transmitted from the scanner to the
drive. A “1” enables the I/O. A “0” disables the I/O.
Port 5 Device
RECOMM-CNET
Parameter #: 25
M-S Input
xxxx xxxx xxx0 000
Cmd/Refb00
Figure 4.4 – Master-Slave Input Screen on an LCD OIM
1
BitDescription
0Logic Command/Reference (Default)
1Datalink A Input
2Datalink B Input
3Datalink C Input
4Datalink D Input
5 - 15 Not Used
Bit 0 is the right-most bit. In figure 4.4, it is highlighted and equals
“1.”
Step 3.Set the bits in the M-S Output (26). This parameter
determines the data transmitted from the drive to the
scanner. A “1” enables the I/O. A “0” disables the I/O.
Port 5 Device
RECOMM-CNET
Parameter #: 26
M-S Output
xxxxxxxxxxx0000
Status/Fdbkb00
Figure 4.5 – Master-Slave Input Screen on an LCD OIM
1
BitDescription
0Status/Feedback (Default)
1Datalink A Output
2Datalink B Output
3Datalink C Output
4Datalink D Output
5 - 15 Not Used
4-4
Bit 0 is the right-most bit. In figure 4.5, it is highlighted and equals
“1.”
Step 4.Reset the module. Refer section 4.7.3 for this procedure.
ControlNet Communications Module
The module is ready to receive I/O from the master (i.e., scanner).
You must now configure the scanner to recognize and transmit I/O
to the module. Refer to chapter 5, RSNetWorx Configuration for
PLC-5C Applications.
4.6Selecting Reference Adjust
Reference Adjust is the percent scaling factor for the Reference
from the Network and can be set from 0-200%. This allows the
drive’s Reference to either match the network Reference (=100%),
scale below the network Reference (<100%), or scale above the
network Reference (>100%).
4.7Setting a Fault Action
By default, when communications are disrupted (for example, a
cable is disconnected) or the master is idle, the drive responds by
faulting if it is using I/O from the network.
You can configure a different response to communication
disruptions using Comm Flt Action (10) and a different response to
an idle scanner using Idle Flt Action (11).
ATTENTION:
Action (11) let you determine the action of the module
!
Configuring the ControlNet Module
and connected Host product if the controller is idle
(for example, in program mode). These parameters
can be used to fault the Host product (default) or
perform another function such as allow the Host to
continue to run. Some ControlNet scanners may
operate differently when a controller is idle, which
could limit the Idle Fault Action’s operating states.
The Idle Flt Action should be verified when
commissioning the drive on the network by testing
the operation with the controller in idle.
Comm Flt Action (10) and Idle Flt
4-5
4.7.1 Changing the Fault Action
Set the values of Comm Flt Action (10) and Idle Flt Action (11) to
the desired responses as shown in table 4.2. See figure 4.6 for
sample LCD OIM Fault Action screens.
Table 4.2 – Selections for Drive Response to Communication Fault
ValueActionDescription
0Fault (default)The drive is faulted and stopped
(Default).
1StopThe drive is stopped, but not
faulted.
2Zero DataThe drive is sent 0 for output data
after a communications disruption.
This does not command a stop.
3Hold LastThe drive continues in its present
4Send Flt CfgThe drive is sent the data that you
state.
set in the fault configuration
parameters, Flt Cfg Logic (15)
through Flt Cfg D2 In (24).
4-6
Port 5 Device
RECOMM-CNET
Parameter #: 10
Comm Flt Action
0
Fault
Figure 4.6 – Fault Action Screens on an LCD OIM
Port 5 De vice
RECOMM-CNET
Parameter #: 11
Idle Flt Action
0
Fault
Changes to these parameters take effect immediately. A reset is not
required.
ControlNet Communications Module
4.7.2 Setting the Fault Configuration Parameters
If you set Comm Flt Action (10) or Idle Flt Action (11) to “Send Flt
Cfg,” the values in the parameters shown in table 4.3 are sent to the
drive after a communications fault and/or idle fault occurs. You must
set these parameters to values required by your application.
Table 4.3 – Fault Configuration Parameters
Parameter
NumberNameDescription
15Flt Cfg LogicA 16-bit value sent to the drive
for Logic Command.
16Flt Cfg RefA 32-bit value (0 to 4294967295)
17 - 24Flt Cfg x1 In
Flt Cfg x2 In
Changes to these parameters take effect immediately. A reset is not
required.
sent to the drive as a Reference
or Datalink.
Important
16-bit Reference or 16-bit
Datalinks, the most significant
word of the value must be set to
zero (0) or a fault will occur.
: If the drive uses a
4.7.3 Resetting the Module
Changes to switch settings or some module parameters require that
you reset the module before the new settings take effect. You can
reset the module by cycling power to the drive or by using Reset
Module (9).
ATTENTION:
I/O to the drive, the drive may fault when you reset
!
Configuring the ControlNet Module
the module. Determine how your drive will respond
before resetting a connected module. Failure to
observe this precaution could result in bodily injury
or damage to equipment.
If the module is transmitting control
4-7
Set Reset Module (9) to Reset Module. See figure 4.7.
Port 5 Device
RECOMM-CNET
Parameter #: 9
Reset Module
1
Reset Module
Figure 4.7 – Reset Screen on an LCD OIM
When you enter
1 (Reset Module)
reset. When you enter
2 (Set Defaults)
Value Description
0Ready (Default)
1Reset Module
2Set Defaults
, the module will be immediately
, the module will set all
module parameters to their factory-default settings. The value of this
parameter will be restored to
0 (Ready)
after the module is reset or
resetting the defaults. The module should be reset after performing
a “Set Defaults.”
4.8Viewing the Module Configuration
The parameters in table 4.4 provide information about how the
module is configured. You can view these parameters at any time.
Table 4.4 – Module Configuration Status Parameters
No.Name and Description
01
DPI Port
Port to which the module is connected. This will
usually be port 5.
02
DPI Data Rate
Data rate used by the drive. This data rate is set in
the drive and the module detects it.
04
CN Addr Act
The actual network node address.
06
CN Rate Act
The actual network data rate.
07
Ref/Fdbk Size
Size of the Reference/Feedback. The drive
determines the size of the Reference/Feedback.
08
Datalink Size
Size of each Datalink word. The drive determines
the size of Datalinks.
Default:5
Minimum:0
Maximum:7
Type:Read Only
Default: 0 = 125 K
Values 0 = 125 K
1 = 500 K
Type: Read Only