PowerFlex 7000 Medium Voltage AC Drives Technical Data
Bulletin Numbers 7000A, 7000, 7000L
Top icPa ge
Overview2
Catalog Number Explanation3
Technical Specifications5
Standards and Certifications8
Dimensions9
Service Duty Rating, Continuous Current Rating, and Altitude Rating Code12
Product Selection Tables13
Power Wiring Considerations37
Motor Cable Sizing38
Control Signal Wiring Considerations38
General Wire Categories38
Line and Load Cable Sizes40
Encoder Selection48
Drive Torque Capabilities49
Full Load Currents50
Drive Options51
Additional Resources55
PowerFlex 7000 Medium Voltage AC Drives Technical Data
Overview
The PowerFlex® 7000 medium voltage product line is designed to meet a broad variety of heavy industry needs and configurations. High
performance, safety, and robust communication features help improve asset utilization and lower safety risk for your critical applications
from offshore oil platforms, natural gas or oil pipelines, mining sites, water/wastewater facilities, to marine applications and beyond.
PowerFlex 7000 medium voltage AC drives offer drive configurations and control options such as active front end (AFE) with Direct-to-Drive™
technology and high performance torque control to help meet application demands. With the additional Safe Torque Off control option and
the ArcShield™ arc-resistant enclosure option, the PowerFlex 7000 drive can provide a complete solution that delivers higher performance
and enhanced safety for your critical assets.
PowerFlex 7000 Air-cooled Drives
For motors from 150…6000 kW (200…8000 Hp) at 2.4…6.6 kV, this drive offers different frame sizes and heatsink or heat pipe configurations
to accommodate various power ranges.
PowerFlex 7000 Extended Power Configurations
Available up to 25,400 kW (34,000 Hp) at 2.4…6.6 kV, these high power air-cooled and liquid-cooled drive modules are effective solutions for
hot back-up and redundancy, Load Commutated Inverter (LCI) retrofits, and power upgrades.
PowerFlex 7000L Liquid-Cooled Drives
For motors from 2240…6340 kW (3000…8500 Hp) at 4.16…6.6 kV, this option uses a closed-loop liquid-cooling system with liquid-to-air or
liquid-to-liquid heat exchanger options and provides redundant pumps as standard, for optimal reliability.
PowerFlex 7000L Marine Drives
With power ratings from 600 kW to 24 MW (800…32,000 Hp), this liquid-cooled marine drive uses Direct-to-Drive technology to conserve
space and weight and is built to withstand the rigors at sea.
2Rockwell Automation Publication 7000-TD010A-EN-P - March 2021
PowerFlex 7000 Medium Voltage AC Drives Technical Data
Catalog Number Explanation
Use the catalog numbering table chart below to understand the configuration of your medium voltage drive. Examples that are given in this
section are not intended to be used for product selection. Not all combinations produce a valid catalog number. For questions regarding
product availability, contact your Allen-Bradley distributor.
7000 –A40DARPDTD1…etc.
abcdef g
ab
Bulletin NumberService Duty/Altitude Code
CodeDescriptionCodeDescription
7000AA Frame (Air-cooled)A
7000B Frame (Air-cooled)
7000LC Frame (Liquid-cooled)
B
cCHeavy Duty, 0...1000 m Altitude Maximum 40 °C (104 °F) Ambient Temperature
Drive Current Rating
CodeDescription
4040 AENormal Duty, 0...1000 m Altitude. Maximum 35 °C (95 °F) Ambient
4646 A
5353 A
6161 A
7070 A
8181 A
9393 AGHeavy Duty, 0...1000 m Altitude. Maximum 35° C (95 °F) Ambient Temperature
105105 AJNormal Duty, 0...1000 m Altitude. Maximum 50° C (122 °F) Ambient Temperature
120120 ALHeavy Duty, 0...1000 m Altitude. Maximum 50° C (122 °F) Ambient Temperature
140140 ANNormal Duty, 0...1000 m Altitude. Maximum 20° C (68 °F) Ambient Temperature
160160 A
185185 A
215215 A
250250 A
285285 Ad
325325 AEnclosure Type
375375 ACodeDescription
430430 ADType 1/IP21 (with door gaskets)
495495 AKIP42 (with door gaskets)
575575 A
625625 A
657657 A
720720 A
D
F
Z
Reduced Ambient Temperature (from 40 °C [104 °F] offering)
Heavy Duty, 1001...5000 m Altitude. Reduced Ambient Temperature
(from 40 °C [104 °F] offering) – same as “B” code above
Reduced Ambient Temperature (from 35° C [95 °F] offering)
(contact your local Rockwell Automation sales office or
Normal Duty, 0…1000 m
Altitude Maximum 40 °C (104 °F) Ambient
Normal Duty, 1001…5000 m Altitude
1001…2000 m = 37.5 °C (99.5 °F)
2001…3000 m = 35 °C (95 °F)
3001…4000 m = 32.5 °C (90.5 °F)
4001…5000 m = 30 °C (86 °F)
Normal Duty, 1001...5000 m Altitude
1001...2000 m = 32.5° C (90.5 °F)
2001...3000 m = 30° C (86 °F)
3001...4000 m = 27.5° C (81.5 °F)
4001...5000 m = 25° C (77 °F)
Custom Configuration
Allen-Bradley distributor)
Rockwell Automation Publication 7000-TD010A-EN-P - March 20213
PowerFlex 7000 Medium Voltage AC Drives Technical Data
7000 –A40DARPDTD1…etc.
abcdef g
ef
Supply Voltage/Control Voltage/Control Power Transformer (C.P.T.) SelectionRectifier Configuration/Line Impedance Type
Frame Size
‘A’ Frame
Vol tag e
Nominal Line Control
2400
3300
120
120…240AA—
110
220CPCDP
110
416 0
220EPEDP
120
120…240EA—
110
220JPJDP
6600
110…220JAY—g
120
240JA—CodeDescription
Frequency (Hz)
60
50
50
60
50
60
With a C.P.T.
AAD
CYCDY
EYEDY
EED
JYJDY
JJDOptions
208
2400
480ABD
60
600ACD
230
3300
380CND
50
400CKD
230
50
60
‘B’ and ‘C’
Frames
416 0
380END
400EKD
208
480EBD
600ECD
230
50
60
6600
380JND
400JKD
208
480JBD
600JCD
(1) You must select a control power transformer modification (6, 6B...etc.) to size the transformer.
(2) Control circuit power is supplied from separate/external source.
(3) RPTXI configuration is only available for ‘A’ frame configurations.
(4) R18TX configuration is only available for ‘B’ and ‘C’ frame configurations.
Code
(1)
Without a C.P.T.
AHD
CPD
EPD
EHD
JPD
JHD
CodeDescription
(2)
RPDTD
AFE Rectifier with Integral Line
Reactor and Direct-to-Drive DC Link
AFE Rectifier with provision for
RPTX
connection to separate Isolation
Transformer (standard DC Link)
RPTXI
AFE Rectifier with integral Isolation
Transformer (standard DC Link)
(3)
18 Pulse Rectifier with provision for
R18TX
connection to separate Isolation
Transformer (standard DC Link)
(4)
See PowerFlex 7000 Medium Voltage
Drive Options on page 51.
4Rockwell Automation Publication 7000-TD010A-EN-P - March 2021
PowerFlex 7000 Medium Voltage AC Drives Technical Data
Technical Specifications
In the event of discrepancies between information in generic manual specifications and your specific design or electrical drawings, take the
DD or EE ratings as correct values.
Description
Motor Type Induction or Synchronous
Input Voltage Rating2400V, 3300V, 4160V, 6600V
Input Voltage Tolerance± 10% of Nominal
Voltage Sag
Control Power Loss Ride-through
Input Protection
Input Frequency50/60 Hz, ±5%
Power Bus Input Short-circuit
Current Withstand (2400…6600V
Basic Impulse Level
Power Bus DesignCopper - Tin plated
Ground BusCopper - Tin plated 6 x 51 mm (1/4 x 2 in.)
Customer Control WirewaySeparate and Isolated
Output Waveform to MotorSinusoidal Current/Voltage
Medium Voltage IsolationFiber-optic
Selective Harmonic Elimination (SHE)
Modulation techniques
Synchronous Trapezoidal PWM
Asynchronous or Synchronous Space Vector Modulation (SVM)
Control Method
Full Vector Control with Encoder Feedback (Optional)
Digital Sensorless Direct Vector
Tuning MethodAutotuning with Setup Wizard
Speed Regulator Bandwidth
Torque Regulator Bandwidth
1...10 Rad/s with standard control
1...20 Rad/s with HPTC (optional)
15...50 Rad/s with standard control
80...100 Rad/s with HPTC (optional)
Torque Accuracy with HPTC (optional)±5%
Speed Regulation
0.1% without Tachometer Feedback
0.01...0.02% with Tachometer Feedback
Acceleration/Deceleration RangeIndependent Accel/Decel – 4 x 30 s
Acceleration/Deceleration Ramp Rates4 x Independent Accel/Decel
S Ramp RateIndependent Accel/Decel – 2 x 999 s
Critical Speed Avoidance3 x Independent with Adjustable bandwidth
Stall ProtectionAdjustable time delay
Load Loss DetectionAdjustable level, delay, speed set points
Control ModeSpeed or Torque
Current LimitAdjustable in Motoring and Regenerative
Output Frequency Range
75...90 Hz (Optional - need specific Motor Filter Capacitor [MFC])
0.2...75 Hz (Standard)
Normal Duty110% Overload for 1 min. every 10 min. (Variable Torque Load)
Service Duty Rating (All Frames)
Typical VFD Efficiency
(7)
Heavy Duty150% Overload for 1 min. every 10 min. (Constant Torque Load)
VFD Noise Level< 85 dB (A)) per OSHA Standard 3074
Regenerative Braking CapabilityInherent – No Additional Hardware or Software Required
Flying Start CapabilityYes – Able to Start into and Control a Spinning Load in Forward or Reverse Direction
10 in. Color Touch Screen – Cat# 2711P-T10C4A9 (VAC)
Operator Interface
Built-in PDF viewer
Redesigned PanelView™ Plus 6 Logic Module with 512 Mb of memory
LanguagesEnglish, Chinese, Czech, French, German, Italian, Japanese, Korean, Polish, Portuguese, Russian, Spanish, Turkish
Control Power220/240V or 110/120V, Single phase - 50/60 Hz (20 A)
External I/O16 Digital Inputs, 16 Digital Outputs
External Input Ratings
External Output Ratings
50…60 Hz AC or DC
120…240 V – 1 mA
50…60 Hz AC or DC
30…260V – 1 A
Analog Inputs Three Isolated, 4…20 mA or 0…10V (250 Ω)
6Rockwell Automation Publication 7000-TD010A-EN-P - March 2021
PowerFlex 7000 Medium Voltage AC Drives Technical Data
Serial Communication 16-bit resolution (0.1 Hz) (Digital Speed Reference)
Analog Outputs One Isolated, Eight Non-isolated, 4…20 mA or 0…10V (600 Ω)
Communication InterfaceEtherNet IP™/DPI™
Scan TimeInternal DPI – 2 ms…4 ms
Exterior Sandtex Light Grey (RAL 7038) – Black (RAL 8022)
Internal – Control Sub Plates – High Gloss White (RAL 9003)
InterlockingKey provision for customer input Disconnecting Device
Corrosion ProtectionUnpainted Parts (Zinc Plated/Clear Chromate)
Door FilterPainted Diffuser with Matted Filter or Washable Foam Media
Painted Diffuser with Matted Filter
Door Filter BlockageAirflow Restriction Trip/Warning
Storage and Transportation Temperature Range-40…+70 °C (-40…+158 °F)
Relative HumidityMax. 95%, Noncondensing
Altitude (Standard)0…1000 m (0…3300 ft)
Altitude (Optional)
Seismic (UBC Rating)
(9)
<4160V: 1001...5000 m (3301...16,400 ft)
>6000V: 1001…2000 m (3301…6600 ft)
1001…5000 m (3300…16,400 ft)
1, 2, 3, 4
StandardsNEMA, IEC, CSA, UL, ANSI, IEEE
(1) Voltage Sag tolerance is reduced to -25% when control power is supplied from medium voltage by way of CPT.
(2) MOVs are used for 18-pulse. Surge arrestors are used for AFE/Direct-to-Drive configurations.
(3) Short-circuit fault rating that is based on input protection device (contactor or circuit breaker).
(4) BIL rating that is based on altitudes < 1000 m (3300 ft). See factory for derating on altitudes >1000 m (3281 ft).
(5) Optional.
(6) N+1 selection - optional, not standard.
(7) Contact your local sales office or distributor for guaranteed efficiency of specific drive rating.
(8) Under certain conditions, power system analysis is required.
(9) With seismic option.
Media
Rockwell Automation Publication 7000-TD010A-EN-P - March 20217
PowerFlex 7000 Medium Voltage AC Drives Technical Data
Standards and Certifications
The PowerFlex 7000 drive meets most common standards from these organizations:
•National Electrical Code (NEC)
•International Electrotechnical Commission (IEC)
•National Electrical Manufacturers Association (NEMA)
•Underwriters Laboratories (UL)
•Canadian Standards Association (CSA).
The Safe Torque Off option is certified by TÜV for use in safety applications up to and including Safety Integrity Level 3 (SIL3) and Category 3,
Performance Level e (Cat 3, PL e). The Safe Torque Off option satisfies applicable requirements in the following standards related to
functional and machinery safety.
•IEC 61508-1 to 7: 2010 - Functional safety of electrical/electronic/programmable electronic safety related systems
•IEC 61800-5-2:2016 - Adjustable speed electrical power systems – Part 5-2: Safety requirements – Functional
•IEC 61800-3:2017 - Adjustable speed electrical power drive systems — Part 3: EMC requirements and specific test methods
•IEC 61800-5-1:2007 + A1:2016 - Adjustable speed electrical power drive systems - Part 5-1: Safety requirements - Electrical, thermal
and energy
•IEC 62061:2005 + A1:2012 + A2:2015 - Safety of Machinery – Functional safety of safety-related electrical, electronic and programmable
electronic control systems
•ISO 13849-1:2015 - Safety of Machinery – Safety related parts of control systems – Part 1: General principles for design
•IEC 60204-1:2016 - Safety of Machinery – Electrical equipment of machines – Part 1: General requirements
•EN 60204-11: 2000
The PowerFlex 7000 drive with ArcShield technology meets the following safety standards:
•IEEE C37.20.7 - Guide for Testing Metal-enclosed Switchgear Rated up to 38 kV for Internal Arcing Faults
•CSA C22.2 No. 22-11 - Evaluation Methods for Arc Resistant Ratings for Enclosed Electrical Equipment
•EEMAC G14-1 - Procedure for testing the resistance of Metal- Enclosed and Metal-clad Switchgear Under Conditions of Arcing due to an
Internal Fault
•IEC 62271-200 Annex AA - High-voltage switchgear and control gear – Part 200: AC metal-enclosed switchgear and control gear for
rated voltages above 1 kV and up to and including 52 kV
•IEC 62477-2 (DRAFT) - Safety requirements for power semiconductor converter systems – Part 2: Power electronic converters from
1000 V AC or 1500 V DC up to 36 kV AC or 54 kV DC)
8Rockwell Automation Publication 7000-TD010A-EN-P - March 2021
PowerFlex 7000 Medium Voltage AC Drives Technical Data
H2
H1
H
D
WS
W
H2
H1
H
H1
H
H2
W
WS
Dimensions
The graphic and tables define the dimensions listed in the Product Selection Tables for PowerFlex 7000 Drives with ArcShield Technology on
page 13.
Fully Integrated ArcShield Drive System (40 kA Arc Resistant Rating)
Approximate Dimensions for Fully Integrated Units
WidthDepthHeight
WWSDH1H2H
Width40 kA Starter WidthTotal DepthHeight of Cabinet Height of PlenumTotal Height
Connection to New/Existing MV MCC Lineup
40 kA ArcShield Drive Input Starters
Arc Rating
40 kA fully integrated66126.091536.0231891.397838.53296129.8
WidthDepthHeight
mmin.mmin.mmin.mmin.mmin.
Rockwell Automation Publication 7000-TD010A-EN-P - March 20219
Cat. No. WDH1H2H
1512AD-T__X -14__ -___
PowerFlex 7000 Medium Voltage AC Drives Technical Data
H2
H1
H
D
WS1
W
WS2
H2
H1
H
H1
H
H2
W
WS2
Fully Integrated ArcShield Drive System (50 kA Arc Resistant Rating)
Approximate Dimensions for Fully Integrated Units
WidthDepthHeight
WWS1WS2DH1H2H
Width
50 kA incoming line section width
Connection to New/Existing MV MCC Lineup
50 kA ArcShield Drive Input Starters
(1)
50 kA Starter Width
(1)
Total DepthHeight of Cabinet Height of PlenumTotal Height
WidthDepthHeight
Arc Rating
50 kA existing lineup - bottom cable entry/exit
50 kA fully integrated
50 kA existing lineup - top cable entry/exit
(1) Minimum 72 in. total starter lineup width is required.
10Rockwell Automation Publication 7000-TD010A-EN-P - March 2021
mmin.mmin.mmin.mmin.mmin.mmin.
——91536.0
91536.0——
(1)
66126.066126.0
(1)
91536.091536.01512AD-C __X -14__ -___
2413 95.0
91536 .0
231891.3
97838.5 3296 129.8
Cat. No. WS1WS2WS2H1H2H
1512AD-C __X -14__ -___
1591A__ - BX__ -___
1512AD-T __X -14__ -___
PowerFlex 7000 Medium Voltage AC Drives Technical Data
H2
H1
H
D
W
The graphic and tables define the dimensions that are listed in the Product Selection Tables for PowerFlex 7000 Air-cooled Drives on page 17
and PowerFlex 7000 Liquid-cooled Drives
on page 34.
Air-cooled and Liquid-cooled Drives
Approximate Dimensions
WWidth
DDepth
H1Height of Cabinet
H2Height of Fan
HTotal Height (including Fan)
Rockwell Automation Publication 7000-TD010A-EN-P - March 202111
PowerFlex 7000 Medium Voltage AC Drives Technical Data
Service Duty Rating, Continuous Current Rating, and Altitude Rating Code
There are 11 different codes that define service duty and altitude in the drive catalog number.
For example, catalog number 7000 – A105DEHD-RPDTD, has a continuous current rating of 105 A, with a “normal duty” service rating up to
1000 meters altitude.
Service Duty Rating and Altitude Rating Code
Normal Duty, 0…1000 m (0…3281 ft) Altitude
A
Maximum 40 °C (104 °F) Ambient
Normal Duty, 1001…5000 m (3284…16,404 ft) Altitude
Reduced Ambient Temperature (from 40 °C [104 °F] offering)
• 1001…2000 m = 37.5 °C (3284…6562 ft = 99.5 °F)
B
• 2001…3000 m = 35 °C (6565…9843 ft = 95 °F)
• 3001…4000 m = 32.5 °C (9846…13,123 ft = 90.5 °F)
• 4001…5000 m = 30 °C (13,127…16,404 ft = 86 °F)
Heavy Duty, 0…1000 m (0…3281 ft) Altitude
C
Maximum 40°C (104 °F) Ambient Temperature
Heavy Duty, 1001…5000 m (3284…16,404 ft) Altitude
D
Reduced Ambient Temperature
(from 40 °C [104 °F] offering) – same as ‘B’ above
Normal Duty, 0…1000 m (0…3281 ft) Altitude
E
35 °C (95 °F) Ambient Temperature
Normal Duty, 1001…5000 m (3284…16,404 ft) Altitude
Reduced Ambient Temperature (from 35 °C [95 °F] offering)
• 1001…2000 m = 32.5 °C (3284…6562 ft = 90.5 °F)
F
• 2001…3000 m = 30 °C (6565…9843 ft = 86 °F)
• 3001…4000 m = 27.5 °C (9846…13,123 ft = 81.5 °F)
Some applications may require an ‘INTERMEDIATE DUTY’ rating (between Normal Duty and Heavy Duty), ‘ULTRA HEAVY DUTY’ rating, (more than
150% overload), or ‘STARTING DUTY’ rating (typically used to start unloaded or lightly loaded applications).
12Rockwell Automation Publication 7000-TD010A-EN-P - March 2021
PowerFlex 7000 Medium Voltage AC Drives Technical Data
Product Selection Tables
The PowerFlex 7000 drive selection tables are based on two types of drive service duty ratings.
1.Normal Duty (110% overload for 1 minute, once every 10 minutes)
• Used for Variable Torque (VT) applications only. Drives with this rating are designed for 100% continuous operation, with 110%
overload for 1 minute, once every 10 minutes.
2. Heavy Duty (150% for 1 minute, once every 10 minutes)
• Used for Constant Torque (CT) or Variable Torque (VT) applications. Drives with this rating are designed for 100% continuous
operation, with 150% overload for 1 minute, once every 10 minutes.
Dimensions and weights that are shown are for the drive only and are meant to be used with an input starter in a new or existing AllenBradley medium voltage MCC lineup. See the input starter dimensions and weights that are shown on pages 9
…10 to create a fully integrated,
standalone drive system configuration.
16Rockwell Automation Publication 7000-TD010A-EN-P - March 2021
PowerFlex 7000 Air-cooled Drives
Direct-to-Drive/Normal Duty
2.4 kV 60 Hz
PowerFlex 7000 Medium Voltage AC Drives Technical Data