Read this document and the documents listed in the additional resources section about installation, configuration, and
operation of this equipment before you install, configure, operate, or maintain this product. Users are required to
familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws,
and standards.
Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required
to be carried out by suitably trained personnel in accordance with applicable code of practice.
If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be
impaired.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the
use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and
requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or
liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or
software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation,
Inc., is prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment,
which may lead to personal injury or death, property damage, or economic loss.
ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property
damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.
Identifies information that is critical for successful application and understanding of the product.
Labels may also be on or inside the equipment to provide specific precautions.
SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous
voltage may be present.
BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may
reach dangerous temperatures.
ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to
potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL
Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).
Allen-Bradley, Rockwell Automation, Rockwell Software, and SLC are trademarks of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.
Summary of Changes
This manual contains new and updated information. Changes throughout this
revision are marked by change bars, as shown to the right of this paragraph.
New and Updated
Information
This table contains the changes made to this revision.
Top icPag e
Expanded Abbreviations table8
Added link to Rockwell Automation Product Compatibility and D ownload Center (PCDC) website10, 49
Removed ‘Multilingual User-interface CD Pack’ section10
Reduced what compact discs (CDs) are shipped with computer in ‘Parts List’ section11
Added Important table in ‘Mounting Clearance Requirements’ section15
Added two Attention tables in ‘Connect Power’ section21
Updated IEC numbers for power cord in ‘Connect AC Power’ section21
Added steps in ‘Connect AC Power’ section22
Added information in ‘Connect DC Power’ section22
Added information in ‘Functional Ground Screw’ section23
Moved ‘Operating Precautions’ section into ‘Operating Guidelines’ section25
Revised Important table and added information in ‘Start the Computer’ sec tion26
Replaced ‘reset’ with ‘restart’ in ‘Restart the Computer’ section27
Updated link to Rockwell Automation Computers and Operators Interface website29, 37, 47
Added step in ‘Remove the Bottom Plate’ section32
Added information in ‘CompactFlash Card’ section33
Replaced table in ‘Upgrade the Memory’ section37
Added Tip table in ‘Troubleshooting’ section42
Added information in ‘Diagnostic Utility’ section44
Added ‘Load the System Defaults’ section45
Renamed tables 1 and 2 in ‘Specifications’ sec tion47
Added Turkey RoHS statement in Certifications table48
Revised information in ‘Upgrade the BIOS from an External CD Drive’ section49
Revised information in ‘Upgrade the BIOS from an External Floppy Disk Drive’ section51
Rockwell Automation Publication 6155R-UM002E-EN-P - February 20143
Summary of Changes
Notes:
4Rockwell Automation Publication 6155R-UM002E-EN-P - February 2014
EWF and HORM Configuration Utility
Technical Data, publication 6000-TD003
Industrial Automation Wiring and
Grounding Guidelines, publication
1770-4.1
Provides procedures on how to install the computer and make
connections to the computer.
Provides information on how to create and restore a back-up image of
your computer’s hard disk drive.
Provides information on how to configure Enhanced Write Filter (EFW)
and Hibernate Once Restore Many (HORM) features for computers with
the Windows Embedded Standard 2009 operating system.
Provides general guidelines for installing a Rockwell Automation®
industrial system.
You can view or download publications at http://www.rockwellautomation.com/
literature.
To order paper copies of technical documentation, contact your local
Allen-Bradley distributor or Rockwell Automation sales representative.
Rockwell Automation Publication 6155R-UM002E-EN-P - February 20147
Preface
Abbreviations
This publication can use the following abbreviations.
AbbrMeaningAbbrMeaning
ACPIAdvanced configuration (and) power
interface
AHCIAdvanced host controller interfacePCDCProduct Compatibility and Download Center
AMIAmerican Megatrends, Inc.PCHPlatform control hub
KVMKeyboard video mouseUPSUninterruptible power source
LANLocal area networkVBATVoltage (battery)
NEMA
National Electrical Manufacturers Association
Optical disk drive
ODD
PCBPrinted circuit board
VDDRVoltage (DDR RAM)
VGAVideo graphics array
8Rockwell Automation Publication 6155R-UM002E-EN-P - February 2014
Features
Chapter 1
Chapter Objectives
Computer Overview
This chapter provides information on the following topics:
• Computer Overview
• Operating Systems
• Computer Options
• Before You Begin
• Parts List
• Hardware Features
Compact non-display industrial computers provide the functionality and
performance needed to run visual interface, maintenance, and control
applications. Combine the computer with any Allen-Bradley® industrial display
to complete your system.
These computers combine the latest technology with ruggedness into a small
form factor to meet specific industrial needs. A fanless design
drive option add additional durability by eliminating moving parts.
Multiple mounting configurations are available for the computer. You can VESA
mount the computer to the back of an industrial display, DIN-rail mount the
computer in an existing panel, or machine-mount the computer.
(1)
and solid-state
(1) See Table 4 on page 48 for maximum operating temperature of fanless design.
Rockwell Automation Publication 6155R-UM002E-EN-P - February 20149
Chapter 1Feat ures
Operating Systems
The following Microsoft-licensed operating systems are available:
• Windows XP Professional, Service Pack 3
• Windows Embedded Standard (WES) 2009
Computers with Windows XP Professional Operating System
• No operating system updates have been applied to the factory image
beyond Service Pack 3.
• The I386 source directory for Microsoft Windows is on the system drive
of your computer off the root directory, C:\I386. This allows for easy
removal and addition of Windows components.
• Computers with HDDs include a recovery partition with the original
factory image. Refer to the Cloning Utility for Rockwell Automation
Industrial Computers Technical Data, publication 6000-TD002
instructions.
Computers with WES 2009 Operating System
• All operating system updates have been applied as of September 2009.
• Computers include a utility for configuring the Enhanced Write Filter
(EWF) and Hibernate Once, Restore Many (HORM) features. Refer to
the EWF and HORM Configuration Utility for Rockwell Automation
Computers Technical Data, publication 6000-TD003
, for instructions.
, for
To obtain a copy of a factory system image, contact your local technical support
center or access the Rockwell Automation Product Compatibility and Download
Center (PCDC) at http://www.rockwellautomation.com/support/pcdc.page
.
10Rockwell Automation Publication 6155R-UM002E-EN-P - February 2014
Featu resChapter 1
Computer Options
Before You Begin
This table summarizes the options available for compact non-display industrial
computers. A comparative summary of features for the computers is in Appendix
A, Specifications
Cat. No.SeriesStoragePowerPackageWindows OS
6155R-NSXP EHDDACStandardXP Professional SP3
6155R-NPXPPerformance
6155R-NPXPDCDC
6155F-NPXPSSDAC
6155F-NPXPDCDC
6155F-NPWEACWES 2009
6155F-NPWEDCDC
on page 47.
Before unpacking the computer, inspect the shipping carton for damage. If
damage is visible, immediately contact the shipper and request assistance.
Otherwise, proceed with unpacking.
Keep the original packing material in case you need to return the computer for
repair or transport it to another location. Use both inner and outer packing
cartons to provide adequate protection for a computer returned for service.
Parts List
The computers ship with the following items.
ItemDescription
Hardware• Power cord for AC power models
• Mounting hardware
• Assembly screw bag
• Industrial Computer System Cloning Utility CD (red)
Rockwell Automation Publication 6155R-UM002E-EN-P - February 201411
Chapter 1Feat ures
76421
53
1112141516
13
10
9
8
17
Hardware Features
The illustration in this section shows the hardware features of the computer. The
performance model is shown.
ItemIconComponent ItemIconComponent
1Serial COM port 2
2VGA port 11HD D or SSD
(1)
10Functio nal ground screw
3PS/2 mouse port12CompactFlash Type II card slot
4HDD or SSD indicator13PS/2 keyboard port
5Power indicator 14USB por ts, 4
(3)
(3)
(RJ45)
(1)
(RJ45)
6Audio line-out jack 15Ethernet port 2
7Power switch16Serial COM port 1
8Power input, DC
9Power input, AC
(1) Standard models have one serial COM port a nd Performance models have two serial COM ports.
(2) Model dependent; see page 11 for further det ails.
(3) Standard models have one Ethernet port and Performance models have two Ethernet ports.
(2)
17Ethernet por t 1
12Rockwell Automation Publication 6155R-UM002E-EN-P - February 2014
Installation
Chapter 2
Chapter Objectives
This chapter provides information on the following topics:
• Installation Precautions
• Installation Guidelines
• Mounting Clearance Requirements
• Computer Dimensions
• Required Tools
• Install the Computer
• Connect Peripherals
• Connect Power
• Functional Ground Screw
• Connect to a Network
Review each mounting type and computer dimensions before installing.
Rockwell Automation Publication 6155R-UM002E-EN-P - February 201413
Chapter 2Installation
Installation Precautions
Read and follow these precautions before installing the computer.
Environment and Enclosure Information
ATTENTION:
environment, in overvoltage Category II applications (as defined in IEC 60664-1),
at altitudes up to 2000 m (6561 ft) without derating.
This equipment is considered Group 1, Class A industrial equipment according to
IEC/CISPR 11. Without appropriate precautions, there can be potential difficulties
ensuring electromagnetic compatibility in other environments due to conducted as
well as radiated disturbance.
This equipment is supplied as open type equipment. UL Listed equipment need not
be mounted inside another enclosure. Subsequent sections of this publication can
contain additional information regarding specific enclosure type ratings that are
required to comply with certain product safety certifications.
In addition to this publication, see the following:
• Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1
for additional installation requirements
• NEMA Standards 250 and IEC 60529, as applicable, for explanations of the
degrees of protection provided by different types of enclosure
This equipment is intended for use in a Pollution Degree 2 industrial
,
European Union Directive
This computer meets the European Union Directive requirements when installed
within the European Union or EEA regions and have the CE mark. A copy of the
declaration of the conformity is available at http://www.rockwellautomation.com/
certification
.
ATT EN TI ON : This computer is intended to operate in an industrial or control
room environment, which uses some form of power isolation from the public
low–voltage mains. Some computer configurations cannot comply with the
EN 61000-3-2 Harmonic Emissions standard as specified by the EMC Directive of
the European Union. Obtain permission from the local power authority before
connecting any computer configuration that draws more than 75 W of AC power
directly from the public mains.
To comply with EN 55024, the Ethernet port LAN cable must be less than 30 m
(98.42 ft), only used indoors, and not exit the building at any point. All other I/O
cables must be less than 3 m (9.84 ft) and only used indoors.
14Rockwell Automation Publication 6155R-UM002E-EN-P - February 2014
InstallationChapter 2
TIP
IMPORTANT
IMPORTANT
Installation Guidelines
Follow these guidelines to make sure your computer provides safe and reliable service.
• The installation site must have sufficient power.
ATTENTION: To maintain an electrically safe installation, AC powered
computers must be plugged into a grounded outlet.
• In dry environments, static charges can build up easily. Proper grounding
of the computer helps to reduce static discharges, which can cause shock
and damage electronic components.
• The enclosure must allow sufficient space around air inlets and outlets to
provide the circulation necessary for cooling. See Mounting Clearance
Requirements on page 15 for further information. Never allow air passages
to become obstructed.
• The ambient air temperature must not exceed the maximum operating
temperature specified in Tab le 4 on p ag e 4 8
. Consider a user-supplied fan,
heat exchanger, or air conditioner for heat generated by other devices in
the enclosure.
Hot air rises. The temperature at the top of the enclosure is often
higher than the temperature in other parts of the enclosure, especially
if air is not circulating.
The computer can operate at a range of extremes. However, the life
span of any electronic device is shortened if you continuously operate
the computer at its highest rated temperature.
Mounting Clearance
Requirements
• The humidity of the ambient air must not exceed limits specified in
Tab le 4 o n pa ge 4 8
•
The enclosure or bottom plate must remain in place at all times during
and must avoid condensation.
operation. The bottom plate provide protection against high voltages inside the
computer and inhibits radio-frequency emissions that can interfere with other
equipment.
Because of self-heating, do not operate the computer in an enclosure with the
minimum clearances unless adequate ventilation or other cooling methods are
used to lower the temperature within the enclosure.
Allow enough clearance to easily install or remove peripheral
components, such
as internal drives.
Table 1 - Minimum Clearances
DescriptionValue
Sides of computer25 mm (1 in.)
Top of computer51 mm (2 in.)
Bottom of computer13 mm (0.5 in.)
Rear of computerNone
Front of computerAdequate clearance for any cables used that extend beyond the handle
(1) This clearance is not required when provided mounting hardware is used.
(1)
Rockwell Automation Publication 6155R-UM002E-EN-P - February 201415
Chapter 2Installation
158
(6.22)
115
(4.51)
158 (6.22)172 (6.77)
Top View
Front ViewSide View
Computer Dimensions
Review computer dimensions to estimate the clearance necessary for computer
installation. Dimensions are given in mm (in.).
Required Tools
Install the Computer
These tools are required for computer installation:
• #2 cross-head screwdriver
• Slot-head screwdriver
• Drill motor and drill bit
• Antistatic wrist strap
The computers support the following mounting options:
• Wall mount
• DIN rail mount
• VESA mount
A bracket with mounting screws is provided for each mounting option.
16Rockwell Automation Publication 6155R-UM002E-EN-P - February 2014
InstallationChapter 2
TIP
Mounting Bracket on the Back
Mounting Bracket on the Bottom
A
B
B
B
B
A
B
B
B
B
Mounting Bracket on the Back
Mounting Bracket on the Bottom
C
D
D
D
D
C
D
D
D
D
Mount the Computer on a Wall
You can mount the computer on a wall by using a mounting bracket. See Figure 1
on page 20 for the wall mount bracket dimensions.
Follow these steps to mount the computer on a wall.
1. Drill and tap four M4 holes in the wall (5 mm min) that correspond to the
holes in the mounting bracket.
2. Attach the mounting bracket to the bottom or back of the computer (A).
3. Secure the mounting bracket by using four of the provided M4 x 8 mm
panhead screws (B).
Torque the screws to 0.686 N•m (6.072 lb•in).
4. Position the computer against the wall, aligning the holes in the mounting
bracket with the holes in the wall (C).
Support the computer with a shelf or other means to make installation
at the appropriate height easier.
5. Insert the remaining M4 panhead screws through the mounting bracket
into the wall and tighten (D).
Rockwell Automation Publication 6155R-UM002E-EN-P - February 201417
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