Summary of Changes2
Product Overview3
Catalog Number Explanation6
Product Selection7
Factory-installed Options12
User Installed Options14
Installation Power Wiring22
Terminal Blocks23
Cable Recommendations28
Power Ratings and Branch Circuit Protection30
Mounting34
Approximate Dimensions and Weights35
PowerFlex 70 Configured Drives40
Standard Drive Certifications and Specifications42
Derating Guidelines47
Summary of Changes
This publication contains the following new or updated information. This list includes substantive updates only and is not intended to reflect
all changes.
Top icPa ge
Added statements about conformal coat on the drive and enclosure3, 6
Changed the Catalog Number Explanation section6
Changed the explanations of where internal EMC filters are used6, 13, 26
Added the Product Selection section7…8
Changed the Isolation Transformers section18
2Rockwell Automation Publication 20A-TD001L-EN-P - December 2020
Product Overview
PowerFlex® 70 drives are designed to worldwide standards providing out-of-the-box performance around the globe. Available ratings include
these options:
•0.5…25 Hp output at 240V AC input
•0.5…50 Hp output at 480V AC input
•0.5…50 Hp output at 600V AC input
The PowerFlex 70 drive can be used with a full featured LCD human interface module (HIM) that provides multilingual text for startup,
metering, programming, and troubleshooting.
The PowerFlex 70 can be programmed for either volts per Hertz, sensorless vector, or vector control with FORCE™ Technology to cover a wide
range of applications from fans to extruders.
Optional internal communication modules provide fast and efficient control and/or data exchange with host controllers over popular
interfaces. These interfaces include: Connected Components Workbench™ software, DeviceNet®, Ethernet®, ControlNet®, serial
communications, and other open control and communication networks. Computer tools such as DriveExplorer™ and DriveTools™ SP assist
with programming, monitoring, and troubleshooting the PowerFlex 70.
DriveTools SP Software has been upgraded to Connected Components
Workbench software. DriveTools support can be found at the Product
Compatibility and Download Center rok.auto/pcdc
for sale.
, but is no longer available
Flexible Packaging and Mounting
•IP20, NEMA / UL Type 1 – For conventional mounting inside or outside a control cabinet. Conduit plate is vertically removable for easy
installation and replacement without disturbing conduit.
•IP66, NEMA / UL Type 4X/12 (indoor use) – For mounting directly in the production environment. Listed by UL to resist dust, dirt,
other contaminants, and to survive high-pressure water spray. Also certified by NSF International to verify conformity with
international food equipment standards.
•Flange Type – For mounting heatsink through back of an enclosure, thus removing a large portion of the heat inside a cabinet. The
backside is rated IP66, NEMA / UL Type 4X/12 for both indoor and outdoor use.
•Zero-Stacking™ Drive - Drives can be mounted directly next to one another with no reduction of ambient temperature rating
(50 °C [122 °F] for IP20, NEMA / UL Type 1, and Flange Mount; 40 °C [104 °F] for IP66, NEMA / UL Type 4X/12).
•Conformal Coating - The drive is coated in an insulator, or non-conducting substance, that helps protect it from moisture, fungus,
dust, corrosion, abrasion, and other environmental stresses caused by highly polluted atmospheres. The coating improves product
lifetime expectancy when exposure to corrosive environment is present. It helps maintain long-term surface insulation resistance,
ensuring operational integrity of the assembly.
Space Saving Hardware Features
•Integral electromagnetic compatibility (EMC) filtering provides a compact, all-in-one package solution for meeting EMC requirements,
including CE in Europe.
•Integral dynamic brake transistor delivers a cost-effective means of switching regenerative energy without costly external chopper
circuits.
•Internal dynamic brake resistor requires no extra panel space, and supplies a large amount of braking torque for short periods.
•Internal Communications allow you to integrate the drive into the manufacturing process. Status indicators for all internal
communication options are visible on the cover for easy setup and monitoring of drive communications. You can easily manage
information from shop floor to top floor and seamlessly integrate their complete system as they control, configure, and collect data.
Rockwell Automation Publication 20A-TD001L-EN-P - December 20203
Easy to Use Human Interface Tools
The PowerFlex 7-Class AC drives provide common human interface tools that are familiar and easy to use. These tools include the LCD
human interface modules and computer-based configuration tools.
The LCD HIMs provide these features and functions:
•Large and easy to read 7-line x 21-character backlit display
•Variety of languages (English, French, German, Italian, Spanish, Portuguese, Dutch)
•Alternate function keys for shortcuts to common tasks
•‘Calculator-like’ number pad for fast and easy data entry (full numeric version only)
•Control keys for local start, stop, speed, and direction
•Remote versions for panel mount application
Outstanding Control and Performance
•Volt/Hertz Control for simple Fan and Pump applications
•Vector Control with FORCE Technology provides outstanding torque and speed regulation, with or without encoder feedback.
•Sensorless Vector Control develops high torque over a wide speed range, and adapts to individual motor characteristics.
Drives Features
•Fast acting Current Limit and Bus Voltage Regulation result in maximum acceleration and deceleration without tripping.
•Flying Start delivers smooth connection into rotating loads, regardless of commanded direction, without the need for any speed
feedback device.
•PI Control can eliminate the need for a separate process loop controller.
•Inertia Ride-Through offers tripless operation during a prolonged power outage by using the rotating energy that is stored in
high-inertia, low-friction loads.
•User Sets, allowing up to three complete sets of parameter data, can be individually loaded for different batch processes.
•Slip compensation delivers minimum of 0.5% open-loop speed regulation across a wide speed range, eliminating the need for speed
feedback devices in some applications.
•Safe Torque Off, the first offering available within the DriveGuard® series of safety solutions, helps prevent a drive from delivering
rotational energy to motors by integrating a safety circuit with the power switching signals of the drive. This solution meets EN ISO
13849-1, Category 3.
•Droop Control for load sharing applications.
•Sleep/Wake Control for analog control of start and stop.
4Rockwell Automation Publication 20A-TD001L-EN-P - December 2020
Unsurpassed Capability in Network Communications
PowerFlex drives are fully compatible with the wide variety of Allen-Bradley® DPI™ (drive peripheral interface) communication adapters,
offering the following benefits.
Availability By Communication Adapter
Benefits and Description
BACnet
DeviceNet
ControlNet
EtherNet/IP
Dual-Port EtherNet/IP
RS-485 DF1
PROFIBUS DP
LonWorks
Modbus RTU
Modbus TCP
Metasys N2
Unconnected Messaging: permits other network devices (for example, PanelView™) to communicate directly to a drive without
routing the communication through the network scanner.
Adapter Routing: plug personal computer into one drive and talk to other Allen-Bradley drives on same network, without being
routed through network scanner.
Access all parameters: provides access to 100% of parameters over the network.XXXXXXXXXXXX
Autobau d: makes initial connections less problematic.X XX XX
Change of state: significantly reduces network traffic by configuring control messages to be sent only upon customer defined
states. Flexible configuration for each node (for example, reference must change by more than 5%).
Peer Control: provides leader/follower type control between drives, where one or more follower drives (consumers) can run
based on the status of a leader drive (producer). The leader drive can also significantly reduce network traffic.
Automatic Device Replacement (ADR): saves significant time and effort when replacing a drive, by allowing the scanner to be
configured to automatically detect a new drive and download the required parameter settings.
Flexible Fault Configuration: adapters can be programmed to take fault-based actions such as ramp to stop, cost to stop, and
hold last state, and send user configurable logic control and speed reference values. In addition, different actions can be taken
based on whether the network experienced a serious problem (broken cable) versus a network idle condition (PLC set to
‘Program.’)
XXXX
XXXXXXX
X
XXX
X
XXXXXXXXXXXX
Siemens P1 FLN
Rockwell Automation Publication 20A-TD001L-EN-P - December 20205
This section provides information about optional components that are installed at the factory.
12Rockwell Automation Publication 20A-TD001L-EN-P - December 2020
(Position)
These resistors have a limited duty cycle. See the PowerFlex
Dynamic Braking Selection Guide to determine if an internal
resistor is sufficient. An external resistor may be required.
Internal Dynamic Brake Resistors
Internal Dynamic Brake Resistors
Drive Input
Vol tage
Brake Resistance
Fram e
Cat. Code
W
(Position h)
200…240V AC
62
AY
BY
CY
22
DY
ENot Available
380…480V AC
115
AY
BY
CY
62
DY
ENot Available
600V AC
115
AY
BY
CY
—D and ENot Available
Internal EMC Filter
Internal EMC Filter
Drive VoltageCE Filter
Fram e
(1)
(1) Internal CE filters are not available inside of the compact A Frame size. If an A
Frame current rating is ordered with an internal filter option, the drive with
internal CE filter is supplied in the B Frame to accommodate the additional size.
Cat. Code
(Position i)
200…240V AC
OptionalB
AStandardC
StandardD
380…480V AC
OptionalB
A
StandardC
StandardD
StandardE
600V AC
(2)
(2) 600V AC Frames A…D available only without filter.
StandardE—
Internal Communication Adapters
Control Options
Feedback Options
Documentation
Internal Communication Adapters
Cat. Code
(Position j)
ControlNet Communication Adapter (Coax)C
DeviceNet Communication Adapter
D
EtherNet/IP Communication Adapter
E
None
N
Control Options
Cat. Code
(Position k)
Enhanced Control without DriveGuard Safe Torque OffC
Enhanced Control with DriveGuard Safe Torque Off
G
Feedback Options
Cat. Code
(Position k)
None0
5V/12V Encoder
(1)
(1) Drive is not CE EMC certified when the encoder interface option is installed.
1
Documentation
Cat. Code
(Position f)
ManualA
No manualN
IP20, NEMA/UL Type 1 and Flange Type Drives
Cat. Code: 0
No HIM (Blank Plate)
Cat. Code: 3
LCD Display, Full
Numeric Keypad
IP66, NEMA/UL Type 4X/12 Drives
Cat. Code: 0
No HIM (Blank)
Cat. Code: 3
LCD Display, Full
Numeric Keypad
LCD Display,
Programmer Only
Cat. Code: 5
Rockwell Automation Publication 20A-TD001L-EN-P - December 202013
User Installed Options
Human Interface and Wireless Interface Modules
No HIM (Blank Plate)
20-HIM-A0
LCD Display, Full
Numeric Keypad
20-HIM-A3
LCD Display,
Programmer Only
20-HIM-A5
Remote (Panel Mount)
LCD Display, Full
Numeric Keypad
20-HIM-C3S
Remote (Panel Mount)
LCD Display,
Programmer Only
20-HIM-C5S
Description
Handheld/Local
(Drive Mount)
Remote (Panel
Mount) IP66,
NEMA/UL Type
4x/12
Cat. No.Cat. No.
No HIM (Blank Plate)
20-HIM-A0–
LCD Display, Full Numeric Keypad
20-HIM-A320-HIM-C3S ‡
LCD Display, Programmer Only
20-HIM-A520-HIM-C5S ‡
Enhanced LCD Display, Full Numeric Keypad
20-HIM-A620-HIM-C6S
For indoor use only.
‡ Includes a 1202-C30 interface cable, 3 m (9.8 ft), for connection to drive.
Human Interface Module Accessories
DescriptionCat. No.
Bezel Kit for LCD HIMs, NEMA/UL Type 1 ‡
20-HIM-B1
PowerFlex HIM Interface Cable, 1 m (39 in)
20-HIM-H10
Cable Kit (Male-Female)
0.33 Meters (1.1 Feet)1202-H03
1 Meter (3.3 Feet)
1202-H10
3 Meter (9.8 Feet)
1202-H30
9 Meter (29.5 Feet)
1202-H90
Comm Option Cable Kit
0.33 Meters (1.1 Feet)1202-C03
1 Meter (3.3 Feet)
1202-C10
3 Meter (9.8 Feet)
1202-C30
9 Meter (29.5 Feet)
1202-C90
DPI Cable Kit with Connectors, Tools and 100 m (328 ft.)
Cable
1202-CBL-
KIT-100M
DPI Cable Connector Kit
1202-TB-KIT-
SET
DPI/SCANport™ One to Two Port Splitter Cable
1203-S03
‡ Includes a 1202-C30 interface cable (3 meters) for connection to drive.
Required only when HIM is used as handheld or remote.
Required in addition to 20-HIM-H10 for distances up to a total maximum
of 10 Meters (32.8 Feet).
Enhanced LCD Display,
Full Numeric Keypad
20-HIM-A6
Enhanced LCD Display,
Full Numeric Keypad
20-HIM-C6S
This section provides information about optional components that you can install.
14Rockwell Automation Publication 20A-TD001L-EN-P - December 2020
Dynamic Brake Resistors
PowerFlex 70 AC DriveSmall Duty Internal DB Resistor
Normal
Duty
kW (Hp)
Heavy
Duty
kW (Hp)
Min DB
Res
Ohms
±10%Part Number
Resistance
Ohms ±5%
Continuous
Power
kW
Max
Energy
kJ
Max
Braking
To rq u e
% of ND
Motor
Application Type 1Application Type 2
Braking
To rq u e
% of ND
MotorDuty Cycle
Braking
To rq u e
% of ND
MotorDuty Cycle
200…240 Volt AC Input Drives
0.37 (0.5)0.25 (0.33)
20AB-DB1-A 620.0488.3307%100%25.9%150%17.3%
0.75 (1.0)0.55 (0.75)
20AB-DB1-A 620.0487.3300%100%12.8%150%8.5%
1.5 (2.0)1.1 (1.5)33
20AB-DB1-B 620.0280.8160%100%3.7%150%2.5%
2.2 (3.0)1.5 (2.0)33
20AB-DB1-B 620.0280.8109%100%2.5%109%2.3%
4.0 (5.0)3.0 (3.0)30
20AB-DB1-C 620.0400.860%60%3.3%N/AN/A
5.5 (7.5)4.0 (5.0)21
20AB-DB1-D 220.0360.9117%100%1.3%117%1.1%
7.5 (10)5.5 (7.5)21
20AB-DB1-D 220.0360.986%86%1.1%N/AN/A
400…480 Volt AC Input Drives
0.37 (0.5)0.25 (0.33)
20AD-DB1-A 1150.0488.3320%100%25.9%150%17.3%
0.75 (1.0)0.55 (0.75)
20AD-DB1-A 1150.0489.0259%100%12.8%150%8.5%
1.5 (2.0)1.1 (1.5)68
20AD-DB1-A 1150.0482.4243%100%6.4%150%4.3%
2.2 (3.0)1.5 (2.0)68
20AD-DB1-B 1150.0280.9206%100%2.5%150%1.7%
4.0 (5.0)3.0 (3.0)68
20AD-DB1-B 1150.0280.9129%100%1.4%129%1.1%
5.5 (7.5)4.0 (5.0)74
20AD-DB1-C 1150.040.994%94%1.5%N/AN/A
7.5 (10)5.5 (7.5)74
20AD-DB1-C 1150.040.969%69%1.5%N/AN/A
11 (15)7.5 (10)44
20AD-DB1-D 620.0360.887%87%0.8%N/AN/A
15 (20)11 (15)
20AD-DB1-D 620.0360.864%64%0.8%N/AN/A
500…600 Volt AC Input Drives
0.37 (0.5)0.25 (0.33)
20AD-DB1-A 1150.0488.3287%100%25.9%150%17.3%
0.75 (1.0)0.55 (0.75)
20AD-DB1-A 1150.0489.0263%100%12.8%150%8.5%
1.5 (2.0)1.1 (1.5)117
20AD-DB1-A 1150.0482.4243%100%6.4%150%4.3%
2.2 (3.0)1.5 (2.0)117
20AD-DB1-B 1150.0280.9202%100%2.5%150%1.7%
4.0 (5.0)3.0 (3.0)80
20AD-DB1-B 1150.0280.9193%100%1.4%150%0.9%
5.5 (7.5)4.0 (5.0)80
20AD-DB1-C 1150.040.9147%100%1.5%147%1.0%
7.5 (10)5.5 (7.5)80
20AD-DB1-C 1150.040.9108%100%1.1%108%1.0%
11 (15)7.5 (10)
N/AN/AN/AN/AN/AN/AN/AN/AN/A
15 (20)11 (15)
N/AN/AN/AN/AN/AN/AN/AN/AN/A
Duty cycle listed is based on full speed to zero speed deceleration. For constant regen at full speed, duty cycle capability is half of what is listed. Application
Type 1 represents maximum capability up to 100% braking torque where possible. Application Type 2 represents more than 100% braking torque where
possible, up to a maximum of 150%.
Always check resistor ohms against minimum resistance for drive being used.
33
33
68
68
31
117
117
48
48
Drive Input
Voltage
Brake Resistance
Frame
Cat. No.
Ω
200…240V AC
62
A
20AB-DB1-A
B
20AB-DB1-B
C
20AB-DB1-C
22D
20AB-DB1-D
E
Not Available
380…480V AC
115
A
20AD-DB1-A
B
20AD-DB1-B
C
20AD-DB1-C
62D
20AD-DB1-D
E
Not Available
600V AC
115
A
20AD-DB1-A
B
20AD-DB1-B
C
20AD-DB1-C
D and E
Not Available
These resistors have a limited duty cycle. See the PowerFlex Dynamic Braking Resistor
Calculator Application Technique, publication PFLEX-AT001
, to determine if an internal
resistor is sufficient. An external resistor may be required.
This section includes Small Duty Internal Dynamic Brake Resistors, Internal Dynamic Brake Resistor Kits, Medium Duty External Dynamic
Brake Resistors on page 16, and External Dynamic Brake Resistor Kits on page 16.
Small Duty Internal Dynamic Brake Resistors
Limited duty resistors mount directly to the back surface of the drive and require no extra panel space. Internal resistors are nondestructive and do not require a resistor overheat external safety circuit.
.
Internal Dynamic Brake Resistor Kits
Rockwell Automation Publication 20A-TD001L-EN-P - December 202015
Medium Duty External Dynamic Brake Resistors
PowerFlex 70 AC DriveMedium Duty External DB Resistor
Normal
Duty
kW (Hp)
Heavy
Duty
kW (Hp)
Min DB
Res
Ohms
±10%Part Number
Resistance
Ohms
±5%
Continuous
Power
kW
Max
Energy
kJ
Max Braking
Torque
% of ND Motor
Application Type 1Application Type 2
Braking Torque
% of ND Motor
Duty
Cycle
Braking Torque
% of ND Motor
Duty
Cycle
200…240 Volt ac Input Drives
0.37 (0.5) 0.25 (0.33) 33
AK-R2-091P500 910.08617293%100%46% 150%31%
0.75 (1.0) 0.55 (0.75) 33
AK-R2-091P500 910.08617218%100%23% 150%15%
1.5 (2.0)1.1 (1.5)33
AK-R2-091P500 910.08617109%100%11% 109%11%
2.2 (3.0)1.5 (2.0)33
AK-R2-047P500 470.16633144%100%15% 144%11%
4.0 (5.0)3.0 (3.0)30
AK-R2-047P500 470.1663379%79%11%N/AN/A
5.5 (7.5)4.0 (5.0)23
AK-R2-030P1K2 300.265290%90%10%N/AN/A
7.5 (10)5.5 (7.5)23
AK-R2-030P1K2 300.265266%66%10%N/AN/A
400…480 Volt ac Input Drives
0.37 (0.5) 0.25 (0.33) 68
AK-R2-360P500 3600.08617305%100%47%150%31%
0.75 (1.0) 0.55 (0.75) 68
AK-R2-360P500 3600.08617220%100%23%150%15%
1.5 (2.0)1.1 (1.5)68
AK-R2-360P500 3600.08617110%100%12%110%11%
2.2 (3.0)1.5 (2.0)68
AK-R2-120P1K2 1200.2652197%100%24% 150%16%
4.0 (5.0)3.0 (3.0)68
AK-R2-120P1K2 1200.2652124%100%13% 124%10%
5.5 (7.5)4.0 (5.0)74
AK-R2-120P1K2 1200.265290%90%10%N/AN/A
7.5 (10)5.5 (7.5)74
AK-R2-120P1K2 1200.265266%66%10%N/AN/A
11 (15) ‡7.5 (10) ‡ 44
‡600.5210490%90%10% N/AN/A
15 (20) ‡11 (15) ‡31
‡600.5210466%66%10% N/AN/A
500…600 Volt ac Input Drives
0.37 (0.5) 0.25 (0.33) 117
AK-R2-360P500 3600.08617274%100%46%150%31%
0.75 (1.0) 0.55 (0.75) 117
AK-R2-360P500 3600.08617251%100%23%150%15%
1.5 (2.0)1.1 (1.5)117
AK-R2-360P500 3600.08617172%100%11%150%8%
2.2 (3.0)1.5 (2.0)117
AK-R2-120P1K2 1200.2652193%100%24% 150%16%
4.0 (5.0)3.0 (3.0)80
AK-R2-120P1K2 1200.2652185%100%13% 150%9%
5.5 (7.5)4.0 (5.0)80
AK-R2-120P1K2 1200.2652141%100%9%141%7%
7.5 (10)5.5 (7.5)80
AK-R2-120P1K2 1200.2652103%100%7%103%7%
11 (15) ‡7.5 (10) ‡ 48
‡600.52104141%100%9%141%7%
15 (20) ‡11 (15) ‡48
‡600.52104103%100%7%103%7%
Duty cycle listed is based on full speed to zero speed deceleration. For constant regen at full speed, duty cycle capability is half of what is listed. Application
Type 1 represents maximum capability up to 100% braking torque where possible. Application Type 2 represents more than 100% braking torque where
possible, up to a maximum of 150%.
Always check resistor ohms against minimum resistance for drive being used.
‡ For 11 and 15 kW (15 and 20 Hp) applications, use two 7.5 kW (10 Hp) size resistors wired in parallel.
Drive Input
Voltage
Brake Resistance
Continuous
Power
Cat. No.
Ω
W
200…240V AC
30260
AK-R2-030P1K2
47166
AK-R2-047P500
9186
AK-R2-091P500
480…600V AC
120260
AK-R2-120P1K2
36086
AK-R2-360P500
These resistors provide a larger duty cycle capability than the internal type. Includes an internal thermal switch for use in external safety
circuit.
External Dynamic Brake Resistor Kits
16Rockwell Automation Publication 20A-TD001L-EN-P - December 2020
Communication Options
The sections that follow describe the communication options that are available.
Communication Option Kits
DescriptionCat. No.
BACnet® MS/TP RS-485 Communication Adapter
ControlNet Communication Adapter (Coax)
DeviceNet Communication Adapter
EtherNet/IP Communication Adapter
Dual-port EtherNet/IP Communication Adapter
HVAC Communication Adapter
CANopen® Communication Adapter20-COMM-K
LonWorks® Communication Adapter
Modbus/TCP Communication Adapter
PROFIBUS™ DP Communication Adapter
ControlNet Communication Adapter
RS-485 DF1 Communication Adapter
External Communications Kit Power Supply20-XCOMM-AC-PS1
DPI External Communications Kit
External DPI I/O Option Board
(1)
Compact I/O™ Module (3 Channel)1769-SM1
Serial Null Modem Adapter
Smart Self-powered Serial Converter (RS-232) includes 1203-SFC and 1202-C10
cables
Universal Serial Bus (USB) Converter includes 2 m (6.5 ft) USB, 20-HIM-H10, and
22-HIM-H10 cables
(1) For use only with DPI External Communications Kits 20-XCOMM-DC-BASE.
DescriptionCat. No.
DriveGuard Safe Torque Off Board
5V/12V Encoder
(1)
115V AC Interface
Frame E Flange Gasket
Service Connection Board
(1) Drive is not CE EMC certified when the encoder interface option is installed.
(2) Provides temporary DPI/HIM connection for NEMA/UL Type 1 and Flange drives with cover removed.
(2)
20A-DG01
20A-ENC-1
AK-M9-115VAC-1
AK-M9-GASKET1-E4
SK-M9-SCB1
Terminators
Description
(1)
for use with 3.7 kW (5 HP) and below drives1204-TFA1
for use with 1.5 kW (2 Hp) and up drives1204-TFB2
(1) For selection information, see Wiring and Grounding Guidelines for Pulse-width Modulated (PWM) AC Drives,
publication DRIVES-IN001, Appendix A.
Cat. No.
Reflected Wave Reduction Modules
Description
(1)
17 A with Common Mode Choke1204-RWC-17-A
9 A without Choke, Book Mount
9 A, without Choke, Stack Mount
(1) For selection information, see Wiring and Grounding Guidelines for Pulse-width Modulated (PWM) AC Drives,
publication DRIVES-IN001, Appendix A.
(2) 1321-RWR products replace existing 1204-RWR products, 1204-RWRC modules (RWR and Common Mode Choke
assembly) are still available.
(2)
(2)
Cat. No.
1204-RWR2-09-B
1204-RWR2-09-C
Rockwell Automation Publication 20A-TD001L-EN-P - December 202017
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