Rockwell Automation 2090-CPBM7DF-08AF User Manual

Installation Instructions

Continuous-flex Power Cables with
SpeedTec DIN Connector

Catalog Numbers 2090-CPBM7DF-10AFxx, 2090-CPBM7DF-08AFxx,
2090-CPWM7DF-10AFxx, 2090-CPWM7DF-08AFxx

Topic Page

About Continuous-flex Power and Power with Brake Cables 1
Important User Information 2
Before You Begin 3
Install Cables 4
Schematics and Connector Pinouts for Cables 6
Specifications 7
Additional Resources 8

About Continuous-flex Power and Power with Brake Cables

Continuous-flex motor power cables, with or without brake connections, can be repeatedly
flexed within a specified bend radius when properly installed. The cables have circular SpeedTec
connectors at the motor end, and flying leads at the drive end.

2 Continuous-flex Power and Brake Cables with SpeedTec DIN Connector

Important User Information

Solid state equipment has operational characteristics differing from those of electromechanical equipment.
Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls, publication

, is available from your local Rockwell Automation sales office or online at

SGI-1.1
http://www.rockwellautomation.com/literature

equipment and hard-wired electromechanical devices. Because of this difference, and also because of the
wide variety of uses for solid state equipment, all persons responsible for applying this equipment must
satisfy themselves that each intended application of this equipment is acceptable.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages
resulting from the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many
variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot
assume responsibility or liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits,
equipment, or software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell
Automation, Inc., is prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

WARNING: Identifies information about practices or circumstances that can cause an
explosion in a hazardous environment, which may lead to personal injury or death,
property damage, or economic loss.

) describes some important differences between solid state

ATTENTION: Identifies information about practices or circumstances that can lead to
personal injury or death, property damage, or economic loss. Attentions help you
identify a hazard, avoid a hazard and recognize the consequences.

SHOCK HAZARD: Labels may be on or inside the equipment, for example, drive or
motor, to alert people that dangerous voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, drive or
motor, to alert people that surfaces may reach dangerous temperatures.

IMPORTANT Identifies information that is critical for successful application and understanding of

the product.

Publication 2090-IN026B-EN-P - January 2011

Continuous-flex Power and Brake Cables with SpeedTec DIN Connector 3

Before You Begin

Remove all packing material from within and around the item. After unpacking, verify the
catalog number against the purchase order, and visually inspect the cable and each connector for
damage. If necessary, notify the carrier of any shipping damage immediately.

Cables are stored and shipped in a coil, and will retain this shape unless you allow the cable to
straighten itself. To straighten a cable, hang a short cable from its mid-point or lay a long cable on
the floor in a straight line. Any coiling that persists in the cable should relax within the next
24 hours. Doing this results in a cable that is easier to install.

Observe the following precautions when installing the cables in a servo system. Failure to observe
these safety notices could result in personal injury or damage to the motor and equipment.

ATTENTION: Arcing or unexpected motion can occur if the power, brake, or
feedback cables are connected or disconnected while power is applied to the drive.
Always remove power to the servo drive before connecting or disconnecting cables
at the drive or at the motor.

Failure to observe these safety procedures could result in personal injury or
damage to the motor and equipment.

ATTENTION: The maximum length of cabling between the drive and the motor
must not exceed 90 m (295.5 ft). Also, a maximum of two extension cables may be
connected from a motor to a drive.

ATTENTION: To avoid the hazard of electrical shock, ensure shielded power
cables are grounded at a minimum of one point. To prevent the build-up of
electrical energy, factory-supplied power cables use one of these grounding
techniques:

• Bond the overall shield to the connector housing.

• Connect an exposed section of the overall shield to ground.

• Connect an exposed cable braid or a ground wire, if present, to the power cable

clamp, housing, or another suitable chassis ground on the drive.

Failure to observe these safety procedures could result in personal injury or
equipment damage.

Publication 2090-IN026B-EN-P - January 2011