Rockwell Automation CS300 User Manual
Trusted
TM
PD-8162
TM
Trusted
CS300 Bridge Module
Introduction
The CS300 Bridge Module presents a new opportunity to combine the CS300 I/O structure with the
latest processing and communications features of Trusted
Combining the two products will enable CS300 users to benefit from features such as 3-3-2-0
Processor fault tolerance, IEC 1131 programming suite, Ethernet networks, OPC, Ethernet peer to
peer and remote diagnostics. The CS300 Bridge Module replaces the CS300 ICCB in the CS300
Primary chassis.
Any system using the CS300 Bridge Module and Trusted
Expanders and I/O modules forming a Hybrid system. To the Trusted
and CS300 chassis appear in the same system map. All systems using Trusted
can be seamlessly integrated together.
TM
.
TM
TMR Processor can also include TrustedTM
TM
TMR Processor, the TrustedTM
TM
TMR Processors
Upgrade Features
• Triple Modular Redundant (TMR), fault tolerant (3-3-2-0) operation
• Dedicated hardware and software test regimes which provide very fast fault
recognition and response times
• Automatic fault handling without nuisance alarming
• Hot replacement, self-configuration.
TM
• Interfaces to Trusted
• Front panel indicators that show module health data transmission status
• TÜV certification and IEC61508 SIL3
TMR Expander Bus
Issue 02 Feb 10 PD-8162 1
TrustedTM CS300 Bridge Module
Issue Record
Issue
umber Date Revised by Technical CheckAuthorised by Modification
N
1 Apr 08 A Holgate Nick Owens Pete Stock Initial Issue
2 Feb 10 A Holgate Nick Owens Pete Stock TC-322 details
Issue 02 Feb 10 PD-8162 2
TrustedTM CS300 Bridge Module
Table of Contents
1. Description ...................................................................................................................................7
1.1. Overview......................................................................................................................................7
1.2. Power Distribution........................................................................................................................8
1.3. Communication Busses...............................................................................................................8
1.3.1. The TrustedTM to CS300 Primary Chassis...................................................................................8
1.3.2. Inter-Module Link (IML)................................................................................................................8
1.4. Function .......................................................................................................................................8
2. Installation....................................................................................................................................9
2.1. Module .........................................................................................................................................9
2.2. TC-322-02 Interface Cable assembly........................................................................................10
2.3. Module Configuration.................................................................................................................11
3. Application .................................................................................................................................13
3.1. System Configuration.................................................................................................................13
3.2. Board definitions........................................................................................................................17
3.3. Module – 8162 (Bridge Module).................................................................................................18
3.4. Module – bic (bus interface controller).......................................................................................19
3.5. Module – pi632 / pi732 (analogue input module).......................................................................20
3.6. Module – pi641 / pi741 (analogue output module).....................................................................21
3.7. Module – pi616_5 / pi616_9 / pi716 / pi717 (digital input module).............................................23
3.8. Module – pi626 / pi726 (digital output module)..........................................................................24
3.9. Module – pi627 / pi727 / pi627_fs / pi727_fs (digital output module).........................................26
3.10. Module – dmx_m (de-multiplexed display driver) ......................................................................28
3.11. Module – dmx_o (de-multiplexed display driver card) ...............................................................29
4. Operation ...................................................................................................................................30
4.1. Front Panel Indicators and Controls ..........................................................................................31
4.1.1. Tx & Rx Indicators .....................................................................................................................31
4.1.2. Health Indicator..........................................................................................................................31
4.1.3. On-Line Indicator and Switch.....................................................................................................31
5. Fault Finding and Maintenance..................................................................................................32
6. Specifications.............................................................................................................................33
Figures
Figure 1 Block Diagram showing interface between TrustedTM system and CS300 I/O ..........................7
Figure 2 8162 Bridge Module ...................................................................................................................9
Figure 3 TC-322-02 Interface Cable assembly.......................................................................................10
Figure 4 CS300 main chassis rear view .................................................................................................10
Figure 5 TrustedTM controller chassis rear view .....................................................................................11
Figure 6 CS300 Chassis Backplane.......................................................................................................11
Figure 7 TrustedTM Processor Chassis with Expander Interface ............................................................13
Figure 8 Insert New Chassis...................................................................................................................13
Issue 02 Feb 10 PD-8162 3
TrustedTM CS300 Bridge Module
Figure 9 CS300 Main Chassis................................................................................................................14
Figure 10 Chassis Connection................................................................................................................14
Figure 11 Connected Chassis ................................................................................................................14
Figure 12 Jumper Setting .......................................................................................................................15
Figure 13 BIC Chassis Addressing.........................................................................................................15
Figure 14 CS300 Modules......................................................................................................................16
Figure 15 Module Options ......................................................................................................................16
Figure 16 Front Panel Layout .................................................................................................................30
Tab le s
Table 1 Bridge Module Associated Equipment.........................................................................................6
Issue 02 Feb 10 PD-8162 4
TrustedTM CS300 Bridge Module
Precautionary Information
WARNING
Warning notices call attention to the use of materials, processes, methods, procedures or limits which
ust be followed precisely to avoid personal injury or death.
m
CAUTION
Caution notices call attention to methods and procedures which must be followed to avoid damage to
the equipment.
Notes:
Notes highlight procedures and contain information to assist the user in the understanding of the
information contained in this document
Warning
RADIO FREQUENCY INTERFERENCE
Most electronic equipment is influenced by Radio Frequency Interference (RFI). Caution should be
exercised with regard to the use of portable communications equipment around such equipment.
Signs should be posted in the vicinity of the equipment cautioning against the use of portable
communications equipment.
MAINTENANCE
Maintenance must be performed only by qualified personnel, otherwise personal injury, death, or
damage to the system may be caused.
Caution
HANDLING
Under no circumstances should the module housing be removed.
Associated Documents
Product Descriptions (PD) provide product specific information.
The Safety Manual contains the recommended safety requirements for the safety system design.
The PD-T8082 – Toolset Suite provides specific guidance on system configuration and application
generation.
The Operator and Maintenance Manual contains general guidelines on maintenance and diagnostic
procedures.
For technical support email: support@icstriplex.com
Issue 02 Feb 10 PD-8162 5
TrustedTM CS300 Bridge Module
Associated Equipment
Part Number Product Name Description
Adds equipment definitions for CS300 modules
T8043 CS300 Toolset Library
CS300/SC300E Interface Cable
TC-322-02
TC-324-02
Assembly
CS300 Interface Cable
Connector Card
Table 1 Bridge Module Associated Equipment
to the Trusted
To connect between Trusted
Interface Adaptor and CS300 Controller Chassis
To attach TC-322-02 cable to CS300 Controller
Chassis
TM
Toolset
TM
Expander
Issue 02 Feb 10 PD-8162 6
TrustedTM CS300 Bridge Module
Module
Bridge Module (A)
Backplane
1. Description
1.1. Overview
The CS300 Bridge Module enables connection between a CS300 I/O sub system and the TrustedTM
TMR Processor. Three CS300 Bridge modules replace the three ICCB modules in a CS300 primary
chassis.
The Bridge module has a fast serial ("Hotlink") interface that transfers command and response packets
between the two product families via the Trusted
Programmable Gate Array (FPGA) for decoding instructions from the Trusted
accessing the specified CS300 I/O module and returning any data requested.
Command data received by the three Bridge modules and responses to the Trusted
are synchronised in accordance with the Lock Step operational characteristics of the Trusted
Expander Bus. For this reason, the three bridge modules share their data and arrange their response
packets in the same order for simultaneous transmission. The clock signal received from the Expander
Bus is used to ensure that data from all three Bridge modules is transmitted on the same clock edge.
TM
The Trusted
TMR processor stores and executes the application program, scans and updates the
CS300 I/O modules and detects system faults. Each of the three slices of the TMR Processor
executes the application program independently, but in lock-step synchronisation with the other two.
All CS300 I/O actions are executed by polling only. This means that all CS300 I/O modules are
supported, with the exception of Serial I/O modules (which generate interrupts). All communications to
workstations and DCS systems are enabled through the Trusted
(C)
Expansion Bus (TC-322-02 Cable)
TM
Expander Bus. The module uses a Field
TM
Communications Interfaces.
(TC-324-02 Board)
Bridge Module (C)
TM
TMR processor,
TM
TMR Processor
Inter Module
Link
TM
(B)
(A)
FCR A
Trusted
Expander
Interface
Trusted™
Main Chassis
FCR A
Bridge Module (B)
hotlin k
receiver
hotlin k
transmitter
CS30 0
Main Chassis
FPGA
Figure 1 Block Diagram showing interface between TrustedTM system and CS300 I/O
CS300
to CS300 I/O
Modules
Issue 02 Feb 10 PD-8162 7
TrustedTM CS300 Bridge Module
1.2. Power Distribution
Each of the Bridge modules is powered from triple redundant PSUs (situated in a separate chassis)
that support the main I/O chassis with 5V, 12V & +/-20Vdc supplies and up to three CS300 extension
chassis with 12V and +/-20Vdc only.
1.3. Communication Busses
1.3.1. The TrustedTM to CS300 Primary Chassis
Communication between the TrustedTM Expander Interface Module and the CS300 Primary Chassis is
via one of a possible four or seven triplicated two-way interface cables. A single backplane connector
card routes the individual links in the cable to the three Bridge modules. Data voting is provided at the
Expander Module Interface to ensure that cable faults are detected.
The link handles the following triplicated signals:
Data - Serial bi-directional bus.
Control - Bus clocks, module-enables and bus direction control.
Slot - Indicating the CS300 I/O slot position to the Bridge.
M
T
Expander Chassis ID - 4 bit Trusted
chassis address code.
1.3.2. Inter-Module Link (IML)
When returning data for TrustedTM Read requests, I/O Module data received by each Bridge module is
shared with the other two using the serial IML via the backplane. The three sets of data are then
arranged sequentially into the response packet for Trusted
requests.
M
T
. The IML is not used during Write
1.4. Function
When an I/O access is to be performed, the TrustedTM TMR Processor issues a command packet to
an Expander Interface Module. The Expander Interface decodes the chassis address and transmits
the packet through an Expander bus to receivers in the 8162 Bridge modules.
For short distances of a few metres, a twisted-pair copper cable is used, whilst on longer runs the
copper cable is connected to three T8312 fibre optic units at each end of three pairs (Tx and Rx) of
fibre optic cable. The Bridge modules, receiving the command signals, decode the packet.
The Bridge modules then implement the read or write access on the CS300 I/O module selected and
return a response packet via the serial expander bus. The packet will contain both data and diagnostic
information.
Issue 02 Feb 10 PD-8162 8
TrustedTM CS300 Bridge Module
2. Installation
2.1. Module
Each of the three Bridge modules replaces one of the CS300 ICCB modules. Figure 2 shows the
module. The replacement must be carried out with the system offline.
The modules consist of a single PCB assembly.
Figure 2 8162 Bridge Module
Issue 02 Feb 10 PD-8162 9
TrustedTM CS300 Bridge Module
2.2. TC-322-02 Interface Cable assembly
The interface cable connects from the TrustedTM Interface Adaptor T8312 to an identical 12 way socket
on the interface cable connector card.
Figure 3 TC-322-02 Interface Cable assembly
Figure 4 CS300 main chassis rear view
Figure 4 shows the interface cable connector card (top left) fitted to the rear of the CS300 controller
chassis which is connected to the Trusted
TM
Expander Interface adaptor via the TC322-02 interface
cable (braided cable at top left).
Connectors J1-3 on the TC-324-02 card plug into the three 26-way headers on the CS300 backplane.
The expander cable TC-322-02 from the Trusted
TM
Expander Interface plugs into 12-way socket J4.
Issue 02 Feb 10 PD-8162 10
TrustedTM CS300 Bridge Module
Figure 5 TrustedTM controller chassis rear view
Figure 5 shows a four socket version of the T8312 Expander Interface Adaptor with a TC-301-01 cable
attached, which connects to a Trusted
or seven connections available to individual Trusted
TM
expander chassis. The Expander Interface Adapter has four
TM
Expander chassis or to the CS300 controller
chassis using the TC-322-02 Interface Cable Assembly.
2.3. Module Configuration
The Bridge module requires minimum configuration, namely the setting of three sets of jumpers 0 to 3
to define the chassis address to Trusted
shown here.
TM
. These are situated on the CS300 chassis backplane as
Figure 6 CS300 Chassis Backplane
Issue 02 Feb 10 PD-8162 11
Loading...