Because of the variety of uses for the products described in this
publication, those responsible for the application and use of this
control equipment must satisfy themselves that all necessary steps
have been taken to assure that each application and use meets all
performance and safety requirements, including any applicable laws,
regulations, codes and standards.
The illustrations, charts, sample programs and layout examples
shown in this guide are intended solely for purposes of example.
Since there are many variables and requirements associated with any
particular installation, Allen-Bradley does not assume responsibility
or liability (to include intellectual property liability) for actual use
based upon the examples shown in this publication.
Allen-Bradley publication SGI-1.1, Safety Guidelines for the
Application, Installation, and Maintenance of Solid-State Control
(available from your local Allen-Bradley office), describes some
important differences between solid-state equipment and
electromechanical devices that should be taken into consideration
when applying products such as those described in this publication.
Reproduction of the contents of this copyrighted publication, in
whole or in part, without written permission of Allen-Bradley
Company, Inc., is prohibited.
Throughout this manual we use notes to make you aware of safety
considerations:
ATTENTION: Identifies information about practices
or circumstances that can lead to personal injury or
!
Attention statements help you to:
death, property damage or economic loss.
• identify a hazard
• avoid the hazard
• recognize the consequences
Important:Identifies information that is critical for successful
application and understanding of the product.
ControlNet is a trademark; PLC is a registered trademark of Allen-Bradley Company, Inc.
Table of Contents
Important User Information -1. . . . . . . . . . . . . . . . . . . . . . . .
Read this preface to familiarize yourself with the rest of the manual.
This preface covers the following topics:
• who should use this manual
• the purpose of this manual
• how to use this manual
• conventions used in this manual
• Allen-Bradley support
Who Should Use
This Manual
Purpose of This Manual
To use this manual, you should understand programmable controllers
and be able to interpret the ladder logic instructions required to
control your application. For more information, see the documents
listed on the following page or contact your local Allen-Bradley
representative.
This manual is for users of the classic PLC-5R processor. It:
• presents you with the basic information you need to get your
system up and running
• provides “memory jogger” information, such as specific bit and
switch settings for modules
• includes high-level procedures with cross-references to other
manuals for more detail
Publication 178510.3 - October 1996
PrefaceP–2
Related Documentation
The following documents contain additional information concerning
the products discussed in this manual.
For more information about:See this document:Publication
number:
Classic PLC5 programmable controllersClassic PLC5 Programmable Controllers User Manual17856.2.1
To obtain a free copy of this manual, complete and send in the User Manual Request Card
that came packaged with this quick start.
power supplyRedundant Power Supplies (1771P4R, P6R) Installation Data17712.166
DH+R network
communication cards
cables
batteriesAllenBradley Guidelines for Lithium Battery Handling and DisposalAG5.4
grounding and wiring AllenBradley
programmable controllers
current AllenBradley documentation,
including ordering instructions
terms and definitionsAllenBradley Industrial Automation GlossaryAG7.1
Enhanced and Ethernet PLC5 Programmable Controllers User Manual17856.5.12
Data Highway/Data Highway Plus/Data Highway II/Data Highway485
Cable Installation Instructions
1784KTx Communication Interface Card User Manual17846.5.22
AllenBradley Publication Index (for your specific communication card)SD499
Classic PLC5 Programmable Controllers User Manual17856.2.1
AllenBradley Programmable Controller Wiring and
Grounding Guidelines
AllenBradley Publication IndexSD499
17706.2.2
17704.1
Publication
178510.3 - October 1996
PrefaceP–3
Common Techniques Used in
This Manual
More
AllenBradley Support
We use the following conventions throughout this manual:
• Bulleted lists provide information, not procedural steps.
• Numbered lists provide sequential steps or hierarchical
information.
We use this symbol to indicate additional references you can use
when you need more information about a particular topic.
Allen-Bradley offers support services worldwide, with over 75
sales/support offices, 512 authorized distributors, and 260 authorized
systems integrators located throughout the United States alone, plus
Allen-Bradley representatives in every major country in the world.
Local Product Support
Contact your local Allen-Bradley representative for:
• sales and order support
• product technical training
• warranty support
• support service agreements
Technical Product Assistance
If you need to contact Allen-Bradley for technical assistance, call
your local Allen-Bradley representative.
Your Questions or Comments about This Manual
If you discover a problem with this manual, please notify us of it
by completing and sending the enclosed Publication Problem Report
(at the back of this manual).
If you have any suggestions about how we can make this manual
more useful to you, please contact us at the address below:
Allen-Bradley Company, Inc.
Automation Group
Technical Communication
1 Allen-Bradley Drive
Mayfield Heights, OH 44124-6118
Telephone: (216) 646-5000
FAX: (216) 646-3083
Publication
178510.3 - October 1996
What You Need to Do
Set
up the hardware
(Chapter 2)
Chapter1
Overview
This quick start is designed to provide you with the information you
need to get your system up and running quickly. Use this document if
you are knowledgeable about Classic PLC-5 products, but may not
have used one or more of them recently. The information we provide
is geared to “jog your memory.”
PC with programming
software installed
Set up the software
(Chapter 3)
Troubleshoot
the
Processor System
(Chapter 4)
Components You Need
terminal
cable
Product name:Catalog number:
Hardware
Classic PLC5 processor with
2 keys
Lithium Battery
(in a clear bag)
I/O chassis
Memory modules
Power supply1771P1, P2 P3, P4, P4S, P4S1, P4R, P5, P6S,
Programming System
PC
PLC5 programming software
communication moduleDH+ interface and interconnect cable
Check your programming software documentation for
system requirements, such as memory, etc.
Choose a programming software package that is
compatible with Classic PLC5 processors.
Important:In this manual, we assume you are using a brand-new
Classic PLC-5 processor out of the box.
Publication
178510.3 - October 1996
Install the hardware
1
(page 2-2)
Connect the programming terminal
2
and the PLC5 processor to the
communication card
(page 26)
Set up the Hardware
PC with programming
software installed
terminal
cable
PLC5/25
Chapter2
More
For more information, see the Classic PLC-5 Programmable
Controllers Hardware Installation Manual, publication number
1785-6.6.1.
Publication
178510.3 - October 1996
2–2Set up the Hardware
Install the Hardware
Set
the backplane switches.
1
Pressed in
at top ON (closed)
Pressed in
at bottom OFF (open)
Always
Off
Configure the I/O Chassis
Switch
1
ON
OFF
Outputs of this I/O chassis remain in their last state when
a hardware failure occurs.
Outputs of this I/O chassis are turned off when a
hardware failure occurs.
Switches
4
5
OFFOFF
OFFON
ONOFF
ONON
Switches
67
OFFOFF
ONON
ONOFF
Addressing
2-slot
1-slot
1/2 - slot
Not allowed
EEPROM memory transfer to processor memory at powerup.
EEPROM memory transfers to processor memory if processor memory
not valid.
EEPROM memory does not transfer to processor memory
Last State
1
1
EEPROM transfer
2
3
.
Switch
8
OFF
ON
RAM memory protection
RAM memory protection disabled.
RAM memory protection enabled.
4
1. Regardless of this switch setting, outputs are reset when any of the following occurs:
• processor detects a runtime error
• an I/O chassis backplane fault occurs
• you select program or test mode
• you set a status file bit to reset a local rack
2. If an EEPROM module is not installed and processor memory is valid, the processor's PROC LED indicator blinks,
and the processor sets S:11/9, bit 9 in the major fault status word.
3. A processor fault occurs if processor memory (solid red PROC LED) is not valid.
4. You cannot clear processor memory when this switch is on.
19309
Publication
178510.3 - October 1996
Set
the power supply configuration
2
jumper.
NY
Install the keying bands.
3
Set
NY
Y when you install a power
supply module in the chassis; set
N (the default) when you use an
external power supply
2–3Set up the Hardware
Are
you using a power
supply module in
the chassis?
.
YN
PLC5/20
Processor
Keying
Bands
I/O
Module
I/O
Module
See the user manual
for your particular I/O
module for information
on where to set these
between
keying bands.
•40 & 42
•54 & 56
20609-M
(for remote I/O systems)
Enclosure
Ground
bus
More
electrode conductor
Grounding
T
o grounding electrode system
I/O chassis wall
Ground
lug
Star
washer
Ground lug
For more information, see the Universal I/O Chassis Installation
Instructions, publication number 1771-2.10.
Ground the I/O Chassis
(for extendedlocal systems)
Nut
15561
Enclosure
Ground
bus
Extendedlocal I/O cables
To
grounding
electrode
system
(single
point only)
Enclosure
Ground
bus
I/O chassis
wall
Star
washer
Ground lug
Ground
lug
Nut
18585
More
For more information, see the Allen-Bradley Programmable
Controller Wiring and Grounding Guidelines, publication
number 1770-4.1.
Publication
178510.3 - October 1996
2–4Set up the Hardware
Install the Power Supply
Locking
Bar
1
Set
the jumpers on
the back side of the
power supply like this:
2
Connect the power cord to the 120V ac
connector of the power supply module.
This
side plugs into connector on the module.
More
insert wire
here
insert wire
here
or
place tool here
3
Install the power supply in the chassis
20619-M
and snap the modulelocking bar over
the modules.
For more information, see the Redundant Power Supplies
(1771-P4R, -P6R) Installation Data, publication number 1771-2.166.
place tool here
Publication
178510.3 - October 1996
Install the PLC5 Processor
1
Define
the DH+ Station Address of Channel 1A
by setting switch assembly SW
1 on the back of
the processor.
To p
view of processor
side view
2–5Set up the Hardware
Card Guides
PLC-5/25
Processor
Memory
module slot
More
Locking
Bar
Battery
Battery
Lift Eector T
Connector
Battery Cover
More
ab
T
2
connector into the processor
until you hear them snap together
the battery cover
If
3
Install the processor
4
ATTENTION: Do not insert or remove the EEPROM under power
Insertion or removal under power can result in loss of
program memory and a processor fault.
For detailed information about handling and disposing of the battery
as well as other important guidelines, see publication AG5.4.
OFF
Set Switch
assembly SW1
address here
o install the battery, slide the batteryside
side connector
, and attach
.
you plan to install an EEPROM, install it now
.
For more information, see the Classic PLC-5 Programmable
Controllers Hardware Installation Manual, publication number
1785-6.6.1.
.
.
Powerup the System
Powerup the system. Check the LED display on the processor. If
your system is operating properly, the PROC LED should be steady
red. If the PROC LED is not red, see chapter 4 for troubleshooting
information before you install the I/O modules.
Publication
178510.3 - October 1996
2–6Set up the Hardware
Card Guides
Install the I/O Modules
Locking
Bar
20618-M
Install
each I/O module and connect
the wiring arm.
More
Connect the Programming
Terminal and the PLC5
Processor to the
Communication Card
More
For more information, see the installation instructions or user manual
for the particular module you are installing.
Install the Software and Set
Up the Programming System
Powerup
3
The following instructions are general. For specific information, see
the documentation set for your particular software package.
Before you install your programming software, make certain you
meet the system requirements for that software – sufficient disk
space, memory, etcetera. Then, follow the procedures outlined in the
software documentation to install the software and configure
communication.
the system
Start the
Programming Software
Start the programming software by following the procedures
described in your programming software documentation.
If you have difficulty, verify that the power supply is turned on.
To monitor your system as you configure and run it, check the LED
display for the following indicators:
This LED:lights when:
COMM
BATTno battery is installed or the battery voltage is low
REM I/Oyou establish Remote I/O communication
ADAPTthe processor is in adapter mode
FORCEforces are present in your ladder program
you establish DH+ communication
Publication
178510.3 - October 1996
3–2Set up the Software
Powerup the System
If your keyswitch
is in this position:
PROGRAM
REMOTE
RUN No access or privilege violation.
Powerup the system if you have not done so already. Check the LED
display on the processor. If your system is operating properly, the
PROC LED should be steady red. See the following table to proceed.
If the PROC LED is not red, turn to chapter 4 for troubleshooting
information.
you see this message:and then this occurs:
Processor RAM is faulted.
Press <Enter> to clear memory."
Processor RAM is faulted.
Press <Enter> to clear memory."
After you clear memory, the PROC LED turns of
The software is in Program mode.
After you clear memory, the PROC LED turns of
The software is in Remote Program mode.
You see this message because you cannot clear
memory in Run mode. Change the keyswitch position to
Program or Remote and powerup the system again.
offbattery is goodnormal operationno action required
green
(steady)
internal
diagnostics have
failed
forces enablednormal operationno action required
forces present, but not
enabled
battery lowReplace battery within 12 days (typical).
processor is in adapter modenormal operationno action required
normal operationno action required
Power down, reseat processor and
power up. Then, clear memory and
reload your program. Replace EEPROM
with new program. Then, if necessary,
replace the processor.
ADPToffprocessor is in scanner modenormal operationno action required
REM I/O
(in adapter
mode)
REM I/O
(in scanner
mode)
green
active remote I/O linknormal operationno action required
(steady)
green
(blinking)
remote I/O active and host
processor is in program load
or TEST mode
red
(steady)
green
(sporadic)
no communication with host
processor
bad communication with host
processor
offno communication with host
processor
green
active remote I/O linknormal operationno action required
(steady)
red
remote I/O link faultwiring, adapter
(steady)
green/red
partial remote I/O link faultone or more
(blinking)
normal operationno action required
duplicate station
Correct station address.
address selected
Check connections.
no action required
• Check all connections, check adapter
module(s)
module(s).
• If you have programming software,
put the processor in PROG mode and
do an autoconfigure for remote racks.
• Check status bits in status file
remote I/O chassis
faulted
(element #7) to identify faulted chassis
number; check wiring, adapter
module(s), power supplies.
• If you have programming software, put
the processor in PROG mode and do
an auto configure for remote racks.
Publication
COMMgreen
178510.3 - October 1996
offno remote I/O selectedno action required
(blinking rapidly
processor is transmitting or
receiving on DH+ link
normal operationno action required
or slowly)
red
(steady)
watchdog timeouthardware errorTurn power off, then on. Check that the
software configurations match the
hardware setup. Replace the processor.
red
(sporadic)
off
bad communication on DH+
link
• If directly connected to
duplicate station
address selected
Correct station address.
• no action required
processor, no
communication on DH+ link
• If last processor on DH+
• Check DH+ wiring connections.
link, no communication on
DH+ link
General
Appendix
Specifications
This table lists general specifications.
WeightPLC5/10 (1785LT4)1336 g (47.12 oz.)
PLC5/12 (1785LT3)1337 g (42.15 oz.)
PLC5/15 (1785LT)1339 g (47.23 oz.)
PLC5/25 (1785LT2)1337 g (42.15 oz.)
Backplane Current2.5A
Environmental Conditions:
operating temperature
storage temperature
relative humidity5 to 95% (without condensation)
Vibration
(operating and nonoperating)
Shock
operating
nonoperating
° to 60
°
0
40° to 85° C (40° to 185° F)
1 g @ 10 to 500 Hz
0.012 inches peaktopeak displacement
30 g peak acceleration for 11
50 g peak acceleration for 11±1 ms duration
C (32° to 140° F)
±1 ms duration
TimeofDay Clock and Calender
maximum variations at
60
° C
typical variations at 20° C± 20 s per month
timing accuracyone program scan
Typical Discrete I/O Scan
I/O ModulesBulletin 1771 I/O including 8, 16, 32pt., and intelligent modules
Hardware Addressing:
2slot
1slot
1/2slotany mix of 8,16, or 32pt modules
Communication
Location1771I/O chassis, leftmost slot
Keying
Agency Certification
(when product is marked)
User Manualpublication 17856.2.1
± 3 min per month
• 1ms/local I/O rack
• 10 ms/remote I/O adapter communication at 57.6 kbps
• any mix of 8pt modules
• 16pt modules must be I/O pairs
• no 32pt modules
• any mix of 8 or 16pt modules
• 32pt modules must be I/O pairs
• DH+ 3,048 cablem (or 10,000 cableft) max
• DH using 1785KA
• between 40 and 42
• between 54 and 56
• CSA certified
• CSA Class I, Division 2, Groups A, B, C, D
• UL listed
Publication
178510.3 - October 1996
A–2
Specifications
CSA Hazardous Location ApprovalApprobation d'utilisation dans des emplacements dangereux par la
CSA certifies products for general use as well as for use in
hazardous locations. Actual CSA certification is indicated by theproduct label as shown below, and not by statements in any user
documentation.
Example of the CSA certification product labelExemple d'étiquette de certification d'un produit par la CSA
To comply with CSA certification for use in hazardous locations, the
following information becomes a part of the product literature for
CSAcertified AllenBradley industrial control products.
• This equipment is suitable for use in Class I, Division 2,
Groups A, B, C, D, or nonhazardous locations only.
• The products having the appropriate CSA markings (that is, Class
I Division 2, Groups A, B, C, D), are certified for use in other
equipment where the suitability of combination (that is, application
or use) is determined by the CSA or the local inspection office
having jurisdiction.
Important: Due to the modular nature of a PLC control system, the
product with the highest temperature rating determines the overall
temperature code rating of a PLC control system in a Class I,
Division 2 location. The temperature code rating is marked on the
product labelas shown.
CSA
La CSA certifie les produits d'utilisation générale aussi bien que ceux qui
s'utilisent dans des emplacements dangereux. La certification CSA envigueur est indiquée par l'étiquette du produit et non par des
affirmations dans la documentation à l'usage des utilisateurs.
Pour satisfaire à la certification de la CSA dans des endroits dangereux,
les informations suivantes font partie intégrante de la documentation des
produits industriels de contrôle AllenBradley certifiés par la CSA.
• Cet équipement convient à l'utilisation dans des emplacements de
Classe 1, Division 2, Groupes A, B, C, D, ou ne convient qu'à
l'utilisation dans des endroits non dangereux.
• Les produits portant le marquage approprié de la CSA (c'est à dire,
Classe 1, Division 2, Groupes A, B, C, D) sont certifiés à l'utilisation
pour d'autres équipements où la convenance de combinaison
(application ou utilisation) est déterminée par la CSA ou le bureau local
d'inspection qualifié.
Important: Par suite de la nature modulaire du système de contrôle PLC),
le produit ayant le taux le plus élevé de température détermine le taux
d'ensemble du code de température du système de contrôle d'un PLC
dans un emplacement de Classe 1, Division 2. Le taux du code de
température est indiqué sur l'étiquette du produit.
Temperature code rating
Look for temperature code
rating here
The following warnings apply to products having CSA certification for
use in hazardous locations.
ATTENTION: Explosion hazard
• Substitution of components may impair suitability
!
for Class I, Division 2.
• Do not replace components unless power has
been switched off or the area is known to be
nonhazardous.
• Do not disconnect equipment unless power has
been switched off or the area is known to be
nonhazardous.
• Do not disconnect connectors unless power has
been switched off or the area is known to be
nonhazardous. Secure any usersupplied
connectors that mate to external circuits on an
AllenBradley product using screws, sliding
latches, threaded connectors, or other means
such that any connection can withstand a 15
Newton (3.4 lb.) separating force applied for a
minimum of one minute.
Taux du code de température
Le taux du code de
température est indiqué ici
Les avertissements suivants s'appliquent aux produits ayant la
certification CSA pour leur utilisation dans des emplacements dangereux.
AVERTISSEMENT: Risque d'explosion
• La substitution de composants peut rendre ce matériel
!
inacceptable pour lesemplacements de Classe I,
Division 2.
• Couper le courant ou s'assurer quel'emplacement est
désigné non dangereux avant de remplacer
lescomposants.
• Avant de débrancher l'équipement, couper le courant
ou s'assurer que l'emplacement est désigné non
dangereux.
• Avant de débrancher les connecteurs, couper le
courant ou s'assurer que l'emplacement est reconnu
non dangereux. Attacher tous connecteurs fournis par
l'utilisateur et reliés aux circuits externes d'un appareil
AllenBradley à l 'aide de vis, loquets coulissants,
connecteurs filetés ou autres moyens permettant aux
connexions de résister à une force de séparation de 15
newtons (3,4 lb. 1,5 kg) appliquée pendant au moins
une minute.
Publication
178510.3 - October 1996
Specifications
A–3
Processor
Specific
Processor Maximum
Local Racks
Supported
PLC5/104
(1 resident
chassis)
PLC5/124
(1 resident
chassis)
PLC5/154
(1 resident
chassis)
Maximum
Remote Racks
Supported
none
none
3
(up to 12
physical
devices)
This table lists specifications of each Classic PLC-5 family processor.
I/O CapacityMemory
• 128 I/O with 8pt
modules
• 256 I/O with
16pt modules
• 512 I/O with
32pt modules
• 128 I/O with 8pt
modules
• 256 I/O with
16pt modules
• 512 I/O with
32pt modules
• 512 I/O
• 512 inputs and
1
1
1
1
1
1
1
(expands
512 outputs
using 16 or
32pt modules
2
(Words)
to 14K)
Program Scan
Time
6 K2 ms/K words
(bit logic)
8 ms/K words
(typical)
6K
CommunicationMemory
Modules
(optional)
standalone
DH+
standalone,
adapter
8K EEPROM
(1785MJ)
8K EEPROM
(1785MJ)
DH+
standalone
scanner (local and
remote I/O)
adapter
DH+
• 4K RAM
expansion,
1785MR
• 8 K RAM
expansion,
1785MS
• 8K
EEPROM
(1785MJ)
Battery
1770XY
PLC5/254
(1 resident
chassis)
7
(up to 28
physical
devices)
• 1024 I/O
• 1024 inputs and
1024 outputs
using 16 or
32pt modules
1
2
13 K
(expands
to 21K)
2 ms/K words
(bit logic)
8 ms/K words
(typical)
standalone
scanner (local and
remote I/O)
adapter
DH+
• 4K RAM
expansion
(1785MR)
• 8 K RAM
expansion
(1785MS)
• 8K
EEPROM
(1785MJ)
• 16K
EEPROM
backup,
1785MK
1
Any mix of I/O.
2
Maximum I/O possible using 16pt modules with 2slot addressing or 32pt modules with 1slot addressing. Modules must alternate IOIOIO in the
chassis slots.
Publication
178510.3 - October 1996
A–4
Specifications
Battery
Specifications
Battery Type
Classic PLC-5 processors use 1770-XY batteries, which contain less
than 1/2 gram of lithium, or 3.6V, “AA” size Tadiran TL 5104 type
AEL/S lithium batteries with pressure contact terminals.
Average Battery Lifetime Specifications
At this temperature:Power off 100%: Power off 50%:
60°C
329 days1.4 yrs
Publication
178510.3 - October 1996
Index
Symbols
**Empty**, -1, 3-1
B
Backplane current, A-1
Battery, A-3
lifetime specifications, A-4
C
Certification, A-1
Clock, processor, A-1
E
EEPROM, A-3
Environment specifications, A-1
I
I/O addressing, A-1
I/O scan, discrete, A-1
P
Processor, specifications, A-1
Processor memory, A-3
R
Rack addressing capability, A-3
S
Shock specifications, A-1
Specification, battery, A-4
Specifications, A-1
V
Vibration specifications, A-1
AllenBradley
Publication Problem Report
If you find a problem with our documentation, please complete and return this form.
Pub.
Name Classic PLC5 Programmable Controller Quick Start for the Experienced User
AllenBradley, a Rockwell Automation Business, has been helping its customers improve
productivity and quality for more than 90 years. We design, manufacture and support a broad
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control devices, operator interfaces, sensors and a variety of software. Rockwell is one of the
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Publication
178510.3 -October 1996
Copyright
1996 AllenBradley Company
Publication 178510.3 -October 1996
, Inc. Printed in USA
PN 95512654
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You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.