Rockwell Automation 500 User Manual

NEMA Non-Combination Starter Accessories For Field Installation
Note: Please refer to the label on the inside of the enclosure's door to determine the Enclosure Type, NEMA Starter Size, Coil and Line Voltage.
Section 1: Contactor Accessories
Coils..........................................................................................................Page 1
Surge Suppressors.................................................................................Page 1
Lug Kits.......................................................................................................Page 1
Terminal and Lug Covers............................................................................Page 1
Tie Point Terminal............................................................................................Page 1
Timer Attachments......................................................................................Page 1
Auxiliary Contacts........................................................................................Page 1
Transformers with Top Mounted Fuse Blocks.................................................Page 2
Fuse Block Kits for Separate Control......................................................Page 2
Fuse Blocks......................................................................................................Page 2
Fuse Covers.....................................................................................................Page 2
Section 3: Overload Relay Accessories
E-1 Plus (Class10, 15, 20, 30).........................................................................Page 3
SMP-2 Solid State Overload Relays................................................................Page 3
SMP-3 Solid State Overload Relays................................................................Page 3
EC-1 Solid State Overload Relays...................................................................Page 3
EC-2 Soli
d State Overload Relays...................................................................Page 3
Auxiliary Contacts for Eutectic Alloy Overload Relays.....................................Page 3
Section 1: Contactor Accessories
Coils (60 Hz)
115…120V 200…208V 230…240
V 460…480V 575…600V 115…120V 200…208V 230…240V 460…480V 575…600V 115…120V 200…208V 230…240V 460…480V 575…600V 115…120V 200…208V 230…240V 460…480V 575…600V 115…120V 200…208V 230…240V 460…480V 575…600V
Surge Suppressor
Surge Suppressor (12…120V AC) Varistor Surge Suppressor (12…240V AC) Varistor
Lug Kits
Bul. 500, 509 Bul. 500, 500L, 505, 509, 520E, 520F, 520G Bul. 500, 500L, 505, 509, 520E, 520F, 520G Bul. 500, 500L, 505, 509, 520E, 520F, 520G Bul. 500, 500L, 505, 509, 520E, 520F, 520G Bul. 500, 505, 509, 520E Bul. 500, 505, 509, 520E
Terminal and Lug Covers
Line Side Terminal Covers
Line Side Terminal Covers Line Side Terminal Covers (reversing) Line Side Terminal Covers Line Side T Line Side Terminal Covers Line Side Terminal Covers
Line and Load Side Lug Covers
Line Side Lug Covers for (3 per Cat. No.) Load Side Lug Covers for (3 per Cat. No.) Line Side Lug Covers for (3 per Cat. No.) Load Side Lug Covers for (3 per Cat. No.) Line Side Lug Covers for (3 per Cat. No.) Load Side Lug Covers for (3 per Cat. No.)
Tie Point Terminals
Tie Point Terminal Tie Point Terminal
Timer
Left hand, On delay Left hand, Off delay Right hand, On delay Right hand, Off delay
Auxiliary Contact- Contactor
One Normally Open (1) N.O. Two Normally Open (2) N.O. One Normally Closed (1) N.C. Two Normally Closed (2) N.C. One Normally Open and Closed (1) N.O. - N.C. One Normally Closed Late Break (1) N.C.- LB One Normally Open (1) N.O. Two Normally Open (2) N.O. One Normally Closed (1) N.C. Two No One Normally Open and Closed (1) N.O. - N.C. One Normally Closed Late Break (1) N.C.- LB One Normally Open (1) N.O. Two Normally Open (2) N.O. One Normally Closed (1) N.C. Two Normally Closed (2) N.C. Interposing Relay (120V-60Hz) Interposing Relay (240V-60Hz)
PN-63837
DIR 10000084748 (Version 00)
Printed in U.S.A.
erminal Covers
Attachments
rmally Closed (2) N.C.
Section 4: Pilot Device Accessories
Pilot Light Kits...................................................................................................Page 3
Optional Pilot Light Lens Colors......................................................................Page 3
PUSH-TO-TEST Pilot Light Kits.......................................................................Page 3
Optional PUSH-TO-TEST Pilot Light Lens Colors.......................................Page 3
Replacement Bulbs.....................................................................................Page 3
Push Button Kits............................................................................................Page 3
Selector Switch Kits..........................................................................................Page 3
Pilot Device Kits for Lift-Off Enclosures..........................................................Page 3
Section 5: Enclosure Accessories
Conduit Connectors..........................................................................................Page 4
Grounding Adapter...........................................................................................Page 4
Service Entrance Grounding Kits.....................................................................Page 4
Hole Plugs.......................................................................................................Page 4
External Reset Kits...........................................................................................Page 4
Section 6: System Accessories
Power Monitor Kit.............................................................................................Page 4
Terminal Block..................................................................................................Page 4
Timing Relays...................................................................................................Page 4
Control Relays..................................................................................................Page 4
Relay Sockets...................................................................................................Page 4
NEMA Starter Size
0-1 0-1 0-1 0-1 0-1
2 2 2 2 2 3 3 3 3 3 4 4 4 4 4 5 5 5 5 5
0-5 0-5
1P
2 3 4 5 6 7
0-1 0-1
2 3 4 5
3 3 4 4 5 5
0-2 3-5
0-5 0-5 0-5 0-5
0-5 0-5 0-5 0-5 0-5 0-5
6 6 6 6 6 6 7 7 7 7 6 6
Enclosure Type
All All All All All All All All All All All All All All All All All All All All All All All All All
All All
All All All All All All All
All All All All All All
All All All All All All
All All
All All All All
All All All All All All All All All All All All All All All All All All
Catalog Number
CB-236 CB-249 CB-254 CB-273 CB-278 CC-236 CC-249 CC-254 CC-273 CC-278 CD-236 CD-249 CD-254 CD-273 CD-
278 CE-236 CE-249 CE-254 CE-273 CE-278 CF-236 AF-249 AF-254 AF-273 AF-278
599-K04
599-KA04
40410-356-51
1494R-N1 1494R-N2 1494R-N3
42450-804-01
199-LJ1
199-LG1
599-TC01N 599-TC01R
599-TC2N 599-TC3N 599-TC4N 599-TC5N
599-LC-3-L 599-LC-3-T 599-LC-4-L 599-LC-4-T 599-LC-5-L 599-LC-5-T
599-TP02 599-TP34
596-TL32 596-TL33 596-TR32 596-TR33
595-A
595-AA
595-B 595-BB 595-AB 595-BL
195-GA10 195-GA20 195-GB01 195-GB02 195-GB11 195-GL01
1495-J6 1495-K6 1495-J6
1495-K6 500-NX100D 500-NX100A
Section 2: Voltage Control Accessories
Transformers with Top Mounted Fuse Block Standard Capacity
80VA, 208V Primary / 120V Secondary, 60 Hz 80VA, 240V Primary / 120V Secondary, 60 Hz 80VA, 480V Primary / 120V Secondary, 60 Hz 80VA, 600V Primary / 120V Secondary, 60 Hz 200VA, 208V Primary / 120V Secondary, 60 Hz 200VA, 240V Primary / 120V Secondary, 60 Hz 200VA, 480V Primary / 120V Secondary, 60 Hz 200VA, 600V Primary / 120V Secondary, 60 Hz 250VA, 208V Primary / 120V Secondary, 60 Hz 250VA, 240V Primary / 120V Secondary, 60 Hz 250VA, 480V Primary / 120V S 250VA, 600V Primary / 120V Secondary, 60 Hz 350VA, 208V Primary / 120V Secondary, 60 Hz 350VA, 240V Primary / 120V Secondary, 60 Hz 350VA, 480V Primary / 120V Secondary, 60 Hz 350VA, 600V Primary / 120V Secondary, 60 Hz
100 Watt Extra Capacity
130VA, 208V Primary / 120V Secondary, 60 Hz 130VA, 240V Primary / 120V Secondary, 60 Hz 130VA, 480V Primary / 120V Secondary, 60 Hz 130VA, 600V Primary / 120V Secondary, 60 Hz 250VA, 208V Primary / 120V Secondary, 60 Hz 250VA, 240V Primary / 120V Secondary, 60 Hz 250VA, 480V Primary / 120V Secondary, 60 Hz 250VA, 600V Primary / 120V Secondary, 60 Hz 350VA, 208V Primary / 120V Secondary, 60 Hz 350VA, 24 350VA, 480V Primary / 120V Secondary, 60 Hz 350VA, 600V Primary / 120V Secondary, 60 Hz 500VA, 208V Primary / 120V Secondary, 60 Hz 500VA, 240V Primary / 120V Secondary, 60 Hz 500VA, 480V Primary / 120V Secondary, 60 Hz 500VA, 600V Primary / 120V Secondary, 60 Hz
Fuse Block Kits For Separate Control
Primary Fuse Block - Panel Mount Only, 2-Pole (30A /600V) Secondary Fuse Block - Panel Mount Only, 2-Pole (30A /600V)
Fuse Blocks
Primary Fuse Block - Panel Mount Only, 3-Pole (30A /600V)
Fuse Cover (NOTE: One cover per pole is required. Example: Transformer with top mounted fuse block requires (3) covers. Fuse block kit for separate control requires (2) covers.
One Block 0-5 All 1491-R150
Control Circuit Fusing Kits
Single fuse holder. Contactor Mount 6A/ 600V
0V Primary / 120V Secondary, 60 Hz
econdary, 60 Hz
NEMA Starter Size
0-2 0-2 0-2 0-2
3 3 3 3 4 4 4 4 5 5 5 5
0-2 0-2 0-2 0-2
3 3 3 3 4 4 4 4 5 5 5 5
0-5 0-5
0-5 All
0-5 All
Enclosure Type
All All All All All All All All All All All All All All All All
All All All All All All All All All All All All All All All All
All All
Catalog Number
1497-N1PK 1497-N2PK 1497-N2PK 1497-N3PK 1497-N4PK 1497-N5PK 1497-N5PK 1497-N6PK
7-N7PK
149 1497-N8PK 1497-N8PK
1497-N9PK 1497-N10PK 1497-N11PK 1497-N11PK 1497-N12PK
1497-N15PK 1497-N16PK 1497-N16PK 1497-N17PK
1497-N7PK
1497-N8PK
1497-N8PK
1497-N9PK 1497-N10PK 1497-N11PK
N11PK
1497­1497-N12PK 1497-N18PK 1497-N19PK 1497-N19PK 1497-N20PK
1491-R162 1491-R167
1491-R171
599-FR04
Section 3: Overload Relay Accessories
E1 Plus Solid State Overload Field Selectable Trip Class (10, 15, 20, 30) and Manual / Auto Reset
0.2…1.0 A
1.0…5.0 A
3.2…16 A
5.4…27 A 9…45 A 9…45A
18...90A
SMP-1 Class 20 Manual Reset (NOTE: The following Catalog Numbers represent Class 20 Overload Relays. To order Class 10 change prefix from A2 to A1. To order Class 30 change prefix from A2 to A3)
0 0 0 1 2 2 3
All All All All All All All
Nema Starter Size
Nema Starter Size
23…75 A 66…110 A 57…180 A 96…300 A
SMP-1 Class 20 Automatic/Manual Reset (NOTE: The following Catalog Numbers represent Class 20 Overload Relays. To order Class 10 change prefix from A5 to A4. To order Class 30 change prefix from A5 to A6)
23…75 A 66…110 A 57…180 A 96…300 A
Auxiliary Contact For Eutectic Alloy Overload Relays
One Normally Open 1 N.O. One Normally Closed 1 N.C. One Normally Open 1 N.O. One Normally Closed 1 N.C.
4 4 4 5
4 4 4 5
All All All All
All All All All
Catalog NumberEnclosure Type
592-EEBC 592-EECC 592-EEDC 592-EEEC 592-EEFC 592-EEFD 592-EEGD
Catalog NumberEnclosure Type
592-A2KE 592-A2LE
592-A2ME
592-A2NF
592-A5KE 592-A5LE
592-A5ME
592-A5NF
NEMA Starter Size
0-2, 5-6 0-2, 5-6
3-4 3-4
SMP-2 Solid State Overload Relays (NOTE: SMP-2 models offer field selectable trip class)
Enclosure Type
0-1 0-1
0-1 0-1
4 4 4 5
2 2
2 2
23…75 A 66…110 A 57…180 A
300 A
96…
EC1 and EC2 Solid State Overload Relays NOTE: EC1 and EC2 models offer field selectable trip class.
EC1 - 2 Inputs 1 Output 1…5
15
3… 5…25 9…45
EC2 - 4 Inputs 2 Outputs 1…5 3…15 5…25 9…45
All All All All
All All All All
All All All All
Catalog NumberNema Starter Size
Catalog NumberEnclosure Type
All All All All
592-B1KE
592-B1LE 592-B1ME 592-B1NF
592-EC1AC
592-EC1BC 592-EC1CC 592-EC1DC
592-EC2AC 592-EC2BC 592-EC2CC 592-EC2DC
595-A02 595-B02 595-A34 595-B34
PN-63837 DIR 10000084748 (Version 00)
(2)
Section 4: Pilot Device Accessories
Pilot Light Kits
120V 120V 240V 240V 480V 480V 600V 600V
Optional Pilot Light Lens Colors (NOTE: Pilot Light Kits include one green and one red lens as standard.)
Amber Blue Clear White
PUSH-TO-TEST Pilot Light Kits
120V 120V 240V 240V 480V 480V 600V 600V
Optional Pilot Light Lens Colors (NOTE: PUSH-TO-TEST P
Amber Blue Clear White
Replacement Bulbs for all Pilot Lights Lens Color
Clear Amber Green Red Blue White
Push Button Kits
START-STOP START-STOP FOR-REV-STOP FOR-REV-STOP HIGH-LOW-STOP HIGH-LOW-STOP
Selector Switch Kits
OFF-ON OFF-ON HAND-OFF-AUTO HAND-OFF-AUTO FOR-OFF-REV FOR-OFF-REV TEST-OFF-AUTO (Spring Return from TEST) TEST-OFF-AU Bonding Bracket for Pilot Devices
Pilot Device Kits for Lift-Off Enclosures
HAND-OFF-AUTO Selector Switch Kit OFF-ON Selector Switch Kit START-STOP Push Button Kit Pilot Light Kit 120 Volts Pilot Light Kit 240 Volts Pilot Device Mounting Bracket Kit (Note: One kit required per enclosure if any of these kits are used. Pilot light can be used with Push Button Kit or Selector Switch Kit.)
TO (Spring Return from TEST)
NEMA Starter Size
0-7 0-6 0-7 0-6 0-7 0-6 0-7 0-6
0-7 0-7 0-7 0-7
0-7 0-6 0-7 0-6 0-7 0-6 0-7
ilot Light Kits include one green and one red lens as standard.)
0-6
0-7 0-7 0-7 0-7
Incandescent
800T-N169 800T-N169 800T-N169 800T-N169 800T-N169 800T-N169
Nema Starter Size
0-7 0-6 0-7 0-6 0-7 0-6
0-7 0-6 0-7 0-6 0-7 0-6 0-7 0-6 0-7
00-2 00-2 00-2 00-2 00-2 00-2
LED
n/a 800T-N320A 800T-N320G 800T-N320R 800T-N320B
800T-N320W
Enclosure Type
1, 3R, 3R/4/12
1, 3R/4/12
4/4X
1, 3R/4/12
4/4X
1, 3R/4/12
4/4X
1, 3R/4/12
4/4X
All All All All
1, 3R/4/12
4/4X
1, 3R/4/12
4/4X
1, 3R/4/12
4/4X
1, 3R/4/12
4/4X
All All All All
1, 3R/4/12
4, 4X
1, 3R/4/12
4, 4X
1, 3R/4/12
4/4X
1, 3R/4/12
4/4X
1, 3R/4/12
4/4X
1, 3R/4/12
4/4X
1, 3R/4/12
4/4X
1 1 1 1 1 1
Incandescent
800T-N65 800T-N65 800T-N65 800T-N65 800T-N65
65
800T-N
Catalog NumberEnclosure Type
599-PL09DJ
599-PL09DS
599-PL09AJ
599-PL09AS
599-PL09BJ
599-PL09BS
599-PL09CJ
599-PL09CS
800T-N26A 800T-N26B
800T-N26C
800T-N26W
599-PT09DJ 599-PT09DS 599-PT09AJ 599-PT09AS 599-PT09BJ 599-PT09BS 599-PT09CJ
800T-N42 800T-N43 800T-N45
LED
800T-318W 800T-N318A 800T-N318G 800T-N318R 800T-N318B
800T-N318W
Catalog Number
599-PB09SJ 599-PB09SS 599-PB09RJ 599-PB09RS
599-PB09WJ
599-PB09WS
599-SS09OJ 599-SS09OS 599-SS09HJ 599-SS09HS 599-SS09RJ 599-SS09RS 599-SS09TJ 599-SS09TS
800T-N300
599-SSL
599-SS2L
599-PBL 599-PLLD 599-PLLA
599-BRL
PN-63837 DIR 10000084748 (Version 00)
(3)
Section 5: Enclosure Accessories
Non Metallic Conduit Connectors (Grounding Adapters Required)
1/2 in., 12.7 mm 3/4 in., 19mm 1 in. 25.4 mm 1-1/4 in., 31.75 mm, 1-1/2 in., 38.1 mm, 2 in., 50.8 mm 2-1/2 in., 63.5 mm 3 in., 76.2 mm
Grounding Adapters
1/2 in., 12.7 mm, #14…#10 Wire Range (AWG) 3/4 in., 19mm, #14…#8 Wire Range (AWG) 1 in. 24.5 mm, #14…#8 Wi 1-1/4 in., 31.75 mm, #14…#4 W ire Range (AWG) 1-1/2 in., 38.1 mm, #8…#1/0 W ire Range (AWG) 2 in., 50.8 mm, #8…#1/0 Wire Range (AWG) 2-1/2 in., 63.5 mm, #6…#2/0 Wire Range (AWG) 3 i n . , 7 6 . 2 m m , # 6 … # 4 / 0 W i r e R a n g e ( A W G )
Service Entrance Grounding Kit
Hole Plugs
30.5 mm Hole Plug for Pilot Devices
19.5 mm Hole Plug for Resets and Door Safety Hardware
External Reset Kit
Section 6: System Accessories
Power Monitor Kit (NOTE: Power Monitor Kit Includes the Time Mark Power Monitor, Fuse Blocks and socket)
3-Phase, 240VAC - Time Mark Model 258B 3-Phase, 480VAC - Time Mark Model A258B
Terminal Block
Panel Mount (6 Point) Note: Up to 2 (6 point) panels may be added to Combination Starters
Timing Relays (120 VAC, On Delay - 8 Pin Socket Required - see below)
.1 to 10 Second Timing Range
1.0 to 180 Second Timing Range
Timing Relays (120 VAC, Off Delay - 11 Pin Socket Required - see below)
.1 to 10 Second Timing Range
1.0 to 180 Second Timing Range
Control Relays (2 Pole - 8 Pin Socket Required - see below)
2 Form C 120 V
Control Relays (3 Pole - 11 Pin Socket Required - see below)
3 Form C 120 V
Relay Sockets
8 Pin Socket (10 per box) 11 Pin Socket (10 per box)
re Range (AWG)
NEMA Starter Size
0-1 0-1 0-1
2 3 4 4 5
0-1 0-1 0-1
2 3 4 4
0-2 3-5
0-7 0-5
0-5 0-5
0-7 0-7
0-7
0-7 0-7
0-7 0-7
0-7 All
0-7 All
0-7 0-7
4/4X 4/4X 4/4X 4/4X 4/4X 4/4X 4/4X 4/4X
4/4X 4/4X 4/4X 4/4X 4/4X 4/4X 4/4X
All All
All All
1, 3R, 3R/4/12
4/4X
All All
All
All All
All All
All All
Catalog NumberEnclosure Type
1490-N1
1490-N9 1490-N10 1490-N11
1490-N5
1490-N6
1490-N7
1490-N8
1490-N19 1490-N20 1490-N21 1490-N22 1490-N23 1490-N24 1490-N25 1490-N26
599-GR1 599-GR2
800T-N1
598-N1
1493-N21 1493-N22
599-PM1
599-PM2
1492-HC6
700HT12AA1 700HT12BA1
700HT22AA1 700HT22BA1
700-HA32A1
700-HA33A1
700-HN125 700-HN126
PN-63837
DIR 10000084748 (Version 00)
Printed in U.S.A.
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