Rockwell Automation PowerFlex Drives User Manual

Rockwell Automation PowerFlex Drives User Manual

PowerFlex Drives with TotalFORCE Control Built-in EtherNet/IP Adapter

Catalog Numbers 20G, 20J, 6000T

User Manual

Original Instructions

PowerFlex Drives with TotalFORCE Control Built-in EtherNet/IP Adapter User Manual

Important User Information

Read this document and the documents listed in the additional resources section about installation, configuration, and operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.

Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice.

If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.

IMPORTANT Identifies information that is critical for successful application and understanding of the product.

Labels may also be on or inside the equipment to provide specific precautions.

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures.

ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).

2

Rockwell Automation Publication 750COM-UM009B-EN-P - April 2021

 

Table of Contents

 

Preface

 

 

About This Publication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. 7

 

Conventions Used in This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7

 

Download Firmware, AOP, EDS, and Other Files . . . . . . . . . . . . . . . . . . . .

7

 

Summary of Changes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7

 

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8

 

Chapter 1

 

Getting Started

Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9

 

Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10

 

Dual Ethernet Ports. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10

 

Required Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12

 

Equipment Shipped with the Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12

 

User-supplied Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12

 

Choose an Ethernet Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13

 

Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13

 

Chapter 2

 

Configure the Adapter

Configuration Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15

 

Setting the IP Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16

 

Use Switches to Set the IP Address . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16

 

Connecting the Interface to the Network . . . . . . . . . . . . . . . . . . . . . . . . . .

17

 

Apply Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18

 

Start-up Status Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18

 

Configuring and Verifying Key Drive Parameters . . . . . . . . . . . . . . .

20

 

Use Interface Parameters to Set the IP Address . . . . . . . . . . . . . . . . . . . .

21

 

Using a HIM to Access Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . .

21

 

Using a BOOTP or DHCP Server . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

23

 

Setting the Data Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

24

 

Setting Communication Hierarchy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

25

 

Setting a Controller Hierarchy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

25

 

Setting a Fault Action. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

27

 

Changing the Fault Action . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

27

 

Resetting the Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

28

 

Restore Interface Parameters to Default Configurations . . . . . . . . . . . .

28

 

Viewing the Interface Status Using Parameters . . . . . . . . . . . . . . . . . . . .

29

 

Updating the Interface Firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

30

Configuring the Drive in a Logix

System

Chapter 3

Establish Communication by Using RSLinx Classic Software. . . . . . . . 31 Obtain Add-on Profiles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Create Logix Controller Project . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Add the Drive to the Project . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Configure Input and Output Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Download the Configuration to the Controller . . . . . . . . . . . . . . . . . . . . . 39

Rockwell Automation Publication 750COM-UM009B-EN-P - April 2021

3

Table of Contents

 

Correlate the Drive with the Controller . . . . . . . . . . . . . . . . . . . . . . . .

40

 

Configuration to Aid in

 

 

Field-Failure Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

42

 

Use Firmware Supervisor to Update Firmware . . . . . . . . . . . . . . . . . . . . .

42

 

Using Automatic Device Configuration (ADC) . . . . . . . . . . . . . . . . . . . . .

44

 

Configure the Drive for ADC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

45

 

ADC and Logix Memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

47

 

Power Peripheral Changes When Using ADC with PowerFlex 755T

 

Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

47

 

Special Considerations For 20-750-S1 Safe Speed Module (S1) . . . .

49

 

Special Considerations for Communications and Option Developers

 

Kit Option Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

50

 

Testing ADC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

50

 

Monitoring ADC Progress . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

51

 

Programmatically Monitoring Connection Status and the ADC

 

 

Configuration Signature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

52

 

Best Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

54

 

Chapter 4

 

Using the I/O

About I/O Messaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

55

 

Understanding the Logix 5000 Controller I/O Image . . . . . . . . . . . . . . .

55

 

Using Logic Command/Status. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

56

 

Using Reference/Feedback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

56

 

Using Datalinks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

57

 

Example of Ladder Logic Program Information . . . . . . . . . . . . . . . . . . . .

58

 

Create Ladder Logic. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

58

 

Chapter 5

 

Using Message Instructions

About Message Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

61

 

Send a MSG Instruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

63

 

ControlLogix Controller Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

63

 

Ladder Logic Program to Read a Single Parameter . . . . . . . . . . . . . .

64

 

Formatting a Message to Read a Single Parameter . . . . . . . . . . . . . .

64

 

Ladder Logic Program to Write a Single Parameter . . . . . . . . . . . . .

65

 

Formatting a Message to Write a Single Parameter . . . . . . . . . . . . .

66

 

Ladder Logic Program to Read Multiple Parameters . . . . . . . . . . . .

67

 

Formatting a Message to Read Multiple Parameters. . . . . . . . . . . . .

67

 

Ladder Logic Program to Write Multiple Parameters . . . . . . . . . . . .

69

 

Formatting a Message to Write Multiple Parameters . . . . . . . . . . . .

70

 

Explanation of Request and Response Data for Scattered Read

 

 

Multiple Messaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

72

 

Chapter 6

 

Troubleshooting

Viewing Interface Diagnostic Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

75

 

Viewing and Clearing Events. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

77

 

Drive Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

79

 

ENET Status Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

80

 

LNK1 Status Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

81

4

Rockwell Automation Publication 750COM-UM009B-EN-P - April 2021

Table of Contents

 

LNK2 Status Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. 81

 

Appendix A

 

Specifications

Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

83

 

Regulatory Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

83

 

Appendix B

 

Interface Parameters

How Parameters Are Organized . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

85

 

Parameter List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

85

 

Appendix C

 

EtherNet/IP Objects

Supported Data Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

91

 

Identity Object. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

92

 

Assembly Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

93

 

PCCC Object. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

93

 

DPI Device Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

96

 

DPI Parameter Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

98

 

Formulas for Converting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

104

 

DPI Fault Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

104

 

DPI Alarm Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

106

 

DPI Diagnostic Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

107

 

DPI Time Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

109

 

Host DPI Parameter Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

111

 

Formulas for Converting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

117

 

TCP/IP Interface Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

117

 

Ethernet Link Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

118

 

Appendix D

 

Logic Command/Status Words

Drive Products. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

121

 

Logic Status Word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

122

 

Bus Supply Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

123

 

Glossary

 

Rockwell Automation Publication 750COM-UM009B-EN-P - April 2021

5

Table of Contents

Notes:

6

Rockwell Automation Publication 750COM-UM009B-EN-P - April 2021

Preface

About This Publication

Conventions Used in This

Manual

Download Firmware, AOP,

EDS, and Other Files

Summary of Changes

This manual provides information about the dual-port, built-in EtherNet/IP™ adapter in PowerFlex® 755T drives and bus supplies, PowerFlex 6000T, and how to use the adapter for network communication.

These conventions are used throughout this manual:

Parameter names are shown in the format Device Parameter xxx - [*] or Host Parameter xxx - [*]. The xxx represents the parameter number. The * represents the parameter name—for example, Device Parameter 01 - [Operating Mode].

Where a parameter is referenced outside of the native port, it is referenced as Port#:Parameter# [parameter name]

(0:301 - [Net Addr Scr] or 10:350 - [Vref Source])

Download firmware, associated files (such as AOP, EDS, and DTM), and access product release notes from the Product Compatibility and Download Center at rok.auto/pcdc.

This publication contains the following new or updated information. This list includes substantive updates only and is not intended to reflect all changes.

Topic

Page

Updated template

throughout

General update

throughout

 

 

Added information for PowerFlex 6000T drives

throughout

 

 

Corrected PCR ID 778 on page numbering and pdf view setting

throughout

Updated Additional Resources table

8

 

 

Changed all “ControlFLASH” instances to “ControlFLASH Plus”

throughout

 

 

Updated Connected Component Workbench software release version to 11

12, 15, 17, 75

Added information on using the Enhanced HIM Integrated Touch Screen Display with

12, 17, 75

PowerFlex 6000T drives

 

Revised instructions for setting IP address using a HIM page

21

 

 

Updated information on establishing communication by using RSLinx Classic Software

31

Updated information on AOP and corrected PCR ID 736 on broken links

32

 

 

Updated information on creating Logix Controller project

33

 

 

Moved Appendix A Status Indicators to topic within Chapter 6 Troubleshooting

75

Rockwell Automation Publication 750COM-UM009B-EN-P - April 2021

7

Preface

Additional Resources

These documents contain additional information concerning related products from Rockwell Automation.

 

 

Resource

Description

 

 

PowerFlex 750-Series Products with TotalFORCE Installation Instructions,

Provide the basic steps to install PowerFlex 755TL low harmonic drives, PowerFlex 755TR

 

 

publication 750-IN100

regenerative drives, and PowerFlex 755M drive systems.

 

 

PowerFlex 755TM IP00 Open Type Kits Installation Instructions,

Provides instructions to install IP00 Open Type Kits in user-supplied enclosures.

 

 

publication 750-IN101

 

 

 

 

 

 

 

Provides detailed information on:

 

 

PowerFlex Drives with TotalFORCE Control Programming Manual,

• I/O, control, and feedback options

 

 

publication 750-PM100

Parameters and programming

 

 

 

• Faults, alarms, and troubleshooting

 

 

 

Provides detailed information on:

 

 

PowerFlex 750-Series Products with TotalFORCE Control Technical Data,

• Drive and bus supply specifications

 

 

publication 750-TD100

Option specifications

 

 

 

• Fuse and circuit breaker ratings

 

 

 

 

 

 

 

Provides detailed information on:

 

 

PowerFlex 755TM IP00 Open Type Kits Technical Data, publication 750-TD101

Kit selection

 

 

• Kit ratings and specifications

 

 

 

 

 

 

Option specifications

 

 

 

 

 

 

 

Provides detailed information on:

 

 

PowerFlex 750-Series Products with TotalFORCE Control Hardware Service

Preventive maintenance

 

 

Manual, publication 750-TG100

Component testing

 

 

 

Hardware replacement procedures

 

 

PowerFlex 750-Series Safe Speed Monitor Option Module Safety Reference

 

 

 

 

Manual, publication 750-RM001

These publications provide detailed information on installation, set-up, and operation of the 750-

 

 

PowerFlex 750-Series Safe Torque Off Option Module User Manual,

 

 

Series safety option modules.

 

 

publication 750-UM002

 

 

 

 

 

 

 

 

 

 

 

PowerFlex 750-Series ATEX Option Module User Manual, publication 750-UM003

 

 

 

 

PowerFlex 6000T Drives Installation Instructions, publication 6000-IN100

Provides instructions for installing PowerFlex 6000T drives and related equipment.

 

 

 

 

 

 

 

 

 

PowerFlex 6000T Drives Programming Manual, publication 6000-PM100

Provides detailed information on drive features, programming parameters, and troubleshooting

 

 

faults and alarms.

 

 

 

 

 

 

 

 

 

Industry Installation Guidelines for Pulse Width Modulated (PWM) AC Drives,

Provides basic information on enclosure systems, considerations to help protect against

 

 

environmental contaminants, and power and grounding considerations for installing Pulse Width

 

 

publication DRIVES-AT003

 

 

Modulated (PWM) AC drives.

 

 

 

 

 

 

Provides basic information to wire properly and ground the following products in common bus

 

 

Drives in Common Bus Configurations with PowerFlex 755TM Bus Supplies

applications:

 

 

• PowerFlex 755TM drive system for common bus solutions

 

 

Application Techniques, publication DRIVES-AT005

 

 

• PowerFlex 750-Series AC and DC input drive

 

 

 

 

 

 

• Kinetix® 5700 servo drives

 

 

 

 

 

 

 

Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives,

Provides basic information to properly wire and ground PWM AC drives.

 

 

publication DRIVES-IN001

 

 

 

 

 

 

Product Certifications website, rok.auto/certifications.

Provides declarations of conformity, certificates, and other certification details.

You can view or download publications at rok.auto/literature.

8

Rockwell Automation Publication 750COM-UM009B-EN-P - April 2021

Chapter 1

Getting Started

The built-in EtherNet/IP adapter, on the main control board of the drive, is used for network communication.

Topic

Page

Components

9

Features

10

Dual Ethernet Ports

10

Required Equipment

12

Equipment Shipped with the Drive

12

User-supplied Equipment

12

Choose an Ethernet Switch

13

Safety Precautions

13

Components

Components that are shown have the HIM

 

 

 

 

 

bezel open and the drive cover removed

 

Item

Part

Description

 

Drive STS Indicator

 

 

Status

Indicates the overall status of

 

 

 

 

 

 

network communication. See

Drive Control Pod

 

1

Indicator -

 

Chapter 6, Troubleshooting on

 

 

 

ENET

 

 

 

page 75.

 

 

 

 

 

 

 

Status

Indicates the status of the network

 

 

2

indicators -

link to each of the two physical

 

1

LNK1 and

ports. See Chapter 6,

 

 

 

 

 

LNK2

Troubleshooting on page 75.

 

 

 

 

Sets the IP address of the interface

 

2

 

 

(port 0) when not using any of

 

 

 

these other methods:

 

 

 

 

 

 

3

IP address

Interface parameters

 

 

Switches

BOOTP server

 

 

 

 

 

 

 

DHCP server firmware

 

 

 

 

See Setting the IP Address on

 

 

 

 

page 16 for details.

 

 

 

Ethernet

RJ45 connectors for the Ethernet

 

6

4

cable. The connectors are CAT-5

 

 

Connectors

compliant to deliver data over a

 

 

 

 

3

 

 

100 Base-TX Ethernet networks.

 

 

 

Cable connection for DPI port 2

 

 

 

DPI Port 2 and

 

 

5

handheld and remote options. DPI

 

 

3

port 3 is available by using a DPI

 

 

 

Hundreds

 

6

Reserved

splitter part number 1203-S03.

Position

 

 

 

Tens

 

 

 

 

 

Position

 

 

 

 

 

Ones

 

 

 

 

 

Position

 

 

 

 

 

4

 

 

 

 

 

5

 

 

 

 

 

Rockwell Automation Publication 750COM-UM009B-EN-P - April 2021

9

Chapter 1 Getting Started

Features

The features of the built-in EtherNet/IP adapter include the following:

Switches are used to set an IP address before power is applied to the drive. Other methods are also available to configure the IP address:

-Interface parameters

-BOOTP (Bootstrap Protocol) server

-DHCP (Dynamic Host Configuration Protocol) server

Indicators that report the status of the built-in EtherNet/IP adapter and network communication. They are visible when the drive cover is open or closed.

Controller hierarchy that can be configured to transmit data to and from a controller.

Parameter-configured 32-bit datalinks in the I/O to meet application requirements: 16 datalinks to write data from the network to the drive, and 16 datalinks to read data to the network from the drive.

Explicit Messaging support.

User-defined fault actions to determine how the built-in EtherNet/IP adapter and its host drive respond to the following:

-I/O messaging communication disruptions (Comm Flt Action)

-Controllers in Program mode (Idle Flt Action)

-Message (MSG) instructions for drive control via PCCC or the Common Industrial Protocol (CIP™) based network Assembly Object (Msg Flt Action)

Automatic Device Configuration (ADC) and Studio 5000 Logix Designer® application feature, which supports the automatic download of configuration data.

Dual Ethernet Ports

Dual Ethernet ports provide connection for star, linear, or Device Level Ring (DLR) network topologies.

Examples of different EtherNet/IP network topologies are shown in Figure 1, Figure 2, and Figure 3. These examples show a PowerFlex 755T drive, but are applicable to PowerFlex drives with TotalFORCE® technology with the built-in Ethernet/IP adapter. For information about linear and Device Level Ring (DLR) topologies, see EtherNet/IP built-in Switch Technology,

publication ENET-AP005.

IMPORTANT The adapter has EtherNet/IP built-in switch technology, and ENET1 and ENET2 network ports to connect to a linear or Device Level Ring (DLR) network in a subnet.

You cannot use the ENET1 and ENET2 network ports as two network interfaces that are connected to two different Internet Protocol (IP) subnets.

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Chapter 1 Getting Started

Figure 1 - Connecting the Ethernet Cable in a Star Topology Network

 

PowerFlex 755T drives (1)

To other

Controller

EtherNet/IP

 

networks

 

 

Computer with Ethernet

External

Connection

Ethernet

 

Switch

 

(1)The Ethernet cable can be connected to the adapters ENET1 or ENET2 network port.

Figure 2 - Connecting the Ethernet Cable in a Linear Topology Network

PowerFlex 755T drives (1)

To other

Controller

EtherNet/IP

 

networks

 

Computer with Ethernet

Connection

External

Ethernet Switch

(1)The adapters ENET1 and ENET2 network ports are both used.

Figure 3 - Connecting the Ethernet Cable in a DLR Topology Network

To other

PowerFlex 755T drives (1)

EtherNet/IP

 

networks

 

Controller

Ethernet Tap

1783-ETAP

 

Computer with Ethernet

Ethernet Tap

Connection

1783-ETAP

 

((1)The adapters ENET1 and ENET2 network ports are both used.

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Chapter 1 Getting Started

Required Equipment

Some required equipment that is used with the built-in EtherNet/IP adapter is shipped with the drive. The sections that follow describe some of the other user-supplied equipment that is also required.

Equipment Shipped with the Drive

Because the EtherNet/IP adapter is built in the main control board in the drive, it is always a part of the drive. There are no separate physical installation instructions for the interface.

User-supplied Equipment

To configure the built-in EtherNet/IP adapter, you must supply the following:

A small screwdriver for setting the network address switches.

An Ethernet cable.

An Ethernet switch (see Choose an Ethernet Switch on page 13).

A computer connection to the EtherNet/IP network.

See the EtherNet/IP Media Planning and Installation Manual, available from the Open DeviceNet® Vendor Association (ODVA) at https://www.odva.org for details on how to use the required media components and how to plan for install, verify, troubleshoot, and certify your EtherNet/IP network.

Configuration Tool Options

Any of the following configuration tools can be used:

20-HIM-A6 and 20-HIM-C6S for PowerFlex 755T drives

Integrated touch screen display (eHIM) or standard HIM (20-750-CS6) for PowerFlex 6000T drives

Connected Components Workbench™ software release 11 or later

Connected Components Workbench software is the recommended standalone software tool for use with PowerFlex drives. Download it for free from the Product Compatibility and Download Center (PCDC) at rok.auto/pcdc.

Controller configuration software, such as RSLogix 5000® software, version 20, or Studio 5000 Logix Designer application, version 21 and later, which also supports Automatic Device Configuration (ADC).

For versions earlier than version 30, you must install the Add-on Profile (AOP) available from the PCDC at rok.auto/pcdc.

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Chapter 1 Getting Started

Choose an Ethernet Switch

Safety Precautions

If the built-in EtherNet/IP adapter is used to communicate with a controller that has multicast connections, a managed switch that supports IGMP snooping is suggested. EtherNet/IP implicit (I/O) messaging can be configured to use IP multicast to distribute I/O control data, which is consistent with the CIP-based network Producer/Consumer model. If multiple built-in EtherNet/IP adapters are connected to the switch in a redundant configuration, a managed switch is required. A managed switch also provides useful diagnostic features such as port mirroring.

The built-in EtherNet/IP adapter supports unicast connections. Unicast is the default setting when adding the drive to the I/O controller. When all built-in EtherNet/IP adapters are installed as unicast devices, then an IGMP snooping (managed) switch is not needed.

The choice of a switch involves many factors. See Ethernet Reference Manual publication ENET-RM002 for details. For more information about industrial switches from Rockwell Automation, see the Stratix® Industrial Networks Infrastructure At-a-Glance, publication ENET-QR001.

Read the following safety precautions carefully.

ATTENTION: Risk of injury or equipment damage exists.

Only personnel familiar with drive and power products and the associated machinery can plan or implement the installation, start up, configuration. Only qualified personnel can perform subsequent maintenance of the drive by using this built-in interface. Failure to comply can result in injury and/or equipment damage.

The built-in adapter contains electrostatic discharge (ESD) sensitive parts that can be damaged if you do not follow ESD control procedures. ESD control precautions are required when handling the interface. If you are unfamiliar with ESD control procedures, see Guarding Against Electrostatic Damage, publication 8000-SB001.

When a system is configured for the first time, unintended or incorrect machine motion can occur. Disconnect the motor from the machine or process during initial system testing.

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Chapter 1 Getting Started

Notes:

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Chapter 2

Configure the Adapter

Configuration Tools

This chapter provides instructions and information for setting the parameters to configure the built-in EtherNet/IP adapter.

Topic

Page

Configuration Tools

15

Setting the IP Address

16

Connecting the Interface to the Network

17

Apply Power

18

Start-up Status Indications

18

Configuring and Verifying Key Drive Parameters

20

Use Interface Parameters to Set the IP Address

21

Using a HIM to Access Parameters

21

Using a BOOTP or DHCP Server

23

Setting the Data Rate

24

Setting Communication Hierarchy

25

Setting a Controller Hierarchy

25

Setting a Fault Action

27

Changing the Fault Action

27

Resetting the Adapter

28

Restore Interface Parameters to Default Configurations

28

Viewing the Interface Status Using Parameters

29

Updating the Interface Firmware

30

For a list of parameters, see Appendix B, Interface Parameters on page 85. For definitions of terms in this chapter, see the Glossary.

The built-in EtherNet/IP adapter stores parameters and other information in nonvolatile storage (NVS). The following tools can be used to access the interface parameters.

Tool

See

PowerFlex 20-HIM-A6 or 20-HIM-C6S HIM

page 21

BOOTP server

page 23

 

 

DHCP server

page 23

Connected Components Workbench software,

rok.auto/pcdc, or online help (installed with the software)

release 11 or later

 

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Chapter 2 Configure the Adapter

Setting the IP Address

There are four ways to configure the built-in EtherNet/IP adapter IP address:

Interface Rotary Switches — Use the switches when working on a simple, isolated network (with IP addresses in the range, 192.168.1.xxx), and you prefer a simplified node addressing method that has other products with switches to set their IP addresses. See Use Switches to Set the IP Address on page 16.

Interface Parameters — Use interface parameters for more flexibility when configuring the IP address. To use parameters as the source for the IP address, set the rotary switches to 999. Set 0:300 - [Net Addr Sel] to ‘1’ (Parameters). The IP address, subnet mask, and gateway address come from the values set using the associated interface 0:302...313. See Use Interface Parameters to Set the IP Address on page 21.

BOOTP — Use BOOTP when you want to configure an IP address, subnet mask, and gateway address for the interface by using a BOOTP server. To use BOOTP as the source for the IP address, set the rotary switches to

999. Set 0:300 - [Net Addr Sel] to ‘2’ (BOOTP).

See Using a BOOTP or DHCP Server on page 23 for details.

DHCP (Dynamic Host Configuration Protocol) Use DHCP when you want to configure an IP address, subnet mask, and gateway address for the interface by using a DHCP server. To use DHCP as the source for the IP address, set the rotary switches to 999.

Set 0:300 - [Net Addr Sel] to ‘3’ (DHCP).

See Using a BOOTP or DHCP Server on page 23 for details.

IMPORTANT Regardless of the method that is used to set the interface IP address, each node on the EtherNet/IP network must have a unique IP address. To change an IP address, you must set the new value and then remove and reapply power to (or reset) the interface.

Use Switches to Set the IP Address

Figure 4 - Setting the IP Address Switches

Hundreds

Position

Tens

Position

Ones

Position

The three interface switches are grouped near the middle of the drive. These switches are read when the drive powers up, and represent three decimal digits from top to bottom. If set to a valid address (001…254), the interface uses that value as the last octet of its IP address (192.168.1.xxx, where xxx = the

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Connecting the Interface to the Network

Chapter 2 Configure the Adapter

rotary switch settings), along with a subnet mask of 255.255.255.0 and a gateway address of 192.168.1.1. Also, the setting for interface 0:300 - [Net Addr Sel] is automatically ignored.

Table 1 - IP Address Switches Settings

Settings

Description

001…254

The adapter uses the rotary switch settings for the IP address (192.168.1.xxx, where xxx = the rotary

switch settings). The value that is stored in 0: 300 - [Net Addr Sel] is automatically ignored.

 

 

Resets the adapter IP address and other EtherNet/IP communication settings to factory defaults.

888Thereafter, the drive must be powered down, the switches set to a correct value (001…254 or 999), and then the drive must be powered up again to accept the new address.

Disables the rotary switches, and requires using one of the following:

 

0:300 - [Net Addr Sel] selects the source for the interface IP address, which is one of the

999

following:

Adapter Parameters

 

 

BOOTP server (default)

 

DHCP server firmware

Any other setting Reserved.

 

 

 

IMPORTANT When using the interface rotary switches, set the IP address before power

 

 

is applied because the interface uses the switch settings that it detects

 

 

when it first receives power.

The switch settings can be verified by viewing Port 0 Diagnostic Item number 68, see Table 21 on page 78 with any of the following drive configuration tools:

20-HIM-A6 and 20-HIM-C6S for PowerFlex 755T drives

Integrated touch screen display (eHIM) or standard HIM (20-750-CS6) for PowerFlex 6000T drives.

Connected Components Workbench software, release 11 or later.

Also, you can use 0:301 - [Net Addr Src], a read-only parameter, to verify the active setting for 0:300 - [Net Addr Sel].

ATTENTION: Risk of injury or death exists. The PowerFlex drive can contain high voltages that can cause injury or death. Remove power from the drive, and then verify that power has been discharged before connecting the built-in EtherNet/IP adapter to the network. Verify that the DC bus has been discharged.

1.Remove power from the drive and discharge any stored power.

2.To access the drive control pod, open the drive door.

3.Use electrostatic discharge (ESD) control precautions.

4.Connect one end of an Ethernet cable to the network.

See Figure 5 for an example of wiring to an EtherNet/IP network.

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17

Chapter 2 Configure the Adapter

Figure 5 - Connecting the Ethernet Cable to the Network

PowerFlex 755T drives

(each with built-in EtherNet/IP adapter)

Controller

Ethernet Switch

5.Route the other end of the Ethernet cable through the bottom plate of the drive to either of the Ethernet connectors on the bottom edge of the control board. See item 4 in Components on page 9.

Apply Power

ATTENTION: Risk of equipment damage, injury, or death exists.

Unpredictable operation can occur if you fail to verify that parameter settings are compatible with your application. Verify that settings are compatible with your application before power is applied to the drive.

Wear personal protective equipment (PPE) to avoid death or injury when applying power with the drive door open.

1.Close the cabinet door for the drive.

2.Apply power to the drive.

The built-in EtherNet/IP adapter receives its power from the drive.

ATTENTION: Risk of injury or equipment damage exists. When a system is configured for the first time, there can be unintended or incorrect machine motion. Disconnect the motor from the machine or process during initial system testing.

3.Check the status indicators either by using status parameters, HIM status, or the software tool status.

When you apply power to the built-in EtherNet/IP adapter for the first time, its EtherNet/IP status indicator is steady green or flashes green after an initialization.

If it is red or remains off, see Start-up Status Indications on page 18.

Start-up Status Indications

After power is applied, the drive STS (status) indicator and the built-in EtherNet/IP adapter ENET, LNK1, and LNK2 status indicators can be monitored via status parameters, HIM status, and the software tool status. If personal protective equipment is worn, you can also view status indicators on the front of the drive (Figure 6). See Table 2 on page 19 for possible startup status indications.

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Chapter 2 Configure the Adapter

Figure 6 shows an example of the drive status indicator location near a HIM under the drive cover. Your HIM may appear differently or in another location.

Figure 6 - Drive and Interface Status Indicators

1

2

3

Table 2 - Drive and Interface Start-up Status Indications

Item

Name

Color

State

Description

Drive STS Indicator

 

 

 

 

 

Green

Flashing

Drive ready but is not running, and no faults are present.

 

 

 

 

 

 

Steady

Drive is running and no faults are present.

 

 

 

 

 

 

 

 

 

 

 

 

When running, a type 2 (non-configurable) alarm condition exists –

 

 

 

Flashing

the drive continues to run. When stopped, a start inhibit condition

 

 

Yellow

exists and the drive cannot be started (see drive 0:603 - [Start

 

 

 

 

 

 

Inhibit]).

 

 

 

 

 

 

 

 

Steady

A type 1 (configurable) alarm condition exists, but the drive

 

 

 

continues to run.

 

 

 

 

1

STS (Status)

 

Flashing

A major fault has occurred. The drive stops. it cannot be started

Red

until the fault condition is cleared.

 

 

 

 

Steady

A non-resettable fault has occurred.

 

 

 

 

 

 

 

Red/

Flashing

A minor fault has occurred. If not enabled a minor fault, acts like a

 

 

major fault. If minor faults are enabled and the drive is running, the

 

 

Yellow

Alternately

drive continues to run. The system is brought to a stop under

 

 

 

 

system control. The fault must be cleared to continue.

 

 

Yellow/

Flashing

When running, a type 1 (configurable) alarm exists and the drive

 

 

Green

Alternately

continues to run.

 

 

Green/Red

Flashing

The drive is updating firmware.

 

 

Alternately

Built-in

EtherNet/IP

adapter Status Indicators

 

 

 

 

 

 

 

 

Unlit

Off

The interface and/or network is not powered, the interface is not

 

 

properly connected to the network, or the interface needs an IP

 

 

 

 

address.

 

 

 

Flashing

A network connection has timed out, the rotary switches have been

 

 

Red

changed since power-up, or the network configuration is invalid.

 

 

 

 

 

Steady

The interface failed the duplicate IP address detection test or its

 

 

 

2

ENET

 

DCHP lease has expired.

 

 

 

 

Red/Green

Flashing

The interface is performing a self-test.

 

 

Alternately

 

 

 

Flashing

The interface is properly connected, but the drive is not controlled

 

 

Green

by the network.

 

 

 

 

 

Steady

The interface is properly connected, and the drive is controlled by

 

 

 

 

 

 

the network.

 

 

 

 

 

 

 

 

 

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Chapter 2 Configure the Adapter

Table 2 - Drive and Interface Start-up Status Indications (Continued)

Item

Name

Color

State

Description

 

 

Unlit

Off

The interface does not have an Ethernet link.

 

 

 

 

 

3

LNK1 and

Green

Flashing

The interface is properly connected and is transmitting or receiving

(100 Mbps)

data packets on the network.

 

LNK2

or

 

 

 

 

The interface is properly connected, but is not transmitting or

 

 

Yellow

Steady

 

 

(10 Mbps)

 

receiving on the network.

After verifying correct operation, place the drive HIM bezel to its closed position if necessary and install the drive cover. See Drive Status Indicator Descriptions on page 80 for more details.

Configuring and Verifying Key Drive Parameters

The drive can be separately configured for the command logic and reference functions in various combinations. For example, you could set the drive to have the logic command come from a peripheral or terminal block but have the reference come from the network. Or you could set the drive to have its control come from the network with the reference that comes from another peripheral or terminal block. Or you could set the drive to have both its logic command and reference come from the network.

The following steps in this section assume that the drive receives the logic command and reference from the network.

1.To access the required parameters in this procedure, verify that drive parameter 0:30 - [Access Level] is set to ‘1’ (Advanced) or ‘2’ (Expert).

2.To set the drive velocity reference, use drive 10:1800 - [VRef A Sel].

a.Set the Port field to ‘10 - Pri MtrSideCtrl’ as shown.

b.Set the Parameter field to point to Port 0, which contains the EtherNet/IP adapter.

c.Then choose Parameter 211 [Emb Enet Ref].

3.Verify that drive 10:350 - [VRef Source] matches your entry to 10:1800 [VRef A Sel].

Any velocity reference that is commanded from the network can be monitored by using 0:1914 - [VRef Command]. If a problem occurs, this verification step provides the diagnostic capability to determine whether the drive, interface, or the network is the cause.

4.If hard-wired discrete digital inputs are not used to control the drive, verify that all unused digital input drive parameters are set to ‘0’ (Not Used). These parameters are located in Port 0, in the file Feedback and I/ O, group Command.

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Use Interface Parameters to Set the IP Address

Chapter 2 Configure the Adapter

By default, the interface is configured to use a DHCP server as the source for the IP address interface, subnet mask, and gateway address. To use interface parameters instead, you must first change the source for the node address to Parameters by using 0:300 - [Net Addr Sel]. Set the associated interface parameters as described in the following subsections.

Using a HIM to Access Parameters

If your drive has a HIM, it can be used to access parameters in the interface.

From the Status screen (20-HIM-A6 or 20-HIM-C6S) or the Dashboard Parameters tab (eHIM), navigate to Port 0 where the built-in EtherNet/IP adapter resides.

From the Port 0, you can set the source for the network address, set the IP address, subnet mask, and gateway address.

For details on how to view and edit parameters, see PowerFlex 20-HIM-A6/- C6S HIM (Human Interface Module) User Manual,

publication 20HIM-UM001.

Change the Source for the Network Address

1.Verify that the IP address switches, see Table 1 on page 17 are set to 999.

2.Set the value of 0:300 - [Net Addr Sel] to ‘1’ (Parameters).

3.Reset the interface by cycling power or by using the HIM as described in Resetting the Adapter on page 28.

4.Set the IP address, subnet mask, and gateway address by using interface parameters by performing the steps in the following subsections.

Set the IP Address

1.Verify 0:300 - [Net Addr Sel] is set to ‘1’ (Parameters).

2.Set the value of 0:302 - [IP Addr Cfg 1] … 305 - [IP Addr Cfg 4] to a unique IP address.

Default = 0.0.0.0

255.255.255.255

[IP Addr Cfg 1]

[IP Addr Cfg 2]

[IP Addr Cfg 3]

[IP Addr Cfg 4]

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Chapter 2 Configure the Adapter

Set the Subnet Mask

1.Verify 0:300 - [Net Addr Sel] is set to ‘1’ (Parameters).

2.Set the value of 0:306 - [Subnet Cfg 1] … 309 - [Subnet Cfg 4] to the desired value for the subnet mask.

Default = 0.0.0.0

255.255.255.255

[Subnet Cfg 1]

[Subnet Cfg 2]

[Subnet Cfg 3]

[Subnet Cfg 4]

The subnet mask cannot be 0.0.0.0.

The gate way address can be 0.0.0.0. If the gateway address is 0.0.0.0, the drive can only communicate with devices on the same subnet as the drive. It is not able to communicate with devices on other subnets.

If the gateway address is not set to 0.0.0.0, then it must be set to an address that is on the same subnet as the IP address of the drive.

Set the Gateway Address

1.Verify 0:300 - [Net Addr Sel] is set to ‘1’ (Parameters).

2.Set the value of 0:310 - [Gateway Cfg 1] … 313 - [Gateway Cfg 4] to the IP address of the gateway device.

Default = 0.0.0.0

255.255.255.255

[Gateway Cfg 1]

[Gateway Cfg 2]

[Gateway Cfg 3]

[Gateway Cfg 4]

The subnet mask cannot be 0.0.0.0.

The gateway address can be 0.0.0.0. If the gateway address is 0.0.0.0, the PowerFlex 755T can only communicate with devices on the same subnet as the drive. It is not able to communicate with devices on other subnets.

If the gateway address is not set to 0.0.0.0, then it must be set to an address that is on the same subnet as the IP address of the drive.

3.Reset the interface by cycling power or by using the HIM as described in Resetting the Adapter on page 28.

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Using a BOOTP or DHCP Server

Chapter 2 Configure the Adapter

There are various BOOTP and DHCP servers available. The following instructions use the Rockwell Automation BOOTP/DHCP Server. This is a free standalone program that incorporates the functionality of standard BOOTP and DHCP utilities with a graphical interface page installed automatically as part of the RSLinx® software. It is available at the Product Compatibility and Download Center (PCDC) at rok.auto/pcdc. From the website, choose the ‘Find Downloads’ link and search for the word ‘BOOTP’). See the Read-me file and online Help for directions and more information.

If the PowerFlex 6000T, 755TM, 755TR, or 755TL drive is connected to a Stratix 6000 or Stratix 8000 managed Ethernet switch and the drive is set for BOOTP or DHCP mode, the ‘dynamic IP address assignment by port’ (Stratix 6000) or ‘DHCP persistence’ (Stratix 8000) feature can be used to set the IP address for the drive. For more details, see the Stratix 6000 Ethernet-Managed Switch User Manual, publication 1783-UM001, or the Stratix 8000 and Stratix 8300 Ethernet Managed Switches User Manual, publication 1783-UM003.

IMPORTANT When the DHCP lease expires, the adapter stops communicating on the network. A power cycle or option module reset is required.

1.

Depending on the type of server (BOOTP or DHCP) being used, set 0:300

 

- [Net Addr Sel] to either ‘2’ (BOOTP) or ‘3’ (DHCP) respectively.

 

 

 

 

 

 

 

Value

Setting

 

 

1

Parameters

 

 

 

2

BOOTP

 

 

 

3

DHCP (default)

 

2.

Make note of the Ethernet Address (MAC) of the interface hardware,

 

which is used in step 5.

There are two ways to find the media access control (MAC) address:

• Remove the drive cover and locate the hardware Ethernet Address label on the main control board of the drive (Figure 7).

Figure 7 - Location of the Interface Hardware Address Label

Ethernet

Address

(MAC) Label

Location

Drive Control Pod

Ethernet Connectors

 

 

Front View - Main Control Board

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23

Chapter 2 Configure the Adapter

Setting the Data Rate

Use the HIM to access drive Port 0 and access the built-in EtherNet/IP adapter DIAGNOSTIC folder screen. Then scroll to Diagnostic Items 43…48 (HW Addr 1…6) to view the hardware Ethernet Address (MAC) of the interface. Finally, convert these decimal values to hex values.

The eHIM uses local subnet to detect the drive connected to the Stratix switch. You are able to view the drive profile and change the IP address in the Device Definition page within the overview tab.

3.On a computer that is connected to the EtherNet/IP network, start the BOOTP/DHCP software.

4.Edit the Network Settings to match your network.

 

 

Box

Type

 

 

Subnet Mask

The subnet mask for the built-in EtherNet/IP of the interface network.

 

 

Gateway

The IP address of the gateway device on the network of the interface.

 

 

Primary DNS

Optional - the address of the primary Domain Name Service (DNS) server that is used to

 

 

locate devices on the network by name instead of by IP address.

 

 

 

 

 

Secondary DNS

Optional - the address of the secondary DNS server to be used on the local end of the link

 

 

for negotiating with remote devices when the primary DNS server is unavailable.

 

 

 

 

 

Domain Name

Optional - The text name that corresponds to the network containing the BOOTP/DHCP

 

 

server and the drive being configured.

 

 

 

5.

In the BOOTP/DHCP Request History list, either double-click the

 

Ethernet Address (MAC) of the interface noted in step 2, or click New in

 

the Relation List.

6.

Edit the following:

 

 

 

 

 

 

 

Box

 

Type

 

 

IP address

 

A unique IP address for the interface

 

 

Host Name

 

Optional - a text name for the drive being configured

 

 

Description

 

Optional - text to describe the device that is saved only in the BOOTP/DHCP software

7.

After the BOOTP/DHCP Server has provided an IP address, to assign this

 

configuration permanently to the interface, select the device in the

 

Relation List, and click Disable BOOTP/DHCP.

 

When power is cycled on the interface, it uses the configuration that you

 

assigned it and does not issue new BOOTP or DHCP requests.

8.

From the File menu, choose Save to save the Relation List.

By default, the interface is set to autodetect, so it automatically detects the data rate and duplex setting that is used on the network. If you must set a specific data rate and duplex setting, use the 0:314 - [Net Rate Cfg 1] and 0:316 - [Net Rate Cfg 2] values. These values determine the Ethernet data rate and duplex settings that the interface uses to communicate.

1.Verify that the Ethernet cable is connected to Ethernet port 1 or port 2 to change the data rate or duplex setting. Port 1 is the connector closest to the front edge of the control board.

2.Set the value of 0:314 - [Net Rate Cfg 1] or 0:316 - [Net Rate Cfg 2] to the data rate at which your network is operating.

Value

Data Rate

0Autodetect (default)

110 Mbps Full

210 Mbps Half

3100 Mbps Full

4100 Mbps Half

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Setting Communication

Hierarchy

Chapter 2 Configure the Adapter

Auto detection of the data rate and duplex works only if the device (usually a switch) on the other end of the cable is also set to detect the rate/duplex. If one device is using fixed data rate/duplex, the other device must use the same fixed settings.

3.Reset the interface by cycling power or by using the HIM as described in Resetting the Adapter on page 28.

A hierarchy determines the type of device with which the interface exchanges data. In a controller hierarchy, the interface exchanges data with the ControlLogix® controller or another communication bridge.

When a multicast I/O connection is used or when the interface does not have a valid gateway address, the controller must be on the same IP subnet as the interface to establish an I/O connection.

Setting a Controller Hierarchy

To set the Controller hierarchy, follow the instructions in this section to enable datalinks to read and write data.

When using the ControlLogix controller, there is no need to configure datalink parameters. They are assigned when configuring the drive Addon Profile, see Configure Input and Output Data on page 36.

Enable Datalinks to Write Data

The controller output image (controller outputs-to-drive) always contains the logic command and reference fields. It can also have 0...16 additional 32-bit parameters (datalinks). They are configured using 0:321 - [DL From Net 01] … 336 - [DL From Net 16]. The output connection size in the controller determines the number of datalinks that are actively used. See the respective controller example sections in Chapter 3 Configuring the Drive in a Logix System on page 31 for more information on setting the connection size.

IMPORTANT Always use the datalink parameters in consecutive numerical order. Start with the first parameter. For example, use 0:321… 323 to configure three datalinks to write data. Otherwise, the network I/O connection size is larger than necessary, which needlessly increases controller response time and memory usage.

When using a ControlLogix controller, configure the datalink parameters now as described in this section.

0:321 - [DL From Net 01] …336 - [DL From Net 16] control which parameters receive the values from the network. These parameters apply to the drive, option module, or any other connected peripheral. You can use a HIM, or another drive configuration tool, such as Connected Components Workbench software, to select the drive or peripheral by port number and the parameter by name. As an alternate method, set the parameter value manually by number by

using this formula:

From Net Parameter Value = (10000 * Port Number) + (Destination Parameter Number)

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Chapter 2 Configure the Adapter

For example, if you want to use 0:321 - [DL From Net 01] to write to Parameter 3 of an optional encoder card plugged into drive Port 5. By using the formula, the value for 0:321- [DL From Net 01] would be (10000 * 5) + (3) = 50003.

Follow these steps to enable datalinks to write data.

1.Set the values of only the required number of contiguous controller-to- drive datalinks that write data to the drive and are included in the network I/O connection.

2.Reset the drive by cycling power to the drive or by using the Reset Device function of the HIM located in the DIAGNOSTIC folder for the drive. See Resetting the Adapter on page 28.

3.Because the logic command and reference are always used in the interface, configure the parameters in the drive to accept the logic command and reference from the interface.

When using the controller for speed reference via the interface, set two fields in drive 10:1800 - [VRef A Sel].

a.Set the Port field for the drive.

b.Set the Parameter field to point to the parameter containing the reference value received from the parameter containing the reference value that is received from the embedded EtherNet/IP adapter 0:211 - [Emb Enet Ref].

Also, verify that the mask parameters in the drive, (for example, 0:41 - [Logic Mask]) are configured to receive the desired logic

command from the interface. See the drive documentation for details.

The interface is ready to receive input data and transfer control data from the controller.

Next, configure the controller to recognize and transmit I/O to the interface. See Chapter 3 Configuring the Drive in a Logix System on page 31.

Enable Datalinks to Read Data

The controller input image (drive-to-controller inputs) always contains the logic status and feedback fields. It can also have 0...16 additional 32-bit parameters (datalinks). They are configured using 0:340 - [DL To Net 01] … 355 - [DL To Net 16]. The input connection size in the controller determines the number of datalinks that are actively used. See the respective controller example sections in Chapter 3 Configuring the Drive in a Logix System on page 31 for more information on setting the connection size.

IMPORTANT Always use the datalink parameters in consecutive numerical order. Start with the first parameter. For example, use 0:340…344 to configure five datalinks to read data. Otherwise, the network I/O connection size is larger than necessary, which needlessly increases controller response time and memory usage.

When using a ControlLogix controller, configure the datalink parameters now as described in this section.

0:340 - [DL To Net 01] … 355 - [DL To Net 16] configure which parameters in the drive, interface, or any other connected peripheral send the values to the

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Chapter 2 Configure the Adapter

Setting a Fault Action

network. Select the drive or peripheral by port number and the parameter by name. Use the HIM, or another drive configuration tool such as Connected Components Workbench software. As an alternate method, use this formula to

set the parameter value manually by number:

To Net Parameter Value = (10000 * Port Number) + (Origination Parameter Number)

For example, suppose that you want to use 0:340 - [DL To Net 01] to read Parameter 2 of an optional I/O card plugged into drive Port 6. By using the formula, the value for 0:340 - [DL To Net 01] would be (10000 * 6) + (2) = 60002.

Follow these steps to enable datalinks to read data.

1.Set the values of only the required number of contiguous drive-to- controller datalinks that read data from the drive and are included in the network I/O connection.

2.Reset the interface by cycling power or by using the HIM described in Resetting the Adapter on page 28.

The interface is configured to send output data to the controller. Configure the controller to recognize and transmit I/O to the interface. See Chapter 3 Configuring the Drive in a Logix System on page 31.

By default, when the drive is controlled by the network or receives information from the network; communication is disrupted. The drive responds by faulting, if it is using I/O from the network. Possible causes include that the network cable is disconnected, the controller is idle (in Program mode or faulted), or an MSG instruction that is used for drive control is disrupted. You can configure another response to these faults:

Disrupted I/O communication by using 0:360 - [Comm Flt Action]

An idle controller by using 0:361 - [Idle Flt Action]

Disrupted Explicit Messaging for drive control via PCCC or the CIPbased network Assembly Object by using 0:363 - [Msg Flt Action]

ATTENTION: Risk of injury or equipment damage exists. By default, these parameters fault the drive:

0:360 - [Comm Flt Action]

0:361 - [Idle Action]

0:363 - [Msg Flt Action]

You can configure these parameters so that the drive continues to run. However, verify that the settings of these parameters do not create a risk of injury or equipment damage. When commissioning the drive, verify that your system responds correctly to various situations.

Changing the Fault Action

Set the values of 0:360 - [Comm Flt Action], 361 - [Idle Flt Action], and 363 - [Msg Flt Action] to an action that meets your application requirements.

Table 3 - Fault Action Parameters

Value

Action

Description

0

Fault

The drive is faulted and stopped (default).

1

Stop

The drive is stopped, but not faulted.

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Resetting the Adapter

Restore Interface Parameters to Default Configurations

Table 3 - Fault Action Parameters (Continued)

Value

Action

Description

2

Zero Data

The drive is sent ‘0’ values for data. This value does not command a stop.

3

Hold Last

The drive continues in its present state.

 

 

The drive is sent the data that you set in the fault configuration parameters:

 

 

• 0:364 - [Flt Cfg Logic] - A 32-bit value that is sent to the drive for logic

 

 

command

4

Send Flt Cfg

• 0:365 - [Flt Cfg Ref] - A 32-bit REAL (Floating Point) value that is sent to

the drive for reference

 

 

• 0:366 - [Flt Cfg DL 01] … 381 - [Flt Cfg DL 16]) - A 32-bit Integer value that

 

 

is sent to the drive for a datalink. If the destination of the datalink is a

 

 

REAL (Floating Point) parameter, you must convert the desired value

 

 

to the binary representation of the REAL value.

Changes to these parameters take effect immediately. A reset is not required.

If communication is disrupted and then re-established, the drive automatically receives commands over the network again.

Changes to rotary switch settings and some interface parameters require that you reset the adapter before the new settings take effect. You can reset the interface by cycling power or by using the Reset Device function of the HIM located in the DIAGNOSTIC folder for the drive.

ATTENTION: Risk of injury or equipment damage exists. If the adapter is transmitting control I/O to the drive, the drive can be faulted when you reset the adapter. Determine how your drive responds before resetting the adapter.

Interface parameters can be restored in two ways:

ALL—restores ALL parameters on the port to their default configuration values.

MOST—restores MOST parameters on the port —except the following, which are used for network setup Port 0:

0:300 - [Net Addr Sel]

0:302…305 - [IP Addr Cfg 1…4]

0:306…309 - [Subnet Cfg 1…4]

0:310…313 - [Gateway Cfg 1…4]

0:314 - [Net Rate Cfg 1]

0:316 - [Net Rate Cfg 2]

IMPORTANT Because the built-in EtherNet/IP adapter is part of Port 0, restoring the port defaults also resets other drive configuration settings that are made in Port 0.

Using a 20-HIM-A6 or 20-HIM-C6S HIM

Follow these steps to restore interface parameters to their default configuration values.

1.From the Status screen, scroll to Port 0, which is the drive port contains the built-in EtherNet/IP interface.

2.Use the key to scroll to Port 0, which is the drive port contains the built-in EtherNet/IP interface.

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Chapter 2 Configure the Adapter

Viewing the Interface Status

Using Parameters

3.Display the last viewed folder, select the key.

4.To scroll to the MEMORY folder, use the keys.

5.To select Set Defaults, use the or key.

6.Press the (Enter) key.

The Set Defaults popup box appears.

7.Press the (Enter) key again. The warning popup box appears.

8.Reset parameters to their default configuration values by selecting the appropriate option:

To restore MOST parameters to default configurations, press the MOST soft key.

To restore ALL parameters, press the ALL soft key.

To cancel, press the ESC soft key.

IMPORTANT When performing a Set Defaults, the drive can detect a conflict and then not allow this function to occur. If a conflict happens, first resolve the conflict and then repeat this Set Defaults procedure. Common reasons for a conflict include a drive that is running or a controller in Run mode.

9.Reset the interface by cycling power or by using the HIM as described in Resetting the Adapter on page 28.

Using enhanced HIM

Reset parameters to their default configuration by navigating to the Parameters tab (enhanced HIM) and click the Reset to Defaults button.

The following parameters provide information about the status of the interface. You can view these parameters at any time.

Table 4 - Interface Status Parameters

Interface Parameter

Description

0:356 - [DLs From Net Act]

The number of controller-to-drive datalinks that are included in the network I/O

connection (controller outputs).

 

0:357 - [DLs To Net Act]

The number of drive-to-controller datalinks that are included in the network I/O

connection (controller inputs).

 

 

Displays the active source for the interface node address, subnet mask, and

 

gateway address.

 

‘Switches’ (0) – The address comes from the rotary switches on the main control

0:301 - [Net Addr Src]

board.

‘Parameters’ (1) – The addresses come from 0:302 [IP Addr Cfg 1]…313 [Gateway

 

Cfg 4].

 

‘BOOTP’ (2) – The address comes from a BOOTP server on the network.

 

‘DHCP’ (3) – The address comes from a DHCP server on the network and could be a

 

Stratix switch.

0:315 - [Net Rate Act 1]

The data rate/duplex used by the ENET1 network port on the interface.

 

 

0:317 - [Net Rate Act 2]

The data rate/duplex used by the ENET2 network port on the interface.

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Updating the Interface

Firmware

The interface firmware is contained within the drive firmware. The interface firmware can be updated over the network.

When updating firmware over the network, you can use the Allen-Bradley® ControlFLASH Plus™ software tool.

To obtain a firmware update for this interface, go to rok.auto/pcdc. This website contains all firmware update files and associated Release Notes that describe the following items:

Firmware update enhancements and anomalies

How to determine the existing firmware revision

How to update the firmware using ControlFLASH Plus software

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